a show case on transportation management using rfid technology
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Case StudyCase StudyManage Transportation using Manage Transportation using
RFID RFID
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by:by: Mr. Guenther NadolnyMr. Guenther NadolnyManaging DirectorManaging Director Vinythai Public Company LimitedVinythai Public Company LimitedApril 13, 2023April 13, 2023
Welcome to VINYTHAI PlantWelcome to VINYTHAI Plant--
Vinythai ProfileVinythai Profile Production (ktpa)
S-PVC : 253E-PVC : 27
Caustic Soda : 270VCM : 400
Location : ThailandOffice : BangkokPlant : Map Ta Phut / Rayong
Employees Bangkok : 32Map Ta Phut : 340Total : 372
Window Profiles
RoofingFurnitures
Automotive
Toys
Inflatables
Swimming Pool
Gutters
Hose
Wire & Cable
PackagingDoor Profiles
Piping
Recycling
Industrial equipments
Vinyl Siding
Building
Shoes
FencingFloor covering
Decking
Credit CardsLeather Goods
Partition walls
Blister pack
ComputerCords & Ducts
ElectricAppliances
Advertising
Clothing
Transport
PVC in your life
Source: Solvin Leather
Bottles
Wall Paper
CurtainShutters
Medical
Table Cloth
PVC – Serving Basic NeedsPVC – Serving Basic NeedsConsumer
Goods
Automotive &Modern Technology Medical Applications
Construction & Residence
Clothing
Caustic Soda in Daily LifeCaustic Soda in Daily Life
Water Treatment
Scope of Plant ActivityScope of Plant Activity• Integrated and equilibrated complexIntegrated and equilibrated complex
chlor-alkali + Vinyls+ PVCchlor-alkali + Vinyls+ PVC
• We are producingWe are producing– PVC suspension,PVC suspension,– PVC paste resins,PVC paste resins,– VC Monomer,VC Monomer,– Caustic Soda 32% and 50%Caustic Soda 32% and 50%
• Valuable Co-productsValuable Co-products– Sodium hypochlorite 12.5%Sodium hypochlorite 12.5%– HydrogenHydrogen– Ethylene Dichloride (EDC)Ethylene Dichloride (EDC)– Hydrochloric acid 20% (for internal use only)…Hydrochloric acid 20% (for internal use only)…
VCMChlorine
Caustic Soda32% and 50% Conc.
PVC Suspension PVC Paste
Pimai Salt
IEAT
Salt
Water
ElectricitySIAMVIC PVC
Caustic Soda
.
GLOW Group
Ethylene
Crude Oil
Case Background• Double size of production capacity in mid
of 2006– Adding more gate and transporter parking
area?– Using technology to manage transporter
queue?
• Now more than triple size of production capacity comparing with 2005
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Objective & Strategy• Better control of goods receiving and goods
delivery• Computerize manage in and out vehicle• Reduce human steps and human error• Reduce overall time consuming in each steps• Provide faster and semi-automated operation via
related electronic equipments• Preparation for expansion of production
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BUSINESS FLOW OF SUPPLY CHAIN & LOGISTICS AUTOMATION BUSINESS FLOW OF SUPPLY CHAIN & LOGISTICS AUTOMATION
• •Receive delivery order, plan truck and book time window • •VNT receive truck planning time
• •Update delivery order send to VNT • •Schedule truck queuing for VNT
• •Send update delivery order back to transporter
•Truck entry plant follow queue management.
•Sending truck follow queue management •Customer send order to sale •
•Truck identification by
RFID technology andautomatic weight in/out
PVC NaOH &SALT
•Sale PVC •Sale NaOH
110 trucks/day
NaOH 100 trucks/day •Bar Code system
Salt 50 trucks/day technology
•VNT create delivery order •Upload to transporter
•Approved order
•Delivery goods to customer
•Receive updated truck queuing from VNT
Principal of the Process
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SAP
RFID Reader
RFID Tagon each truck
Queue managementprogram process the delivery order in ERP(SAP) system assoicated with the arrival track ID.
Big LED PanelShowing
“Truck License”on queue
Traffic lamp and Big LED panal is the mean to communicate withthe driver with out getting off his truck.
RFID signal will initiate the comunication with the Queue management program for register the arrival of the truck.
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RFID INFRASTRUCTURERFID INFRASTRUCTURE
RFID SYSTEM LOCATION RFID SYSTEM LOCATION IN VINYTHAI PLANTIN VINYTHAI PLANT
RFID together with other device
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RFID equipment
RFID readerAntennas for wide
angle detection
Truck RFID tag embedded in ID card
RFID Technology on Truck
on weight bridgeon weight bridge
Queue Management SystemQueue Management System
Print SlipPrint Slip
Calling QueueCalling Queue
Web application - Queue Management System
WHAT BENEFIT DO WE GET? WHAT BENEFIT DO WE GET?
SAVING OF INVESTMENT
• With the RFID device, developed Queue management program With the RFID device, developed Queue management program integratedintegrated with SAP system, we can avoid traffic jam, run out of parking space or with SAP system, we can avoid traffic jam, run out of parking space or adding new gate & weight bridges just to relief the inbound/outbound adding new gate & weight bridges just to relief the inbound/outbound traffic.traffic.CUSTOMER SATISFACTION • Our customer will directly benefit from precise arrival time of Our customer will directly benefit from precise arrival time of their order.their order.
• We and our partner - transporter and suppliers both gain from We and our partner - transporter and suppliers both gain from unproductive parking time during delivery process unproductive parking time during delivery process..
PARTNER SHIP
PLANT LOADING CAPACITYPLANT LOADING CAPACITY
• Without RFID system = 170 truck/day– by 600 ton raw material.– 700 ton of liquid
• by lorry bulk 10wheels and semi-trailer.
– 800 ton of resin • by 10wheels,semi-Trailer, Tank car, Export container 20’ and 40’.
• With RFID system = 260 truck/day– by 1,300 ton raw material– 1,400 ton of liquid
• by lorry bulk 10wheels and semi-trailer.
– 1,050 ton of resin • by10wheels,semi-Trailer, Tank car, Export container 20’ and 40’.
Technical & Technology remarkTechnical & Technology remark
Need skill personal for engineering and application development.Need skill personal for engineering and application development.
- Hardware installation and testing. - Hardware installation and testing.
- Interface between hardware and application. - Interface between hardware and application.
- Performance tuning. - Performance tuning.
As RFID technology is only a kind of device/equipment,As RFID technology is only a kind of device/equipment,
business process and contingency-handling design business process and contingency-handling design still playstill play
the major role of applying this technology. the major role of applying this technology.
Thank YouThank You
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