9961 spider sc1000 operator manual v1-english
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SC1OOO
HOIST
O
O
O
o
o
a
a
Manufacturer: Spider@
365 Upland Drive, Tukwila,
WA
98188
Phone 877-7'74-3370,Fax206-575-6240
@ 2004
pln996l
Version
#l
Page
I
of30
,@*rBÍED
WARNING
All
persons
operating this equipment
must
read and
completely
understand
this manual
All
persons
must be
thoroughly
trained
in
the use
of
the
equipment, it's operational
and
safety features, and
they
must also be capable
of canying
out the
daily
inspections.
Only authorized
persons
shall
operate the
equipment.
Any operation in
violation
of
these
instructions is
at the operator's
own
risk and
may result
in
serious
i4iuries.
Keep this manual
with
the hoist at
all
times.
Use
only
spare
parts
and
recommended
steel wire rope
from
Spider@.
It
is
the
responsibility of
the user
of
this
hoist
to
determine that this hoist is
suitable
to be
used
in
conjunction
with
any other equipment.
The
user
must also determine that this hoist and
other
components
used will be
in strict conformity
with
the
provisions
of Federal,
State,
National
and
local
ordinances
and
regulations.
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Table of
Contents
1. INTRODUCTION
a.
Features list
b.
GENERAL
SPECIFICATIONS
2.
HAZARD SYMBOLS SUMMARY
3.
SAFETY
SUMMARY
a.
MECHANICAL
b.
ELECTRICAL
c.
ENVIRONMENTAL
d.
HAZARD
PREVENTION
4. WIRE
ROPE
a.
GENERAL SPECIFICATIONS
b.
Preparation
for
Reeving
c.
Inspection
5.
HOIST
FRONT AND BACK VIEWS
OF
THE
HOIST
INSTALLING
TO A PLATFORM
REEVING
THE WIRE
ROPE
i. Main
suspension wire rope
ii.
Secondary'Wire
Rope
(optional)
DAILY TEST REQUIREMENTS
i. Testing
the Overspeed
Brake
ii. Testing
the Overspeed
Brake Test Button
iii.
Resetting the Overspeed
Brake
iv. Testing the
Emergency
Stop
(power
cut-off)
v. Testing
the
Controlled Descent
Feature
DAILY INSPECTION
OPERATING THE
HOIST
i.
Normal Operation
ii.
Cold
Weather
Operation
g.
DEREEVING
i. Removing
the
main suspension wire
rope
ii. Removing
the secondary wire rope
(optional)
h. MAINTENANCE
REQUIREMENTS
7. TROUBLESHOOTING GUIDELINES
8. HOIST LABELS
Manufacturer:
Spider@ 365 Upland
Drive,
Tukwila, WA 98188
Pho¡e 877-774-337O,Fax2O6-575-6240
O
2004
a.
b.
c.
d.
page
3
3-4
5
5
6
9
9
9
l0
10
l0
10
11
12
t2
13
t4
T4
t4
15
15
1ó
t7
t7
18
19
19
20
2t
2t
2t
22
23
23-26
26
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INTRODUCTION
The
SC1000
is
used to raise, support and lower suspended scaffolds, work cages and bosun
chairs on, or
in
building(s) and structures. If used
for
any other
purpose, you
must
take
all
necessary
precautions
to be sure that both design and operation
are
hazard free, and such use
conforms
with
manufacturer'
s specif,rcations.
Before
using the SC1000, learn
the
procedures
described
in
this manual.
Any
operation
in
violation of
these
instructions
may result in bodily injury
or death. The design
and
manufacturing
of
the SC1000 must comply
with
ULl323 standard and
CUL
(CAN/CSA
-
Z27l-98).
The
use of
the SC1000
within
the United States
is
governed
by OSHA CFR
29.
Consult
OSHA CFR-1926
for
temporary applications
and OSHA
CFR 29-1910
for
permanent
applications.
It is the
duty
of
the employer to
provide
this manual to each operator.
Spider@ reserves
the
right
to
make
changes
or
modifications
to
its hoist.
Users
of
this
equipment must
request
current
operating
information prior
to using
this equipment.
Call
your
local Spider@ operation center.
This
manual
is included with each SCl000. Additional
copies are
available
from
your
Spider@
operation
center.
Keep
a cunent
copy
of this
manual
with the hoist at all
times.
Features
of
the
SCf 000
lloist
Function
Benefit
Broad
Operating Range:
208V, +lï%ol-lS%o
o
Significantlyimproved
performance
at low
voltage
.
Provenreliable
performance
from 170
to
229 run
volts
o
Tested
in
30
min.
continuous
run tests
o
Reduces service calls
o
Extends electric component
life
¡
Eliminates power-induced
down time
o
Allows
longer drops
with
yoked
hoists
.
Saves time and
Load Sensitive Tractlon
Applies only the traction
needed to lift load, not
full l,000lbs. to 1,500
lbs.
lifting
force on rope
Virtually
eliminates the
risk
of
wire
rope
jam
o
Greater tolerance
of
wire rope
condition
.
Saves
wear
and tear
on rope,
extends
wire
rope
life
.
Saves costly wire rope
jam
in
field
o
Minimizes
the need
for
rescue
o
Minimizes wire
rope
destruction
and lengthy
service
Manufacturer: Spider@ 365 Upland Drive, Tukwila, WA 98188
Phone 877
-77
4-3370,
Fax
206-57 5-6240 @ zO04
pl
996l Version #1
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Features of the
SCl000
Floist
(continuctl)
Feature Function Benefït
Indicates
proper
voltage
to
unit
Voltage
Indicator
Easy
visual
inspection
can
eliminate
a
service call
Technician can
diagnose
voltage
problem by
phone
¡
Built-in
pendant
port
accepts
plug-in
remote
control
o
Compatible with 8-0281
series
remotes
o
No need to drill and wire
remote into hoist
o
Leaves hoist mounted controls
operable
Built-in
Overspeed
Brake
.
Stops
hoist
in
overspeed
condition
¡
Can't
be left
behind
in
shop, bypassed
or
dismantled
.
Ensures
greater
operator
safety
.
Improved reliability
Controlled
Descent
Allows
downward travel
at a controlled rate
of
speed
in
the event
of
o
Eliminates
need for rescue
o
Allows
self-rescue
OPTIONAL
Features
of
the
SCt000
Floist
OPTIONAL
Features Function
Benefit
(Optional)
Built-in
Secondary lVire Rope
o
Allows
use
of
secondary
suspension wire rope for
required applications
(double
deck, overhead
protection,
some
industrial applications)
or
to eliminate independent
safety lines at very
minor
additional
cost
o
Designed to mount
into
hoist for maximum
durabilitv
and securit
o
More
versatile hoist ready
for
any application
o
Eliminates
possible
loss/damage
because
it
is
built-in,
rather than an added
on
¡
Saves
money
because
it is
less
expensive
than other
manufacturer's.
Allows
to be shop-set to
750 lbs. or
to
1250
lbs. on
1500lbs.
models
Reduces
rigging material and
labor
(Optional)
Overload
Kit
*standard
feature
in
Canadian hoists
Stops
upward travel on
contact
with
an overhead
obstruction
for
special
o
Easy installation
Optional)
Top
Limit
Switch
($)
Manufacturer:
Spider@
365 Upland
Drive, Tukwila,
WA 98188
Phone 877
-77
4-3370, Fax 206-57
5-6240
@
20M
pln996l
Version
#l
Page
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GENERAL
SPECIFICATIONS
Single
Phase
Three Phase
lVorking Load
Limit
(w.L.L.)
1000lbs.
/ l500lbs.
1500
lbs.
Power
Supply
208
VAC,60
Hz,
Single
phase
(1000/1500
lbs.)
(xadditional model
110VAC,
6OHz,
single
phase,
1000
lbs.)
208
VAC,
60H2,
3
phase
Amperage
at
w.L.L.
