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Habasit– Solutions in motion
Material Handling
IndustriesMedia No. 2044US
2044BRO.MAH-en0212USA:Hab12p mathandRev 4/03 2/27/2012 4:14 PM Page 1
2
Input stage
1
Induction to sorter, sorterCrossbelt sorter with feeder, metering and induction
4
Telescopic loader GaPicking section
V1
Multistrand induction unit
Multistrand induction unit
Accumulation, gapping
2Accumulation
section
Tilt-tray sorter with
chutes
Pusher sorter
Pop-up sorter
conveyor unit
Pop-up sorter with
round belts
Single belt induction unit
Application Overview
2044BRO.MAH-en0212USA:Hab12p mathandRev 4/03 2/27/2012 4:14 PM Page 2
3
Gapping/ acceleration section
Conveyor sub systems, conveyor modules
Power turn
V2
V3
V1
Various live roller
conveyors
Live roller
curve with
round belt
Modular belt
radius conveyor
Check weigher, scale, scanner, labeling section
Identification
3
V2
V3
Sorter with belt
diverter and paddle
Modular belt
Z-conveyor/goose neck
conveyor
Z-conveyor/goose neck
conveyor
Outfeed, final stageDeceleration belts
5
2044BRO.MAH-en0212USA:Hab12p mathandRev 4/03 2/27/2012 4:14 PM Page 3
Habasit, the original manufacturer of nonwoven belting, continues to provide the material handling market with high-performance products. Our Ulti-Mate “S” Series belts are designed to alleviate many problems associated withstandard woven and nonwoven PVC belts currently used in unit/package handling applications.
Belt Type
UMS130SC-B
UMS130LR-B
UMS130EMB-B
Application
Accumulation, Diverting, Horizontal Transport, Side Loading
Acceleration, Incline/Decline, Metering
Horizontal Transport, Public View Conveyors
Pictures
Features and Benefits:
Nonwoven construction : reduces noise generation, eliminates edge fray and delamination, and reduces energy consumption. SBR rubber saturant : minimizes build-up of contaminants which lessens conveyor cleaning and marking of packages.Anti-static properties : eliminates shock to plant personnel and sensitive electronic equipment.
Ulti-Mate “S” Series
Live Roller Belts
Narrow Live Roller Belts
Systems utilizing narrow (<2 inch), high efficiency belts, usuallyspliced on the system or installed endless.
Habasit’s high efficiency, flat power transmission belts arecommonly used by manufacturers because of theiroutstanding characteristics.
The TC and TF series flat power transmission belts offer:
• Excellent dimensional stability in changing environmental conditions (humidity, temperature)which means no re-tensioning
• Very high strength, yet very flexible, highly engineereddesign which reduces energy consumption,component sizes, and extends belt life
• Easy and quick joining on the conveyor with Habasittools that do not require adhesives for bonding
The new TF-100TT5 is made with Aramide cords embeddedin the TPU layer. This belt is economically priced and madedomestically to help decrease rising replacement costs.
Wide Live Roller Belts
Systems utilizing wider conveyor belt (>2 inch) which is usually laced.
Habasit’s premium wide live roller belts are found in theUlti-Mate® range. The Ulti-Mate® products are engineeredwith a nonwoven belt construction which providesmany advantages over standard domestic PVC belts.
The Ulti-Mate® belts, without PVC covers, haveadditional advantages over other nonwoven belts in thatthey are saturated with rubber materials instead of PVC.This eliminates “pick-off” or marking of rollers whichcan leave black marks on packages.
The Ulti-Mate® series belts (UM, UMS) are also anti-static, so will “bleed off” static charges which maybuild up and ruin sensitive electronic readers or sensorsor shock line workers.
The TrackMate® series of live roller belts are a moreeconomical option for a nonwoven belt. They too offerlow noise running and unparalleled lace holding.
4
2044BRO.MAH-en0212USA:Hab12p mathandRev 4/03 2/27/2012 4:14 PM Page 4
Round Live Roller Belts 5
Habasit’s round belts or “O-rings” for line shaft, live rollerconveyors are the toughest in the industry. Both Habicord®
and Polycord® belts are made with high strength, high qualityTPU material without the fillers that some other companiesuse. The result is a product that will not stretch out and thatresists abrasion, which reduces belt diameter until the beltcan no longer drive the roller.
