backplane - hkaco.comhkaco.com/zdh/pr/is_interfaces/backplane/yokogawa_backplane.pdf · the...
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2
BACKPLANE
Backplanes designed for minimum overall life cycle costs
• Simple, reliable and professional design• Using standard cost-optimised DIN-rail devices• Flexible connection set-up to fit the different DCS systems• Connection for both master and slave PLC and connection between the two• Redundant power supply• Easy access via HART® modem• HART® point-to-point connectivity• 5 years guarantee
SafetyThe backplane gives you the greatest possible guarantee of a faultless connection as wiring is carried out automatically on our state-of-the-art SMT machine. Each backplane is given a unique identification which is controlled and documented according to our ISO 9001 quality system. This is your guarantee for delivery of identical backplanes, be it for OEM projects or extensions of existing installations with the same configuration.
Cost savingThe backplane is the optimum solution for installations with several built-in devices.The wiring between the device and the SCADA system has been replaced by a multi-cablewhich reduces wiring costs to a minimum.
Furthermore, the start-up time is reduced to an absolute minimum.
HART® connectivityPoint-to-point HART® connectivity can be achieved by making a separate cable line for the HART® signals. Alternatively, a HART® pocket can be installed on the output connection on the devices 5106 & 5107 for easy measurement with HART® modem.
Redundant system with diagnosticsThe backplane can be set up for redundant connection, covering both signals and power supply. By power failure or short circuit, a potential-free signal is fed back to the PLC/DCS system. The power lines are also fuse-protected.
3
Intelligent surveillanceThe redundant power supply connection ensures the best possible operating conditions. In case of a supply interruption, an alarm signal is immediately transmitted via the relay output. The output signals and the supply to each device can be looped through a fail-safe controller which will then determine whether a device is on or off.
World wide safety standardsThe many versatile devices in the 5000 series are certified for world wide installation with approvals for:• ATEX• UL• GOSTThe devices have also passed vibration tests according to the DNV marine standard. To further ensure a reliable and durable design, the backplane board is made of galvanised steel.
4
BACKPLANE
With the backplane 7300 series we have cultivated the art of achieving the largest number of possible combinations while still keeping it simple. The 7300 series is thus the optimum solution for:
• Analogue input signals• Analogue output signals• Digital input signals• Digital output signals• Temperature input signals
Something more than usual…The unique design combined with the flexibility of the PR devices allow the backplane to handle signals in more than the usual way, e.g.:
• Mixing of signals• Duplication of signals• Point-to-point HART® connnectivity
Devices with up-to-date intrinsically safe designThe backplane is designed for intrinsically safe devices which eliminates the need for complex and expensive grounding.
In addition to the intrinsically safe design, the devices are also characterised by a high degree of isolation which ensures noise-free signal conditioning as well as increased safety.
For safety applicationsThe backplane 7300 series also comes in a version suitable for all PR’s system 9000 barriers with SIL - full assessment according to IEC 61508. The 9000 series features the unique 4501 front display that offers you:
• Configuration in no time• Overview of the process• Password protection• Quick copying of the configuration
5
C O M M U N I C AT I O N F O U N D AT I O N
MountingThe backplanes are designed for fast and easy installation directly in the switch cabinet. They can be installed both HORIZONTALLY and VERTICALLY to suit the different applications.
Optimisation of spare parts stockA backplane solution helps optimise your stock of spare parts as the same type of device can be used for both backplane and conventional DIN rail mounting.
Tagging stripEasy servicing is also taken into account with the backplane as a tagging strip is provided.
Grounding terminalThe ground connection, on the
connector board, is easy to install. A redundant grounding can also be
established in order to optimise safety.
DIN rail click-on systemAll devices for the backplanes
are standard stock units available on a day-to-day basis. They are
mounted on the backplane with a reliable click-on system.
