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Amec Foster Wheeler Update to SCOAR
October 2015
Louisville, Kentucky
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Amec Foster Wheeler connected excellence in all we do
Engineering,
Construction, and
EPC Project Delivery
► Headquartered in London
► Listed on
► London Stock Exchange (AMFW)
► New York Stock Exchange (AMFW)
Who we are
>40,000
people
>US$9bn
revenues >50
countries
>150 years
of history
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Who we are Leveraging our skills around the world
Markets
► Oil & Gas
► Clean Energy
► Environment &
Infrastructure
► Mining
Offerings
► Consultancy
► Engineering
► Project management
► Project delivery
► Ongoing asset support
► Specialised power
equipment
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Power & Process Americas
Power & Process Americas
6th Floor - Construction / CM & Project Admin.
5th Floor - Engineering & Procurement
7th Floor - Engineering & DCS Staging
4th Floor - Corporate Management & Engineering
3rd Floor - Engineering
8th Floor - Engineering & Task Force
9th Floor - Project Task Force ► Power & Process Americas
(PPA) headquarters in Atlanta,
Georgia, US
► Full-service, in-house
consulting, engineering, and
construction (EPC/EPCM)
► More than 3,000 employees in
the Power & Process Americas
business
► National recognition for
outstanding safety performance
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Full-service provider
Consulting
Economic analyses
Acquisition studies
Feasibility assessments
Market research, segmentation and pricing analyses
Environmental and permitting
Due diligence marketing and customer reviews
Supply/demand analyses
New technology evaluations
Engineering
Planning
Engineering – all disciplines
Design
Project support
Supply chain management
Commissioning & start-up
Process simulation and modeling
Project Delivery
Planning and support
Cost management
Risk management
Procurement
Vendor surveillance
EPC
General contractor
Construction management
Integrated safety program
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Market sectors
Conventional Power ► Coal and Gas Thermal Plants
► Combined and Simple Cycle Gas Turbine Plants
► Air Quality Control Systems
► Ash Management and Storage
Nuclear ► New Build Power Stations
► Reactor Operational Support
► Decommissioning and Clean-up
► Defense
Renewables ► PV Solar
► Wind
► Geothermal
► Biomass and Waste-to-Energy
Transmission & Distribution ► Overhead and Underground AC/DC cables
► Transmission towers, steel and wood pole
► HVDC Converter Stations
► AC Substations
Amec Foster Wheeler Power & Process Locations
9 Power & Process Offices
Santiago
Denver
Atlanta
Chicago
Greenville
Minneapolis
Toronto
Oakville
Vancouver
Cary
San Francisco
Tallahassee
Edmonton St. John
Halifax
Moncton Grande Prairie
>85%
self-perform
work
>3,000 PPA
employees 18
offices
>40 years of
construction and
EPC experience
Philadelphia
Thousand Oaks
Puerto Rico
ENR Rankings 2015 – Top 500 Design Firms
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#3 in Nuclear Power
Amec Foster Wheeler
ranks
#6 overall in U.S.