Our endless round belts are made on sophisticated automated joining equipment which insures:
• Reliable joint quality so belts will not fail at the splice
• Consistent dimensional accuracy so you get the fullpower transmission required
• Consistent alignment of the ends during joining to prevent belt from “twisting” during operation, which accelerates abrasion
ColorDiameters
(mm)Length
Habicord® translucent 3, 4, 5 any size
Polycord® green 3, 4, 5 any size
Elastic Belts
Habasit’s abrasion resistant rubber covered orPolyurethane elastic belts can be "pre-tensioned" by agiven amount so that they can be easily applied to rollers.This solution can help prevent package skewing orslipping on rollers, which can lead to missorts down theline and decreased throughput.
Belt Cover material Min. pulley diam. Thickness Tensile Force
MAB-02 TPU 10 mm (0.4") 1.1 mm (0.04") 2.6 lbs./in. for 3% elongation
MAT-02H NBR 15 mm (0.6") 1.4 mm (0.06") 1.9 lbs./in. for 3% elongation
WVT-125 TPU 15 mm (0.4") 1.2 mm (0.06") 3 lbs./in. for 3% elongation
Features and Benefits
• Abrasion resistant covers : long belt life
• Constant positive grip : prevents slipping or skewing
• Dimensionally stable : high throughput and uniform performance
• Elastic : quickly installed
• Non-marking covers : no scratches or black marks on packages
Systems utilizing round belts driven by a lineshaft “o-rings”
2044BRO.MAH-en0212USA:Hab12p mathandRev 4/03 2/27/2012 4:14 PM Page 5
Bel
t typ
e
Prod
uct g
roup
PLY
For
slid
er b
edFo
r ca
rryi
ng r
olle
rStandard SAG-8E07 2 • • - • - - - - PET A PVC mini roughtop dark grey PET fabric off-white
SAG-12E 2 • • - • - - - - PET A EPDM roughtop dark grey PET fabric off-whiteSAQ-8E07 2 • • - • - - - - PET A PVC quadrille dark grey TPU impreg. off-whiteSAW-5E07 2 • • - • - - - - PET A PVC waffle dark grey TPU impreg. light greySNB-12E07 2 • • - • - - - - PET N PVC sand dark grey PET fabric light grey
N-Line NAB-10ELBV 11 2 • • • • - - - - PET A PVC blank black PET fabric greyNAB-15EVDV 2 - • - - • - - - PET A PVC blank dark green PVC waffle dark greenNAB-18EEAV 3 • • - • • - - - PET A PVC blank dark grey PET fabric greyNAL-12ELBV 2 • • • - • - - - PET A PVC long. groove black PET fabric light greenNAQ-8ELBV (NVT-298) 2 • • • • • - - - PET A PVC quadrille black PET fabric light greyNHB-10EKBV 11 2 • • • • • - - - PET N PVC matt black PET fabric greyNHM-10EKBV 11 2 • • • • • - - - PET N PVC super-matt black PET fabric greyNNT-10ENBU 2 • • • • - - - - PET N PUR impregnated black PET fabric greyNNT-10ESBU 2 • • • • - - - ISO PET N PUR impregnated black PET fabric greyNNT-20ECDV 3 • • • • - • • - PET N PVC impregnated dark green PUR impreg. blackNSL-10ELBV 11 2 • • • • • - - - PET S PVC long. groove black PET fabric greyNSL-10ESBV 2 • • • • - - - ISO PET S PVC long. groove black PET fabric greyNSW-5ELAV 1 • • - • • - - - PET S PVC waffle dark grey PET fabric grey