Plug’n’playThe backplane comes in 2
standard sizes with room for either 8 or 16 devices allowing up to 32 channels. All devices from the PR
5000 series in both Ex and non-Ex versions are suitable. The standard connection allows integration with
the following system vendors:
• ABB Automation• Allen-Bradley• Emerson• Foxboro• GE-Fanuc• Honeywell• Invensys• Mitsubishi• Schneider Electric• Siemens• Yokogawa
6
BACKPLANE
Block diagram
Power failure RE1 RE2 RE3 RE4
Backup
Supply
Backup
Supply
connection
PLC / DCS Assembly board Redundantdevice
Cross wiring Cross wiring
Supply
Backup
RE1
RE2
RE4
2AT
2AT
2AT
2AT
BACKPLANE 7300 B
Power failure RE1 RE2
Backup
SupplyPLC / DCS Redundant
device
Cross wiring
Supply
Backup
RE1
RE2
2AT
2AT
BACKPLANE 7300 A
connection connection
connection
7
BACKPLANE
7300
Block diagram
Type
7301
Input / output connector
MIL 40 : A
MIL 50 : B
Cable length
1 m : 1
2 m : 2
3 m : 3
5 m : 4
7.5 m : 5
10 m : 6
12.5 m : 7
15 m : 8
20 m : 9
25 m : 10
30 m : 11
35 m : 12
Cable order code: 7301
System vendor
Yokogawa - Centum CS3000-R3 : J1
Yokogawa - ProSafe : J2
Backplane order code: 7300
Type Devices Channels Configuration Input / output
8 : A
16 : B
1 : 1
2 : 2
8 devices - single / dual : A
8 devices - redundant : B
16 devices - single / dual : C
16 devices - redundant : D
Analogue & : 1 temperature input
Analogue output : 2
Digital (5202B2) : 3
Digital (5202B4) : 4
Digital (5203) : 5
AI + AO : 6
8
BACKPLANE
specifications
Specifications range:-20 to +60°C
Common specifications:Supply voltage ................................... 20.4...27.6 VDCInternal consumption, without devices . ≤ 2 W (7300A)Internal consumption, without devices . ≤ 4 W (7300B)Fuse ................................................... 2 A SB / 250 VACIsolation voltage, test / operation ...... 500 VAC / 50 VACDimensions with devices (HxWxD) ..... 205 x 240 x 145.6 mmDimensions with devices (HxWxD)...... 205 x 455 x 145.6 mmWeight 7300A (without devices) ........ 1200 gWeight 7300B (without devices) ........ 2400 g
Relay outputs:Max. voltage ...................................... 50 VRMSMax. current ...................................... 1 A / ACMax. AC power .................................. 50 VAMax. current at 24 VDC ..................... 1 A
Observed authority requirements: Standard:EMC 2004/108/EC ............................ EN 61326-1
H x B with 16 devices
Electrical specifications:
Mechanical
240 mm225 mm
5.5 mm
20 mm
11 mm
BACKPLANE
BACKPLANE
7 1 0 1 B A C K P L A N E
11 12 13 14
5 1 0 4 B
R E P E A T E R P O W E R S U P P L Y
41 4 2 4 3 4 4
®
®
205 mm
152.3 mm
145.6 mm
455 mm440 mm
205 mm
152.3 mm
Output connector I Output connector II
Assembly board
Output connector II
H x W with 8 devicesD with 8 and 16 devices
Output connector I
10
BACKPLANE
BACKPLANE
11 12 13 14
5 1 0 4 B
R E P E A T E R P O W E R S U P P L Y
41 4 2 4 3 4 4
11 12 13 14
5 1 0 4 B
R E P E A T E R P O W E R S U P P L Y
41 4 2 4 3 4 4
11 12 13 14
5 1 0 4 B
R E P E A T E R P O W E R S U P P L Y
41 4 2 4 3 4 4
11 12 13 14
5 1 0 4 B
R E P E A T E R P O W E R S U P P L Y
41 4 2 4 3 4 4
11 12 13 14
5 1 0 4 B
R E P E A T E R P O W E R S U P P L Y
41 4 2 4 3 4 4
11 12 13 14
5 1 0 4 B
R E P E A T E R P O W E R S U P P L Y
41 4 2 4 3 4 4
11 12 13 14
5 1 0 4 B
R E P E A T E R P O W E R S U P P L Y
41 4 2 4 3 4 4
11 12 13 14
5 1 0 4 B
R E P E A T E R P O W E R S U P P L Y
41 4 2 4 3 4 4
T x
®
Yokogawa Centum VP - card type
AAI841AAI143AAI543AD151, ADV157ADV551, ADV557
Part number
7300A2A67300A2A17300A2A27300B2C37300B2C5
PR devices
5104, 5106 (HART), 5114, 5115 & 5116
5105 & 5107 (HART)5202B2 (2 relays)5203
Signal
AI
AODIDO
BackplanesYOKOGAWA• Centum CS3000 R3
11
➤
➤
➤➤
➤
➤ ➤ ➤
➤ ➤
➤ ➤
➤ ➤
➤
➤
42
41
43
41
13
11
22
21
39
40
24
23
BACKPLANE
For AAI841 (MIL 40-pin)
PR5104
PR5105
Supply
OUT -
Current +
Gnd.
