bu drives and controls, june 2015 abb drives products ... · pdf fileabb drives products &...

© ABBSlide 1June 9, 2015

ABB Drives products & Servicesfor all needs

BU Drives and Controls, June 2015

© ABBSlide 2June 9, 2015

Low voltage AC and DC drives§ Micro drives 0.18 to 4 kW

§ Machinery drives 0.18 to 560 kW

§ General purpose drives 0.75 to 355 kW

§ Motion control products 1 to 33 kW

§ Industrial drives

§ Low voltage AC 0.55 to 5600 kW

§ Low voltage DC 7.5 kW to 4.8 MW

§ Industrial specific drives 0.37 to 400 kW

§ Drives for HVAC

§ Drives for water

ABB BU Drives and ControlsProducts

Medium voltage AC drives§ General purpose drives 0.25 to 7 MW

§ Special purpose drives 2 to 100 MW

PLC and Automation products§ AC500-eCo, AC500§ AC500-S, AC500-XC§ S500 Remote I/O§ CP600 HMI

© ABBSlide 3June 9, 2015

BU Drives and ControlsMarkets served

HVAC

Marine

Water and waste waterFood industry Beverage industry

Pulp & Paper Metals industry Mining

Power generation Cement Chemicals Oil upstream

Material handlingTextile MotionPlastics

© ABBSlide 5June 9, 2015

Control methods

Throttling Bypassing

On/off control Variable speed

© ABBSlide 6June 9, 2015

Main components of AC drive

§ An AC drive converts mains current and voltage with fixedfrequency and amplitude into current and voltage with variablefrequency and amplitude

§ An AC drive consists of rectifier, DC voltage intermediate circuit,inverter and control electronics

§ Control electronics control the operation of an AC drive

DC voltageintermediate circuitRectifier

U2V2W2

Udc

Control electronics

U1V1W1

Inverter

Actualsignals

Controlsignals

UdC

L

User interface:eg, control panelor automationsystem

© ABBSlide 7June 9, 2015

time

spee

d

Soft Start

Production rise

Energy saving

Best qualityElectrical

braking

Variable speed control (VSD)Benefits

§ Saves energy§ Improves quality through better process

controllability§ reduces waste and saves raw materials

§ Soft start and stop reduces processequipment wear

§ Electrical braking of the motor§ possibility to produce energy for other

motors or feed the energy back tonetwork.

§ Reduces noise

§ Natural resources saved while processefficiency improved

© ABBSlide 8June 9, 2015

Case: Starting a motor with an AC Drive

§ When starting a motor, an AC drive takes a lower starting current fromthe network than other starting methods

§ During starting and stopping, motor speed can be accurately controlledwith an AC drive

§ With an AC drive, motor torque can also be accurately limited accordingto mechanical or other needs

§ starting torque can be higher than with a typical DOL motor

© ABBSlide 9June 9, 2015

Energy efficiency in the chainFrom power station to a pump application

Throttling Drive controlled

© ABBSlide 10June 9, 2015

Energy efficiency with ABB drivesHelping customers do more using less

About 40% of all electricity generated is consumed by industries, and two-thirds of that energy is used by electric motors.

Variable speed drives (VSDs) regulate the speed of a motor and can reduceenergy consumption by 30% to 50% in many applications.

However, less than 10% of motors are equipped with variablespeed drives.

© ABBSlide 11June 9, 2015

Energy efficiency with ABB drivesPower consumption with variant control methods

0

20

40

60

80

100

0 10 20 30 40 50 60 70 80 90 100

Pow

erre

quire

d(%

)

Flow (%)

Pump (theoretical)

Throttling

VSD

On-off control

DOL

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Energy saved with ABB drives

§ The installed base of ABB drives saved about 400 TWh in 2013, equivalent to the consumption per year ofmore than 100 million households in the EU-27.

§ If that 400 TWh would have been generated by fossil fuel powered electricity plants, ABB drives reducedCO2 emissions in 2013 by about 340 million tonne, corresponding with the yearly emission of almost 85million cars

© ABBSlide 13June 9, 2015

Customer energy appraisals

Steps in an energy appraisal

§ Identifying applications with energy saving potential

§ Monitoring and data collection on site

§ ABB analyze the results and identify areas for savings

§ ABB prepares a report with potential savings

§ ABB recommends drives and motors

§ For further information contact your local ABB Energyefficiency ambassador

Working to find energy savings

© ABBSlide 14June 9, 2015

Low voltage AC drivesProducts

© ABBSlide 15June 9, 2015

§ From 100 to 240 V§ Easy to use with settings by switches or PC§ Scalar control§ For domestic networks (C2) as standard§ IP20 enclosure§ Options