Habasit UK 2PN120/GP SE 2 • • - • • ○ • ISO PET A PVC long. groove black PET fabric whiteHigh Duty HAL-12E 2 • • - • - • - - PET S EPDM long. groove green PUR impreg. black
HSL-8E 2 • • - • - - - - PET S TPU long. groove dark green TPU impreg. greyHSW-5EB 2 • • - • - • • - PET S TPU waffle black PET fabric grey
Rubber R2-160RTXB-GP 2 • • - - - ○ - - PET A SBR roughtop black RFL impreg. blackRGLIDE-T 4 • • - - - ○ - - PET A NPRN smooth tan NPRN impreg. tanR3GUMRT-T 3 • • - - - ○ - - PET A NR roughtop tan RFL impreg. tanRPH2-90BXB-FR 2 • - - • - - - MSHA PET N RFL impregnated black RFL impreg. blackRPH2-90TXB-FR 2 • - - • - - - MSHA PET A NPRN fine textile black RFL impreg. brownRPH2-160TXB-FR 2 • • - • - • • MSHA PET A NPRN fine textile black RFL impreg. brownRPH2-160RTXB-FR 2 • • - • - • • MSHA PET S NPRN roughtop black RFL impreg. brownRPH3-135BXB-FR 3 • • - • - - - MSHA PET N RFL impregnated black RFL impreg. blackRPH3-200BXB-FR 3 • • • • - - - MSHA PET N RFL impregnated black RFL impreg. blackRPH3-200TXB-FR 3 • • • • - - - MSHA PET A NPRN fine textile black RFL impreg. blackRPH3-265BXB-FR 3 • • • • - - - MSHA PET N RFL impregnated black RFL impreg. blackRPH3-265TXB-FR 3 • • • • - - - MSHA PET A NPRN fine textile black RFL impreg. black
Perm
anen
tly a
nti-s
tatic
Met
al d
etec
tor
suita
ble
Flam
e re
tard
ant
Tens
ion
mem
ber,
mat
eria
l
Cov
er fr
ictio
n
Con
veyi
ng s
ide,
sur
face
Con
veyi
ng s
ide,
col
orB
ack
side
, mat
eria
l
Low
noi
se, b
ack
side
Bac
k si
de, s
urfa
ce
Trou
ghin
g su
itabl
e
Con
veyi
ng s
ide,
mat
eria
l
Bac
k si
de, c
olor
Pow
er tu
rn s
uita
ble
General Material Handling 6
2044BRO.MAH-en0212USA:Hab12p mathandRev 4/03 2/27/2012 4:14 PM Page 6
Cla
zss
of c
hem
ical
res
ista
nce
Join
ing
Thic
knes
s [in
.]M
ass
of b
elt p
er s
quar
e fo
ot
(bel
t wei
ght)
[lbs
./sq.
ft.]
Pulle
y di
amet
er, m
inim
um [i
n.]
Tens
ile fo
rce
for
1% e
long
atio
n
per
unit
of w
idth
k1%
[lbs
./in.
]
Adm
issi
ble
tens
ile fo
rce
per
unit
of w
idth
k a
dm [l
bs./i
n.]
Coef
ficie
nt o
f fric
tion
µ of
bac
k
side
on
stee
l driv
ing
pulle
y / s
s
slid
erbe
d
Man
ufac
turi
ng w
idth
[in.
]
Clip
per
(all
laci
ng
reco
mm
enda
tions
are
app
roxi
mat
e)
Explanations• = applicable○ = conditionally applicable- = not applicable
EPDM = ethylene propyleneterpolymer
IMPREG. = impregnatedNBR = acrylo-nitrile-
butadiene rubberNPRN = NeoprenePET = polyesterPUR = polyurethane,
cross-linkedPVC = polyvinylchlorideRFL = resorcinol
formaldehyde latexSBR = styrene butadiene
rubberTPU = polyurethane,
thermo-plastic
Flame retardantISO = Classified according
to DIN 22103 and ISO 340
MSHA = ASTM D-378
JoiningT = ThermofixF = FlexproofL = Laced
All data are approximate values under standard climatic conditions: 23°C/73°F and 50% relative humidity.