7
amps
at 208V 1000#
9.9 amps at 208V
1500#
14 amps at
110V
7
amps
at
208V
lVire
Rope
Diameter
5116",
8
or
8.4 mm
lVire Rope
Specification
5x26,6xI9 or 6x31,
IWRC
(Independent
Wire
Rope
Core) or
FC
(Fiber
Core),
Right
RegularLay,IPS
(Improved
Plow
Steel) or EIPS
(Extra
Improved Plow
Steel), Preformed, Galvanized or
Bright
User
must
verify
that the
wire
rope
meets
or exceeds applicable
codes for breaking strength safety
factor.
US temporary applications
require
6: I and
permanent
applications require l0:
L
HAZARD
SYMBOLS
SUMMARY
Symbol
Term
Meanins
STOP
Stop
action
and follow
instructions
before
continuing
WARNING
Warns
against
possible
immediate
ser¡ous
injury or
death
CAUTION
Warns against
possible
injury
ELECTRICAL
IJAZARI)
Warns against
possible
electrical shock or hazard
Manufacturer: Spider@
365 Upland Drive, Tukwila,
WA
98188
Phone
877
-77
4-3370,
Fax
206-57 5-6240 @ 2004
pln
9961Version
#l
Page
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of
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HAZARD
SYMBOLS
SUMMARY
(continued)
Svmbol
Term
Meanine
READ
Must
read
this
before
performing
any action that
follows
NOTE
Remember
and take this
into
account
SAFETY
GEAR
Mandatory use of safety
gear
SAFETY SUMMARY
Every
year,
workers on
swing stages
are
injured,
become disabled, or
are killed because of
carelessness
or because
they
did
not understand
how to correctly operate the equipment.
Do
not
become one
of them. Know
how
to
use
this
equipment
and
prevent
accidents.
NEVER
operate
equipment that
you
DO NOT
underst . You
may
cause accidents,
resulting in injury
or
death to
you
or
people
around
you.
This instruction
manual is
not all inclusive. It
is
impossible
to anticipate every
possible
way
this equipment may be used, and all
possible
hazardous
situations. It
is
very important
that
you
determine
for
yourself
whether the equipment is
safe.
You
must
understand the
operating
cha¡acteristics of this hoist. You must understand how
the hoist
will
operate in
your
application. You
must
be
certain
not
to
put yourself or
others
in
danger,
or
cause damage
to
property
or other
persons.
Call
your
Spider@ operation
center
if
you
have any
questions
concerning this equipment.
1. Read and understand this manual
BEFORE
using
this
equipment.
Manufacturer:
Spider@
365 Upland Drive, Tukwila, WA 98188
Phone 877-774-337O,Fax206-575-6240 @ 2004
p/n
9961 Version #l
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of
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Use the Troubleshooting
Guide
in this
manual to solve
problems
that may develop
with the
hoist. Repairs must
only be made by
people
trained
and
authorized
to
do
so.
NEVER
maintain or repair the equipment
while
the unit is suspended
(above
ground
level).
Be
careful
when operating the
hoist
in
freezingtemperatures.
Water
or moisture may
enter
the
hoist's
overspeed brake or
traction assembly.
See
Cold Weather Operating
instructions in this manual.
4.
Do not remove any
parts
from
the hoist without replacing
them.
Do not change
or
substitute any approved
hoist
parts
for
parts
that do not
meet
manufacturer's
specifications.
Do not
modify this hoist without
prior
approval
from Spider@.
Modifications can
put you
in
danger if not done
correctly. Making modifications can
also void any
manufacturer's
warranty and make
you
liable
for
any modif,rcations.
5.
WARNING Do not use suspended
scaffolds
unless:
a.
You
are
wearing
a
personal
fall
arrest
system that
meets
or
exceeds
your
application requirements.
b.
You have
personally
made
sure
that
a.. the roof
support system is complete,
properly
assembled,
counterweighted
(or
otherwise anchored),
tied
off,
and
not overloaded;
and
b.
hoists and
platforms
are not overloaded.
c. The wire rope is free of defects and is the size and type specihed for the hoist.
d. Guardrails and
toe
boa¡ds
are
properly
installed.
e.
The
main
suspension
wire
rope is
vertical.
Setup and use
must
comply with Spider@
instructions,
OSHA, and other applicable
codes.
Copies
are
available
from
your
local
Spider@
operation center.
6.
Do
not
reset
the
overspeed
brake
until
you
have
first read and completely
understand
the Troubleshooting Guidelines in
this manual.
7.
Do not use
visibly worn, kinked,
bird-caged, undersized, or damaged wire rope.
Protect
wire
rope
from
sharp or abrasive edges
of
building. Do not
use
wire rope that
has been exposed
to
f,rre,
excessive wear,
corrosive atmosphere,
chemicals,
passage
of
electric current, or temperatures above 200
'
F.
8. Inspect the
wire
rope before
rigging.
Handle, inspect, and maintain
wire
rope
carefully during and after
each
job.
Lubricate the wire
rope according
to the
manufacturer'
s
recommendations.
9.
When
welding
from
a
suspended scaffold,
provide
proper
electrical
grounding
for
this
hoist.
a. When
welding from a suspended
scaffold:
(Within
the
cFR
29-1926.451(Ð(17)
b. Assure
platform
is
grounded
to the structure.
Manufacturer: Spider@ 365 Upland
Drive, Tukwila,
WA 98188
Phone 877-774-3370,Fax206-575-6240 @
2004
US
reference
OSHA
pln
9961Version #l
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c. Insulate wire rope
4 feet
above and below
the
platform.
d.
Insulate wire rope
at
suspension
point
and
assure
that
the wire
rope cannot
contact the structure
along
its
entire
length, including the tail
line.
e. Cover
the
hoist
with
an insulating material.
11.
Never operate
an
electric
hoist in
an
explosive atmosphere such
as
a
refinery,
chemical
plant,
grain
elevator,
distilleries,
ship
or silo interiors,
mines, a¡ound coal handling
equipment, or around
explosive organic vapors
or dust.
12.
Never
use
hoists
and aluminum
platforms
around caustic materials, acids,
or acid
fumes.
Use
hoist covers when corrosive materials
are
present.
13.
Maintain clearances
and make sure
no
obstructions interfere with
vertical
travel.
14. Avoid
power
lines.
Make
sure
the
platform
or hand tools cannot
swing or
be blown
within l0
feet
of
a
power
line.
Never, under any circumstances,
rig a
platform
above
electrical
power
lines.
15. Push
the operating
switch
by
hand
only.
Do not
use
foreign objects to operate
the
hoist.
16. When not in use, store hoist and
stage
to
protect
from
unauthorized
use.
Cover
the
hoist
if
possible.
Always
unplug
power
cord
when not in
use and
equipment is
not
attended.
17.
Do not allow anyone under
suspended equipment.
If
necessary,
provide
protection
below the suspended equipment to
prevent
injury
to
people
from falling objects. Use
lanyards to
secure tools and
materials
from
falling on
personnel
below.
18.
Use approved personnel
harnesses,
lanyards,
rope
grabs,
and
independent
lifelines
at
all
times.
Attach the
lifelines to
a
structural member of the building, never to
part
of
the
rigging
unless specifically
designed
for
this
purpose.
19. Comply with all
local, state and federal safety codes and equipment
instructions.
20. Only authorized
and
properly
trained
personnel
shall operate this hoist.
Each
operator
must determine
his
own
fitness
to operate this hoist. Consult
your
doctor
if
you
are in
doubt. Each operator
must not
be
under
the influence of alcohol
or
drugs.
21.
If
you
hear any
strange
noises
or
if the
hoist does not
appear
to
work
normally,
stop
using
it
immediately.
Do
not continue to
use
the equipment
until it
is
repaired.
Manufacturer: Spider@ 365 Upland
Drive,
Tukwila,
WA 98188
Phone 877
-77
4-3370, Fax
206-57
5-6240
@
2004
pln996l
Version #l
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of30
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HAZARD
SUMMARY
WARNING
If
the
hoist is suspended
in
the air
and
the motor runs but the
wire rope does
not move through
the
hoist,
STOP
the hoist immediately
Damaged wire
rope may
be
jammed
inside
the
hoist.
Any
attempt to move
the
hoist up or
down
could
damage
the equipment
or
cause
injury
or
death.
There
are
many
hazards
when
working
on a suspended
scaffold.
The
following
are
common
hazards.
The
list
is not complete.
It is
provided
to
increase safety awareness
on
the
job
site.
