autolaunch company presentation. 2 dateauthor disclosure or duplication without consent is...

Autolaunch Company Presentation

2Date Author Disclosure or duplication without consent is prohibited

Magna Group Structure

CTTS GroupJohn Petroni

(Executive VP)Hans Szlavik

(Vice President)John Goodron(V.P. Finance)

3Date Author Disclosure or duplication without consent is prohibited

MASSIV DIE-FORMCANADA

(Mick O‘Neill)

Stamping DiesLarge Class“A“

& UnderbodyParts

CHRISTYINDUSTRIES

U.S.A.(Ritch Judkins)

DevelopmentSimulation &

PrototypeMedium toLarge Size

MASSIVAUTOMATED

SYSTEMSCANADA

(Tom Dermody)

Closures &Structural Underbody

Assembly Lines

AUTOLAUNCHIRELAND

(Eddie Hickey)

Stamping DiesMedium to

Large Class“A“ & Underbody

Parts

MASSIVADVANCED

TECHNOLOGYCANADA

(Oliver Byrne)

Small SizeMedium SizeProgressive & Transfer

Tooling

TIANJIN TOOLINGCHINA

(Hans Szlavik)

Stamping Dies Medium to Large

Class “A“ & Underbody Parts

CTTS Group Structure

CTTS GroupJohn Petroni

(Executive VP)Hans Slavik

Vice President)John Goodron(V.P. Finance)

4Date Author Disclosure or duplication without consent is prohibited

Global Launch Support

CHRISTYINDUSTRIES

U.S.A.

AUTOLAUNCHIRELAND

TIANJIN TOOLING

CHINA

MTTSG GERMANY

MASSIVAUTOMATED

SYSTEMSCANADA

MASSIVADVANCED

TECHNOLOGY GROUP CANADA

MASSIVDIE-FORMCANADA

5Date Author Disclosure or duplication without consent is prohibited

Autolaunch Location

• Logistically located near to the main ports: Rosslare – 80 kmWaterford – 70 kmDublin – 100 km

• Dublin International Airport – 90km (M9 motorway)

6Date Author Disclosure or duplication without consent is prohibited

About Autolaunch

Autolaunch Ltd. was founded in 2002,

The location provides a keen, well-educated and skilled labour force.

The Carlow area has a long established die manufacturing culture, spanning more then 35 years

2002 Plant size 4,500 sqm

2009 Expansion plant size 7,000 sqm

2011 Expansion plant size 10,500 sqm

Current employees: 190

Company Size

7Date Author Disclosure or duplication without consent is prohibited

Autolaunch’s Systems

ISO 9001

ISO 14001

OHSAS 18001

Magna Employee Charter

8Date Author Disclosure or duplication without consent is prohibited

Processes:• Cold Forming • Hot Forming• Superplastic Forming

Materials:• Drawing Steel• High strength DP600 and DP920• Aluminium (6000 and 5000 series)• Laser Welded Steel

Parts:• Outer Closures • Inner Structural Parts• Superplastic Forming Parts

Manufacturing Capabilities

9Date Author Disclosure or duplication without consent is prohibited

Customer Data Autolaunch/Christy Industries

Draw & Process Development Autoform

Pam StampDyna formLs-DynaAnsa

Autolaunch

Engineering Process

Design & Build Catia V5

10Date Author Disclosure or duplication without consent is prohibited

Manufacturing Processes

17 - CNC Milling Machines - Bed sizes ranging up to 5m x 2.55m -

32 - Machinists 4 - Apprentices Machinists

11 - Presses (600T to 2300T) - Bolster sizes ranging up to 4.9m x 2.7m -

2 – 40 Ton Cranes Try-Out Specialists Commissioning in Customer’s

Home-Line

Machine Shop Tool Shop Try-Out

2 – 40 Ton Cranes 70 – Skilled Toolmakers 11 - Apprentices Toolmakers

(Irish Tool & Die Program)

11Date Author Disclosure or duplication without consent is prohibited

Quality

2 - Oryzo CMM (X-5.0 Y-2.5 Z-1.5) 1 – ITP Gantry CMM 1 – Brown & Sharpe Manual CMM 1 - Brown & Sharpe CMM (X-5.9 Y-1.5 Z-2.5)

Software: PC Demis, Catia V5 Direct translator

12Date Author Disclosure or duplication without consent is prohibited

Customers

13Date Author Disclosure or duplication without consent is prohibited

Reinforcement Bracket 8mm Steel

Underbody Rocker Panel High Strength Steel – DP600

B Pillar Inner Panel High Strength Steel – DP920

Experience: Underbody Body & Structure Parts

Front Cross-Member

Rear Cross-MemberBumper Bracket 12mm Steel

14Date Author Disclosure or duplication without consent is prohibited

B Pillar A463

A Pillar A463

B Pillar Reinforcement A463

Experience: Hot Forming Parts

Moon Roof A463

Rear Door Reinforcement A463

Reinforcement Side Rail A463

15Date Author Disclosure or duplication without consent is prohibited

Hood Outer

Roof OuterDoor Outer Front L/R

Door Outer Rear L/R

Hood Inner

Experience: Cold Forming - Aluminum

16Date Author Disclosure or duplication without consent is prohibited

Fender RH / LH

Hood Inner

Hood Outer

History: Cold Forming - Aluminum

Liftgate Outer Upper/Lower

W166 Project

17Date Author Disclosure or duplication without consent is prohibited

History: Cold Forming - Aluminum

Liftgate Outer Upper

Liftgate Outer Lower

Fender RH / LH

Hood Inner

Hood Outer

X166 Project

18Date Author Disclosure or duplication without consent is prohibited

Hood Inner

Hood Outer

History: Cold Forming - Aluminum

Fenders

SPF Process – Door Outers

SPF ProcessDoor Inners

19Date Author Disclosure or duplication without consent is prohibited

Decklid Inner

Hood Inner

Hood Outer

Decklid Outer

Experience: Cold Forming - Steel

Laser Brazed

20Date Author Disclosure or duplication without consent is prohibited

Industry SPF Leader

Production started in August 2009

Expanding current plant capacity to meet increasing customer demand

Super Plastic Forming in Autolaunch

Overview

21Date Author Disclosure or duplication without consent is prohibited

Super Plastic Forming is a unique hot forming process for aluminum sheet material.

Air at high pressure is blown at controlled speeds to form desired shapes & geometries

The material is stretched for up to 1000%

Super Plastic Forming (SPF)

It reduces overall vehicle weight

In some cases it eliminates sub-assemblies

It reduces CAPEX on program launches

Benefits of SPF

How it Works

22Date Author Disclosure or duplication without consent is prohibited

Current SPF Production

23Date Author Disclosure or duplication without consent is prohibited

Current SPF Production

24Date Author Disclosure or duplication without consent is prohibited

Innovation Technology & SkillThank YouGo raibh maith agatDanke schönMerci beaucoupGrazieGracias Σας ευχαριστούμεObrigadoВыありがとう너를 감사하십시요謝謝

25Date Author Disclosure or duplication without consent is prohibited

Andreas Witt Phone: +49-173-186-3022awitt@cosma.com

Projects Dep.: Clive WatkinsPhone: +353-59-9720374Mobile: +353-87-7653156cwatkins@cosma.com

CAD/CAM Dep.: John O’NeillPhone: +353-59-9720376joneill@cosma.com

General Manager: Ed HickeyOffice: +353-59-9720370Mobile: +353-87-7978804ehickey@cosma.com

John FlemingPhone: +353-59-9774103johnfleming@cosma.com

Sales Dep.:

Contact Details