azco biotech, inc. synthesis training july, 2011

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Azco Biotech, Inc.

Synthesis Training

July, 2011

2

Synthesis Training

Applications

Introduction to DNA/RNA Synthesis Review of Synthesis Chemistry Instrument Review

Instruments

Reagents

FAQs

Conclusion

Applications: Oligo Synthesis

Uses for Oligonucleotides Great!

Gene Therapy- Cystic Fibrosis- Diabetes- Cancer

Microarray- Diagnostics - DNA Forensics- Predisposition to Disease- Detection of Infectious Agents

Antisense Research- Therapeutics- Viral Infections- Immune Disorders- Cancer

Main Applications- Primers & Probes for PCR/RT-

PCR- Synthetic Genes- 2nd Gen Sequencing

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Oligonucleotide Synthesis Chemistry

Nucleic Acid Synthesis

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Developed by Marvin Carruthers, U. Colorado in 1982

Oligonucleotide Synthesis

Basic Synthetic Cycle Steps (NOTE: Very little has changed since original Carruthers paper in 1982)

The Detritylation StepThe Coupling (Activation) StepThe Capping StepThe Oxidation StepThe Deprotection and Cleavage Step

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The Detritylation Step 5’ protecting group is removed with TCA

or DCA in DCM (3% w/v). There is now a hydroxyl at the 5’

carbon, which will react with the next base to be added.

O

O CPG

DMTO Base 1O

O CPG

HO Base 1

3% TCA in DCM5% DCA in DCM

Detritylation

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The Coupling (Activation) Step

To react with the free hydroxyl of the first base, phosphoramidites are reacted with a weak acid,generally 1-H-tetrazole, ETT or DCI.

The acidic conditions protonate the dialkylamino group and then tetrazole attacks as a nucleophile generating the reactive tetrazolophosphane intermediate.

The result is a phosphite triester bond formed between the first and second bases.

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The Coupling (Activation) Step

O

O CPG

HO Base 1

O

O

DMTO Base 2

PNCCH2CH2O

N

O

O

DMTO Base 2

PNCCH2CH2O

O

O CPG

O Base 1

ACTIVATION

0.25M ETT

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Water (H-O-H) Kills Coupling!

The Capping Step The coupling step is not 100% efficient. Need to stop the elongation of sequences that

are missing bases, e.g. failure sequences. This is done by capping the free hydroxyls

through acetylation, making these sequences terminally unreactive.

Capping is in two steps: acetic anhydride and lutidine to form the cap and N-methylimidazole to form the reactive intermediate.

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The Capping Step

O

O CPG

HO Base 1 Acetic AnhydrideLutidine (1:1)(10%ea. w/v THF)

N-methylimidazole(10% w/v THF)

O

O CPG

O Base 1H3CC

O

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The Oxidation Step

After the capping step is done, the unstable phosphite triester is oxidized to the stable phosphate triester.

Iodine acts as the oxidant with water providing a hydroxyl.

This step must occur after capping because acetic anhydride will react with trace amounts of water to form acetic acid.

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The Oxidation Step

O

O

DMTO Base 2

P

O

O CPG

O Base 1

OH2CH2CCNO

O

O

DMTO Base 2

P

O

O CPG

O Base 1

OH2CH2CCN

Iodine/ pyridine

H2O/ THF

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Post Synthesis

Deprotection and CleavageColumn Oligo

The N-benzoyl and isobutyryl protecting groups are removed completely by treatment with 9N ammonia in 8 hours at 55° C or 90 minutes at 70° C.

Fast Deprotect can occur in 15 minutes at 50° C temperature…

Simultaneously, the first base is cleaved from the solid support.

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Deprotection & CleavageChip Synthesis

Deprotection and Cleave• Deprotection– same as normal, aminolysis with either

ammonium hydroxide or AMA, regulated by amidites for Oligo Pools. EDA/EtOH for Microarray

• For Oligo Pools Cleave from Chip – If the oligos are for pooled applications they are cleaved during aminolysis. The chip contains a cleavable linker (same as with column based synthesis).