Input +
Gnd. Current -
OUT+
Prin
cip
le d
iagr
am:
OUT+
BackplanesYOKOGAWA - AAI841
Type: 8 x AI & 8 x AO
PR item no.: 7300A2A6PR devices: 5104 & 5105
Cable connection: 7301J1Axx - AAI841(xx specify length)
240 mm
205
mm
MIL 40-pin female
AAI841 as 4-wire input:
AAI 841 output:
YOKOGAWAAAI841Setting pin:4-wire input
CH1
CH1
12
BACKPLANE
➤
➤
➤➤
➤
➤ ➤
➤ ➤
➤
➤ ➤
➤
➤
42
41
52
51
13
11
23
21
50
48
11 ... 18
BackplanesYOKOGAWA - AAI143
Type: 16 x AI
PR item no.: 7300A2A1PR devices: 5104
Cable connection: 7301J1Axx - AAI143(xx specify length)
Supply
Current -
Current +
V+
Prin
cip
le d
iagr
am:
205
mm
PR5104
240 mm
MIL 40-pin female
For AAI143 (MIL 40-pin)
CH1
CH2
Gnd., backplane
YOKOGAWAAAI143
Output +
Output -
Output -
Output +
13
➤
➤
➤
➤ ➤ ➤
➤ ➤
➤
➤
➤43
41
53
51
12
11
22
21
50
48
11 ... 18
455 mm
205
mm
BACKPLANE
BackplanesYOKOGAWA - ADV151
Type: 32 x DI
PR item no.: 7300B2C3PR devices: 5202 - 2 channels
Cable connection: 7310J1Ax - ADV151(xx specify length)
Prin
cip
le d
iagr
am:
NAMUR +
Input
Input
NAMUR +
CH1
CH2
PR5202
Gnd., backplane
Power supply,backplane
Gnd. +24VDC
V+
V+
32 digital inputs:
Rs
Rp
YOKOGAWAADV151
For ADV151 (MIL 40-pin)
Note: The extemally supplied power 24 VDC to COM 16 and COM 17 - 32 must be the same polarity.
MIL 40-pin female
14
BACKPLANE
➤
➤
➤
➤ ➤ ➤
➤ ➤
➤
➤
➤43
41
53
51
12
11
22
21
50
48
11 ... 18
455 mm
205
mm
BackplanesYOKOGAWA - ADV551
Type: 32 x DO
PR item no.: 7300B2C5PR devices: 5203 - 2 channels
Cable connection: 7301J1Bxx - ADV551(xx specify length)
Prin
cip
le d
iagr
am:
Output +
Output -
Output -
Output +
CH1
CH2
PR5203
Gnd., backplane
Gnd.,backplane
V+
V+
32 digital outputs:
Gnd.,backplane
MIL 50-pin female
YOKOGAWAADV551
For ADV551 (MIL 50-pin)
Note: Connect the positive (+) side of the externally supplied power 24 VDC, and the negative (-) side to COM 1-16 and COM 17-32.
