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A Roadmap for successfully adopting Model-Based EnterpriseWebinar hosted by Geometric Ltd. And Anark Corporation

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The recorded version of the webinar will be available on Geometric website

Chad Jackson,Principal Analyst at Lifecycle Insights

Ashish DeshmukhDirector, Products at Geometric Ltd.

Chris GarciaExecutive Vice President at Anark Corporation

Speakers

Moderator

Isha Gupta

Marketing Manager at Geometric Ltd.

• Product Documentation…

• engineering documentation

• service documentation

• … based on a 3D model…

• A solid model built using Computer Aided Design (CAD) software

• … containing embedded Product and Manufacturing Information (PMI)

• including notes, dimensions, GD&T, surface finish and material specifications

• … used throughout the enterprise.

• to manufacture products

• to check products for quality

• to service products

What is MBE?

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• MBE is NOT drawingless

• Drawingless is the elimination of 2D-based product documentation.

• MBE is often used in conjunction with 2D-based documentation.

• MBE is NOT paperless

• Paperless is the consumption of documents in digital formats instead of physical

ones.

• MBE documentation can be consumed in this manner, but it is not required.

What is NOT MBE?

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• Authoring product documentation

• Creating MBE documentation requires embedding PMI in the 3D model instead of a

2D drawing.

• The activities are very similar. PMI creation tools have been improved and

streamlined.

• 3D MBE can be used to generate 2D Drawings (both paper and paperless) which helps

in the transition.

• Consuming product documentation

• MBE documentation can be interrogated by the consumer, allowing them to check it.

MBE documentation can be interactive, allowing the consumer to see and understand

the documentation more clearly.

• 3D MBE can capture engineering design intent reducing poor interpretation down

stream (by non-engineers) which leads to scrap and rework.

What is the Value of MBE?

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• The 2013 3D Collaboration and Interoperability Study

• Researched three main issues

• Interoperability in the design chain

• Adoption of MBE

• Use of 3D in the enterprise

• Collected responses from 844 participants

• Five research partners, five software partners

The Study

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Initiative Overlap

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MBE Adoption

8

Application of MBE

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Types of PMI Embedded

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Standards and Software

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Off the Critical Path

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Off the Critical Path

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On the Critical Path

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• Many companies are exploring MBE initiatives, especially in A&D, in a wide variety of applications

• ASME Y14.41 is used widely in these efforts

• There is still a strong overlap between 3D-based and 2D-based documentation

• There is little doubt that 3D MBE will become the preferred from of documentation …the only question is when.

Summary and Conclusion

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Enterprise challenges with engineering data exchange and collaboration

Enterprise Users Expectations : Easy access to Complete & Latest & Accurate product information at all times

Difficult to understand instructions

Instructions are not up-to-date and incomplete

MANUFACTURINGENGINEERINGSignificant rework in creating 2D design

deliverables

Engineering Data is not equal to Supplier Data

package Protecting intellectual property across global

supply chains

QUALITY

Hard to incorporate data manually

PROCUREMENT

Longer Supplier Turnaround time

Incomplete data to supplier

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Organizations are adopting a Model Based Enterprise approach for accelerating engineering data exchange and collaboration processes

Companies that have benefitted from “Driving through Level 6 (DTL6) MBE Adoption”

50% Reduction Tooling design & fabrication33% Reduction Overall assembly hours30% Reduction Rework

50% Reduction Tooling design & fabrication30% Reduction Overall assembly hours50% Reduction Rework

Level 0 Level 1 Level 2 Level 3 Level 4 Level 5 Level 6

2D Drawings only

3D NeutralCAD to

CAM+2D Drawings

3D Native CAD+CAM

& 2D Drawings

3D MBD in Native CAD &Light Weight.

Viewable (3D PDF)

3D MBD deployed from PLM

Automated 3D MBE

Deployment to Internal Operation

Automated 3D MBE

Deployment to External

Supplier Operations

DTL6MBE Capability Levels at major organizations

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Source :http://model-based-enterprise.org/Starting-Model-Based-Enterprise/default.aspx

Roadmap for Model-Based Enterprise adoption

MBEWeb solution lifecycle involves MBE Readiness, MBE Deployment and MBE Scalability

MBE Readiness

MBE Deployment

MBE Scalability

MB

E M

atu

rity

Lev

els

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Implementing 3D modeling best practices

Migrating PMI plus GD&T from 2D drawings to 3D models

Deploying 3D Model Based Definition best practices

MBE Readiness – What is it?

