abratech metal processors
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8/3/2019 Abratech Metal Processors
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INTRODUCTION:
Abratech was incorporated in the year 1993 as sole
proprietorship. It is a metal processing unit situated in
Pune, Maharashtra. Mr.Sachin Shah is the proprietor of Abratech. It is an ISO 9001-2008 certified company. It is
manufacturers of bonded abrasive wheels.
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Nature of business:
This company is engaged in manufacturing business. It
manufactures all types of abrasive wheels and all types of
abrasive products. They are also distributors in wielding
rods, wielding machines, CO2 wires and all industrial
consumable products.
The company’s range of bonded abrasive wheels includes
non-reinforced cut-off wheels, reinforced cut-off wheels,
depressed centre wheels, segments, straight wheels.
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Production Process:
Product layout:
All the products manufactured are of
same nature ,so they use product type of layout in
which machines and equipments are arranged in
sequence. The materials move from one work station
to another successively without any deviation of
material.
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Process of grinding wheels:
1) Filtering: Expro is filtered to remove big stones
2) Mixing: Carbon dioxide and Expro are mixed
together to form a mixture.
3) Wheel processor: 14 kilos of mixture are put into
the leveling machine to obtain a uniform level.
4) Pressing: Then the leveled mixture is pressed using
pressing machine.
5) Oven room: 50 units are sent together in the oven
room where it is baked at high temperature.
6) After the above procedure the final products are
checked.
7) After inspection the products are sent for packagingand labeling.
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Application in:
The products are used in following industries:
1) FOUNDRY INDUSTRY
2) FORGING INDUSTRY
3) PROJECT INDUSTRY
4) AUTOMOBILE INDUSTRY
5) SHIPYARD INDUSTRY
6) OIL REFINERY INDUSTRY
7) SUGAR INDUSTRY
8) CONSTRUCTION INDUSTRY
9) AGRICULTURE INDUSTRY
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Product portfolio:
Company’s range of bonded abrasive wheels includes
depressed centered wheels, non-reinforced cut-off
wheels, reinforced cut-off wheels, straight wheels and
segments.
Company provides complete solution to the industrial
requirements from customization to the timely delivery
of products. Products are used in several industrial
establishments.
Company USP (unique selling proposal):
Company has a diligent team of skilled professional and
quality controllers who test on several quality parameters
to endure smooth and defect free products to the
customers. Due to these exclusive value added services,company has been able to achieve a strong foothold in
the market.
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Quality Assurance:
All Production processes are designed as per the defined
specifications and industry norms. Company has well
equipped with essential tools and equipment in checking
the finished products.
It carries different intensive check for final consignments
for dimensional tolerances, density and bonding
uniformity etc. They also check resin bonded abrasive
products on following Parameters:
Safety
Durability
Ruggedness Wear and Tear
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Client Satisfaction:
They are specialists in the manufacture of Bonded
Abrasive Wheels. There are several factors that helps in
achieving high altitudes of success. They are:
Quality Products
Transparent dealings
Competitive Pricing
Strict Quality Tests
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Observations:
1) No. of workers-
There are 16 workers and 2 supervisors.
2) Backup facility-
Company has power backup facility as it cannot
afford gap in the production process
3) Human resource-
General experienced workers are appointed and
priority is given to local workers.
4) Trade union-
There is no trade union (no. of workers are very
less) .
5) All the required conditions related to workers health
in The Factories Act, 1948 are followed
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