#3 in Wind Power
#6 in Solar Power
#8 in Transmission
& Distribution
#6 in Power
Safe project execution
2014 Safety Performance
Recordable Incident Rate: 0.36
Lost Time Rate: 0.04
EMR 0.52
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Southern
Company
Triangle Safety
Award 2008,
2009, 2010, 2012
2014 Eagle Award for
Excellence in Construction for
RTI / TECO Warm Syngas Demo
Plant, Mulberry, FL
2013 Tampa
Electric Company
Infinity Safety
Award (Platinum)
National
Safety
Excellence
Award
PPA clients
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Market Sectors
Conventional Power
Scope
► Power
► Air Quality Control Systems – FGD, SCR
► Generation
► Gas (CC,SC)
► Coal
► Power Transmission
► Large scale asset replacement and
maintenance of UK HV transmission network
Services ► Program management
► Technical services, design verification, environmental impact assessments, planning and consent management
► Project Management
► Engineer, procure, construct
► Training and development
Reference Projects ► LG&E Brown Station (AQCS Retrofit)
► LG&E Trimble Station (AQCS Retrofit)
► Grand Island (AQCS Retrofit)
► Electricity Alliance West (National Grid Chesterfield to High Marnham HV line upgrade)
► Southern Co Greene County (Coal to Gas Conversion & Controls Upgrade EPC Contract)
Conventional Power
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Scope
Replacement of ageing assets in power
transmission assets world-wide, including
► Overhead cables
► Underground cables
► Transmission towers, steel and wood pole
► Substations
Services
► Consulting
► Project management
► Program management
► Proof of concept, FEED
► Detailed engineering
► Construction
► Plant modifications
Transmission & Distribution
Reference projects
► BC Hydro and Power Authority
► Nalcor Energy
► National Grid
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Renewables
Scope
Full service capabilities in renewables sectors:
► Solar
► Wind
► Biomass-to-energy
► Hydro (Canada)
► Carbon capture and storage
► Waste-to-energy
► Geothermal power plants
Services
► Program management
► Design verification, environmental impact
assessments, planning and consent
management
► Project management
► Engineer, procure, construct
► Training and development
Renewables
Reference projects
► Sempra Copper Mountain
► Recurrent Energy Victor Phelan & Smith
Falls projects
► Cape Scott Wind Farm
► Erieau Wind Farm
► Duke Energy Bagdad & Ajo solar projects
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Clients primarily buying:
► Wind resource analysis
► Environmental permitting
► Preliminary and detailed engineering
► EPC BOP construction
► Bid build construction
Outlook for EPC/EPCM projects continues
to be strong
Greatest opportunities in:
► Canada: Ontario, Quebec, Alberta, British
Columbia
► USA: Midwestern States
Clients: GDF Suez, Pattern Samsung,
Enbridge, Kruger Energy, Suncor Energy
Services
Wind
Amec Foster Wheeler has provided
engineering, procurement,
construction and construction
management services for wind
projects totaling close to 1 GW in the
last 10 years.
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Solar
Tier 1 provider for EPC (PV) in North America
Amec Foster Wheeler’s differential advantages:
► Technical expertise and utility experience
► Balance sheet and risk mitigation approaches
► Self-perform engineering and construction
► Consistent track record and experienced team
Projects totalling over 750 MW of solar energy completed
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#6 Top 50
Solar EPCs
Solar Experience
PV Solar
Projects Completed
► 18 projects totalling 620 MW
Projects in Construction
► 2 projects totalling 163 MW
Projects in Design
► 3 projects totalling 580 MW
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Scope
► Provision of life of asset services in
process industries facilities
► Forest industries
► Gas transmission, storage, distribution
► Petrochemicals
► Biofuels
► Food
► Cement
► Pharmachem
Services
► Consulting and technical services
► Detail Engineering
► Project and Construction Management
► EPC(M)
► Management of plant shutdowns.
