526 medium coping sled - images-na.ssl-images … · work, place the miter bar of the coping sled...
Post on 28-Aug-2018
219 Views
Preview:
TRANSCRIPT
Parts List:Please identify and verify that you have all of the
hardware shown below prior to assembly.
Parts listed below are not shown in the hardware drawings. Refer to photos in the instructions:
Part Description Quantity526B SledBase . . . . . . . . . . . . . . . . . . . . . . . . . 1526A PhenolicSub-Fence . . . . . . . . . . . . . . . . 14412 12”UltraTrackFence . . . . . . . . . . . . . . 14912B 11-3/4”Miter/JigBar . . . . . . . . . . . . . . . 16305IC InboardClamp . . . . . . . . . . . . . . . . . . . . 2
526 Medium Coping Sled
Please Read Carefully!
Part# Description Qty.5760B OvalNut 4
Part# Description Qty.MF040 3/4"Screw 2
Part# Description Qty.BUSH004 5/8”Spacer 4
Part# Description Qty.MF010 3/4”Screw 2
Part# Description Qty.STP001 3/4”Screw 2
Part# Description Qty.HB030 1”Bolt 1
Part# Description Qty.HB040 1-1/4”Bolt 3
Part# Description Qty.5860 RatchetHandle 2
Part# Description Qty.5590 Knob 2
Part# Description Qty.MF006 5/8”Screw 2
BEFORE BEGINNING: Identifyandverifythatyouhaveallthepartslisted.Readtheinstructionsatleastonce,familiarizingyourselfwiththepartsbeforeassembly.
You’llneeda#2Phillipsscrewdriver.TheCopingSledcanbeusedonashaper,oraroutertablewith,orwithout,amiterslot.
1
IfusingtheJigBar(4912B),followtheinstructionsthatcomewithit.Afteradjustingthebartofityourmiterslot,attachthebartothebase(526B) usingtwoofthemountingholesinthebase.
Determinewhereonthebaseyouwishtoattachthe12”UltraTrackFence(4412).ThepositionoftheUltraTrackFenceonthebasewillaffectthemaximumwidthofstockthatcanbeused.ThisdrawingdepictstheUltraTrackFencelocatedasfarforwardonthebaseaspossibleandwilllimitthemaximumstockwidthyoucanuseto4-1/2”.Byusingoneoftheothertwomountingpositionsyoucanincreasethiswidthby3/4”(5-1/4”capacity)or1-1/2”(6”capacity).
Inserta3/4”screw(MF010)throughthetwoselectedcountersunkholesinthebase.Startanovalnut(5760B - smooth side first)ontheendsofthescrewsandslidetheUltraTrackFenceontheovalnuts.CheckthattheUltraTrackFenceissquaretothebase.
IfusingaMiterBar,positiontheendoftheUltraTrackFenceflushwiththeinboardedgeofthebaseasillustrated.
Selectmountingholesthatpositionthebaseascloseaspossibletothecutterwith
outstrikingit.Usethetwo3/4”screws(MF040)toattachthebartothebaseinstead
of the screws that come with the bar.
IfnotusingaMiterBar,positiontheendoftheUltraTrackFence1/2”infromtheedgeofthebase,
orfarenoughinfromtheedgesothecutterwon’tstrikeit.
MF040 x2
5760B x2MF010 x2
4912B: Jig Bar
526B:
Coping Sled Base
4412: Ultra Track
2
AttachthePhenolicSub-Fence(526A)totheUltraTrackFenceusingtwo5/8"screws(MF006)andovalnuts(5760B).Insertthescrewsthruthecountersunkholesinthesub-fenceandstarttheovalnuts,smoothsidefirst,ontheendsofthescrews.
Attachaknobonthebasewhereshown.Inserta1-1/4”bolt(HB040)thrutheslotinthebase,thena5/8”spacer(BUSH004)andaknob(5590)ontheendofthebolt.Fornow,positiontheknobatthefarcornerofthebaseandtighten.
Attachthetwohold-insonthebase.Inserta1-1/4”bolt(HB040) thrueachslotinthebase,thena5/8”spacer(BUSH004)andaratchethandle(5860)ontheendofeachbolt.Thehold-insarepositionedagainsttheworktohelpholditagainstthefencewhencutting,butcanberemovedifdesired.
