6-81-1072 rev 2
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7/28/2019 6-81-1072 Rev 2
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S i n n t a e l i f l a E N G I N E E R SOftit RaftWir INDIA LIMITED
I alert 2eawas
IN SPECTION A N D TEST PLA NFO R
P LANT CO MMU NICATIO N S YS TE M
STANDARD SPECI F I CATI ON NO.
6-81- 1072 Rev. 2
Page 1 o f 7
f f i t a T u r t r t r a T u r
INSPECTION AND TEST PLAN
FOR
PLANT COMMUNICATION SYSTEM
r-t
2 29.06.2012 Revised and Reissued AB RJD PIC D M
1 28.09.07 Revised and Re- i ssued A KG P P M M V KK VC
0 25.07.02 Issued for implementat ion R G A KC AKB G RR
Re v .No .
Date P ur posePrepared
byC h ec k ed
by
Sta n d a r d s Co m m i t te eC o n v e n o r
S t andar ds Bur eauC h a i r man
Ap p r o v e d by
F or mat N o . 8 - 00 - 0001- F 7 R ev . 0 Copyr ight EIL - A l l r ights reserved
7/28/2019 6-81-1072 Rev 2
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1511fradda E N G I N E E R S$1gTa laiteuier WA LIMITEDA G ov t o f I nd i a L i nde / t ak i ng )
IN SPECTION A N D TEST PLA NFO R
P LANT CO MMU NICATIO N S YS TE M
S T A N D A R D S P E CIF ICA T ION N O.
6-81-1072 Rev. 2
Page 2 of 7
Abbreviations
AS
BASEEFA
BIS
CCE or CCOE
CELL
CIMFR
C EDFT
DT
DPT
ERTL
FCRI
FMFL PHT
HICITPIP
IC
IGC
IE CJEC
L PT
Alloy Steel
British Approval Service for Electrical Equipment in Flammable
Atmospheres
Bureau of Indian Standard
Chief Controller of Explosives
Certification Engineers International Limited
Central Institute of Mining & Fuel Research
Carbon Equivalent
Dry Film Thickness
Destructive Testing
Dye Penetrate Testing
Electronics Regional Test Laboratory
Fluid Control Research Institute
Factory Mutual: Flame Proof
: Heat Treatment
Hydrogen Induced Cracking
Inspection and Test Plan
: Ingress Protection
: Inspection Certification
Inter Granular Corrosion
International Electro technical Commission
Japanese Electro technical Committee
Liquid Penetrate Testing
MPT/MT
MRT
MTC
MOC
NPSH
NDT
NEMA
PD
POPESO
PQR
PR
PMIPV C
QC
TC
TPI or TPIA
UT
UL
VDR
WPS
WPQ
XLPE
Magnetic Particle Testing
: Mechanical Run Test
Material Test Certificate
: Material of Construction
Net Positive Suction Head
: Non Destructive Testing
: National Electrical Manufacturers Association
: Partial Discharge
: Purchase Order
: Petroleum Explosive Safety Organization
: Procedure Qualification Record
: Purchase Requisition
: Positive Material Identification
: Poly Vinyl Chloride
Quality Control
Test Certificate
Third Party Inspection Agency
Ultrasonic Testing
Under writer Laboratories
: Vendor Data Requirement
Welding Procedure Specification
Welders Performance Qualification
Cross Linked Poly Ethylene
Inspection Standards Committee
Convenor: Mr A K Chaudhary
Members:
Mr. S.C. Gupta
Mr. G. Suresh
Mr. RK Singh Mr. MP Jain (Projects)
Mr. Rajeev Kumar Mr. G. Poornachandra Rao
Format N o . 8-00-0001-F7 Rev. 0Copyright EIL - All rights reserved
7/28/2019 6-81-1072 Rev 2
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SW-zee E N G I N E E R SOgat jaPeg vil,WA L I M I T E D
mienereaWenisevra) 6chnof IndsUncienaong)
IN SPECTION A N D TEST PLA NFO R
P LANT CO MMU NICATIO N S YS TE M
S T A N D A R D S P E CIF ICA T ION N O.
6-81-1072 Rev. 2
Page 3 o f 7
1.0 SCOPE
This Inspection and Test Plan covers the minimum testing requirements of Plant communication System for communication between central control room and different
process units/ Off sites of the plant.
2.0REFERENCE DOCUMENTS
PO/PR/ Standards referred there in/Job specifications/Approved documents.
3.0 INSPECTION AND TEST REQUIREMENTS
SLNO .
STAGE/ ACTIVITY CHARACTERISTICSQUANT UM
OF CHECKRECORD
SCOPE OF INSPECTION
SU B
SUPPLIERSUPPLIER EIL/TPIA
1.0 Procedures -- -- -- -- --
2.0 Material Inspection
2.1
Incoming bought out
material like
Consoles/Cabinets, PCBs,
PCs, Electronic components,
Microphones, Loud
speakers, Batteries, Power
supplies/ UPS, Cable
Glandsetc.
Physical, Functional and Dimensional
Checks.
Suitability for installation in hazardous
area
Review of Manufacturer's Certificates for
relevant specification, etc.
As per
Supplier's
standard
Supplier's Test
RecordsH H/R
3.0 In process Inspection
3.1 hi process Inspection System Assembly, Wiring
As per
Supplier's
Standard
Supplier's Test
Records-- El R
4.0 Final Inspection
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45117trreek ENGINEERS1g laifflear INDIA UMITED
INSPECTION AND TEST PLANFO R
PLANT COMM UNICATION SYSTEM
STANDARD SPE CI F ICATI ON NO.
