aii 33864 cr-v fog lights - college hills honda...make sure you have the anti-theft code for the...
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Publications No.
INSTALLATIONINSTRUCTIONS
Accessory Application
© 2007 American Honda Motor Co., Inc. – All Rights Re
AII 32952-35942
www.collegehillshonda.com
FOG LIGHTSP/N 08V31-SWA-100
served AII 32952-35942 (0
2007 CR-V
704) 0
Issue Date
APRIL 2007
PARTS LIST
Right fog light
Left fog light
Fog light harness
Fog light switch harness
Right trim
Left trim
Switch
Relay
Bracket
15 Wire ties
4 Wire ties with clips
2 Harness tapes
8 Self-tapping screws, 5 x 16 mm
1 of 138V31-SWA-1000-91
www.collegehillshonda.com
Washer bolt, 6 x 16 mmFlange nut, 6 mm
Fuse (20A)
TOOLS AND SUPPLIES REQUIRED#2 Phillips screwdriverFlat-tip screwdriver
Diagonal cuttersRatchet10 mm Socket10 mm Combination wrenchesHook toolIsopropyl alcoholUtility knifeMasking tape
Illustration of the Fog Lights Installed on the Vehicle
6304050B
LIGHTING SWITCH
LEFT FOG LIGHT
FOG LIGHT HARNESS
RIGHT FOG LIGHT
FOG LIGHTSWITCH HARNESS
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INSTALLATION
1. Make sure you have the anti-theft code for the audio and navigation system (if equipped) and write down the XM radio presets (if equipped).
2. Disconnect the negative cable from the battery.3. Remove the front bulkhead cover (seven clips).
4. Remove the front bumper (four self-tapping screws, six clips, and two bolts).
Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by “do-it-yourselfers.”
6622030B
FRONT BULKHEAD COVER
CLIPS (7)
6214021
CLIPS (6)
SELF-TAPPING SCREWSSELF-TAPPING
SCREWS
FRONT BUMPER
BOLTS (2)
42 (0704) © 2007 American Honda Motor Co., Inc. – All Rights Reserved
www.collegehillshonda.com
5. Remove the five clips from the left inner fender andpull down the left inner fender.
6. To protect the bumper, apply masking tape to the front bumper around the left fog light opening.
7. Using a utility knife, cut out the front bumper as shown. Take care not to damage the front bumper. After cutting, remove any burrs from the edges of the hole.
6804020Y
CLIPS(Short.)
LEFT INNER FENDER
CLIPS(Long.)
6522
FRONT BUMPER UTILITY
KNIFE
FRONT BUMPER
Cut.
Cut.
CROSS SECTION
MASKINGTAPE
© 2007 American Honda Motor Co., Inc. – All Rights Reserved AII 32952-35
8. From the outside of the front bumper, install the left trim.
9. Install the left fog light to the front bumper using four self-tapping screws.
10. Repeat steps 6 thru 9 to install the right fog light.
6302020B
FRONT BUMPER
FRONT BUMPER
LEFT TRIM
INSIDE VIEW
LEFT TRIM
SIGNET“L”
63020
FRONT BUMPER
SELF-TAPPING SCREWS (4)
LEFT FOG LIGHT
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Routing the Fog Light Harness11. Route the fog light harness 1-pin connector in frontof the inner fender as shown. Plug the fog light harness 1-pin connector into the vehicle harness 1-pin connector.
12. Secure the fog light harness to the vehicle harness using two wire ties.
13. Remove the vehicle ground bolt. Secure the fog light harness ground terminal to the vehicle ground terminal using the ground bolt you just removed.
14. Secure the fog light harness to the vehicle harness using two wire ties.
6905
WIRE TIE
FOG LIGHT HARNESS
VEHICLE HARNESS
FRONT
LEFT INNER FENDER FOG LIGHT HARNESS
1-PIN CONNECTOR
VEHICLE HARNESS1-PIN CONNECTOR
WIRE TIE
VEHICLE BRACKET
VEHICLEHARNESSSecure theharness so it has no slack.