§ DriveConfig kit§ External EMC filter for long motor cables§ Input and output chokes

§ From 200 to 480 V§ Integrated user interface and potentiometer§ Scalar control§ IP20 enclosure§ PID controller§ Brake chopper and EMC filter (C3)§ Options

§ External EMC filter (C2)§ NEMA 1 kit§ FlashDrop tool

ABB micro drivesACS55, 0.18 to 2.2kW ACS150, 0.37 to 4.0 kW

© ABBSlide 16June 9, 2015

§ From 200 to 480 V

§ For centrifugal pumps and fans

§ Multi-pump control (PFC), pipe clean and fillfunctions

§ Energy optimizer and energy efficiency calculator

§ IP20 enclosure

§ Modbus RS-485

§ Options§ Basic and assistant control panels

§ Input and output chokes

§ Relay output extension module

§ NEMA 1 kit

§ External EMC filter (C2)

§ FlashDrop tool

ABB general purpose drivesACS310, 0.37 to 22 kW

© ABBSlide 17June 9, 2015

§ From 200 to 480 V

§ For pumps, fans, and constant torque applications

§ IP21 and IP54 enclosures

§ Vector control

§ Assistant control panel

§ EMC filter (C2)

§ Modbus RS-485

§ Swinging choke for superior harmonic reduction

§ Options§ Basic control panel§ Fieldbus adapters, panel mounting kits, relay

output extension module§ Output chokes§ Brake units and choppers§ FlashDrop tool

ABB general purpose drivesACS550, 0.75 to 355 kW

© ABBSlide 18June 9, 2015

ABB general purpose drivesACS580, 0.75 to 250 kW

§ From 208 to 480 V, IP21 and IP55

§ Vector and scalar control for pumps, fans,centrifuges, conveyors and other variable- andconstant-torque applications

§ Many built-in features and intuitive control panel asstandard simplify every-day use of the drive

§ Provides a variety of energy efficiency informationhelping to optimize energy use

§ Safe Torque Off (STO) functionality as standard

§ Harmonic reduction with the second generationswinging choke

§ Member of ABB’s all-compatible drives portfolio

§ Options§ Fieldbus adapters, panel mounting kits, output

extension modules with +24 V input

§ Brake units and choppers

© ABBSlide 19June 9, 2015

ABB machinery drivesACS355, 0.37 to 22 kW

§ From 200 to 480 V§ Vector control§ Sequence programming§ IP20 enclosure§ IP66, IP67 or IP69K as variant§ Brake chopper and EMC filter (C3)§ Safe Torque Off (STO)§ Options

§ Basic and assistant control panels

§ Fieldbus adapters, encoder interface, relay outputextension module, input and output chokes

§ External EMC filter (C2)

§ NEMA 1 kit

§ FlashDrop tool

© ABBSlide 20June 9, 2015

ABB machinery drivesACS850-04, 1.1 to 500 kW

§ From 380 to 500 V

§ IP20

§ Fast, cost effective cabinet installation andintegration

§ Compact size and side-by-side mounting

§ Wide range of options and extensive standardinputs and outputs

§ Safe Torque Off (STO)

§ Removable memory unit

§ Drive-to-drive link for master-follower application

§ Energy optimizer and energy saving calculator

§ Options§ Control panel

§ Crane control software

§ Various power and IO options

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§ From 380 to 480 V

§ Speed, torque and motion control

§ For synchronous and asynchronous motors

§ IP20 enclosure

§ Lift control drive as product variant

§ Safe Torque Off (STO)

§ Removable memory unit

§ Drive-to-drive link for master-follower application

§ Options§ Control panel

§ Cooling variants: air, cold plate, liquid

§ Winder control program

§ Regenerative supply

§ Various control options for encoder feedback,communication with masterand I/O extension

ABB machinery drivesACSM1, 0.75 to 160 kW

© ABBSlide 22June 9, 2015

ABB industrial drivesACS880 series 0.55 to 5600 kW

ACS880 drive modules

ACS880 multidriveACS880 single drives

© ABBSlide 23June 9, 2015

Single drivesACS880 0.55 to 3200 kW

• Wall-mounted drives, ACS880-01

• Cabinet-built drives, ACS880-07

• Voltage range from 208 to 690 V

• Built on ABB´s all-compatible drives architecture:• Intuitive control panel and PC tool• Enhanced direct torque control (DTC) for

precise open and closed loop control• Built-in safety features• Communication with all major automation

networks• Removable memory unit for easy drive

commissioning and replacement• Energy optimizer and energy efficiency

information• Application control programs and drive

application programming with IEC 61131-3programming

© ABBSlide 24June 9, 2015

Drive modulesACS880 0.55 to 3200 kW

• Designed for system integrators and OEM’s whointegrate drive modules into their own systems orsubsystems.

