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All the training gear you need
Course Guide
SEW-EURODRIVE - Driving the world
02
All the training gear you need
Dear SEW Customers,
Are your employees equipped to cope with the various issues posed by drive technology in their workplace? SEW-EURODRIVE, through its DriveAcademy® offers a comprehensive selection of training programs in Australia. These programs have been developed to help all customers and distributors maximise our products and services. Training programs developed by SEW’s DriveAcademy® are designed to provide an overall better understanding of how SEW-EURODRIVE products can be best used in various applications, as well as more in-depth knowledge of specific products. These courses enable you and your staff to get the best possible preparation and end result out of the products used in your specific industry.
By using the same training facilities and models that we use to train our own staff, our courses provide hands-on experience, while limited class sizes guarantee the personal attention you deserve. Courses are offered at any one of our SEW-EURODRIVE DriveAcademy® centres across Australia or alternatively they can be held by request on-site.
For a complete up-to-date calendar of courses offered please visit our website www.sew-eurodrive.com.au or alternatively you can speak to a member of our sales team who will gladly provide assistance in choosing the most appropriate course for you and/or your staff.
We look forward to helping you reach your true potential.
Yours Sincerely,
Nick Lobianco Michael Stranieri
General Manager Technical Training Manager SEW-EURODRIVE Pty Ltd SEW-EURODRIVE Pty Ltd
Training
SEW-EURODRIVE, through its DriveAcademy® offer comprehensive training programs in Australia.These programs have been developed to help our customers maximise the use of our products and services.Place your trust in this seal of quality.
All the training gear you need
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TopicsTraining – your place or ours?
Training Courses developed by SEW-EURODRIVE’s DriveAcademy® are designed to enable your employees to get the
best possible preparation for their day to day work with training that includes many practical exercises in addition to
the necessary theoretical fundamentals. You can choose the venue where training is held, whether it is on-site or at
any of our DriveAcademy® centres across the Australia.
Proximity to our customers is important to us, so to avoid any long journeys we offer scheduled courses in Melbourne,
Sydney, Brisbane and on request in Perth and Adelaide.
Optimum learning environment
The training courses at SEW-EURODRIVE’s DriveAcademy® are ideally suited for hands-on experience. Multifunctional training
models enable the participants to be optimally prepared for the tasks and problems they will encounter in their daily work, along
with experimental facilities help to provide clarity to all questions in a practical way.
Prerequisites for onsite Training
More often than not training takes place at SEW-EURODRIVE’S DriveAcademy® facility, although we can also hold training at your
premises on request. A training room with the below prerequisites will be required:
- Sufficient room size for participants and training models
- Projector and screen
- Whiteboard
- Depending on the demo units 1x240V or 3x415V, 10 A sockets are required
- Sufficient outlets for training models and laptops
SEW Products
SEW Product Range & Concepts 7
MOVIDRIVE®
MOVIDRIVE B® - Maintenance & Troubleshooting 8
MOVIDRIVE B® - Operation, Start-up & Troubleshooting 8
IPOSPlus Assembler 9
IPOSPlus Compiler 9
MOVITRAC®
MOVITRAC® B - Operation, Start-up & Troubleshooting 10
MOVITRAC® LTP-B - Operation, Start-up & Troubleshooting 10
MOVITRAC® LTE-B - Operation, Start-up & Troubleshooting 11
MOVIPLC®
MOVIPLC® - Introduction to Multimotion 11
MOVIPLC® - Introduction to CCU 12
DOP® 11C & HMIBuilder.PRO 12
Decentralised Drive Systems
MOVIMOT® - Operation, Start-up & Troubleshooting 13
MOVIFIT® - Operation, Start-up & Troubleshooting 13
MOVIGEAR®- Operation, Start-up & Troubleshooting 14
AS-Interface and SEW Decentralised Technology 14
MOVIAXIS®
MOVIAXIS® - Maintenance & Troubleshooting 15
Other
Introduction to Workbench 15
Selection & Project Planning of SEW Gearmotors 16
05
Duration
1 day
06
SEW Product Range and Concepts
SEW Product Range and Concepts
Topics- Overview of the history of SEW-EURODRIVE, SEW company profile & summary of
SEW operations in Australia- Overview of all the SEW Gear units including basic functionality of a gear unit,