630205
FOG LIGHT HARNESS
VEHICLE HARNESS
WIRE TIES
FRONT
GROUND TERMINAL FOG LIGHT HARNESS GROUND TERMINAL
VEHICLE GROUND BOLT(Reuse.)
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15. Route the fog light harness under the left headlight, and secure the fog light harness clip to the vehicle panel.
16. Secure the other two fog light harness clips to the holes in the resonator.
17. Secure the fog light harness to the front bulkhead.With a Vehicle Harness: Secure the fog light har-ness to the vehicle harness near the harness clips using two wire ties.
63020
FRONTFOG LIGHT HARNESS
RESONATOR
FOG LIGHT HARNESS CLIPSVEHICLE
PANEL
6
WIRE TIES
FOG LIGHT HARNESS
FRONTVEHICLE HARNESS
VEHICLE HARNESS CLIPVEHICLE
HARNESS CLIP
42 (0704) © 2007 American Honda Motor Co., Inc. – All Rights Reserved
www.collegehillshonda.com
Without a Vehicle Harness: Secure the fog light harness to the vehicle panel using two wire ties with clips.18. Route the fog light harness under the bumper beam towards the right side of the vehicle. Secure the fog light harness.
With a Vehicle Harness: Secure the fog light harness to the vehicle harness using three wire ties.
6303
VEHICLE PANEL
FRONT
FOG LIGHT HARNESS
WIRE TIES WITH CLIP
6302080
FOG LIGHT HARNESS
FRONT
WIRE TIES
VEHICLE CLIPSBUMPER
BEAM
VEHICLE HARNESS
© 2007 American Honda Motor Co., Inc. – All Rights Reserved AII 32952-35
Without a Vehicle Harness: Secure the fog light harness to the bumper beam using two wire ties with clips, and one wire tie.
19. Using isopropyl alcohol on a shop towel, clean the bumper beam surface where the harness tapes will attach.
20. Continue routing the fog light harness along the bumper beam to the right side of the vehicle. Secure the fog light harness under the bumper beam using two harness tapes and two wire ties connected together.
630302
FOG LIGHT HARNESS
FRONT
WIRE TIE
BUMPER BEAM
WIRE TIE WITHCLIPS (2)
FOG LIGHT HARNESSBUMPER
BEAM
63030
BUMPER BEAM
FOG LIGHT HARNESS
FRONT
WIRE TIES (2)
HARNESS TAPE
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21. Attach the clip on the fog light harness to the vehiclepanel.
22. Secure the four remaining fog light harness clips to the holes in the vehicle panel.
630304
FRONT
FOG LIGHT HARNESS
VEHICLE PANEL
FOG LIGHT HARNESS CLIP
FOG LIGHT HARNESS
6303053B
FRONTFOG LIGHT HARNESS CLIPS (4)
VEHICLE PANEL
FRONT
VEHICLEPANEL
Installposition.
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23. Reinstall the inner fender. With the help of an assistant, bring the front bumper close to the vehicle, and plug the fog light harness 2-pin connectors into the right and left fog lights. Reinstall the front bumper.
Routing the Switch Harness24. Remove the driver’s dashboard undercover (turn the
knob and release the pin and the clip).
630
LEFT FOG LIGHT
FOG LIGHT HARNESS 2-PIN CONNECTORRIGHT FOG
LIGHT
FRONT BUMPER
FOG LIGHT HARNESS 2-PIN CONNECTOR
6303
DRIVER’S DASHBOARDUNDERCOVER
KNOB(Turn.)
CLIP
PIN
42 (0704) © 2007 American Honda Motor Co., Inc. – All Rights Reserved
www.collegehillshonda.com
25. Remove the driver’s dashboard lower cover (sevenclips and two hooks).
26. Remove the left front door sill trim (three clips).
63030
DRIVER’S DASHBOARDLOWER COVER
CLIPS (7)
HOOK
6303090B
CLIPS (3)
LEFT FRONT DOORSILL TRIM
© 2007 American Honda Motor Co., Inc. – All Rights Reserved AII 32952-35
27. Pull back the door opening seal from around the driver’s kick panel, and remove the driver’s kick panel (two clips).
28. Lower the tilt lever. Using a flat-tip screwdriver, release one of the retaining tabs from the steering column lower cover.