MECHANICAL
HAZARDS
o
Crushing
between
the
platform
and the building.
o
Cutting
or
severing
between
moving
machine
parts.
o
Loss
of
rigging
stability
because of one or
more
of
the
following:
o
Insufficient
counterweight
or counterweights not
properly
fixed
o
Inadequate
mechanical strength
o
Increase
in vertical load on
suspension
wire because
the
platform
encounters
an
obstacle,
the
platform
overloads,
or the suspension
wire rope breaks
o
Platform catches
on overhang when
going
up
o
Falling
¡
from the
platform
when
working
o
by using
a
wire rope that is too
short
.
if the
platform
is
not
strong enough
for
the
weight
and breaks
o
if wire rope
or
platform
interconnections
fail
o
rigging failure
can
cause falling
o
ldling
due to loss
of traction.
o
Jamming
due
to
damaged
wire rope
ELECTRICALHAZARDS
¡
Failure of
the
electrical
supply
may delay travel
of
the
platform
o
Control
system
failure can cause
unwanted movement
of the
platform
o
Improper
power
supply
(voltage
or frequency) may damage
the hoist
ENVIRONMENTAL
HAZARDS
o
Consider
and
prepare
for
the effects
of
climate.
(HealCold/IceÆVind)
o
Sandblasting
and acid wash
procedures
may
introduce
special
concerns.
They may affect
the immediate
health
of an
operator
and
may
pose
serious
risks
to
the
hoist and other
equipment being
used.
Manufacturer:
Spider@
365 Upland
Drive,
Tukwila,
WA 98
t88
Phone 8'17-774-3370,Fax206-575-6240
@
20M
pln996l
Version
#1
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HAZARD PREVENTION
.
All electrical connections
must be locked and supported
by
strain
relief
devices.
o
Make sure the electrical
cord
and wire
rope
are long
enough to allow
full travel of the
suspended
equipment.
\ryIRE ROPE
GENERAL SPECIFICATIONS
Wire
rope requires
lubrication under normal conditions.
Lightly lubricate
it with a
wire rope lubricant
specified by the wire rope manufacturer
monthly
or
more often if
necessary.
To
prepare
the end
of IWRC
wire rope
for
insertion,
cut back the steel center
at least
2
inches to allow
for
independent movement
of
the
core.
Bnze and rough
shape the end
of
the
wire
rope to
form
a
smooth,
tapered,
bullet
shape
no more
than
1/4-in. long.
DO
NOT
cool the end
of the hot wire
rope
in
water
or oil.
This makes the end
brittle
and
may
cause it
to
break off. Oil
the bullet
after
it
cools
to
prevent
rusting.
(FC
wire rope
only needs to
have the
bullet
prepared,
there is
no reason to cut back the
center ofthis
rope.)
Always
uncoil
and carefully
examine
the wire
rope
before
use. Worn,
kinked, bird-
caged,
or
damaged
wire
rope cannot
be repaired.
It must be replaced.
t.
2.
3.
BRAZED
PORTION OF
WIRE ROPE SHOULD
NOT
EXCEED ,197
OR
DIA. OF WIRE ROPE
WIRE ROPÊ
DtÀ.312
TAPEREO
PORNOiI
L=2.5 x E[À
Manufacturer: Spider@ 365 Upland
Drive, Tukwila, WA 98188
Phone 877 -774-3370,Fax206-575-6240
@
2004
STEEL CENTER
WHEN
USING
IWRC WIRE ROPE.
CUT BACK
THE STEEL CENTER
AT LEAST 2.OO
TO ALLOW FOR
INDEPENDENT
MOVEMENf
OF
THE CORE.
All
dímensions
are inches.
p/n
9961 Version
#l
Page
l0 of30
Wire
Rope
Diarrrctcr
5/16",
8
or
8.4 mm
Wire
Rope
Speciftcation
it26,6xI9
or
6x31, IWRC
(Independent
Wire
Rope
Core)
or FC
(Fiber
3ore),
Rþht
Regular
l-ay, IPS
(Irrproved
Plow
Steel¡
or
EIPS
(Extra
Inproved
Plcw Steel),
Preformed,
Galvanized
or
Brigþt.
User
must
verify
that
the
wire rolle meets or exceeds
applbable
codes
fu
rreaking
strength
safety factor. US temporary
applbations require 6:l
and
lermanent
applications
requhe l0: l.
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11/34
Use
a heavy-duty thimble
for
the
main
suspension
wire rope and follow the
manufacturer's
requirements
for
termination of the
wire rope hardware that
you
are
using.
WARNING
Wire
rope
shetches
when
loaded.
The diameter
is
reduced.
Always
inspect
the wire
rope
termination
and
refer
to the
manufacturer's
inspection
procedures.
5.
Be
sure
there is enough wire rope to
reach
the lowest
possible
point
of
travel.
6.
Wire
rope begins to wear the
moment
it is used. It
must
be regularly
inspected
to
be
sure
it is
in good condition. Wire
rope
must be removed
from
service when
diameter
loss or
wire
breakage occurs
as
listed within ANSI410.4
If
it is not
possible
to lower
the
platform
to
the
ground,
secure the
tail
line* to
prevent
the
platform from running
off
the suspension
ropes.
Before
rigging
in
such
an
area,
consult
a
safety
professional.
*Tail
line with loop
termination
NOTE:
Do not
expose
the
rvire ropc to fÏrc, tempcratures
abovc 200
o
F.,
passage
of electrical
current,
or
corrosive
atmospheres
and chemicals.
This
exposure
rvill
make the
rope
unsafe.
Acids
rvill
corrode
and
reduce the
strength
ofboth
thc inner and outer strands.
lVhen
using
corrosive
chemicals
discard
the
rvire rope
after
completing the
project,
or sooner
if
any
damage is evidcnt.
Do not
save
rvire ropc that
has
been
in
contact
with
corrosives.
When
in
doubt,
replace the wire rope.
4.
Manufacturer:
Spider@
365 Upland
Drive, Tukwila, WA 98188
Phone 877
-77
4-3370, Fax 206-57
5-6240
@ 2004
pln996l
Version
#l
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FRONT
AND BACK VIE\ryS OF
IIOIST
\üy'ire
Rope
Insertion Points
Overspeed
Brake
Reset
Knob
Overspeed
Brake
Test Button
Carrying
Handle
Emergency
Descent
Model
Designation
and
Serial Number
Carrying
Handle
Manufacturer: Spider@
365 Upland
Drive,
Tukwila,
WA
98188
Phone
877-774-3370,Fax206-575-6240
@
2004
Carrying
Handle
Emergency Stop
(power
cut-off)
1
UP
-
Operation
Button
J
DOWN-
Operation
Button
Remote Pendant
Port
Indicator
Light
pln996l
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INSTALLING
FIOIST
TO
PLATFORM
Follow
the
manufacturer's
instructions
for
platform
assembly.
I
Attach
the hoist stimrp bar
to
the
platform
stimrp.
(A
&
B)
E
ttre hoist can
be
lifted into
position
by hand or
under
power.
E
Connect
the hoist to the
power
supply.
O
m electric hoists
have a twist
lock
plug.
(C)
The
power
indicator
light will light
up
when
the
hoist
receives power.
CAUTION
A O
me electric
supply must have suff,rcient
capacity,
and the
circuit
breakers must be
properly
rated.
The voltage loss
for 100' of 10/3
electrical
cable is
2
volts for each
hoist
used
If startup is sluggish,
determine the
voltage
at
the
motors
when
running
I
UP
is between
170-220
VAC
If
the voltage is
lower than
170
VAC
when
running:
.
Increase
voltage
with at
transformer
at
power
source
when voltage
is
low
0R,
.
Use
larger
gauge
or
separate
electrical
cables
to
each
hoist to improve
voltage supply
¡
Do not start both
hoists
at
the
same
time to
insure
better hoist
performance.
Always
maintain
a
level
platform.
|
=
Inspect
O
=
Verify
E
=
Perform
Process
Manufacturer:
Spider@
365 Upland
Drive, Tukwila,
WA 98188
Phone 877
-77
4-3370, Fax
206-57
5-6240
@
2004
pln996l
Version #l
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RtrtrVING
MAIN
SUSPENSION
WIRE
ROPE
Push the main suspension
wire
rope bullet through the
"Wire
Rope Insertion
Point''
approximately
I
5
inches
E
Operate
the hoist
in
the
I
UP
direction
while
pushing
the
rope
into
the hoist.