Cover FrictionS = Super AdhesiveA = AdhesiveM = Medium AdhesiveN = Non-Adhesive
# = reference NIBA ChemicalResistance Guide
Min
imum
Tem
pera
ture
[°F]
Max
imum
Con
tinuo
us [°
F]
Bel
t typ
e
SAG-8E07SAG-12ESAQ-8E07SAW-5E07SNB-12E07NAB-10ELBV 11NAB-15EVDVNAB-18EEAVNAL-12ELBVNAQ-8ELBVNHB-10EKBV 11NHM-10EKBV 11NNT-10ENBUNNT-10ESBUNNT-20ECDVNSL-10ELBV 11NSL-10ESBVNSW-5ELAV2PN120/GP SEHAL-12EHSL-8EHSW-5EB
3 F,L 0.16 0.76 1.3 51 694 T,L 0.20 0.86 2.4 69 1143 F,L 0.08 0.49 1.3 51 803 F,L 0.07 0.37 0.8 34 513 F,L 0.10 0.59 2.4 91 1483 F,L 0.08 0.51 0.9 46 463 F,L 0.12 0.72 1.9 86 863 F,L 0.19 1.15 5.0 103 1033 F,L 0.11 0.61 2.0 69 693 F,L 0.09 0.49 1.6 57 - 3 F,L 0.08 0.51 0.9 51 513 F,L 0.08 0.51 1.6 46 463 F,L 0.08 0.49 1.2 57 573 F,L 0.12 0.72 1.6 57 573 F,L 0.14 0.82 5.0 114 1143 F,L 0.09 0.51 1.2 57 863 F,L 0.09 0.51 1.6 57 573 F,L 0.05 0.27 0.8 29 293 F,L 0.12 0.72 2.4 57 914 T,F,L 0.10 0.51 1.9 114 1146 F,T,L 0.07 0.41 0.8 46 696 F,T,L 0.06 0.34 0.6 34 46
14 140-22 21214 14023 12223 15814 15814 15814 15814 15814 15832 15814 15832 17614 17614 17614 14014 17614 15814 176-22 212-22 176-22 176
0.15 / 0.15 94 36SP -0.15 / 0.15 47 36 -0.15 / - 118 36SP -0.15 / 0.15 118 36SP -0.15 / 0.15 118 36 -0.15 / 0.15 118 36LLSP -0.35 / - 118 36LL -0.15 / 0.15 118 2HT -0.15 / 0.15 118 36LL -0.15 / - 118 36SLSP -0.15 / 0.15 118 36LLSP -0.15 / 0.15 118 36SLSP -0.15 / 0.15 118 36LLSP -0.15 / 0.15 118 36 -0.15 / 0.15 106 36LL -0.15 / 0.15 118 36LLSP -0.15 / 0.15 118 36LL -0.15 / 0.15 118 36SLXSP -0.15 / - 59 UX1SP -0.15 / 0.15 47 36SP -0.15 / 0.15 94 36SLXSP -0.15 / 0.15 94 36SLSP -
############
L,TL,TL,TLLLLLLLLL
0.2260.1060.2750.1000.1350.1400.2500.1450.1450.1800.1850.200
1.100.681.230.490.800.821.110.850.851.101.101.30
2.02.02.52.02.04.03.03.53.53.58.08.0
---9090
160160135200200265265
15048
150---------
-400
-40-20-20-20-20-20-20-20-20-20
250250250180180180180180180180180180
- / 0.40- / 0.30- / 0.30- / 0.15- / 0.16- / 0.16- / 0.18- / 0.15- / 0.15- / 0.15- / 0.15- / 0.15
7272-
787872727878787878
2SP36SP
311
2HT4
3HT3HT3HT
54
#15#1
#15#7#7
#15#27#15#15#20#20#25
R2-160RTXB-GPRGLIDE-TR3GUMRT-TRPH2-90BXB-FRRPH2-90TXB-FRRPH2-160TXB-FRRPH2-160RTXB-FRRPH3-135BXB-FRRPH3-200BXB-FRRPH3-200TXB-FRRPH3-265BXB-FRRPH3-265TXB-FR
Alli
gato
r/S
tapl
e(a
ll la
cing
reco
mm
enda
tions
are
app
roxi
mat
e)
7
2044BRO.MAH-en0212USA:Hab12p mathandRev 4/03 2/27/2012 4:14 PM Page 7
Bel
t typ
e
Prod
uct g
roup
PLY
For
slid
er b
edFo
r ca
rryi
ng r
olle
rPe
rman
ently
ant
i-sta
tic
Met
al d
etec
tor
suita
ble
Flam
e re
tard
ant
Tens
ion
mem
ber,
mat
eria
l
Cov
er fr
ictio
n
Con
veyi
ng s
ide,
sur
face
Con
veyi
ng s
ide,
col
orB
ack
side
, mat
eria
l
Low
noi
se, b
ack
side
Bac
k si
de, s
urfa
ce
Trou
ghin
g su
itabl
e
Con
veyi
ng s
ide,
mat
eria
l
Bac
k si
de, c
olor