3D MBD CAD Model

Capture customers As-Is process and co-develop a transition plan to Model Based Definition for effective design to manufacturing collaboration

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MBE Solution Deployment – How to?

Input OutputMBEWeb Solution

ProductAttributes

Process Steps

mBOMsBOM

CADDrawing

Sourcing

Manufacturing

Suppliers

Service

Design

Engineering

Consume engineering dataProcess engineering dataManaged engineering data

< Enterprise Integration >

ERP

Costing

PLM

Vis

BoM

CAD

MES

mBom

Legacy

Variants

Co-design and develop use case

specific Templates

Implement integrationto CAD, PLM, ERP, MES

& legacy etc.

Deploy Recipes using use case

specific templates

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MBEWeb scalability – How?

ManualsInstructions

Design FreezeAssembly Work

Instructions

Manufacturing Work Instructions

Inspection Plan Document

First Article Document / Built

in Quality

Test / Validation Document

MBOM-EBOM Process Planning

Manufacturing and Quality

PRODUCT DEVELOPMENT PHASE

Technical Spec

Training Manuals

Technical Manuals

User manuals

Aftermarket

PRODUCT LAUNCH PHASE

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3D MBE Examples: Aero-Prime to Supplier (3D MBE Level 6)

3D MBD Pixel Perfect Data Transformations -

What you see CAD is what you get in 3D PDF MBE is what you get in SolidWorks

3) In SolidWorks2) 3D PDF TDP

1) In Native NX 4) 3D PDF Tooling

To Supplier

Back to Prime

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3D MBE Examples: 3D PDF AS9102 First Article Inspection Doc.

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3D MBE Examples: 3D PDF Welding Best Practice Doc

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3D MBE Examples: 3D PDF Tack Welding Work Instruction

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3D MBE Examples: MultiCAD+MBD Work Instructions

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Tactical Objective

• Transition to a 3D Model Based Definition (MBD) methodology by eliminating the creation and the use of 2D drawings in the manufacturing process throughout the supply chain

Strategic Objectives

• Provide a streamlined approach to sharing product design and engineering data with their suppliers to accelerate the product realization and the speed to market

Success Story : Leading Truck Mfg. Co. gained significant benefits by adopting 3D-based model definition

Benefits to adopting MBE methodology:

1. Reduced engg & procurement costs

2. Reduced supplier costs

3. Reduced scrap and rework costs

4. Increased supplier response

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Geoffrey Moore – “Crossing the Chasm”

2014-2015

2011

3%

14%

34% 34%

15%

1) Innovators:U.S. ArmyBoeing Defense A-10 PilotHoneywell Defense PilotEricsson Comm Pilot.…

3) Crossing the Chasm: Pragmatists trust PragmatistBoeing Defense IPDM, GE Aviation, Raytheon…

4) Early Mass Market: Many SolidWorks Users…Elbit/ELOp, General Dynamics, Kvichek Marine, U.S. Air Force, Booz Allen (U.S. Marines)

2014

2) Early Production Adopters :U.S. Army, Boeing A-10 Production,GE Power and Water

2013

3D MBE Technology Adoption if Moving FAST

Innovators Early Adopters Early Majority Late Majority Laggards

The

Ch

asm

The 3D MBEwave is Approaching Fast!

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• 3D MBE will become the preferred from of documentation

• Model Based Enterprise approach accelerates engineering data exchange and collaboration processes

• 3D MBE is Scalable to Many Use cases (Engr Release, Manu WI, FAI, RFQs…)

• 3D MBE Offers Significant Savings (30% Engr, 20% Scrap/Rework, 50% Supplier Response time)

• 3D MBE Technology Adoption if Moving FAST (DOD-Enterprise-Small Businesses)

3D MBE Road Map Summary

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Ride the 3D MBEWeb Wave…

…Don’t just sit on the boat

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Q&A?

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The material contained in this deck represents proprietary, confidential information pertaining to products, technologies &processes from Geometric. All information in this document is to be treated in confidence. The names and trademarks used inthis document are the sole property of the respective companies and are governed/ protected by the relevant trademark andcopyright laws.

Geometric Limited

info@geometricglobal.com

www.geometricglobal.com

END OF PRESENTATIONEND OF PRESENTATION

Anark Corporation

info@anark.com

www.anark.com

For a Copy of this 3D MBE Presentation and 3D MBE Docs OR to Schedule a more in-depth demoWrite to : marketing@geometricglobal.com

Recorded webinar available at www.geometricglobal.com

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