EIVtate
sure the
wire
rope runs
freely through the
"Wire
Rope
Exit
Spring"
REE,VING SECONDARY
WIRE
ROPE
(OPTIONAL)
Push
the
secondary
wire
rope
bullet through
the
"Wire
Rope
Insertion
Point"
for
the secondary
until it exits
the
hoist
E
Attach
a
25 lb. weight to the
end
of
the secondary wire rope
to
assist
secondary
rope
travel
A
=
Inspect
O
=
Verify
E
=
Perform
Process
Manufacturer:
Spider@ 365
Upland
Drive, Tukwila,
WA
98188
Phone 877
-77
4-3370, Fax
206-57
5-6240
@ 2004
pln
9961Version
#l
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DAILY
TEST REOUIREMENT
WARNING
Perform all daily tests
to
ensure
correct
operation Do
not use
the hoist
for
lifting
until
you
have successfully
completed the
daily tests.
The
following tests
must
be
performed
at
the start of each
work
shift.
test, DO NOT use
it
until
it
is repaired.
Refer to the
pictures
on
page
components.
All
tests
are
performed
at
or near
ground
level.
If
the hoist
fails any
12 to identify
(can
be used
for testing
the
Overspeed
Brake, and
for
stopping descent)
Flywheel
is observed
i
through this
area
ofthe
Ready
to
receive wire
rope
Flywheel must
turn
while hoist
is
operating.
While
powering
the
hoist
I
UP
an¿
I
DOWN
approximately 3
feet,
look
through
the
window
near the
Overspeed
Brake Test Button
to
view
that the
flywheel
is
turning.
A
=
Inspect
O
=
Verify
D
=
Perform Process
Dereeve the
wire
rope
1. Re-insert
the
wire
rope about
12 in. into
the hoist.
2.
Holding
the wire rope
firmly,
pull
it
out
quickly.
If the
brake is working correctly
it
will
grab
and
hold
the
wire
rope
in less
than
4 in.
3.
Repeat this test at
least
3
times.
If
the brake
does not
work
correctly every
time,
return the hoist
to
your
Spider@
operation
center.
DO
NOT USE
THIS HOIST.
Manufacturer:
Spider@
365 Upland
Drive, Tukwila,
WA 98188
Phone
877-774-3370,Fax206-575-6240
@ 2004
pln996l
Version
#1
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4.
Reset
the overspeed brake.
(Turn
knob
clockwise)
Overspeed
Brake
has
tripped
TESTING
OVERSPEET)
BRAKE
TEST
BUTTON
E
Purt
the
I
UP
control button
and
raise
the
platform
approximately
3
feet
E
wnit"
pushing
rhe
I
DowN
control
button,
push
the
Overspeed
Brake Test Button
O
m,
hoist
should stop
quickly
Overspeed
Brake Test Button
Manufacturer:
Spider@
365 Upland Drive, Tukwila,
WA
98188
Phone 877
-774-3370,Fax206-575-6240 @
2004
pln996l
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#l
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RESETTING
THE
OVERSPEED
BRAKE
TESTING THE EMERGENCY
STOP
BUTTON
While
running
the
hoist in
either direction,
press
the red
Emergency
Stop
Button
O
ttre hoist
should
not
run
in
either
direction.
O
E
fo reset, turn button
clockwise
A
=
Inspect
O=
Verify
fl=
Perform
Process
Manufacturer:
Spider@
365 Upland
Drive,
Tukwila,
WA
98188
Phone 877
-77
4-3370, Fax 206-57
5-6240 @
2004
pln996l
Version #l
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TESTING
TFIE
CONTROLLT,D
DESCE,NT
FEATURE
Controlled
Descent
Allows
downward
E
Raise
the
hoist approximately
3 ft.
E
Disconnect the
power
supply.
During
this test, or when
you
are
actually
using the
controlled
descent
feature,
CAREFULLY
pull
the
Controlled
Descent
L.ever,
making sure that the hoist
does not
overspeed.
The
hoist
should
descend at a slow, controlled
speed.
A
=
Inspect
O
=
Verify
E
=
Perform Process
If
the overspeed
brake
trips
while
doing
this test, the
controlled
descent system
is not working
properly
and
the
hoist should
not be
used.
CAUTION
DAILY
INSPECTION
Manufacturer:
Spider@
365 Upland
Drive, Tukwila, WA 98188
Phone 877-774-3370,Fax206-575-6240
@ 200/.
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DAILY INSPE,CTIONS
3
AO
Bolts, nuts and clamps
must
be well secured.
AO
tvtate sure hoist
is
secured
to
the stirrup with SAE
Grade 5
fasteners and
lock
nuts are
properly
installed.
A
o
a
o
a
a
Inspect
Wire
rope
Power supply
Rigging
Platform
Hoist
O
Verify
all
parts
are
present,
in
proper
working
order and are
not
damaged.
A
=
Inspect
O
=
Verify
fl=
Perform Process
Awhen
using
the hoist in a
dirty environment that
contains
epoxy,
paint,
cement,
sand blast residue, or
corrosive
material, inspect the
operation of the secondary
overspeed
brake several
times
a
day. Protective
hoist
covers
are
recommended
in
these
environments.
Contact
OPERATING
THE HOIST
WARNING
BEFORE
operating
this hoist
you
must understand
and
follow the instructions
in this
manual.
You
must
be
properly
trained,
physically
fit, and
authorized to operate the
hoist.
Failure to comply
with
these
instructions could result
in
serious
injury
or
death.
Manufacturer:
Spider@
365 Upland
Drive, Tukwila,
rtrA
98188
Phone 877-'174-3370,Fax206-575-6240
@
2004
pln996l
Version #l
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SAFETY
NOTES
o
DO
NOT
operate the hoist
if
you
hear
unusual
noises.
.
DO
NOT
operate
the hoist
if
adjustments
or repairs
seem
necessÍtry.
o
DO
NOT
operate the
hoist if
anv
warning,
operating, or capacity
instructions
are
unclear,
missing,
illegible
or damaged.
Report any
problems
to
your
supervisor
and also
notify
the next operator when
changing
shifts.
Tag
the
hoist
"DO
NOT
USE IJNTIL
REPAIRED."
o
NEVER operate
an
electric
hoist or any
electrical
equipment
in an explosive
atmosphere.
Explosive atmospheres exist
around
refineries, chemical
plants, grain
elevators,
distilleries, inside
of
silos, mines or around coal handling
equipment.
This
is
not a
complete list. Consult
an
expert
if
you
are in doubt
about the safety of
your
immediate
surroundings.
NORMAL OPERATION
E
For
routine
I
UP
travel or
I
DOWN travel of the hoist,
push
the
t
UP
or
I
DOWN control
button.
The buttons are spring
loaded
and return to the off
position
and apply the brake
when
released.
If
the
hoist does not
stop
right away
press
the Emergency
Stop
and the Overspeed Brake
Test
Button
ElUnplug
the
electric supply
plug
from
the
power
source.
A
=
Inspect
O
=
Verify
E
=
Perform
Process
Manufacturer:
Spider@ 365 Upland
Drive, Tukwila,
V/A
98188
Phone 877-774-3370,Fax206-575-6240
O 2004
pln996l
Version
#l
Page
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COLD WEATHER
OPtrRATION
ElWhen
operating the hoist in
cold
weather,
test the
secondary
overspeed
brake frequently.
OA
Vtate
sure
it
is not
frozen.
If
the
brake
does
not
stop
the
hoist, DO NOT
USE
the
hoist
until
the brake
has
been thawed,
dried, and
is in
proper working
condition.
E
Thaw
out
the
brake by
blowing
ducted dry
heat
(150'F
max.) on
the brake
area.
This can be done
with
an
ordinary hair dryer.
A
=
Inspect
O
=
Verify
E
=
Perform
Process
trUO
NOT USE open
flame
on the uniL
O
tf
tne
unit
will not
operate
properly
after thawing,
DO
NOT USE.