design, purpose, ratio & concept of a geared motor - Overview of all the SEW AC electric motors including theory of an electric motor - Overview of all the SEW Frequency inverters including theory of how an inverter
works & why they are used - Overview of SEW Servo Technology - Overview of SEW Decentralised Technology including examples of MOVIGEAR®
installations - Overview of SEW Control Technology - Overview of Industrial Gears including examples of IG installations
Learning Goals- Familiarisation with some of the history of SEW EURODRIVE, be able to identify
what SEW ‘does‘ within the industry and know the basic operations of SEW around Australia
- Awareness of the SEW product catalogue, know the names of the different units and products
Target Groups- Anyone who is interested in the complete SEW product rangects
07
Dates and contents of individual training programs are available on the internet at www.sew-eurodrive.com.aui
Duration
1 day
Duration
2 days
Duration
2 days
08
MOVIDRIVE®
MOVIDRIVE® B – Maintenance & Troubleshooting
Topics- Overview of the basic technical data for MOVIDRIVE® B - Wiring and startup of MOVIDRIVE® B - Using SEW software packages for motor startup, basic parameter settings
and data backups- Basic fault diagnostics with key drive & application faults & using SCOPE to
record data channels
Learning Goals- Know the technical data for the MOVIDRIVE® B - Use MOTIONSTUDIO and MT Manager to communicate with MOVIDRIVE® B - Startup a motor in the VFC and CFC operating modes & Servo modes- Save data with PC and keypad and upload it to the inverter- Understand the tasks required for troubleshooting basic faults for all key
components of a drive system – inverter, motor, brakes, encoders, application
Target Groups- Employees who work with the inverter as maintenance staff/engineers/
electricians without necessarily needing to know how to program the unit
MOVIDRIVE® B – Operation, Start-up & Troubleshooting
Topics- Basic technical data for MOVIDRIVE® B - Wiring and startup of MOVIDRIVE® B - Commissioning inverters via SEW software packages- Startup of different operating modes for motor control- Data backup with PC and keypad- Key parameter settings- Using DBG60B keypad- Extensive fault diagnostics with key drive & application faults, steps to prevent
faults and procedures for troubleshooting, analysis and rectification of faults including all key components of the drive system
- Using SCOPE to record data channels- SEW fieldbus profile with EtherNet/IP, EtherCAT or Profibus - Using SEW fieldbus diagnostic tools- Introduction to Application Modules
Learning Goals- Know the technical data for the MOVIDRIVE® B - Use MOTIONSTUDIO and MT Manager to communicate with MOVIDRIVE® B - Startup a motor in the VFC and CFC operating modes & Servo modes- Save data with PC and keypad and upload it to the inverter- Understand the tasks required for troubleshooting faults for all key components
of a drive system – inverter, motor, brakes, encoders, application- Control the inverter via fieldbus
Target Groups- Employees who work extensively with the inverter i.e. maintenance staff/engineers
and electricians
09
Dates and contents of individual training programs are available on the internet at www.sew-eurodrive.com.aui
Topics:- Introduction to IPOSplus® positioning and sequence control platform- Overview of C Compiler programming language including SEW standard functions- Exercises ranging from performing reference travel to basic programming to
expanding the program to table positioning and touch probe - Using interrupt commands for faults and timers- Tasks and example programs for both IO and fieldbus- Communication with MOVILINK and SCOM commands
Learning Goals:- Program IPOSplus® in the programming language compiler and assembler- Understand the difference between the programming languages- Perform various different reference travel operations- Perform absolute and relative positioning and use other SEW specific functions- Structure and comment IPOSplus® programs
Target Groups- Programmers and system integrators who use the programming functionality
of the MOVIDRIVE®/MOVITRAC® for positioning and/or logical operations
IPOSplus® Assembler & Compiler
Duration
1 day
Duration
1 day
Duration
1 day
Duration
3 days
11
Dates and contents of individual training programs are available on the internet at www.sew-eurodrive.com.aui
MOVITRAC®
MOVIPLC®
MOVITRAC® LTE-B Operation, Start-up & Troubleshooting
Topics- Basic properties and technical data for MOVITRAC® LTE-B- Wiring and start-up of MOVITRAC® LTE-B- Commissioning of inverters via Keypad & SEW software- Data backup with PC and parameter module- Fault diagnostics- SEW fieldbus profile with EtherNet/IP, EtherCAT or PROFIBUS