General Material Handling
Pow
er tu
rn s
uita
ble
EMB-27EHBTA90COS-BA90FBS-BA120COS-BA120CBS-BA120CRES-BA120FBS-BA120RT-BA150COS-BA150CBSMI-BA150CRES-BA150FBS-B (SS)A200COS-B (SS)A200FBS-B (SS)APH120FBSAPH120RTAPH150HTSAPH150RTAPH200HFSTM120FBS-BTM120LR-BTM120RT-BTM447-BTMIPH135LRTMIPH529FBSTMIPH533EMBTMIPH633EMBUM100SC-BUM155SC-BUMS140HMBBS-BUMS140HMSD-BUM220SC-BUMPH140BWPTUMS130EMB-BUMS130LR-BUMS130SC-BUMSPH150FXGUMSPH150LR
3-------------------------------------
••••-••••-••••••••••••••••••••••••••••
••••••••••••••••••••••••••••••••-•••••
-------------------•••••••••••••••••••
MANAAANAAAANANNANANNAAASNMANMAANMMSNNA
blankblank
impregnatedblankblank
crescentimpregnated
roughtopblankblank
crescentimpregnated
blankimpregnatedimpregnated
roughtopbrushedroughtop
impregnatedimpregnatedlong. groove
roughtoproughtop
long. grooveimpregnatedembossedembossed
buffedbuffed
impregnatedimpregnated
buffedembossedembossed
long. grooveimpregnatedimpregnatedlong. groove
blackblackblackblackblackblackblackblackblackblackblackblackblackblackblackblackblackblackblackblackblackblackblackblackblackblackblackblackblackblackblackblackblackblackblackblackblackblack
TPUPVCPVCPVCPVCPVCPVCPVCPVCPVCPVCPVCPVCPVCPVCPVCPVCPVCPVCPVCPVCPVCPVCPVCPVCPVCPVCNBRNBRNBRNBRNBRPURSBRSBRSBRSBRSBR
impreg.impreg.impreg.impreg.blank
impreg.impreg.impreg.impreg.blank
impreg.impreg.impreg.impreg.brushedbrushedbrushedbrushedbrushedimpreg.impreg.impreg.impreg.impreg.impreg.impreg.impreg.buffedbuffedbuffedimpreg.buffedimpreg.impreg.buffedimpreg.impreg.impreg.
whiteblackblackblackblackblackblackblackblackblackblackblackblackblackblackblackblackblackblackblackblackblackblackblackblackblackblackblackblackblackblackblackblackblackblackblackblackblack
•-------------------------•••-••••••••
--•----------------•••••--------------
-○
○
○
○
○
○
○
○
○
○
○
○
○
○
-○
○
-○
○
○
○
○
-○
○
-○
○
○
--○
○
○
○
○
-------------------•••••••••••••••••--
--------------
MSHAMSHAMSHAMSHAMSHAMSHAMSHA
-MSHA
ISOISOISOISO
-----
MSHA---
MSHAMSHA
PETPETPETPETPETPETPETPETPETPETPETPETPETPETPETPETPETPETPETPETPETPETPETPETPETPETPETPETPETPETPETPETPETPETPETPETPETPVC
TPUPVCPVCPVCPVCPVCPVCPVCPVCPVCPVCPVCPVCPVCPVCPVCPVCPVCPVCPVCPVCPVCPVCPVCPVCPVCPVCNBRNBRNBRNBRNBRPURSBRSBRSBRSBRPET
ExtralineAllveyor®
TrackMate®
Ulti-Mate®
8
2044BRO.MAH-en0212USA:Hab12p mathandRev 4/03 2/27/2012 4:15 PM Page 8
Cla
ss o
f che
mic
al r
esis
tanc
e
Join
ing
Thic
knes
s [in
.]M
ass
of b
elt p
er s
quar
e fo
ot
(bel
t wei
ght)
[lbs
./sq.
ft.]
Pulle
y di
amet
er, m
inim
um [i
n.]
Tens
ile fo
rce
for
1% e
long
atio
n
per
unit
of w
idth
k1%
[lbs
./in.
]
*1.5
% *
* 2%
Adm
issi
ble
tens
ile fo
rce
per
unit
of w
idth
k a
dm [l
bs./i
n.]
Coef
ficie
nt o
f fric
tion
µ of
bac
k
side
on
stee
l driv
ing
pulle
y / s
s
slid
erbe
dM
anuf
actu
ring
wid
th [i
n.]
