alarm clock - model a - github · alarm clock title final assembly (model a) rev part #--document #...
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3.225
VOL. UP VOL. DOWN
ALARM ON-OFF
5.797
3.495
USB HOST ETHERNET DC
D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
A
SHEET 1 OF 6
Alarm Clock
TITLEFinal assembly (Model A)
REV
PART #--
DOCUMENT # UNITSINCHES [MM]
SIZEB
DATE 4/22/2015
CLK-DWG-25
BENOIT FRIGONbenoit@frigon.infowww.bfrigon.com
SCALE 3:4
PROJECT
File : clk-dwg-25
E
5
MATERIAL--
FINISH--
NOTES :
Dimensions
APVD BY :
B
7
6
5
1
33
1
2
4
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 1553DBKBAT ABS Box 5.80X3.50X0.98" Black (End panel) 1
2 1553DBKBAT ABS Box 5.80X3.50X0.98" Black (Bottom panel) 1
3 PH-C-0440-0019 Phillips Panhead Screw - #4-40 x 3-16" 6
4 AS04008CO-2-R Speaker 8 ohm 1.5W 1
5 CLK-AS-04 Left panel PCB assembly 16 CLK-AS-05 Controller PCB Assembly 17 CLK-STR-02 Speaker holder 1
D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
A
SHEET 2 OF 6
Alarm Clock
TITLEFinal assembly (Model A)
REV
PART #--
DOCUMENT # UNITSINCHES [MM]
SIZEB
DATE 4/22/2015
CLK-DWG-25
BENOIT FRIGONbenoit@frigon.infowww.bfrigon.com
SCALE 1:1
PROJECT
File : clk-dwg-25
E
5
MATERIAL--
FINISH--
NOTES :
Motherboard / Left panel PCB
APVD BY :
B
716"
34" 134"
1.100 0.100
14"
38"
134"
34" 12"
14" 0.800
0.475
16
0.630
17
0.669
6.5000.256
8.5000.335
5.5000.217
80.315
8.5000.335
12.5000.492
8.5000.335
35
1.378
62.5002.461
88.5003.484
B
B
18"
18"
134"
18"
116"
0.400
0.520
1"
14"
1.800
0.040
0.160
(6x) 60°
(12x) 30°
(18x) 20°
(5x) 15°
5x) 15°
14"
38" 0.838
SECTION B-B SCALE 5 : 4
D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
A
SHEET 3 OF 6
Alarm Clock
TITLEFinal assembly (Model A)
REV
PART #--
DOCUMENT # UNITSINCHES [MM]
SIZEB
DATE 4/22/2015
CLK-DWG-25
BENOIT FRIGONbenoit@frigon.infowww.bfrigon.com
SCALE 1:1
PROJECT
File : clk-dwg-25
E
5
MATERIAL--
FINISH--
NOTES :
1553D Case modifications
APVD BY :
B
38"
0.575
0.261
1.357
D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
A
SHEET 4 OF 6
Alarm Clock
TITLEFinal assembly (Model A)
REV
PART #--
DOCUMENT # UNITSINCHES [MM]
SIZEB
DATE 4/22/2015
CLK-DWG-25
BENOIT FRIGONbenoit@frigon.infowww.bfrigon.com
SCALE 2:1
PROJECT
File : clk-dwg-25
E
5
MATERIAL--
FINISH--
NOTES :
End Panel
APVD BY :
B
118"
178"
A
A 0.098PANEL THICKNESS
SECTION A-A
TOUCH PCB
D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
A
SHEET 5 OF 6
Alarm Clock
TITLEFinal assembly (Model A)
REV
PART #--
DOCUMENT # UNITSINCHES [MM]
SIZEB
DATE 4/22/2015
CLK-DWG-25
BENOIT FRIGONbenoit@frigon.infowww.bfrigon.com
SCALE 1:1
PROJECT
File : clk-dwg-25
E
5
MATERIAL--
FINISH--
NOTES :
Touch PCB
APVD BY :
B
3
45
3
2