Learning Goals- Know the technical data for the MOVITRAC® LTE-B- Use the integrated operating panel, parameter module & LTShell software to
upload, download, perform motor start-ups and set parameters- Understand the tasks required for troubleshooting faults for all key components
of a drive system – inverter, motor, brakes, application- Control the inverter via fieldbus
Target Group- Employees who work extensively with the inverter as maintenance
staff/engineers/electricians
MOVIPLC® – Introduction to MultiMotion
Topics- Overview of MOVIPLC®
- Introduction of MultiMotion concept with MOVIPLC®
- Startup with SEW frequency inverter & MOVIPLC®
- Introdution to PLC editor software- MultiMotion basic functions – velocity, jog, position, tracking and referencing modes- MultiMotion advanced functions – camming, gearing, interpolation and touch probe
modes- Programming examples of all functions using with PLC editor- Implementation of MultiMotion program with IO and fieldbus
Learning Goals- Understanding and familiarity of SEW MOVIPLC® & options- Understanding of MultiMotion concept- Understanding of all possible modes and functions, implementation of global
variables, diagnostic tools and PLCeditor programming platform
Target Group- PLC programmers who are involved with the MOVI-PLC®
10
MOVITRAC®
MOVITRAC® B Operation, Start-up & Troubleshooting
Topics- Basic properties and technical data for MOVITRAC® B- Wiring and start-up of MOVITRAC® B- Commissioning of inverters via FBG Keypad & SEW software- Data backup with PC and keypad- Fault diagnostics with SCOPE function- SEW fieldbus profile with EtherNet/IP, EtherCAT or PROFIBUS
Learning Goals- Know the technical data for the MOVITRAC® B- Use the integrated operating panel & MOVITOOLS MotionStudio to upload,
download, perform motor start-ups and set parameters- Understand the tasks required for troubleshooting faults for all key components
of a drive system – inverter, motor, brakes, application- Control the inverter via fieldbus
Target group- Employees who work extensively with the inverter as maintenance
staff/engineers/electricians
MOVITRAC® LTP-B Operation, Start-up & Troubleshooting
Topics- Basic properties and technical data for MOVITRAC® LTP-B- Wiring and start-up of MOVITRAC® LTP-B- Commissioning of inverters via Keypad & SEW software- Data backup with PC and parameter module- Fault diagnostics- SEW fieldbus profile with EtherNet/IP, EtherCAT or PROFIBUS
Learning Goals- Know the technical data for the MOVITRAC® LTP-B- Use the integrated operating panel, parameter module & LTShell software to
upload, download, perform motor start-ups and set parameters- Understand the tasks required for troubleshooting faults for all key components
of a drive system – inverter, motor, brakes, application- Control the inverter via fieldbus
Target Group- Employees who work extensively with the inverter as maintenance staff/engineers/
electricians
Duration
2 days
Duration
1 day
Duration
2 daysDuration
1 day
13
Dates and contents of individual training programs are available on the internet at www.sew-eurodrive.com.aui
MOVIMOT® Operation, Start-up & Troubleshooting
Topics- Technical data and design of the MOVIMOT® drive unit- Converting of an asynchronous motor into a MOVIMOT® drive unit plus start-up- Operating of MOVIMOT® with different operating modes and control options- Diagnostics of MOVIMOT®
- Technical data, design and start-up of the fieldbus communication- Control of MOVIMOT® via fieldbus, monitoring and control via fieldbus monitor
Learning Goals- Understand the features and techinical data of SEW decentralised systems- Wire and start-up MOVIMOT® drive systems- Use different interfaces and control options for MOVIMOT®
- Diagnose and analyse faults quickly and reliably - Operate field distributors for fieldbus control for the MOVIMOT®
Target Group- Employees who work extensively with the inverter as maintenance
staff/engineers/electricians
MOVIFIT® Operation, Start-up & Troubleshooting
Topics- Basic properties and technical data for MOVIFIT® FC- Wiring and start-up for MOVIFIT® FC- Commissioning of inverters with easy mode (DIP switches) & expert mode
(MOVITOOLS MotionStudio)- Data backup with keypad & PC- Fault diagnostics- Fieldbus Communications
Learning Goals- Know the technical data for the MOVIFIT® FC- Understand the wiring of MOVIFIT® FC- Perform a start-up of the MOVIFIT® FC in both easy and expert mode- Use the DBG60B keypad & MOVITOOLS MotionStudio to upload, download,
perform motor start-ups and set parameters whilst in expert mode- Understand the tasks required for troubleshooting faults for all key components
of a drive system – inverter, motor, brakes, application- Identifying the fieldbus unit profile used with MOVIFIT®