• Built on ABB´s all-compatible drives architecture• Air-cooled multidrive modules:

• Inverter modules, 380 to 690 V• IGBT supply modules, 150 to 630 kVA• Diode supply modules (DSU), 55 to 5445 kVA• Brake choppers and resistors

• Air-cooled single drive modules:• ACS880-04, IP20• ACS880-01, IP20 +P940

• LV AC drive modules engineering support -site

© ABBSlide 25June 9, 2015

MultidrivesACS880 1.5 to 5600 kW

• Voltage range from 380 to 690 V• Built on ABB´s all-compatible drives architecture• Air-cooled multidrives with:

• Inverter units, 380 to 690 V• IGBT supply units, 380 to 500 V• Diode supply units (DSU), 55 to 5500 kVA

• Common DC busbar with single power lineconnection

• Compact design for easy cabinet assembly andmaintenance

• Fast connectors for motor cables in the bottompart of the cabinet

• Shared energy and motor-to-motor brakingwithout braking chopper or regenerative supplyunit

• Common braking resourced to several drives

© ABBSlide 26June 9, 2015

ABB industrial drivesACS800 series 0.55 – 5600kW

ACS800 drive modules

ACS800 single drives ACS800 multidrive

© ABBSlide 27June 9, 2015

ABB industrial drivesACS800 single drives 0.55 – 2800kW

§ Wall-mounted drives§ ACS800-01, 6-pulse drive§ ACS800-11, regenerative drive§ ACS800-31, low harmonic drive

§ Free-standing drives§ ACS800-02, 6-pulse drive

§ Cabinet-built drives§ Air or liqued cooled§ ACS800-07, 6/12-pulse drive§ ACS800-17, regenerative drive§ ACS800-37, low harmonic drive

200 240 380 415 500 690Supply [V]

Motor [kW]5600340028001600

800200110

455.51.51.1

0.55

© ABBSlide 28June 9, 2015

§ Designed for system integrators and OEMs who integrate drivemodules into their own systems or subsystems.

§ Single drive modules 0.55 to 2240 kW

§ Multidrive modules

§ Inverter modules 1.1 to 2900 kW

§ Supply modules 2.7 to 4200 kW

§ Air- and liquid-cooled

ABB industrial drivesACS800 drive modules 0.55 to 2900 kW

© ABBSlide 29June 9, 2015

ABB industrial drivesACS800 multidrive cabinets 1.1 to 5600kW

§ From 380 to 690 V§ Common DC busbar§ Single power line connection§ Shared energy and motor-to-motor braking

without braking chopper or regenerativesupply unit

§ Reduced line current§ Common braking resourced to several drives§ Does not require use of separate MCC§ Savings in cabling, installation and

maintenance costs

© ABBSlide 30June 9, 2015

ABB industrial drivesACS800-38 low harmonic drives for outdoor use

§ Designed for• Windy corrosive offshore conditions

• High desert temperatures

§ Robust double layer cabinet constructionwith high protection class

§ Equipped with ABB’s self-containedcooling system

§ Produces low level of harmonics andsaves energy

§ Applications• Artificial oil lifting

• Mining applications such as pumps,conveyors, feeders, compressors andcrushers

© ABBSlide 31June 9, 2015

ABB industry-specific drives for HVACACS320, 0.37 to 4 kW

§ 3-phase, 380 to 480 V

§ BACnet built-in

§ HVAC control panel

§ Pump and fan control macros

§ Cooling fan control

§ Pump protections

§ Built-in energy calculators

§ Options§ HVAC control panel

§ I/O extensions

§ EMC filters

§ NEMA 1 kit

© ABBSlide 32June 9, 2015

ABB industry-specific drives for HVACACH550, 0.75 to 355 kW

§ From 208 to 480 V

§ Full motor current up to 50°C

§ IP21 or IP54

§ Assistant control panel

§ Specific application macros

§ Embedded BACnet, Modbus, N2 and FLNprotocols

§ Swinging choke for superior harmonicreduction

§ EMC filter (C2)

§ Options§ Fieldbus adapters, panel mounting kits, relay

output extension module

§ Output chokes

§ FlashDrop

© ABBSlide 33June 9, 2015

ABB industry-specific drives for water and wastewaterACQ810-04 , 1.1 to 400 kW

§ From 380 to 480 V§ IP20§ Tailor-made pump control functions for single

and multi-pump systems§ Assistants for pump system start-up,

maintenance and diagnostics

§ Energy optimizer and energy efficiencycalculator

§ Side-by-side mounting§ Coated boards§ Options

§ I/O extensions

§ Fieldbus adapter modules

§ Harmonics filters

§ EMC (C2) filters

© ABBSlide 34June 9, 2015

ABB application control programs

§ Centrifuge and decanter control program for effective separation of solidsfrom liquids and co-ordinated speed difference control