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 CLK-OVL-01 Keypad overlay 12 1553DBKBAT ABS Box 5.80X3.50X0.98" Black (Top panel) 13 CLK-AS-02 Display Assembly (Model A) 1
4 PH-C-0440-0025 Phillips Panhead Screw - #4-40 x 1-4" 2
5 PH-C-0440-0038 Phillips Panhead Screw - #4-40 x 3-8" 1
D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
A
SHEET 6 OF 6
Alarm Clock
TITLEFinal assembly (Model A)
REV
PART #--
DOCUMENT # UNITSINCHES [MM]
SIZEB
DATE 4/22/2015
CLK-DWG-25
BENOIT FRIGONbenoit@frigon.infowww.bfrigon.com
SCALE 1:1
PROJECT
File : clk-dwg-25
E
5
MATERIAL--
FINISH--
NOTES :
Display
APVD BY :
B
5
0.197
80.315
40
1.575
34
1.339
27
1.063
1.5000.059
3
0.118
19.5000.768
45°
12.5000.492
36
1.417
3
0.118
2
0.079
8
0.315
5
0.197
27
1.063
4.5000.177
60.236
1.5000.059
1.5000.059
WALL THICKNESS : 1.5mm
EPOXY MIX: 25% CORNSTARCH, 75% CLEAREPOXY
D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
A
SHEET 1 OF 1
ALARM CLOCK
TITLESPEAKER HOLDER
REV
PART #CLK-STR-02
DOCUMENT # UNITSINCHES [MM]
SIZEB
DATE 2/8/2015
CLK-DWG-11
BENOIT FRIGONbenoit@frigon.infowww.bfrigon.com
SCALE 3:1
PROJECT
File : clk-dwg-11
E
5
MATERIALTRANSLUCENT WHITE EPOXY
FINISH-
NOTES :
Dimensions
APVD BY :
B
3° 5°
2.900
1.180 0.640 1.080
0.255 0.205
3"
0.048
0.077
0.325
0.300MIN. CLEARANCE
A1
A2
B1
B2
A3A4
A5
A6A7
A8A9
A10A11
A12A13
B3
B4
X
Y
00
TAG X LOC Y LOC SIZE
A1 0.05 1.15
0.040 0.380
A2 0.05 2.60
A3 0.70 212"
A4 0.70 2.60
A5 0.60 1.10
A6 0.80 212"
A7 0.80 2.60
A8 0.90 212"
A9 0.90 2.60
A10 1" 212"
A11 1" 2.60
A12 1.10 212"
A13 1.10 2.60
B1 0.34 0.23
0.129 THRU ALLB2 0.34 2.70
B3 2.15 0.23
B4 2.15 2.70D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
A
SHEET 1 OF 1
Alarm Clock
TITLEMotherboard
REV
PART #CLK-PC-03
DOCUMENT # UNITSINCHES
SIZEB
DATE 3/21/2015
CLK-DWG-03
BENOIT FRIGONbenoit@frigon.infowww.bfrigon.com
SCALE 3:2
PROJECT
File : clk-dwg-03
E
5
MATERIALPCB FR-4
FINISH-
NOTES :
Dimensions
APVD BY :
B
1.600
1.150
1.100
14" 0.900
1.647
0.339
R0.150
A1
A2
A3
A4
A5
A12
A13
X
Y
0
0
TAG X LOC Y LOC SIZE
A1 0.050 0.100
0.040 THRU ALL
A2 0.050 1.550
A3 0.700 1.450
A4 0.700 1.550
A5 0.600 0.050
A6 0.800 1.450
A7 0.800 1.550
A8 0.900 1.450
A9 0.900 1.550
A10 1" 1.450
A11 1" 1.550
A12 1.100 1.450
A13 1.100 1.550
D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
A
SHEET 1 OF 1
ALARM CLOCK
TITLEBattery interface PCB
REV
PART #CLK-PC-08
DOCUMENT # UNITSINCHES
SIZEB
DATE 4/12/2015
CLK-DWG-12
BENOIT FRIGONbenoit@frigon.infowww.bfrigon.com
SCALE 3:1
PROJECT
File : clk-dwg-12
E
5
MATERIALPCB FR4
FINISH-
NOTES :
Dimensions
APVD BY :
B
112"
3°
3.225
5°
1.325
1.675
0.050
1.100
112"
0.050
0.600
3.149
2.614
0.900
2.550
0.690
3.168
1
2
7
6
4
1.650
1.450
5
3
10
0.200
1.830 0.232
0.350
89
ITEM NO. PART NUMBER MFG DESCRIPTION QTY.