6-81-1072 Rev. 2
Page 4 o f 7
SL
NO.STAGE/ ACTIVITY CHARACTERISTICS
QUANTUM
OF CHECKRECORD
SCOPE OF INSPECTION
SU BSUPPLIER EI1.4/TPIA
SUPPLIER
4.1
Plant Communication-
Acceptance Tests:-
Physical, Dimensional and BOM
Verification
Check calibration status of all testing
equipment.
General Arrangement as per approved
configuration
Verification of Software Licenses
(versions)
100% by
Supplier
Inspection
Witness Test
Records- H H
4.2Central Exchange/Master
control station-Acceptance
Tests
Verify specifications as per PR/Approved
document.Single digit/Multi digit dialling
Verify facility of programming messages
through user friendly software
Verify communication Interface with
Central EPABX through pre selected
telephone sets
Call Recognition, Acknowledgement,
Simulation of speech Diagram.
Check functionality of Fault Diagnostic
unit (Simulation)
Edit/ Report GenerationPaging of entire plant/Group of call
100% by
Supplier, in
random by
EIL/TPIA
Inspection
Witness Test
Records
- H H
stations
Call back from field call station
Communication between Master call
stations(if specified)
Generation of Alarm tones in case of
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laPtaeleni ENGINEERSa ttileSW INDIA LIMITED
Jai.1) IA GoN of India UnderliFung)
INSPECTION AND TEST PLANFOR
PLANT COMM UNICATION SYSTEM
STANDARD SPECI F I CATI ON NO.
6-81-1072 Rev. 2
Page 5 o f 7
SL
NO.STAGE/ ACTIVITY CHARACTERISTICS
QUANTUM
OF CHECKRECORD
SCOPE OF INSPECTION
SU B
SUPPLIER SUPPLIER EIL/TPIA
Emergency
Priority Communication between Master
stations
Selective communication between any two
field stations
Check all redundancy requirements of
Main Processor, Power supplies etc. (As
per approved documents/spec.)
Verify programming facility thro' external 100% by Inspection
PC for a) creation of new speech diagram Supplier, in Witness Test
Central Exchange/Masterb)Alteration of existing speech diagram
random by Recordscontrol station-Acceptance
Testswithout interrupting the system c) carrying
out other functionalities as per spec.
EIL/TPIA - H H
(Continued) Verify diagnostic messages
Check output impedance of amplifiers
Cable termination arrangement in central
amplifier panel.
Verify space availability for 10%
expansion
Check operation of UPS(If specified)
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INIPZIEtaftE N G I N E E R S$1 g - ia lagtag N W IN D IA L IM IT ED
0,7 ,940 IAGovi ot Mda L/Adeltsongi
IN SPECTION A N D TEST PLA NF O R
P LANT CO MMU NICATIO N S YS TE M
STANDARD SPEC I F ICATI ON NO.
6-81-1072 Rev. 2
Page 6 o f 7
SL
NO.STAGE/ ACTIVITY CHARACTERISTICS
QUANTUM
OF CHECKRECORD
SCOPE OF INSPECTION
SU B
SUPPLIERSUPPLIER EIL/TPIA
4.3Field call stations / Loud
speakers - Acceptance Tests
Check suitability in hazardous area (If
specified)
Check provision of accessories like
acoustic hood, canopy etc(if specified)
Check communication with Master
Control station/Other field call stations
Selection of output in Loudspeakers
100%
Functionality
check -On
sample
hardware
Inspection
Witness Test
Records
- P H
4. 4Submission of Certificates
& Documents
Certificate from recognized test agency forsuitability of equipment in hazardous area
Approval of use from statutory body like
PESO
BIS licence for indigenous Flameproof
equipment
Certificate for suitability of required
degree protection for field call stations
SamplesCertificates from
test agencies- H R
5.0 Painting
Visual
Paint shade / ThicknessProtection against damage during Packing list /
i Fainting and racking transportation
Suitable packing for outdoor storage areas
with heavy rains/high ambient temperature
unless otherwise agreed
1 0 0 % Supplier s
Records
- 1 -i -
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SSilfteidekENGINEHZSIlg-aWreNDIA LIMITED
omen anevam,aom) IA GoA of Ina, Undorlaknal
INSPECTION AND TEST PLANFOR
PLANT COMM UNICATION SYSTEM
S T A N D A R D S P E CIF ICA T ION N O.
6-81-1072 Rev. 2
Page 7 of 7
SL
NO.STAGE/ ACTIVITY CHARACTERISTICS
QUANTUM
OF CHECKRECORD
SCOPE OF INSPECTION
SU BSUPPLIER EIL/TPIA
SUPPLIER
6.0 Documentation and IC
6.1 Documentation and ICReview of internal test reports.
Issuance of IC100%
Supplier test
reports /
Inspection
Certificate
- H H
Legends: H- Hold (Do not proceed without approval), Random 10%, R-Review, RW-Random witness, W- Witness (Give due notice, work may
poceedaeschedueddae
NOTES (As applicable):
Wherever W/R or 11/W is indicated, Inspection Engineer shall decide the option to be exercised for the particular stage and supplier
In case of conflict between purchase specification, contract documents and ITP, more stringent conditions shall be applicable.
This document describes generally the requirements pertaining to all types of the item. Requirements specific to PO and the item are only applicable.
Acceptance Norms for all the activities shall be as per PO/PR/ Standards referred there in/ Job specifications /Approved documents
Format N o . 8-00-0001-F7 Rev. 0Copyright El L — All rights reserved
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