15
BACKPLANE
11 12 13 14
5 1 0 4 B
R E P E A T E R P O W E R S U P P L Y
41 4 2 4 3 4 4
11 12 13 14
5 1 0 4 B
R E P E A T E R P O W E R S U P P L Y
41 4 2 4 3 4 4
11 12 13 14
5 1 0 4 B
R E P E A T E R P O W E R S U P P L Y
41 4 2 4 3 4 4
11 12 13 14
5 1 0 4 B
R E P E A T E R P O W E R S U P P L Y
41 4 2 4 3 4 4
11 12 13 14
5 1 0 4 B
R E P E A T E R P O W E R S U P P L Y
41 4 2 4 3 4 4
11 12 13 14
5 1 0 4 B
R E P E A T E R P O W E R S U P P L Y
41 4 2 4 3 4 4
11 12 13 14
5 1 0 4 B
R E P E A T E R P O W E R S U P P L Y
41 4 2 4 3 4 4
11 12 13 14
5 1 0 4 B
R E P E A T E R P O W E R S U P P L Y
41 4 2 4 3 4 4
T x
®
BACKPLANE
Backplanes YOKOGAWA• ProSafe
P ro S a f e R S
Yokogawa ProSafe RS - card type
SAI143 (HART)
SAI533
SDV144
SDV541
Part number
7300A2A1
7300A1A2
7300B1A3
7300B2C5
PR devices
5104, 5106 (HART), 5114, 5115 & 5116
5105, 5107 (HART)
5202B2 (2 relays)
5203
Signal
AI
AO
DI
DO
16
BACKPLANE
➤
➤
➤➤
➤
➤ ➤
➤ ➤
➤
➤ ➤
➤
➤
42
41
54
52
13
11
23
21 11 ... 18
BackplanesYOKOGAWA - SAI143
Type: 16 x AI
PR item no.: 7300A2A1PR devices: 5104, 5114, 5115 & 5116 - 2 channels
Cable connection: 7301I1J2Axx - SAI143(xx specify length)
Prin
cip
le d
iagr
am:
205
mm
240 mm
MIL 40-pin female
P ro S a f e R S
For SAI143 (MIL 40-pin)
Supply
Current -
Current +
V+
PR5104
CH1
CH2
Gnd., backplane
Output +
Output -
Output -
Output +
17
➤
➤
➤➤
➤
➤ ➤ ➤
➤ ➤
➤ ➤
➤ ➤
➤
➤
42
41
42
41
13
11
13
BACKPLANE
PR5105
PR5105
P ro S a f e R SBackplanesYOKOGAWA - SAI533
Supply
Current -
Current +
Input +
Input +
Gnd. Current -
V+V+
Prin
cip
le d
iagr
am:
Type: 8 x AO
PR item no.: 7300A1A2PR devices: 5105 - 1 channel
Cable connection: 7301J2Axx - SAI553(xx specify length)
240 mm
205
mm
MIL 40-pin female
For SAI533 (MIL 40-pin)
18
BACKPLANE
➤
➤
➤
455 mm
205
mm
➤ ➤ ➤
➤ ➤
➤ ➤
➤ ➤42
41
43
41
13
11
12
11
PR5202
PR5202
P ro S a f e R S BackplanesYOKOGAWA - SDV144
Type: 16 x DI
PR item no.: 7300B1A3 PR devices: 5202 - 1 channel
Cable connection: 7301J2Bxx - SDV144(xx specify length)
Prin
cip
le d
iagr
am:
For SDV144 (MIL 50-pin)
MIL 50-pin female
Current -
Current +
Input +
Input +
Gnd. Current -
V+V+
Rs
Rp
19
455 mm
205
mm
BACKPLANE
➤
➤
➤
➤ ➤ ➤
➤ ➤
➤ ➤
➤ ➤43
41
43
41
12
11
12
11
PR5203
PR5203
BackplanesYOKOGAWA - SDV541
Type: 16 x DO
PR item no.: 7300B2C5PR devices: 5203 - 1 channel
Cable connection: 7301J2Bxx - SDV541(xx specify length)
Prin
cip
le d
iagr
am:
MIL 50-pin female
P ro S a f e R S
For SDV541 (MIL 50-pin)
OUT -
Current +
Gnd.
Input +
Gnd. Current -
OUT+OUT+
20
Signals the Best
Around the world, PR electronics helps
create increased efficiency and safety via
industrial signal conditioning. The means
to achieve this is reliable, flexible and
user-friendly devices, thorough technical
documentation, fast delivery and competent
technical support – in short, all aspects
which are of importance to our customers.
This is why PR electronics always...
»Signals the Best«
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K-0
1 (1
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