1 7498011122R Wurth Electronics Modular connector - RJ45 - w/ magnetics 12 Aria G25 ACME Systems ARM System-On-Module 13 DM3AT-SF-PEJM5 Hirose Electric Micro SD card connector 14 PJ-031CH CUI inc DC barrel jack - 1.1mm I.D / 3.5 mm O.D 15 CLK-PC-03 Controller PCB 16 292303-1 TE Connectivity USB Connector - Type A - Through hole 17 CLK-PC-08 Battery interface PCB 18 103741-1 TE Connectivity 1 pos. header - 0.1" pitch - male 39 103777-5 TE Connectivity 2 row, 10 pos. header - 0.1" pitch - male 110 DF3DZ-3P-2V(21) Hirose Electric Conn Header 3 Pos 2mm SMT 1
D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
A
SHEET 1 OF 1
Alarm Clock
TITLEController PCB assembly
REV
PART #CLK-AS-05
DOCUMENT # UNITSINCHES
SIZEB
DATE 4/14/2015
CLK-DWG-20
BENOIT FRIGONbenoit@frigon.infowww.bfrigon.com
SCALE 3:2
PROJECT
File : clk-dwg-20
E
5
MATERIAL--
FINISH--
NOTES :
Components layout
APVD BY :
B
0.189 0.248
214"
0.700
0.219
0.219
0.129
14"
1.350
0.450
0.800
38"
0.575
A
2.500.098
4.500.177
70.276
1.500.059
DETAIL A SCALE 6 : 1
D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
A
SHEET 1 OF 1
Alarm Clock
TITLEPCB - Left panel
REV
PART #CLK-PC-04
DOCUMENT # UNITSINCHES [MM]
SIZEB
DATE 3/21/2015
CLK-DWG-05
BENOIT FRIGONbenoit@frigon.infowww.bfrigon.com
SCALE 5:2
PROJECT
File : clk-dwg-05
E
5
MATERIALPCB FR-4
FINISH-
NOTES :
Dimensions
APVD BY :
B
0.225
0.800
38"
2
1
3
0.157
0.157
0.160
ITEM NO. PART NUMBER CompanyName DESCRIPTION QTY.
1 B3F_3150 Omron Tactile switch R/A - SPST 3
2 B32-2010 Omron 6mm Round Keycap for B3F - Black 3
3 CLK-PC-04 Left panel PCB 1
D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
A
SHEET 1 OF 1
Alarm Clock
TITLELeft panel PCB Assembly
REV
PART #CLK-AS-04
DOCUMENT # UNITSINCHES
SIZEB
DATE 2/8/2015
CLK-DWG-21
BENOIT FRIGONbenoit@frigon.infowww.bfrigon.com
SCALE 2:1
PROJECT
File : clk-dwg-21
E
5
MATERIAL--
FINISH--
NOTES :
Components layout
APVD BY :
B
4.800
0.700
0.100
0.150 412"
0.129
12"
0.029
18"
0.100
0.079
1.400
1.700
3.300
0.163
0.040
1.675
0.275
D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
A
SHEET 1 OF 1
Alarm Clock
TITLELed matrix PCB
REV
PART #CLK-PC-01
DOCUMENT # UNITSINCHES
SIZEB
DATE 2/8/2015
CLK-DWG-01
BENOIT FRIGONbenoit@frigon.infowww.bfrigon.com
SCALE 2:1
PROJECT
File : clk-dwg-01
E
5
MATERIALPCB
FINISH-
NOTES :
Dimensions
APVD BY :
B
0.200
0.200
1.200
4.600
0.100
Cathode (Column)
Anode (Row)
0.357
0.176
0.100
316" 116"
Anode
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 WP710A10CGCK Clear Green LED 3mm 168
2 -- Common anode wire (Row) 7
3 -- Common cathode wire (Column) 24
4 -- Common anode lead wire 14
D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
A
SHEET 1 OF 2
Alarm Clock
TITLE24 x 7 Led Matrix
REV
PART #CLK-AS-03
DOCUMENT # UNITSINCHES
SIZEB
DATE 2/8/2015
CLK-DWG-22
BENOIT FRIGONbenoit@frigon.infowww.bfrigon.com
SCALE 2:1
PROJECT
File : clk-dwg-22
E
5
MATERIAL--
FINISH--
NOTES :
Dimensions
APVD BY :
B
Cathode - Col. 24
Cathode - Col. 1
Anode - Row 7
Cathode - Col. 23Anode - Row 1
Anode - Row 7
Cathode - Col. 2Anode - Row 1
Anode - Row 6
Anode - Row 6
4.620
COMMON ANODE WIRE
12132"
0.116
134"
COMMON CATHODE WIRE
ANODE LEADS
D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
A
SHEET 2 OF 2
Alarm Clock
TITLE24 x 7 Led Matrix
REV
PART #CLK-AS-03
DOCUMENT # UNITSINCHES
SIZEB
DATE 2/8/2015
CLK-DWG-22
BENOIT FRIGONbenoit@frigon.infowww.bfrigon.com
SCALE 2:1
PROJECT
File : clk-dwg-22
E
5
MATERIAL--
FINISH--
NOTES :
Pinout