Target Group- Employees who work extensively with the inverter as maintenance
staff/engineers/electricians
12
MOVIPLC® – Introduction to CCU
Topics- Overview of MOVIPLC®/CCU- Overview of all available application modules- Startup with SEW frequency inverter & MOVIPLC®/CCU- Introdution to Application Configurator software- Overview and operation of single axis application modules: Velocity Control (1, 2,
3, 4, 6 PD), Bus Positioning (6PD), Rapid/Creep Positioning (4PD), Univeral Module (4-10PD), transparacy mode (3-10PD)
- Overview and operation of multi axis application modules: Universal Technology, effiSRS & CCU kinematics
- Overview and operation of function modules: Brake Diagnostics- Data backup and controller replacement
Learning Goals- Understanding and familiarity of SEW MOVIPLC® & options - Understanding of Configurable Control Unit (CCU) concept - Understanding of all possible modes and functions, implementation of global
variables, diagnostic tools and Application Configurator platform
Target group - PLC programmers who are involved with the MOVI-PLC
Decentralised Drive Systems
DOP11C® & HMIBuilder.PRO
Topics- Presentation of DOP®11C variants- Beginners Programming with HMI Builder.PRO operating software- Creating tags, elements, buttons, pictures, screens, trend viewers, alarms,
recipies, internal tags, security settings, Data exchange, triggers, index registers, audit trails
- Communication between SEW Inverter, SEW Controller and DOP®11C via RS-485 & EtherNet & usage of different drivers: Modbus, CoDeSys, OPC and subrouting via SEW Controller
- Performing backups of projects- Creating basic scripts
Learning Goals- Understand the different DOP®11C variants- Program with HMI Builder.PRO software- Operate and program the operator panel
Target group- Employees who wish to program the SEW HMI for connection to SEW inverters
and motion controllers
MOVIPLC®
Duration
1 day
Duration
1 day
Duration
1 day
Duration
1 day
14
MOVIGEAR® MOVIAXIS®
OTHER
MOVIGEAR® Operation, Start-up & Troubleshooting
Topics- Technical features and data of the MOVIGEAR® mechatronic system- Technical features and data of external controllers for MOVIGEAR® including
fieldbus gateways and MOVIFIT® FDC SNI- Wiring of MOVIGEAR® and system components- Practical operation of of MOVIGEAR DBC, MOVIGEAR® DAC with AS-interface
master, MOVIGEAR® DSC with fieldbus gateway, MOVIGEAR® SNI & MOVIGEAR® DSC with MOVIFIT® FDC & CCU application modules
Learning Goals- Identify the different variants & key technical data of MOVIGEAR®
- Understand the different possibilities of control technology to control different MOVIGEAR® variants
- Understand the wiring of MOVIGEAR® variants & system components- Understanding of the requirements in operating different MOVIGEAR® variants
under different application requirements
Target Group- Employees who work extensively with the inverter as maintenance - staff/engineers/electricians
AS-Interface and SEW Decentralised Technology
Topics- Technical data and design of all relevant AS-interface SEW decentralised products
(MOVIMOT®, MOVISWITCH®, MOVIGEAR®)- Establishing communications between AS-interface master and SEW units- Operation of single and double slave modules- Operation of Function modules- Operation of parameter channel with double slaves
Learning Goals- Understand the features and techinical data of SEW decentralised systems- Wire and start-up AS-interface devices- Be able to operate equivalent AS-interface masters in conjunction with
SEW devices
Target group- Employees who work extensively with AS-interface as maintenance
staff/engineers/electricians
15
MOVIAXIS® Maintenance & Troubleshooting
Topics- Overview and wiring of MOVIAXIS®
- Establishing communications with MOVIAXIS® via Ethernet, USB and CAN (SBus)- Initial startup without optimisation & Drive optimisation for the speed controller - Using the single axis positioning technology function - Using the MOVIPLC/CCU/UFx in combination with MOVIAXIS® including functionality
& backup methods- Basic fault diagnostics with key drive & application faults- Using SCOPE to record data channels
Learning Goals- Understanding of the structure of the MOVIAXIS® including all options- Using MOVITOOLS MotionStudio to communicate with MOVIAXIS®
- Performing a startup & optimisation of MOVIAXIS® for servo & closed loop asynchronous motors
- Understand the tasks required for troubleshooting basic faults for all key components of a drive system – inverter, motor, brakes, encoders, application
Target group - Employees who work with the inverter as maintenance staff/engineers/electricians
without necessarily needing to know how to program the unit
Introduction to Workbench