If
the
hoist
will
not
climb
or
descend
during
these tests, do
not
use the
hoist
unless
this
is
corrected during the thaw out
process.
E
Return
the hoist to
your
Spider@
operation
center.
WARNING
Be
extremely careful when
using the hoist
in freezing
temperatures. Frequently
check for
normal hoist
operation. All
tests
must be
done
within 3
feet
of
DEREEVING
REMOVING
THE
MAIN
SUSPENSION WIRE
ROPtr
O
Vtate sure that
the
platform
is
properly
supported on
a
stable
surface
before
putting
slack
on
the
main
suspension
wire
rope
to
prevent
hoists
and
platform
from
tipping
and
causing
injury.
E
Wtlite
on the
ground,
the
main
suspension
line will wind out of
the
hoist
when
the
I
OOWN
control
button is
pushed.
E
You may have to help remove the last
15
inches of
wire rope.
E
Grab the
wire
rope above
the
rope insertion
point,
hold
the
Overspeed
Brake
Reset Knob in
the
"reset"
position,
and slowly
pull
the main suspension wire rope
out
of
the
hoist.
A
=
Inspect
O
=
Verify
E
=
Perform
Process
Manufacturer:
Spider@
365 Upland
Drive, Tukwila,
WA
98188
Phone 877-774-3370,Fax206-575-6240 @
2004
pln996l
Version
#l
Page
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REMOVING
TFIF,
SECONDARY
WIRE
ROPE
(oPTIONAL)
O
Vtatce sure
that
the
pladorm
is
properly
supported
on
a
stable
surface
before
putting
slack on the
main suspension
wire
rope
to
prevent
hoists
and
platform
from
tipping
and
causing
injury.
l.
AO
there should be no
slack on
the main
suspension
wire
rope.
2.
E
Before
the main
suspension
line
has
been
removed
from
the
hoist,
remove
the counterweight
from the end of the
secondary
wire rope.
3.
E
Putt the secondary
wire
rope out
of
the
hoist
by
hand.
If
you
are
removíng hoth wire
ropes
fiorn
the
hoßt
on
ø
stable
surface,
you
must
remove the
secondary
wire rope
beþre
removíng the maín suspension
wíre
rope.
A
=
Inspect
(D
=
Verify
E
=
Perform Process
Manufacturer:
Spider@
365 Upland
Drive, Tukwila,
WA 98188
Phone
877-774-3370,Fax206-575-6240
@ 2004
pln996l
Version #l
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MAINTENANCE
MAINTE,NANCE
Ottre
hoist
should
be returned
to
a
Spider@
operation
center
for
periodic maintenance at
least
once
a
year
from date
of being
placed
into use.
OAMore
frequent service may
be required
if
the
hoist
is
subjected
to dirty
envi¡onments.
A
If the
hoist fails any
inspection
or
operation,
it
should
be
returned for
service.
A
=
Inspect
O=
Verify
E
=
Perform
Process
TROUBLESHOOTING
GUIDELINES
STOP
Read all
Troubleshooting Guidelines
before
attempting
any
solution.
TROUBLE
SHOOTING
GUIDtrLINtrS
Possible
Cause
and Solution
roblem
O
Circuit
breaker is tripped
O
fl
etugs
are
not connected
(check
hoist,
yoke,
power
cord
and
power
source)
O
Damaged
electrical
cord
OA
Power
indicator
light
is burned out
O
Wot
enough
power
is being
supplied to hoist.
O
f[f
the
indicator
light
comes
back on
after
about 30
seconds, thermal
(TH2)
has tripped
due
to excessive
amperage. Consult
with
your
supervisor
and
check
for low
voltage.
Power
at
the
junction
box
is
off
.
b.
d.
e.
f.
o
Þ'
1.
No
Power to the
platform
(O
Low
voltage indicator
light
is
ofÐ
E
Consult
your
supervisor
to
correct
problems
A
=
Inspect
O
=
Verify
E
=
Perform
Process
Manufacturer: Spider@
365 Upland
Drive, Tukwila, WA 98188
Phone
877-774-3370.Fax206-575-6240
@
2004
p/n
9961
Version
#l
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of30
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'l'
RO
U
lì t. ES
flOO'I ING
G
U
I
DE t, IN
ES
(continuctl)
2.
Hoist
does
not run
(O
Low
voltage
indicator light is
on)
a. If the motor
is hot,
motor
thermal
may have
tripped.
Allow
motor to
cool and see
if it resets.
This
may take 30 minutes or
more.
b.
OFrequent
stops and starts,
high
outside
temperature, a dragging brake, or overloading
can
cause
the motor to heat
3.
Wire rope will not
reeve
a.
E
Increase hand
pressure
on the wire
rope
while
pushing
the
I
UP button.
b.
E tat
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25/34
'l'
RO
U
Iì
LESFIOO'IING
GU
I
DE t. tNES
(continued)
7.
Cannot
reset
the
Overspeed
Brake
Reset
Knob
WARNING
DO
NOT
RESET
THE
OVERSPEED UNTIL
o
You
have
determined that
there is
enough
wire rope to reach
a safe
landing
surface
o
You know that
the
wire
rope is
not
jammed
in
the hoist
o
You know
the reason
that
the
overspeed
has
been tripped and there is
no danser when it
is reset.
Cannot
reset the Overspeed
Brake
Reset Knob
(SEE
Previous
Stepl
E
Power the hoist
I
UP
a few inches,
at
the
same
time
turning the
reset
knob clockwise
until the reset
knob
engages.
9.
Hoist does not stop
immediately
when the
I
UOWN button
is released
flPush
in
the Overspeed
Brake Test
Button
and
wait to
be
rescued
Call
your
supervisor
E
Return the hoist to be serviced
by a Spider@
operation
center
10.
You
hear
unusual
noises
coming from the
hoist
A
=
Inspect
O
=
Verify
E
=
Perform
Process
If
you
are
in
the air:
Push
in
the
Emergency
Stop button
E
Push
in
the
Overspeed
Brake Test
Button
and
wait
to
be
rescued
Unplug
the
hoist from
the
power
cord
Catt
your
supervisor
Return the
hoist to be serviced by
a
Spider@ operation
center
Manufacturer:
Spider@
365 Upland
Drive, Tukwila, WA
98188
Phone
877
-774-3370,Fax206-575-6240
@
2004
pln996l
Version
#l
Page 25
of
30
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26/34
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8/16/2019 9961 Spider SC1000 Operator Manual V1-English
27/34
CODE OF SAFE
PRACTICES
FOR
SUSPENDED
SCAFFOLDS
DEVELOPED FOR
INDUSTRY
BY
SCAFFOLDING, SHORING
&
FORMING
INSTITUTE
(SSFI)
and
SCAFFOLD
TNDUSTRY ASSOCTATTON, INC.
(SrA)
It shall be the responsibility
of
all users
to read and comply
with
the following common
sense
guidelines
which are designed to
promote
safety
in
the
erecting, dismantling
and use
of
suspended
scaffolds.
These
guidelines
do
not
purport
to
be all-inclusive nor to supplant
or replace
other
additional
safety and
precautionary
measures
to cover usual
or
unusual
conditions.
If these
guidelines
in
any way
conflict with
any state,
local,
provincial,
federal or other
government
statute or
regulation,
said statute or
regulation
shall
supersede
these
guidelines
and
it
shall
be the
responsibility ofeach
user
to
comply therewith.
I. GENERAL GUIDELINES
A. POST
THESE
SAFETY GUIDELINES
in a
conspicuous
place
and
be
sure
that
all
persons
who
erect,
use,
locate,
or
dismantle
suspended
scaffold systems are fully aware of them and also
use
them
in
tool box
safety meetings.
B.
FOLLOW
ALL EQUIPMENT MANUFACTURERS'
RECOMMENDATIONS as well
as
all
state,
local
and federal
codes,
ordinances
and regulations
relating to suspended scaffolding.
C.
SURVEY
THE
JOB
SITE.
A
survey
shall
be
made
of
the
job
site
by
a competent
person
for
hazards
such
as
exposed electrical wires, obstructions
that
could
overload or
tip
the suspended
scaffold when
it
is raised or lowered, unguarded
roof
edges
or
openings, inadequate or
missing
tiebacks.