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Instruments

Instruments

The instrument just automates the above steps

The instrument range is based on throughput and quantity

Select the instrument that meets your throughput requirements

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New Synthesizers• Oligo 800 • Oligo 96/192• OM LS2• OligoArray

Refurbished Synthesizers• ABI 391-4• ABI Expedites• BLP 96/192• Dr. Oligo 96/192• Polyplex

Azco Synthesizers

Azco Synthesizer: Oligo-800

Automated 8 column synthesizer

8 amidite/10 reagent ports

Highly accurate reagent delivery

via syringe pump

Wide range of synthesis scales

Ideal for long oligos or modified

oligos including FRET probes

Very Economically Priced!

Oligo-800 Plumbing Diagram

Azco Synthesizer: Oligo 96/192

96, 192 column/well format

Up to 36 Amidite Ports

Low volume “specials” upgradeable

10 Reagent Ports

Fully controlled via Oligo v 4.0

Workstation

Full process monitoring with audit

tracking and error reporting

Trityl monitoring capability

Ideal for high throughput applications

OligoArray In-situ Synthesizer

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OligoArray Plumbing Diagram

Reagents

Synthesis Reagents

Phosphoramidites

Liquid Reagents

Solid Supports and Columns or Chips

The key to quality synthesis is the reagents you select

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Standard Phosphoramidites • dA, dG, dC and T

Fast Deprotect Phosphoramidites • Acetyl - dC

• dmf- dG

High Quality

DNA Phosphoramidites

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T-CE Phosphoramidite

Adds a “T” to an oligo Catalog Numbers:

20-8100-xx

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dG-CE Phosphoramidite

Adds a “G” to an oligo

Catalog Numbers:20-8110-xx

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dA-CE Phosphoramidite

Adds an “A” to an oligo

Catalog Numbers:20-8120-xx

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dC-CE Phosphoramidite

Adds a “C” to Catalog Numbers:

20-8130-xx

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Acetyl-dC-CE Phosphoramidite

Fast Deprotecting “C” Catalog Numbers:

20-8230-xx

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dmf-dG-CE Phosphoramidite

Fast Deprotecting “G”

Catalog Numbers:20-8210-xx

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Fast Deprotect RNA Phosphoramidites • 2’ TBDMS (n Acetyl) – rA, rG, rC, rU

• Requires 2nd deprotection to remove TBDMS

RNAse resistant Phosphoramidites • 2’ Fluoro (nAcetyl) rC, rU, rA and rG

• 2’ OMe (nAcetyl) rC, rU, rA, rG

ONLY USE MILD DEPROTED RNA AMIDITES!

RNA Phosphoramidites

Silyl RNA Amidites

Popular for small RNA pH stability Ease of use Catalog Numbers:

28-8800-xx rU

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rU-CE Phosphoramidite Adds a “U” to an

oligo Catalog Numbers:

20-8800-xx

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(Acetyl) rG-CE Phosphoramidite

Fast deprotect rG Adds a “rG” to an

oligo Catalog Numbers:

20-8810-xxO-TBDMS

Ac

rA-CE Phosphoramidite

Adds an “rA” to an oligo

Catalog Numbers:20-8820-xx

O-TBDMS

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(Acetyl) rC-CE Phosphoramidite

Fast Deprotecting “C” Catalog Numbers:

20-8810-xx

O-TBDMS

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2’ OMe rU-CE Phosphoramidite

2’ OMe rU RNAse Resistant Product Numbers:

20-5200-xx

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2’ OMe (N-Ac) rG-CEPA

2’ OMe rG Fast Deprotect RNAse Resistant Product Numbers:

20-5310-xx

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2’ OMe (N-Bz) rA-CEPA

2’ OMe rA RNAse Resistant Product Numbers:

20-5220-xx

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2’ OMe (N-Ac) rC-CE PA

2’ OMe rC Fast Deprotect RNAse Resistant Product Numbers:

20-5330-xx

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2’ F rU-CE Phosphoramidite

2’ F rU RNAse Resistant Product Numbers:

20-9000-xx

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2’ F (N-Ac) rC-CE PA

2’ F (N-Ac) rC RNAse Resistant Product Numbers:

20-9030-xx

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Specialty Phosphoramidites

Fluorescent Phosphoramidites

TF and TQ dyes and quenchers

Biotin

Linkers and Spacers

Modified and non-natural Bases

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Specialty Phosphoramidites

Phosphorylation Reagent

Amino Modifiers

Thiolation Reagent

Cholesterol

Custom Phosphoramidites

Dyes and Quenchers

We offer a full line of dyes and quenchers FAM, TET, HEX, Cy3, Cy5, TF Phosphoramidites (TF1, 2, 3, 4, 5, 6) TQ Quenchers (wavelength matched to TF) JOE, ROX, All other dyes as free dye and NHS esters

Used in Dual Labeled Probes TeHP Probes TaqMan (FQ) Probes Molecular Beacons Other

Deprotection Depends on Amidite

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Amidtite Deprotect Soln Time

DNA All Standard Ammonium Hydroxide 10 hours at 60C14 hours at 50 C

DNA All Fast AMA (1:1 MeNH4/NH4OH)

15 minutes at 55C

DNA w/ dmf-dG Ammonium Hydroxide 4 hours at 55C

RNA (only use fast deprotect)

AMA 15 minutes at 50C

Std for Microarray EDA/EtOH (1:1) 1 hour at 55C

Std for Oligo Pool Ammonium Hydroxide 7 hours at 65C14 hours at 55C

Fast for Oligo Pool Same as above…

Liquid Reagents

Acetonitrile/ Diluent

Used to re-suspend amidites and wash. Supply one grade of Acetonitrile: <10ppm.

• Need to use only 10ppm or less.

Low water content ensures quality synthesis, should also use MolSieves.

Water will cause precipitation of dG.

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ETT Activator

Turn key solution. Optimal Concentration 0.25M Produced in US & UK Preferred by Chip Co.’s Great for RNA (0.3M) Catalog Numbers:

17-1124-xx 17-1224-xx

N N

N

N SCH2CH3

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Other Activators

DCI, 5-BMT• Slight acidic conditions excellent for DNA

and RNA synthesis.

N

NCN

CN

N

NN

N

S

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Cap A Solution

One of Two reagents used to stop the elongation of failure sequences.

Components (17-1130-xx):TetrahydrofuranAcetic AnhydrideLutidine

Other formulations: (17-1131-xx)

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Cap B Solution

The second solution used to form the chemical cap.

Components (17-1137-xx):TetrahydrofuranN-MethylimidazolePyridine

Other Formulations: (17-1138-xx)

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Oxidizer Solution

Used oxidize the unstable phosphite triester to the stable phosphate triester.

Three formulations: 0.1M & 0.02M & 0.05M Iodine acts as the oxidant with water. Components

Tetrahydrofuran Iodine Pyridine Water

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Deblock Solutions

Removal of DMT group. Two formulations

TCA in dichloromethaneDCA in dichloromethane

Many switching to Tolune

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eChem Deblock Solutions

Removal of DMT group. Made prior to use, contains:

• Benzoquinone• Hydroquinone• Tetraethylammonium p-ts• Lutidine• In Methanol/Acetonitrile

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Miscellanous Reagents

2% Trifluoroacetate (17-1169-xx) 3% Trifluoroacetate (17-1172-xx) 20% Acetic Acid (17-1173-xx) 20% Acetonitrile (17-1174-xx)

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Solid Supports&

Columns

Solid Supports

PolystyreneMore non-polar, better for DNA

CPGDerivitized for almost any base or SpecialtyVarious pore sizes Uses LCAA-group to CPG

Long chain amino alkyl

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Columns

We provide various columns for DNA synthesis

Various machinesVarious scalesVarious “bases”

All filled with CPG or PS Should always consider Universal

Support

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CPG Basics

Controlled Pore Glass is essentially glass shavings that have a nucleoside based or universal group attached through linker and amine chemistry

Typically characterized by two methods• Pore Size• Nucleoside Loading

Occasionally characterized by mesh size.

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CPG Pore Size

Refers to the space between the individual shavings of the CPG particles.

Common Pore Sizes• 500 Angstroms (Standard Pore Size)• 1000 Angstroms (Long Pore Size)• 2000 Angstroms (Extra Long Pore Size)

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CPG Loading

Loading refers to the amount of nucleoside base bound to the CPG particles.• Commonly expressed as mmols/mg.• Using this unit of measure, one can

calculate the correct amount of CPG to load within a column or plate.