Clip
per
(all
laci
ng
reco
mm
enda
tions
are
app
roxi
mat
e)
Explanations• = applicable○ = conditionally applicable- = not applicable
BBS = buffed both sidesCOS = cover one sideFBS = friction both sidesIMPREG. = impregnatedNBR = acrylo-nitrile-
butadiene rubberPET = polyesterPUR = polyurethane,
cross-linkedPVC = polyvinylchlorideSBR = styrene butadiene
rubberSS = slab onlyTPU = polyurethane,
thermo-plastic
Flame retardantISO = Classified according
to DIN 22103 and ISO 340
MSHA = ASTM D-378
JoiningT = ThermofixF = FlexproofL = LacedHF = Hidden Finger
All data are approximate values under standard climatic conditions: 23°C/73°F and 50% relative humidity.
Cover FrictionS = Super AdhesiveA = AdhesiveM = Medium AdhesiveN = Non-Adhesive
# = reference NIBAChemical ResistanceGuide
Min
imum
Tem
pera
ture
[°F]
Max
imum
Con
tinuo
us [°
F]
Bel
t typ
e
EMB-27EHBTA90COS-BA90FBS-BA120COS-BA120CBS-BA120CRES-BA120FBS-BA120RT-BA150COS-BA150CBSMI-BA150CRES-BA150FBS-B (SS)A200COS-B (SS)A200FBS-B (SS)APH120FBSAPH120RTAPH150HTSAPH150RTAPH200HFSTM120FBS-BTM120LR-BTM120RT-BTM447-BTMIPH135LRTMIPH529FBSTMIPH533EMBTMIPH633EMBUM100SC-BUM155SC-BUMS140HMBBS-BUMS140HMSD-BUM220SC-BUMPH140BWPTUMS130EMB-BUMS130LR-BUMS130SC-BUMSPH150FXGUMSPH150LR
63333333333333333333333333355555533333
F,T,LL,FL,FL,FL,F L,FL,FL,FL,FL
L,FL,FL,FL,F
L,F,TL,F
L,F,TL
L,FF,T,LF,T,LF,LF,L
F,T,LF,LF,LT,LF,LF,LL,FF,L
F,L,T
F,LF,LF,LF,LF,L
0.110.1150.1080.1350.1550.2400.1250.2300.1650.1950.2500.1500.2200.1900.1500.2600.1950.2750.2050.1000.1550.2250.2550.1730.1250.1500.1500.1000.1550.1450.1550.2200.1100.1600.1700.1300.1800.205
0.610.730.560.831.041.000.680.971.041.221.060.811.271.080.590.900.901.081.200.740.900.881.140.880.760.960.960.430.440.450.500.690.500.680.730.430.600.95
3.12.02.03.13.03.53.13.14.03.53.53.06.06.03.13.04.03.54.01.61.62.83.03.03.03.12.01.02.02.02.04.02.02.02.02.03.53.5
154-
69120
--
1201208057--
114-
69120*126150*1146969696952696969---
130-
150-----
25190
137137120120115137160160150150183200183
-257
-183180180180180180180180180142160135130150
-125125125150150
14-10-10-10-10-10-10-10-10-10-10-10-10-10-10-10-10-10-10-10-10-10-10-10-10-10-10141010101010-10-10-101010
158180180180180180180180180180180180180180180180180180180160195158180176230176194176176176176176176176176176176176
0.15 / 0.15- / 0.35
0.30 / 0.450.20 / 0.300.90 / -
- / 0.350.30 / 0.350.20 / 0.200.25 / 0.300.40 / -
- / 0.35- / 0.35
0.30 / 0.45- / 0.35
0.25 / 0.30- / 0.24
0.25 / 0.30- / 0.24
0.25 / 0.300.20 / 0.200.25 / 0.200.20 / 0.200.25 / 0.200.25 / 0.200.25 / 0.200.25 / 0.200.25 / 0.200.35 / 0.300.30 / 0.300.35 / 0.25
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2044BRO.MAH-en0212USA:Hab12p mathandRev 4/03 2/27/2012 4:15 PM Page 9
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PRIMARY INPUT STAGE