Those
conditions
should
be
corrected
before
installing
or
using suspended scaffold
systems.
D.
INSPECT ALL EQUIPMENT
BEFORE
EACH USE.
Never
use any
equipment
that is
damaged or
defective
in
any
way.
Mark
it
or
tag
it
as
damaged
or defective
equipment
and
remove it from the
jobsite.
E. ERECT AND DISMAI\TLE SUSPENDED SCAFFOLD
EQUIPMENT
in
accordance
with
design
and
/
or manufacturer's recommendations.
F.
DO
NOT ERECT,
DISMANTLE,
OR
ALTER
SUSPENDED
SCAFFOLD
SYSTEMS
unless under the
supervision of a
competent
person.
c.
DO
NOT
ABUSE
OR
MISUSE SUSPENDED SCAFFOLD
EQUIPMENT. Never overload
platforms
or hoists.
H.
ERECTED
SUSPENDED
SCAFFOLDS
SHOULD
BE
CONTII\UOUSLY
INSPECTEI)
by
the
user
to
be sure
that they
are
maintained
in a
safe condition. Report
any unsafe
condition
to
your
supervisor.
I.
NBVER
TAKE
CHANCES
TT IN
DOUBT
REGARDING
THE
SAFETY
OR
USE
OF
SUSPENDED SCAFTOLDS, CONSULT
YOUR SCAFFOLD SUPPLIER.
J.
NEVER USE
SUSPENDED
SCAFFOLD EQUIPMENT
FOR
PTJRPOSES
OR
IN
OTHER
WAYS FOR
WHICH
IT
WAS
NOT INTENDED.
K.
CARE SHOULD
BE
TAKEN WIIEN OPERATING
AND
STORING
EQUIPMENT
DURING
WINDY CONDITIONS.
L.
SUSPENDED SCAFFOLD
SYSTEMS
should
be installed and used
in
accordance
with
the
manufacturer's recommended
procedures.
Do
not alter components
in
the
field.
M.
SUSPENDED
PLATFORMS
MUST
NEVER
BE
OPERATED
NEAR LTVE POWER
LIIYES
unless
proper
precautions
are taken.
Consult
the
power
service company for advice.
Manufacturer:
Spider@
365 Upland
Drive, Tukwila,
WA
98188
pln996l
Version
#1
Phone877-774-3370,Fax206-575-6240
O2004
Page 27
of
30
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8/16/2019 9961 Spider SC1000 Operator Manual V1-English
28/34
N.
ALWAYS
ATTACH
FALL
ARREST
EQUIPMENT
when
working on suspended
scaffolds.
O.
DO
NOT
WORK
ON
OR
INSTALL
SUSPENDED
SCAFFOLDS
if
your physical
condition
is such that
you
feel dizzy or unsteady
in
any
way.
P. DO NOT WORK ON
SUSPENDED SCAFFOLDS
when under
the influence
of alcohol
or
illegal
drugs.
II.
GUIDELINES
FOR
ERECTION AND
USE
OF
SUSPENDED SCAFFOLD SYSTEMS
A.
RIGGING:
1. WEAR
FALL PREVENTION
EQUIPMENT
when
rigging
on
exposed
roofs
or floors.
2.
ROOF
HOOKS,
PARAPET CLAMPS,
OUTRTGGER
BEAMS, OR OTHER
SUPPORTING
DEVICES
must be
capable of
supporting
the hoist
machine
rated
load
with a
factor
of
safety
of 4.
3.
VERIFY
THAT THE
BUILDING
OR
STRUCTURE
WILL
SUPPORT
thE
suspended
loads
with
a
factor of safety
of 4.
4. ALL
OVERHEAD
RIGGING
must
be secured
from
movement
in
any
direction.
5.
COUNTERWEIGHTS
USED
WITH OUTRIGGER
BEAMS
musl be of a
non.
flowable material and
must be secured
to the beam to
prevent
accidental
displacement.
6.
OUTRIGGER
BEAMS
THAT
DO NOT USE COUNTER\ryEIGHTS
must
be
installed
and
secured
on the
roof
structure
with
devices
specifically
designed for
that
purpose. Direct
connections
shall
be evaluated
by
a
competent
person.
7.
Tm BACK ALL
TRANSPORTABLE
RIGGING
DEVICES.
Tiebacks
shall be
equivalent
in
strength
to suspension
ropes.
8.
INSTALL
TIEBACKS
AT
RIGHT
ANGLES
TO THE
FACE OF
THE
BUILDING
and secure,
without
slack, to a
structurally
sound
portion
of
the
structure,
capable of
supporting the
hoisting
machine
rated
load
with
a
safety
factor
of 4. IN
THE EVENT
THAT
TIEBACKS CANNOT
BE INSTALLEDAT
RIGHT
ANGLES,
two tiebacKs
at opposing angles
must
be
used
to
prevent
movement.
9.
RIG AND USE
HOISTING MACHINES
DIRECTLY
UNDER
THEIR
SUSPENSION
POINTS.
B. WIRE
ROPE AND
HARDWARE:
1. USE
ONLY WIRE
ROPE
AND
ATTACHMENTS
as
specified
by
the
hoisting
machine manufacturer.
2.
ASSURE THAT WIRE
ROPE
IS LONG ENOUGH
to reach
to the lowest
possible
landing.
3.
CLEAN
AND
LLJBRICATE
WIRE
ROPE
in
accordance
with
the
wire
rope
manufacturer'
s
instructions.
4.
HANDLE WIRE
ROPE WITH
CARE.
5.
COIL
AND
UNCOIL
WIRE
ROPE
in accordance
with
manufacturer's
instructions
in
order
to avoid
kinks or damage.
6.
TIGHTEN WIRE
ROPE CLAMPS
in
accordance
with
the
clamp manufacturer's
instructions.
7. INSPECT
WIRE
ROPE
IN
ACCORDANCE
WITH
MANUFACTURER'S
INSTRUCTIONS.
DO NOT
USE
WIRE
ROPE
THAT
IS
KINKED,
BIRDCAGED,
CORRODED,
UNDERSIZED,
OR
DAMAGED
IN ANY WAY.
Do
not expose wire
rope
to fire,
undue
heat,
conosive
atmosphere,
electricity,
chemicals or
damage
by tool
handling.
8.
USE
THIMBLES AND
SHACKLES
AT ALL WIRE
ROPE SUSPENSION
TERMINATIONS.
9.
USE
J-TYPE
CLAMPS
OR SWEDGE
FITTINGS.
Do not
use
U-bolts.
Retighten
J
Clamps
under
load and retighten
daily.
rO. WIRE ROPES USED
WITH
TRACTION
HOISTS MUST
HAVE
PREPARED
ENDS.
Follow manufacturer's
recommendations.
Manufacturer:
Spider@
365 Upland
Drive, Tukwila,
WA
98188
pln996l
Version
#l
Phone877-774-3370,Fax206-575-6240
O
2004
Page
28 of30
-
8/16/2019 9961 Spider SC1000 Operator Manual V1-English
29/34
c. PowER SUPPLY FOR
MOTORTZED EQUTPMENT:
1.
GROUND
ALL ELECTRICAL
POWER
SOURCES
AND
POWER CORD
CONNECTIONS
and
protect
them
with
circuit
breakers.
2.
USE
POWER
CORDS OR
AIR
HOSES OF TIIE PROPER SIZE
THAT ARE
LONG ENOUGII
for
the
job.
3.
POWER
CORD OR
AIR
HOSE
CONNECTIONS
MUST
BE RESTRAINED to
prevent
their
separation.
4. USE STRAIN
RELIEF
DEVICES TO
ATTACH
POWER CORDS OR
AIR
SUPPLY
HOSES
TO THE
SUSPENDED
SCAFFOLD
to
prevent
them
from falling.
5.
PROTECT POWER
CORDS
OR
AIR HOSES AT
SHARP
EDGES.
6.
USE GFI \ryITH
POWER TOOLS.
D. FALL ARREST EQUIPMENT:
1. EACH
PERSON
ON
A
SUSPENDED
SCAFFOLD
must
be attached
to
a separate
fall
arrest
system unless the installation was
specifically
designed
not to require
one.