6303
CLIPS (2)
DOOR OPENING SEAL(Pull back.)
DRIVER’SKICK PANEL
69050
STEERING COLUMNLOWER COVER
FLAT-TIP SCREWDRIVER
RETAINING TAB
TILTLEVER
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29. Remove the steering column upper cover (fourretaining tabs).
30. Remove the steering column lower cover (two self-tapping screws and one screw).
681
STEERING COLUMN UPPER COVER
Push.
RETAINING TABS (4)
68190
STEERING COLUMN LOWER COVER
SELF-TAPPING SCREWS
SCREW
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31. Plug the relay into the switch harness relay block.
32. Install the relay bracket to the switch harness relay block.
33. Install the switch harness relay block on the vehicle panel using the 6 x 16 mm washer-bolt and 6 mm flange nut.
6828010
RELAY BLOCK
RELAY BRACKET
RELAY
6303130B
VEHICLE PANEL
SWITCH HARNESS RELAY BLOCK
6 mm FLANGE NUT
6 x 16 mm WASHER-BOLT
42 (0704) © 2007 American Honda Motor Co., Inc. – All Rights Reserved
www.collegehillshonda.com
34. Plug the switch harness 2-pin connector into thevehicle harness 2-pin connector. Secure the switch harness to the vehicle harness using two wire ties.
35. Push the retaining tab (from the vehicle green 42-pin connector, the white 34-pin connector, and the blue 21-pin connector), and raise the lock lever from each connector. Remove the connectors from the fuse box. Close the lock on the vehicle white 34-pin connector, and remove the cover by sliding it away from the lock.
63031
VEHICLE HARNESS 2-PIN CONNECTOR
SWITCH HARNESS 2-PIN CONNECTOR
WIRE TIES
VEHICLE HARNESS
6303150
FUSE BOX
FUSE BOX
VEHICLE 34-PIN CONNECTOR
LOCK LEVER
FRONT VIEW
21-PIN CONNECTOR (blue)
34-PIN CONNECTOR (white)
42-PIN CONNECTOR (green)
Push.
RETAINING TAB
Slide.
Push.
Push.
COVER
© 2007 American Honda Motor Co., Inc. – All Rights Reserved AII 32952-35
36. Get the fog light switch harness, and insert the white and pink switch harness terminals into the appropriate cavities of the vehicle white 34-pin connector.
37. Reinstall the connector cover and reconnect the connectors.
38. Secure the switch harness to the vehicle harness using one wire tie.
6303160B
WHITE WIRE TERMINAL
VEHICLE 34-PIN CONNECTOR
SWITCH HARNESS
VEHICLE 34-PIN CONNECTOR
PINK WIRE TERMINAL
WHITE WIRE TERMINAL
PINK WIRE TERMINAL
HARNESS SIDE VIEW
630317
SWITCH HARNESS
WIRE TIE
VEHICLE HARNESS
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39. Turn the steering wheel 90° counterclockwise, andunplug the vehicle connector from the light switch.
40. Remove the two self-tapping screws from the light switch. While pushing the retaining tab, slide the light switch, and remove it from the steering column. While removing, do not hold the light switch by the lever.
6303180
VEHICLE CONNECTOR
LIGHT SWITCH
STEERING WHEEL
LIGHT SWITCH
VEHICLE CONNECTOR
LIGHT
SWITCH
RETAINING
TAB
SELF-TAPPING
SCREW
STEERING
COLUMN
LEVER
CASE
TAB
HOLE
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41. Install the new light switch: • While holding the light switch by the case, align the
tab on the case with the groove on the steering column.
• Slide the light switch into position until the retaining tab locks with the tab, then reinstall the two self-tapping screws.