Topics- Overview of all the functions within workbench- Manual selections of key components (frequency inverters, geared motors,
servos, decentralised technology)
Learning Goals- To understand the basic functions of workbench to be used as an electronic
catalogue for all SEW products
Target group- Employees who are involved with the selection process of SEW components
Duration
2 days
16
Dates and contents of individual training programs are available on the internet at www.sew-eurodrive.com.aui
Selection and Project Planning of SEW Gearmotors
Topics- Overview of relevant project planning documentation & steps required for project
planning for both uncontrolled and controlled applications- Examples of calculation of thermal utilisation based on starting frequency and
thermal characteristic - Calculation of chain conveyor by hand- Using workbench to calculate other applications (hoists, travel drives)
Learning Goals- Understand the basics of non-controlled and controlled project planning including
requirements for typical applications- Be able to select drives and drive components using the catalogue (manually and
electronically)- Understand the user interface and the operation of SEW Workbench- Understand the procedure of selecting a drive with workbench, from starting the
project planning tool to assembling a complete package
Target Group- Employees who are involved with the selection process of geared motors for
applications
17
Dates and contents of individual training programs are available on the internet at www.sew-eurodrive.com.aui
RegistrationWe request early registration in writing. The sales and delivery terms and conditions of SEW-EURODRIVE Pty Ltd are bindingly accepted upon registration.
CancellationCancellation must occur in writing. Cancellation of a confirmed registration can occur free of charge up to 4 weeks before the start of the training. 50% of the participation fee may be invoiced where cancellation occurs a week before the start of the training.
Training Contents- Training course- Training Documentation- Lunch, snacks and drinks
Fee*The training fee is listed in the schedule. This must be paid once the invoice has been received. SEW-EURODRIVE’s general delivery business terms and conditions apply to the payment of the seminar fee. Customised training may incur additional fees.
DiscountsIf several employees of the same company take part in the same company take part in the same training from the training brochure, the following discounts apply:2 participants: 5%3 participants: 10%4 participants: 15%
Exclusion of liability Technical information in the training and training documents are provided by us to the best of our knowledge. However, we do not assume liability for any mistakes in the technical information imparted verbally or in writing in the training or contained in the training documents provided. Equally, we cannot accept liability for any damage and follow-on damage resulting from mistakes. This exclusion of liability does not apply in cases of compulsory liability for intent or gross negligence.
Subject to changeWe reserve the right to make the following changes:Training cancellations; claims for compensation or cancellation damages may not arise there from. Adjustment of training content in line with the current state of the art, without prior notification. In individual cases, this may lead to differences from the training descriptions.
*Costs per training and per participant plus GST
Information
Training times1 day 8:30-4:30pm2 days+ 8:30-4:30pmThe last training day ends early at 4pm
Safety regulationsTraining participants agree to adhere, particularly during the practice exercises, the safety and accident prevention regulations in force on the SEW-EURODRIVE operation premises. In the case of training on-site with the customer, participants will adhere to the customer specific safety and accident prevention regulations. Furthermore, the on-site safety briefing instructions are to be followed.
CopyrightThe reproduction of course documents for unauthorized purposes as well as the distribution, exploitation and communication of their content to the third parties is not allowed. Infringements are subject to compensation. The software provided by SEW-EURODRIVE during training for the purpose of exercises may not be removed, or copied in part or whole, or used in any other, unauthorized way.
Places of jurisdictionThe place of jurisdiction is Melbourne
Course terms and conditionsOTHER
All the training gear you need
SEW-EURODRIVE PTY LTD27 Beverage Drive (PO Box 59)Tullamarine VIC 3043Phone: (03) 9933 1000www.sew-eurodrive.com.autraining@sew-eurodrive.com.au
SEW-EURODRIVEDriving the world
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