2. EACH LIFELINE MUST BE FASTENED
IN
ACCORDANCE
WITH
MANUFACTURER'S INSTRUCTIONS to
a
separate anchorage
capable of
holding a
minimum
of
5000
pounds.
3. DO
NOT
\ryRAP
LIFELINES
AROUND STRUCTURAL
MEMBERS unless lifelines
are
protected
and
a suitable
anchorage connection
is used.
4.
PROTECT
LIFELINES AT
SHARP CORNERS
to prevent chahng.
5.
RIG
FALL
ARREST
SYSTEMS
to
prevent
free
fall in excess of six
feet.
6.
SUSPEND
LIFELINES
FREELY without
contact
with structural
members
or building
façade.
7.
USE LIFELINES OF
SIZE
AND
CONSTRUCTION
that are
compatible
with
the
rope
grab
use.
8. ASSURE
A
PROPERLY ATTACHED ROPE
GRAB
IS
INSTALLED
ON
EACH
LIFELINE IN
THE
PROPERDIRECTION. Install in
accordance
with
the
manufacturer'
s
recommendations.
9. KEEP ROPE
GRAB
POSITIONED ABOVE YOUR HEAD LEVEL.
10. USE ONLY
FULL
BODY HARNESSES
of
the
proper
size and
that
are tightly
fastened.
11. ASSURE
FULL
BODY
HARNESS
HAS LANYARD attachment
with D-ring
at the
center
of your
back.
12.
CONSULT FALL PROTECTION
SUPPLIER
FOR INSPECTION PROCEDURE.
INSPECT
FALL PROTECTION ANCHORAGE
/
EQUIPMENT BEFORE EACH
USE.
13.
WIIEN A SECONDARY WIRE
ROPE SYSTEM
IS
USED,
a horizontal lifeline
secured to two or more structural
members
of
the
scaffold in lieu of
vertical
lifelines.
E. DURINGUSE:
1.
USE ALL EQUIPMENT AND
ALL
DEVICES
in
accordance
with
the manufacturer's
instructions.
2. DO
NOT OVERLOAD, MODIFY,
OR
STJBSTITUTE
EQUIPMENT.
3. BEFORE
COMMENCING
WORK
OPERATIONS
preload
wire rope and
equipment
with the maximum working
load,
then
retighten
wire rope rigging
clamps
and recheck rigging to manufacturer's
recommendations.
4.
INSPECT
ALL
RIGGING
EQUIPMENT AND
SUSPENDED
SCAFFOLD
SYSTEMS
DAILY.
5. INSPECT
WIRE
ROPE
DURING EACH
ASCENT
OR
DESCENT FOR
DAMAGE.
6.
USE
CARE
TO PREVENT DAMAGE TO EQUIPMENT by conosive or other
damaging
substances.
7.
CLEAN
AND
SERVICE
EQUIPMENT REGULARLY.
8.
ALWAYS MAINTAIN AT LEAST
(4)
FOUR WRAPS OF
WIRE
ROPE ON
DRUM
TYPE HOISTS.
Manufacturer:
Spider@
365 Upland Drive,
Tukwila, WA
98188
pln996l Version
#l
Phone877-774-3370,Fax206-575-6240 @2004
Page
29
of
30
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8/16/2019 9961 Spider SC1000 Operator Manual V1-English
30/34
9.
DO
NOT
JOIN
PLATFORMS
unless
the
installation was
designed
for that
purpose.
10. ONLY
MOVE
SUSPENDED
SCAF'F'OLDS
IIORIZONTALLY
\ryHEN
NOT
OCCTJPIED.
lf.
WIIEN
RIGGING
FOR
ANOTHER
DROP ass¡ure suflicient wire
rope
is
available
before
moving the suspended scalfold system
horizontally.
12.
WIIEN
WELDING
FROM SUSPENDED SCAFFOLDS:
a.
Assure
platform is
grounded
to
structure.
b.
Insulate
wire
rope above
and below the
platform.
c.
Insulate wire rope at suspension
point
and assure wire does
not contact structure
along
its
entire
length.
d.
Prevent the bitter end
from touching
the
welding
ground.
Since
field conditions vary
and
are
beyond
the
control of
the
SSFI
and
the
SIA,
safe and
proper
use
of
suspended scaffolding is
the
sole
responsibility of
the user.
Reprinting of this publication
does
not
imply
approval of product by
the
Institute or
indicate
membership
in
the Institute.
@
Permission to reproduce
in entirety
can
be
obtained
from:
Scaffolding,
Shoring
&
Forming Institute
1300 Sumner
Ave., Cleveland, Ohio
44115
Publication
SP20l
Printed
in
U.S.A
2/99
(2700)
Manufacturer: Spider@ 365 Upland
Drive, Tukwila,
WA 98188
Phone 877
-77
4-3370, Fax 206-57 5-6240
@
2004
pln996l
Version #l
Page 30
of30
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8/16/2019 9961 Spider SC1000 Operator Manual V1-English
31/34
SC
10(Xl \il Ikrisl
Pmre:
6{)-ll0psi
750-1500 lbs.
Up ro
35
fpm
88 lbs.
CoNmpl¡on:
35-70
CFM
70
CFM
Max.
20.5"x 12"x
t4"
Ai¡ line filte¡ md
for
single hoisr opemtion is
ider@ Bmnch P/l\ 5430-
Always uæ hoist
coveñ
working
in
hmh envionmenls
envircnmenls with airbome debris.
UP/DOr'VN Op€Etion
Hildle
WARNING:
These
units
æ intended for ue
with industrial compressd air systeru only,
They
must
not
be us€d
where
prourc
or
tempenture may excæd mõimm
operaling
conditioru. Serious injury
may rcsult
from
doing rc.
WARNING:
Make sure that
you
read the entire operator's manual before
operating this hoist.
Make
sure to
perform
ALL
Daily Test
Requirements
before operating this hoist.
Perform all daily
tests
to ensure conect
operation Do not
use
the hoist
for
litling
until
you
have
successfully
completed
the
daily
tests.
The mæhmical opsrat¡on of the a¡r
hoist
¡s the
sme
as
tlÉ
elætric
ho¡sÌ,
The
trilsmission, tnction
sheave,
mfety devices md
rmndary brokes
work
the
sme.
The d¡ffercnæs
belwæn
the
air
and
elætric hoist include the motor,
@ntrol system and
primary
brake
opemÌion,
BE SARE TO
READ
TITE
COMPIßTE
OPERATING
INSTRUCTTON MANUALAS
WELL AS THIS SECTION
BEFORE USINC YOAR
SC|0MA
AIR
HOIST.
Kecp this
mnuøl wílh lhe ho¡sl ol olt h¡mcs.
E
AIR LINE
COITINECTION:
TtF a¡r l¡ne from
t¡e
Filter/Lübricator
asmbly
is
connæted
here
to
the
hoist.
Filter/LubricsSor Nmbly, An
air
line
connects
to
the air
inl€t
on the hoist.
Sæurc the
air
line to the
stage or work cage
so
that
i1 cannot
fall
away
or
put
a
strain on
the conneting fittings if
it should b€come
acc¡dentally d¡sonnæaed.
(
\
SCIü)O
Hoist Air Hoist
(addenda)
Spider@ a
division
of SaferÀrorks@, LLC @2005
SP Air Hoist Addenda Copyright
2005
-
8/16/2019 9961 Spider SC1000 Operator Manual V1-English
32/34
(tl.¡iL-A
t
lltN Df,:.SCRIPTIllN
A
WARII¡ING:
ræ
units
æ
intended for uæ with
dustrial æmpresd air
sy$tems
only.
rcy
mut
nol be usd where pmsure
tempemlure may
exæed
mu¡mum
pBling
conditions
Serious
injury
ay result from doing so.
rommended Air line filter ild
bricator for single hoist operation is
rider@
Bmch P/N 5430.
rommended
ai¡ horc
size /¡"
pically.
Always ure hoist coveß
ren
working
in hmh envircnments
À
Connæting
Ple
Fllter/Lubrietor
Asy.
connecls
filter
lubricator to
platfom
hmdmil or to hoist
Slte
llome
used to
verify oil flow
rate
Filter-
Septrats
water
from a¡r line
À
Lubrietor.
