WELCOME TO ADITYA CEMENTS
SHAMBHUPURA, RAJASTHAN.
BEST PRACTICES OF ADITYA CEMENT
WORKS SITE, CHITTAURGARH (RAJ.)
FOR IMPLEMENTATION AND CONTINUAL
IMPROVEMENT-DLCL
CLINKER SILO – AN AERIAL VIEW
Major Qty’s Involved in Each lift of
Jump form
Reinforcement - 56.5 Mt
PT Ducting - 960 Rm ( Avg )
PT cable - 1080 Rm / 5 MT
Shuttering - 780 sqm
Concrete - 215 Cum
CLINKER SILO Jump form – Lift Cycle
time 6 Days Achieved in UTCL – Aditya
project
Repairing Material Made in Lab to match the texture of old concrete
with new concrete and defect repairs .
REPAIRING METHODOLOGY FOR REPAIRS
Sand Designated as per IS sieve
Displaying Approved Samples
Curing Tank Water Heating arrangement with Thermostat(Winter Season)
Using Ice to Lower the water temperature
DISPLAYING MSDS OF CHEMICAL ADMIXTURE AT BP
Separate Water Tank for curing cover blocks
Responsible supervisors for curing at Site
Blending Silo with pre-stressing
100 % Pre-Pour Inspection Checklist
100 % Post-Pour Inspection Checklist
SAFETY BEST PRACTICES
ARRANGEMENT OF SAFETY NET PERIPHERY OF PRE-
HEATER FOR COMPLETED LAST SLAB.
38
ARRANGEMENT OF GOOD COMMUNICATION SYSTEM BY
WALKIE-TALKIE BETWEEN TOWER CRANE OPERATOR &
SIGNAL MAN
39
40
Tested fabricated rebar lifting cage for silo &
display lifting load capacity
41
Used Lifting gear (bridle slings & D shackles) with
colour coding system
42
Safety arrangement in Central Shaft Silo- Safe
access, fall protection with safety net & guard rails.
43
New initiatives: Life line arranged at outer & inner
side on climbing bracket platform in clinker silo.
44
Housekeeping Campaign through “CLEAN INDIA’
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Housekeeping Campaign through “CLEAN INDIA’
47
LPG & OXYGEN STORE
GLIMPSES OF OUR SITE
CLINKER STORAGE SILO
RAW MILL BAGHOUSE
CLINKER EXTRACTION
CLINKER WAGON
LOADING