► Asset repair and integrated
maintenance
► Plant modifications
► Tank Maintenance
Bioprocess
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Scope
► Newsprint
► Printing and writing papers
► Tissue
► Containerboard
► Market pulp
Services
► Consulting and technical services
► Planning
► Detail design
► Asset repair and integrated maintenance
► Plant modifications
► EPC(M)
► Plant modifications
Forest Industry
Reference projects
► G-P Project Phoenix, Bio-organic
recovery/power generation
► RockTenn Demopolis Biomass Boiler
► Woodland Pulp Project Black Bear, Two tissue
machines
► Pinnacle Pellet, Biomass to pellets for coal
replacement in power generation
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Scope
► Terminals, storage, regasification, liquefaction,
gas treatment, gas compression
► Gas treatment, compression, pipelines
► Cryogenic / Gas liquefaction (CNG / LNG /
LPG)
Services
► Technical services
► Planning
► Detail design
► Project management
► Construction management / EPC
LNG / Gas
Reference projects
► AGL- ethane reduction / liquifaction /
compression
► Petronas LNG feed study - Engineering &
design services
► ENN Canada - small LNG Ontario facility
► Woodfibre LNG Terminal – British Columbia
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Project Management
Contract types
► Engineering studies
► Program manager
► Detail design
► Engineer, procure & construct
► Construction management
► Prime contractor
► General contractor
Contract styles
► Firm price – lump sum
► Time & material
► Cost reimbursable with target price
► Cost, plus fixed fee
► Cost, plus fixed fee with
bonus / penalty
► Cost, plus percent for OH&P
Contracting approaches
Flexible in servicing our clients
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We are a fully integrated EPC
company. We “self perform”:
► Safety, Environmental & Security
► Plant Studies
► Project Management
► Engineering
► Procurement
► Construction
► Operator Training
► Commissioning / Start-up
► Performance Testing
Project Delivery
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Contract types
► Engineering studies
► Program manager
► Detail design
► Engineer, procure & construct
► Construction management
► Prime contractor
► General contractor
Contract styles
► Firm price – lump sum
► Time & material
► Cost reimbursable with target price
► Cost, plus fixed fee
► Cost, plus fixed fee with
bonus / penalty
► Cost, plus percent for OH&P
► Open Book to Lump Sum
Conversion
Contracting approaches
Flexible in servicing our clients
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Engineering
► Studies
► Front end design
► Process design
► Project permitting
► Detailed engineering
► Equipment specifications
► Operational safety reviews
► CAD & 3D modeling
► Operator training
► Commissioning, start-up &
performance testing
Engineering services
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► Environmental
► Sitework
► Foundations
► Structural
► Architectural
► Process
► Mechanical
► Piping
► Electrical
► Instrumentation
► Constructability Reviews
► Record Documentation
Detailed design
“Safety by Design”
High value / Off-shore
engineering available
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Services
► Cycle analysis/plant steam balances/water balances
► Equipment sizing and specification
► Power plant subject matter experts
► System design, process flow diagrams
► Combined cycle/thermal plant/P&ID’s
► Piping design
► Material handling design
► Plant layout
► AQCS process design
► Capital cost estimates/strategic studies
Power plant engineering
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► North America 125 Staff
► Atlanta Office 23 Staff
► Integrated with Engineering &
Construction
► Work with Owner Systems
► Full Service Group
► Vendor Expediting
► Coordination (Inspection & Testing)
► Spare Parts Coordination
► Warranty Management
► Progress Payments
Procurement group
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Construction
► More than 40 years of industrial
construction and EPC experience
► Merit shop, self-perform, process
system-oriented, industrial contractor
► Multidiscipline craft force
► Employ an average of +/- 1,500 craft
(3MM hours) workers and Maintain a
database in the southeast region in
excess of 22,000 past and current
employees
► Well-established project execution
systems, policies and procedures
Construction capabilities
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Self perform – 89%
► Foundations
► Structural steel
► Mechanical
► Piping
► Welding – ASME
► Electrical
► Instrumentation
► Construction check-out
Subcontract – 11%
► Demolition
► Piling
► Heavy haul
► Fire protection
► Insulation / Painting
► 3rd party testing
► Soil & concrete
► Radiographic & NDT
Installation approach
We control the critical path
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► Corporate QA policy
► Project specific quality program
(engineer, procure, construct)
► ASME certifications for boilers &
pressure vessels
► National Board Certifications for
Repairs & Alterations
► Inspection & test plans (ITPs) (hold
points)
► Job specific quality plans
► Vendor shop inspections
► Quality surveillance reporting
► Site-dedicated QA / QC inspectors
► Pressure vessel stamps held by
AMEC
► “R” Boiler & pressure vessel repairs
and alterations
► “S” Power boilers
► “U” Pressure vessels
Quality control / Quality assurance
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Questions
38
Thank you
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