APVD BY :
B
4.800
0.197
516"
1.587
0.238
2 0.700
0.150 41
2"
0.163
1.360 0.630 0.197
0.058
3
2
1
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 CLK-AS-03 24x7 - 3mm Led Matrix 12 DF3A-7P-2DSA Conn. Header 7 Pos - 2mm Pitch 13 CLK-PC-01 Display (Model A) - Base PCB 1
D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
A
SHEET 1 OF 1
Alarm Clock
TITLELed Matrix PCB Assembly
REV
PART #CLK-AS-01
DOCUMENT # UNITSINCHES [MM]
SIZEB
DATE 2/8/2015
CLK-DWG-23
BENOIT FRIGONbenoit@frigon.infowww.bfrigon.com
SCALE 3:2
PROJECT
File : clk-dwg-23
E
5
MATERIAL--
FINISH--
NOTES :
Dimensions
APVD BY :
B
5"
34"
1"
A1
B1
A2
B2
B3
X
Y
0
0
12"
34"
138"
716"
716"
12"
TAG X LOC Y LOC SIZEA1 5
16" 14"
0.166 THRU ALLA2 5
16" 434"
B1 38" 21
2"
0.166 THRU ALL 14" 116"B2 5
8" 34"
B3 58" 41
4"
D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
A
SHEET 1 OF 1
Alarm Clock
TITLEDisplay base
REV
PART #CLK-STR-01
DOCUMENT # UNITSINCHES
SIZEB
DATE 2/8/2015
CLK-DWG-06
BENOIT FRIGONbenoit@frigon.infowww.bfrigon.com
SCALE 5:2
PROJECT
File : clk-dwg-06
E
5
MATERIAL1" x 0.5" aluminum "U" channel
FINISH-
NOTES :
Dimensions
APVD BY :
B
12"
1.894 214"
0.700
1"
18"
316"
0.259 0.384
1" 34"
5" D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
A
SHEET 1 OF 2
Alarm Clock
TITLEDisplay Assembly (Model A)
REV
PART #CLK-AS-02
DOCUMENT # UNITSINCHES
SIZEB
DATE 4/22/2015
CLK-DWG-24
BENOIT FRIGONbenoit@frigon.infowww.bfrigon.com
SCALE 3:2
PROJECT
File : clk-dwg-24
E
5
MATERIAL--
FINISH--
NOTES :
Dimensions
APVD BY :
B
2
3
1
4
5
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 CLK-STR-01 Display base 1
2 4862 Force-Fit Standoff - #4-40, 0.125" 2
3 4861 Force-Fit Standoff - #4-40, 0.065" 3
4 PH-C-0440-0025 Phillips Panhead Screw - #4-40 x 1-4" 2
5 CLK-AS-01 Display (Model A) - Base PCB Assembly 1
D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
A
SHEET 2 OF 2
Alarm Clock
TITLEDisplay Assembly (Model A)
REV
PART #CLK-AS-02
DOCUMENT # UNITSINCHES
SIZEB
DATE 4/22/2015
CLK-DWG-24
BENOIT FRIGONbenoit@frigon.infowww.bfrigon.com
SCALE 3:2
PROJECT
File : clk-dwg-24
E
5
MATERIAL--
FINISH--
NOTES :
Exploded view
APVD BY :
B
518"
2.300
34"
716"
0.812 58"
134" 13
4"
18"
0.376
2.723
14" D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
A
SHEET 1 OF 2
Alarm Clock
TITLEKeypad overlay
REV
PART #CLK-OVL-01
DOCUMENT # UNITSINCHES
SIZEB
DATE 2/8/2015
CLK-DWG-07
BENOIT FRIGONbenoit@frigon.infowww.bfrigon.com
SCALE 3:2
PROJECT
File : clk-dwg-07
E
5
MATERIAL--
FINISH-
NOTES :
Cutout
APVD BY :
B
0.963
0.600 0.600
0.300 0.350
1.350
0.200
1" 1"
0.900
0.350
0.175
0.400
0.100
0.175
0.100
518"
2.300
112"
0.075
2.723
D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
A
SHEET 2 OF 2
Alarm Clock
TITLEKeypad overlay
REV
PART #CLK-OVL-01
DOCUMENT # UNITSINCHES
SIZEB
DATE 2/8/2015
CLK-DWG-07
BENOIT FRIGONbenoit@frigon.infowww.bfrigon.com
SCALE 3:2
PROJECT
File : clk-dwg-07
E
5
MATERIAL--
FINISH-
NOTES :
Buttons layout
APVD BY :
B
334"
214"
0.100
1.350
34" 12"
1.050
12"
38" 34"
716"
R0.150
0.126 0.136
0.050
0.450
14"
12"
12" 0.450
0.800
1.100
0.083
0.475
0.550
D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
A
SHEET 1 OF 1
Alarm Clock
TITLETouch keypad PCB
REV
PART #CLK-PC-02
DOCUMENT # UNITSINCHES
SIZEB
DATE 2/8/2015
CLK-DWG-02
BENOIT FRIGONbenoit@frigon.infowww.bfrigon.com
SCALE 2:1
PROJECT
File : clk-dwg-02
E
5
MATERIALPCB FR-4
FINISH-
NOTES :
Dimensions
APVD BY :
B
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