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CPG Loading Categories

Standard: 500Å, 25-35 mmol/mg High Load: 500Å, 45-90 mmol/mg Extra High Load: 500Å, 100-200 mmol/mg

Long : 1000Å, 25-40 mmol/mg Extra Long: 2000Å, 18-30 mmol/mg

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12K and 90K chips available

Fig. 4. 12K and 90K CustomArray microarrays after in situ synthesis and hybridization to fluorescently labeled DNA

• 12K and 94K chip formats available for making 12,000 or 94,000 oligos simultaneously

• Can use a “mask” to divide 12K chip into smaller 2K segments

• Chips are distinguished base on cleave or leave applications.

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F.A.Q.’s

Common Issues (Misconceptions)

Coupling is always regulated by reagents and water kills coupling

Average coupling efficiency is ~99%, order of efficiency T > A > C > G, so a long run of Gs will result in low quality synthesis, this dictates yield

Specialty molecules have much lower coupling efficiencies (~80 to 90%),

Purification is application dependent Synthesis is ALWAYS 3’ to 5’, can simply

purification by remembering this!

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Are the SNA reagents for use on all Oligo Synthesizers?

Yes, providing we have the follow input from the customer:• What synthesizer do you own?• What activator solutions do you use?• What packaging do you prefer?

What is the shelf life of the SNA Products?

Assuming that the products were stored properly:• For most phosphoramidites, five years dry.• For reconstituted phosphoramidites:

DNA and RNA amidites between 8-10 days. For specialty amidites 3-6 days.

• For the liquid reagents, one year.• For the solid supports, five years. It is highly unusual for us or the customer to keep

these materials for long periods of time.

What are these crystals in my dG-CE amidite?

dG amidite can crystallize under three conditions:• High water content of the ACN diluent.• High water content of the amidite itself.• A long period of reconstitution.

Can I Swap Out the Different Activator Solutions?

ETT, DCI, 5-BMT and 1-H-tet solutions generally are interchangeable.

ETT and DCI are slightly more acidic than 1-H-tet• Better for RNA synthesis.• Better for longer oligo synthesis.

My trityl monitor is showing low coupling efficiency.

The phosphoramidite lines may be clogged.• Crystals in the amidite.

Water in the diluent.Long term placement of the synthesizer.

The column is clogged.

The instrument may have issues.

The bottles you sent don’t fit my machine

Different instruments utilize bottles with different neck sizes.

This problem comes about when either the customer is unfamiliar with our catalog numbers or we don’t know what instrument they own.• Occasionally occurs with new customers.

I am having issues with base deamination in my oligo.

They oxidizer solution is too strong.• Switch to 0.02M oxidizer.

Reduce the cleavage and deprotection times.

Reduce the cleavage and deprotection temperatures.

My long oligo synthesis yielded very little material

This may actually be appropriate for the sequence.

Questions to ask:• Are you using a 1.0mmol or greater

synthesis scale?• Are you using long CPG?• Did you try to purify the material?

Azco OligoArray Synthesizer

Market and Competitors

Instruments - Market

Size $15 to $20M Annual MarketVery established and consistentNot much growthMostly a replacement market

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Instruments

Low ThroughputBioAutomation – MM4, MM12A couple in Germany

High ThroughputBiolytic – “Dr. Oligo”BioAutomation – MM96, 192, 384A Couple in Euorpe

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Instruments

Production ScaleGE Healthcare – OP10, OP100, OP400 We make custom Instruments

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Reagents - Market

Size $95 to $140M Annual Market2 companies control about 70% of this market

(Thermo Fisher and Sigma)Not much growth – same with instrumentsBig part of this market dependent on

pharmaceutical market – no successes means no growth…

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Reagents

Large Scale DNA/RNA AmiditesThermo FisherSIALChemgenesUs

Laboratory ScaleGlenn ResearchChemgenesUs

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Reagents

Specialty AmiditesGlenn ResearchChemgenesUs

Other (Dyes, Supports, etc.)Glenn ResearchUs

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NOTE

Azco is the worlds ONLY TURN-KEY SUPPLIER OF INSTRUMENTS REAGENTS, CUSTOM REAGENTS, SUPPORT, EVERYTHING NEEDED FOR DNA AND RNA SYNTHESIS!!!

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Conclusion

Conclusion

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Azco’s Core Competency

ExperienceExperience

Chemistry Chemistry

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