Adds
Mobil Almo
525 oil to air line for
hoist lub¡ication
Ma¡tr A¡r lhe omæt¡otr
E
The
comprcsor
air line is connected
herc.
Dmin Cæk
Folrt Airlíne Connetlon
Connæt
th¡s
l¡ne to
the ho¡st
nin water frcm filter at the
end
of
reh
sNft
BE
SARE TO READ THE
COMPLETE OPERATING
INSTRACTION MANUALAS
WELL AS THIS SECTION
BEFORE
USING YOUR
SCIùNA AIR HOIST. Kecp thít
mnual
wilh
the hoàtl
ot sll limcs.
A
o
TI
=
lnsp€t¡on
=
Verify
=
P¿rfnm P¡mess
EAFi|ær¡Lubr¡eaor
Nmbly. An air l¡ne
comæts
to
the
air inlet on
the
hoist. Swure the air l¡ne to the stage or
work
cage
so thrt
it cütrnot
f0ll
away or
put
a
stmin on
the
connæting ñnings ¡f
it
should
bæome accidentally
disonnected.
All
Aìr Hoßß are sold
with
a FiUerlltbricotot Asscmbl .
How
the Filter/Lubricator
Worlrs
The air
is
pæed
thrcugh
ûe filter
to remove
liquid ud
rclid
panicles
frcm the
comprcswd air. At the bottom of
fhe
filter
bowl is
a
dm¡n cock to allow collæted l¡qu¡ds to be bled off.
This
should
be done on a daily basis ore
morc frequently ìf
necessary
to mainlain
a dry
air
supply.
The
filter
bowl
should
be removed æd the filte¡
rcrcn
exmined for dirt.
Clffi
the
sren
in a clwing mlution with a brush when
nressary.
The
lubrietor
deposits
a
small amount
of
cleu oil
into
the
compwd
air supply in order to lubricate
the
molor.
Too much
or
tm linle oil øn advemrly affæl the
perfommce
and
opcmt¡on
of the hoist. The oil level should
be
inspected
frcquendy
md the bowl filled with Almo
525
o¡l
when
needed. Thc
oìl flow
mte should be
inspected whenever
the
bowl
is filled. The mommended d¡ip mte in
lhe
sight
dome is 6 drops
per
minule
with
the
hoist
running. Tum the
adjustment
sæw
clækwiw to
deææ the
nle and coutrlerclækw¡se to ¡nreaw,
This hoist
is labeled
with
the following informational
label
o
I *1'::f,=J"s"1f99"t1 I
se.'no
o
"%0..:n"J'..1åi:
75o'/1ooo/15oo
|
ruur.ro o.
""ri.
PSt N,to-x. 60/90/110
I
70
CFM
MAX
4HP
Manufacturing date
Fecha
de
fabricat¡on
20[---------l
O
I
," Patent 5,090,666
I
nn. c/
^
O
Model
Modelo
SC
I 000 Hoist Air
Hoist
(addenda)
Spider@
a
division of Safeworks@, Lrc
@2005
SP Air
Hoist Addenda
Copyrieht 2005
-
8/16/2019 9961 Spider SC1000 Operator Manual V1-English
33/34
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8/16/2019 9961 Spider SC1000 Operator Manual V1-English
34/34
SCI(Xl(} ,\ir
floist
ADDITIONAL DAILY
INSPECTION
AND
MAINTENANCE REOUIREMENTS
A
J
h"pot
th"
nir
comprærcr æd
hose
line for
leaks,
kinks,
blækags,
or other
damage.
À
J
h"pot ,h"
hoæs, fittings and
valves
on
the
hoist for
leaks
or
damage.
A
.,/
lnsp@t lhe lubricator for oil.
A
J lnspæt the filter dn¡n c@k to dmir water.
ADDITIONAL
TROT]BLESHOOTING
lf the hoist will not opemte, check the following:
I
.
Compressor
is
prcviding
adequrte supply
of
air
at the
prcper
pressure.
2. Blæked,
leaking or
dmrged
air
liæs, hoses
or fìttings.
3,
Clogged Mufflem. The
mufflen can become
clogged with
dirt
or
ice created
by water in
the
¡ir supply
úu¡ fezes
when exh¡usted
frcm the
motor.
Remove
the
muffler and clem
or
reploce.
¡
4.
Sluggish air motor. Flush the ¡'r motor with WD40@ in a well ventilated
æa.
Disconnet the air line and ¡dd seveml tæpoons of WD40@ to the motor.
Rol¡te the shaft
by
hud
in both
dietions.
Connect
the
air line
and
apply
pressurc
slowly
until rll of the
WD40@
is exhausted fom the
motor.
If
the
væes
of
lhe motor
need
to
be replaced
or
the
motor d¡Ësæmbled, only
an
experienced
a¡r
motor tæhnician should do
the
work. Contåct
your
nwst
Spider@
Broch
for service.
D
tr
VeM
ValvÈ
md
prcper
lever action.
¡
Mufllc*
Ho
,
if
you
can
see
light through the rcreen without rny spots. it is
good.
CIan or replæe if necesury.
g
Filter
DisN
w¡ter.
Lubrieton
Check oil level. Urc Almo 525. Set drip rale at 6 drcps
per
ninute.(D0 NOT use ATF
(Automotic
Trunsmßsion Fluid), which is ¡eddish i
color,
¡n
tß ho¡sL ATF can conløinole mny
paß
insid
of
this hoisl,
vhich mo
requ¡rc exteß¡ve cluning
ond
ccrlo¡n
parls
lo e rcplued. ATF
conlo¡ns delergenls
thal
may not
be
compatiblc vith olhet
patß
ín lhe hoist. ATF
moy
cause
parls
such 6 inlenal
O-rin9s
to swell on
lail
posibly
olfecting
the
perfononce
o
lhß ho¡tl.)USE ONLY ALMO 525 OIL lN THE LUBRTCATOR OF THIS HOIST,
lTÍr's
ir ¿ Mobil@ oil
product
and is
ovoílable
fron
tuy
of
lheir
suppliers.
you
cor
co,úact Mob¡l@
ot I
(80O)
6ó2-4525 or on
the inentet
ar bwvrnob¡lo¡l.con)
O
l¡r
Pmure
oo
not
"^.""d'ioo
p.i.
O
¡r
Volume
*hile
running
should
not excæd 70 CFM
O
Tmvelspccdshouldbeapproximately35fpm.
Thisspeedwillchangebæedupontheactualloadbeingliftal,theairprssureandtheairvolumebeing
supplied
to
the hoist.
O
Lubricaaor oil
drip Hae
should
be 6 drops
per
minute.
A¡r Hoisl stonge
To
saore
I
SCImOA for
I
to
5
mooths
th€
following
steps
should
be
taken:
l.
Runhoistwiththclubricatorcompletelyopentodeliberatelyover-lubricctetheû¡rmotormdallotherææwheæcondenstioncanbuildup.
2.
Spny any stæl
moving
parls
w¡th
pen€tmting
o¡l
ild
put
the drive urembly into
a
plðt¡c
bag wiù sme
dsiccilt
bags to rbrcrb moisture.
3.
Seal
bag
md
put
in
plastic
shipp¡trg
cotrla¡ner.
4. Traction
housing:
spBy
any
steel
moving
parts
with
peneûating
oil
and
put
lhe assembly in
a
plætic
bag with
desiccant
bags
before
plæing
¡t
in the
shipping
conta¡ner.
Profrdure
to
pua
units
back
¡D sníce;
l.
Openshippingconta¡nerandremoveasæmbliesfrcmbag.
Re-Àsrembleandrunthehoistwiththelubricatorcompletelyclorcd. Flushoutexcesso¡1.
During this
pmedurc,
¡t
is
not uncommon
to
sw
an
oil mist blowing out
of the
mufflers.
2- When the oil
mist d¡sappem,
st
the
lubricator
to
6 drcps
per
minule.
A
=Inspection
O
=Verify
SC 1000
Hoist Air Ho¡st
(ûddenda)
Spider@ a
division
of
SafeWorks@,
LLC @2005
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