Telescopic (extendable) Conveyor • • • • • • • • • • • • • • • • • •Picking belt • • • • • • • • • • • • • • • • • • • • • • •Infeed Belt System • • • • • • • • • • • • • • •Infeed Live Roller Conveyor • • • • • • • • • • • •UNSCRAMBLING, MERGING, SINGULATION
Parallel merge • • • • • • • • • • • • • • • • •Sawtooth merge LRC • • • • • • • • • • • • •Overhead impact load. • • • • • • • • •ACCUMULATION
Belt accumulation • • • • • • • • • • • • • • •LRC accumulation • • • • • • • • • • • • •ALIGNING, PLACING IN FILE, FLOW CONTROL
Belt diverter - diverting belt • • • • • • • • • • •Belt diverter - bottom belt • • • • • • • • • • • • • • • •LRC diverter • • • • • • • • • • •GAPPING
Feeder • • • • • • • • • • • • • • • • • • • • •Accelerator • • • • • • • • • • • • • • • • • • • •GENERAL TRANSPORT
Belt system • • • • • • • • • • • • • • • • • • • • • • • •LRC system - line shaftLRC system - flat belt • • • • • • • • • • • •INCLINES, DECLINES
<15 degrees • • • • • • • • • • • • • • • • • • • • • • • •15 - 25 degrees • • • • • • • • • • • • • • • •>25 degrees • • • • • • •POWERTURNS
Beltcurves • • • • • • • • • • • • • •Round belt curve •IDENTIFICATION
Weighing • • • • • • • • • •Scanning (OCR), Labeling • • • • • • • • • • • • • •INDUCTION
Indexing • • • • • • • • • • • • • • • • • •Metering (Acceleration) • • • • • • • • • • • • • • • • • •Infeed (straight) • • • • • • • • • • • • • • • • • • • • • •Infeed 45° multistrand • • • • • • • • • • • • • • • • •Infeed 45° single belt • • • • • • • • • • •SORTING (w. belts only)
Pusher sorter • • • • • • • • • • • • • • • • •Pop-up sorter • • • • • • • • • • • • •Cross belt sorter • • • • •OUTFEEDING
Belt Outfeed System • • • • • • • • • • • • • •LRC outfeed • • • • • • • •FINAL STAGE (TAKE AWAY)
Decelerator belt • • • • • • • • • • • • • • • • • • •Telescopic (extendable)conveyor • • • • • • • • • • • • •
Material Handling Application Guide 10
2044BRO.MAH-en0212USA:Hab12p mathandRev 4/03 2/27/2012 4:15 PM Page 10
Customers first At Habasit we understand that our success depends on your success. This is why we offer solutions, not just products; partnership, not just sales.Since our foundation in 1946, Habasit has brought this understanding of customer needs to life every day and for every application. That’s why we’re the No. 1 in belting today. Worldwide.Learn more on www.habasit.com
Committed to innovationHabasit is strongly committed to the continuous development of innovative, value-added solutions. Over 3% of our staff are dedicated exclusively to R&D, and our annual investment in this area exceeds 8% of turnover.
Certified for qualityWe deliver the highest quality standards not only in our products and solutions, but also in our employees’ daily work processes. Habasit AG is certified according to ISO 9001:2000.
Worldwide leading product range Habasit offers the largest selection of belting, conveying, processing and complementary products in the industry. Our response to any request is nothing less than a specific, tailor-made solution.