42. Plug the vehicle connector into the new light switch.
LIGHT
SWITCH
RETAINING
TAB
SELF-TAPPING
SCREW
STEERING
COLUMN
LEVER
CASE
GROOVETAB
HOLE
630321
NEW LIGHT SWITCH
NEW LIGHT SWITCH
VEHICLE CONNECTOR
VEHICLE CONNECTOR
42 (0704) © 2007 American Honda Motor Co., Inc. – All Rights Reserved
www.collegehillshonda.com
If the vehicle you are working on is a EX-L Model, go to step 44; otherwise, continue with step 43.43. Install the 20A fuse into the fuse box in the location shown.
44. Check that all wire harnesses are routed properly and all connectors are plugged in.
45. Reinstall all removed parts. Do not reinstall the bumper clip and bolts that fasten the bumper at this time. Check that all clips and fasteners are installed securely.
46. Reconnect the negative cable to the battery.47. Reset the clock, and reset the XM radio presets
(if equipped).
6303220B
FUSE BOX
FUSE BOX
Insert here.
20A FUSE FRONT VIEW
© 2007 American Honda Motor Co., Inc. – All Rights Reserved AII 32952-35
Fog Light Aiming Adjustment48. Adjust the fog light:
• Pull down the inner fender and under cover.• Adjust the aiming according to local laws and
regulations.• To adjust, turn the aiming adjustment knob in or
out until the correct aiming is obtained.49. Reinstall the bumper clips and bolts and securely
tighten the bolts.
USE AND CARE
How to Operate Fog Lights
• Turn the lights switch to the “ ” position (headlights on low beam).
• Turn the fog light switch on (indicator is on).
NOTE: The fog light lenses can cloud when the outside temperature is cold; this is normal and should go away in warm weather.
• If the fog lights do not come on, check the fuse and all the connectors, including the ground cable.
630
To raise.
To lower.
AIMING ADJUSTMENT KNOB
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BULB REPLACEMENT1. Remove the bolt and clip, and turn down the undercover and inner fender.
2. Unplug the connector from the fog light.3. Remove the bulb.
6304021B
CLIP BOLT
FRONT BUMPER
6304030B
RIGHT FOG LIGHT
BULB
VEHICLE CONNECTOR
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4. Install the new bulb and socket to the fog light. Use only a Genuine Honda Halogen Light Bulb of speci-fied wattage.
Rating: 12V 55W H11 Halogen Light Bulb P/N 33165-S5A-003• Do not touch the bulb. Oily or greasy substances
on the bulb can shorten its service life due to the heat produced when the bulb is turned on. If the bulb is accidentally touched, wipe it clean with a soft cloth that has been dampened with a denatured alcohol or a mild detergent solution.
• Align the tab on the fog light with the cutout in the bulb when installing the new bulb. If not aligned, the fog light may annoy oncoming driver’s.
5. Reinstall the removed parts in the reverse order of removal.• Check that the wire harnesses are not pinched.• Be sure to tighten the clip and bolts securely.
6. Check the operation of the fog light; adjust the aim-ing if necessary.
NEW BULB
42 (0704) © 2007 American Honda Motor Co., Inc. – All Rights Reserved
www.collegehillshonda.com
CIRCUIT DIAGRAMFUSE BOX
RELAY BOXBATTERY
100 A 80A
MULTIPLEX INTEGRATED CONTROL UNIT
FOG LIGHT FUSE 20A
WHT
BLU
PUR BLK
COMBINATION LIGHT SWITCH
FOG LIGHT SWITCH 0=OFF 1=ON
PNK
RIGHT FRONT FOG LIGHT
BLK
LEFT FRONT FOG LIGHT
Hi
HEADLIGHT SWITCH
Low
ON
OFF
OFF
FOG
LIG
HT
SWIT
CH
BLK
BLU
YEL
GRN
RED
WHT
LT BLU
BLACK
YELLOW
BLUE
GREEN
RED
WHITE
LIGHT BLUE
BRN
ORN
PUR
NAT
PNK
GRY
LT GRN
BROWN
PURPLE
NATURAL
PINK
GRAY
LIGHT GREEN
ORANGE
- -
-
-
-
-
-
RELAY
© 2007 American Honda Motor Co., Inc. – All Rights Reserved AII 32952-35942 (0704) 13 of 13
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