AttachaknobtotheUltraTrackFence.Inserta1”bolt(HB030)intheT-slotshowninthefence,thena5/8”spacer(BUSH004)andaknob(5590)ontheendofthebolt.Fornow,positiontheknob5”fromthebitendofthefenceandtighten.
Makeandinstalla3/4”thickwoodfence.Itshouldbeapproximately1-3/4”tallbywhateverlengthyoudesire.Attachthewoodfencetotheslottedopeningsinthesub-fenceusingthe3/4”screws(STP001)provided.Woodfencescanbequicklychanged,somakeextrastocoverallthezero-clearancebitprofilesyouneed.
Slidethesub-fenceontothefrontT-slotofthefence,centeringit,andtightenthescrews.
5760B
5760B
526A: Subfence
3/4” x 1-3/4”
Wood Fence
MF006
MF006
HB030
HB040 x3
5860 x2
BUSH004 x3
5590
5590BUSH004
STP001 x2
3
ASSEMBLE CLAMPS AssemblethetwoInboardClamps(6305IC)accordingtothedirectionsincluded.Fornow,attachoneInboardClampateachendofthefencewhereshown.
INSTALL CUTTER Installtherouterbit/cutterinyourrouterorshaper.Adjustthebitheight,takingintoaccountthe1/2”thicknessofthebase.Weuseanextrathickbasetoinsurethatthere’snodistortiontothebasewhenyouusethetoggleclamp.Mostcopebitsandrouterswillworkwiththissled,but
makesureyouhaveatleast3/4”to1”oftherouterbitshankintherouterbeforemakinganycuts.Ifextrabitheightisneeded,youmayneedtouseacolletextension.Makesurethebit/cutterwillnotstriketheUltraTrackfence!
OPTIONAL ACCESSORIES The6305R 1” Riser Kit(oneperclamprequired)increasestheclampcapacityby1”.The6305OC Outboard ClampattachestotheSledBaseandhelpsclampwideboards.The525S Flip Stopprovidesanadjustableworkstop.
USING WITH THE MITER BAR Thefencemustbeparalleltothemiterslotforthismethodtowork.Attachaspacertotheinfeedsideoftherouterfence.Adjusttherouterfencesothefaceofthespacerisinlinewiththeedgeofthebearingonthecopebit.Topositionthework,placethemiterbaroftheCopingSledinthemiterslotofyourroutertable.Placetheworkagainstthecopingsledfenceandbutttheendoftheworkagainstthespacerontherouterfence.MakesuretherouterbitwillnotstriketheUltraTrackfence! Slidethehold-insagainsttheworkandtightentheratchethandles,thenclamptheworkdownusingthetoggleclamps.Turntherouteronand,holdingbothknobs,slidetheCopingSledforwardpastthebit.Intheunlikelyeventtheworkmovesduringthecut,glueastripof180gritsandpaperonthebase.
USING WITHOUT THE MITER BAR Thefencedoesnotneedtobeparalleltothemiterslotforthismethodtowork.Thecuttermaycutintothesledbase.Aslongasapproximately1/4”ofthethicknessofthebasematerialremains,it’sOKtocutintothebase. Adjusttherouterfencesoitsfaceisinlinewiththeedgeofthebearingonthecopebit.Topositionthework,placetheSledBaseagainsttheinfeedsideofyourfence,placetheworkagainstthecopingsledfenceandbutttheendoftheworkagainsttherouterfence.GlidetheSledBasealongtherouterfencetomakethecut.MakesuretherouterbitwillnotstriketheUltraTrackfence! Slidethehold-insagainsttheworkandtightentheratchethandles,thenclamptheworkdownusingthetoggleclamps.Turntherouteronand,holdingbothknobs,slidetheCopingSledforwardpastthebit.Intheunlikelyeventtheworkmovesduringthecut,glueastripof180gritsandpaperonthebase.
©Copyright WOODHAVEN INC. 5/05/15(800) 344-6657 or WWW.WOODHAVEN.COM
Spacer Block
Router
Fence
Router
Fence
6305IC x2
top related