Fabric based conveyor and processing beltsHabaFLOW®
Plastic modular beltsHabasitLINK®/KVP®
Power transmission belts HabaDRIVE®
Timing beltsHabaSYNC®
Chains (slat and conveyor chains)HabaCHAIN®
Profiles, Guides, Wear strips HabiPLAST®
Machine tapes
Seamless belts
Round belts
Fabrication tools (joining tools)
GearmotorsElectric motorsMotion control
Positive drive conveyor and processing beltsHabasit CleandriveTM
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2044BRO.MAH-en0212USA:Hab12p mathandRev 4/03 2/27/2012 4:15 PM Page 11
2044BRO.MAH-en0212USA
Austria Habasit GmbH, Wien Phone: +43 1 690 66www.habasit.at
BelgiumHabasit Belgium N.V., ZaventemPhone: +32 27 250 430www.habasit.be
CanadaHabasit Canada Ltd., OakvillePhone: +1 905 827 41 31www.habasit.ca
ChinaHabasit East Asia Ltd., Hong KongPhone: +85 221 450 150 www.habasit.com.hk
Habasit (Shanghai) Co., Ltd.ShanghaiPhone: +8621 5488 1228Phone: +8621 5488 1218www.habasit.com.hk
FranceHabasit France S.A.S., MulhousePhone: +33 389 338 903 www.habasit.fr
Germany Habasit GmbHEppertshausenPhone: +49 6071 969 0 www.habasit.de
IndiaHabasit-Iakoka Pvt. Ltd., CoimbatorePhone: +91 422 262 78 79www.habasitiakoka.com
ItalyHabasit Italiana SpACustomer Care:Phone: 199 199 333For int. calls: +39 0438 911 444 www.habasit.it
JapanHabasit Nippon Co. Ltd., YokohamaPhone: +81 454 760 371 www.habasit.co.jp
NetherlandsHabasit Netherlands BV, NijkerkPhone: +31 332 472 030 www.habasit.nl
New Zealand Habasit Australasia Ltd., Hornby Phone: +64 3348 5600 www.habasit.co.nz
NorwayHabasit Norge A/S, OsloPhone: +47 815 58 458www.habasit.no
PolandHabasit Polska Sp. zo.o., Dàbrowa Górnicza,Phone: +48 32639 02 40www.habasit.pl
RussiaOOO Habasit Ltd., St. PetersburgPhone: +7 812 600 40 80www.habasit.ru
SingaporeHabasit Far East Pte. Ltd.,SingaporePhone: +65 686 255 66 www.habasit.com.sg
SpainHabasit Hispanica S.A., Barberà del VallèsPhone: +34 937 191 912 www.habasit.es
SwedenHabasit AB, HindasPhone: +46 30 122 600www.habasit.se
SwitzerlandHabasit GmbH, ReinachPhone: +41 61 577 51 00www.habasit.ch
TaiwanHabasit Rossi (Taiwan) Ltd.Taipei HsienPhone: +886 2 2267 0538www.habasit.com.tw
TurkeyHabasit Kayis San. Ve Tic. Ltd. Sti.Yenibosna - Bahcelievler - IstanbulPhone: +90 212 654 94 04www.habasit.com.tr
UkraineHabasit Ukraina, VinnicaPhone: +38 0432 58 47 35www.habasit.ua
United Kingdom and IrelandHabasit Rossi (UK) Ltd., Silsden Phone: +44 844 835 9555 www.habasitrossi.co.uk
USAHabasit America Conveyor belts, power transmission belts, gearmotors Suwanee, Georgia Phone: +1 800 458 6431 www.habasitamerica.com
Habasit America Seamless belts, timing belts Middletown, Connecticut Phone: +1 860 632 2211 www.seamlessbelts.comwww.habasync.com
Rossi is one of Europe’s largest manufacturers of gear reducers, gearmotors, inverters, standard and brakemotors, and is a member of the Habasit Group.
Rossi S.p.A. Via Emilia Ovest 915/A41123 Modena – ItalyPhone: +39 059 33 02 88www.rossi-group.cominfo@rossi-group.com
Habasit America 805 Satellite BoulevardSuwanee, GA 30024-7124Phone: (800) 458-6431Fax: (678) 288-3625E-mail: distributioncenterbelts@us.habasit.comwww.habasitamerica.com
Product liability, application considerations
If the proper selection and application of Habasit products are not recommended by an authorizedHabasit sales specialist, the selection and application of Habasit products, including the relatedarea of product safety, are the responsibility of the customer. All indications / information arerecommendations and believed to be reliable, but no representations, guarantees, or warranties ofany kind are made as to their accuracy or suitability for particular applications. The data providedherein are based on laboratory work with small-scale test equipment, running at standardconditions, and do not necessarily match product performance in industrial use. New knowledgeand experiences can lead to modifications and changes within a short time without prior notice.
BECAUSE CONDITIONS OF USE ARE OUTSIDE OF HABASIT’S AND ITS AFFILIATED COMPANIES’CONTROL, WE CANNOT ASSUME ANY LIABILITY CONCERNING THE SUITABILITY AND PROCESSABILITY OF THE PRODUCTS MENTIONED HEREIN. THIS ALSO APPLIES TO PROCESS RESULTS /OUTPUT / MANUFACTURING GOODS AS WELL AS TO POSSIBLE DEFECTS, DAMAGES,CONSEQUENTIAL DAMAGES, AND FURTHER-REACHING CONSEQUENCES.
2044BRO.MAH-en0212USA:Hab12p mathandRev 4/03 2/27/2012 4:15 PM Page 12
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