§ Crane control program§ Master/follower control program for load sharing between mechanically

connected motors

§ Multiblock control program for versatile adaptive programming

§ Motion control program for positioning and synchronising in machineryapplications

§ PMSM control program Permanent magnet motor control for high torque andlow-speed applications

§ Pump control program§ Rod pump control program and PCP/ESP pump control program for the oil

industry

§ Spinning and traverse control programs for high-quality yarn production

§ Winch control program for mooring and anchor handling

§ Winder control program for precise tension

© ABBSlide 35June 9, 2015

PC tools, remote monitoringoptions and fieldbusadapters

© ABBSlide 36June 9, 2015

Drive PC tools

Engineering tools§ DriveSize and MCSize - dimensioning drives andmotors

Integration tools§ DriveOPC – Integrating ACS800 with OPC

Programming tools§ DriveSPC - programming of ACSM1, ACS850§ DriveAP - adaptive programming of ACS800

Start-up and maintenance tools§ Drive composer – All-compatible drives portfolio

including ACS880, ACS580 drives§ DriveStudio – ACSM1, ACS850 drives§ DriveWindow - ACS800 drives§ DriveAnalyzer – ACS800 drives§ DriveWindow Light – standard drives§ DrivePM – creating FlashDrop parameter sets§ DriveConfig kit – for ACS55§ DriveBrowser - fieldbus based tool connected to

Ethernet network

© ABBSlide 37June 9, 2015

Drive PC toolsTools for calculating energy savings

§ FanSavefor comparing energy consumptionbetween different fan control methods

§ PumpSavefor comparing energy consumptionbetween different pump control methods

© ABBSlide 38June 9, 2015

Remote monitoring toolsSREA-01, Ethernet adapter

Main features§ Remote monitoring using a web browser§ Remote access to drive parameters§ Local trending, send logs by e-mail§ Alarming by e-mail and SMS

Connectivity§ Local Ethernet (Internet connectivity via external firewall)§ EIA-232 for GSM, GPRS, 3G or analog modem§ EIA-232, EIA-485 or Ethernet for drive connection§ Connection to the drive by Modbus (panel port, embedded Modbus or a

Modbus adapter)§ Possibility to connect up to 10 drives

Drive compatibility§ ACS310, ACS355, ACS550, ACH550, ACQ810, ACS850, ACSM1§ Limited to ACS800-01 (standard control program)

© ABBSlide 39June 9, 2015

Remote monitoring toolsNETA-01, Ethernet adapter

Main features§ Remote monitoring using a web browser§ Remote access to drive parameters§ E-mail alarms and reports§ Modbus/TCP for monitoring and control

§ Response time ~100 ms

Connectivity§ Local network (Ethernet)§ DDCS for drive connection§ Possibility to connect up to 9 drives

Drive compatibility§ ACS800 (with DDCS option modules)

© ABBSlide 40June 9, 2015

Low voltage DC drivesProducts

© ABBSlide 41June 9, 2015

§ Designed for OEMs and machine builderswho integrate drive modules into their ownsystems or subsystems.

§ Single drive modules 7.5 to 522 kW

§ 230 VAC - 525 VAC

§ Easy set up using guided wizards

§ Adaptive and Winder program included

§ High field exciter current

ABB standard drives, DC modulesDCS550 series 7.5 kW to 522 kW

© ABBSlide 42June 9, 2015

ABB industrial drivesDCS800 series 7.5 kW to 4.8 MW

DCS800 enclosed converter

DCS800 upgrade and rebuild systemsDCS800 drive modules

© ABBSlide 43June 9, 2015

ABB industrial drives, DC modulesDCS800-S 7.5kW to 2.4 MW

§ Designed for system integrators and highperformance applications

§ Voltage range from 30 to 1,200 V

§ Flexible due to integrated IEC61131-programming

§ Built on ABB´s common drives architecture

§ Communication with all major automationnetworks

§ Scalable to all applications§ Mills, hoists and cranes§ Test rigs and rubber mixers§ Non motoric, arc furnace, battery charging and

magnets

© ABBSlide 44June 9, 2015

ABB industrial drives, enclosed convertersDCS800-A 7.5 kW to 4.8 MW

§ Individually adaptable to customerrequirements

§ 30 VAC – 1,200 VAC

§ High power solutions in 6- and 12-pulse upto 20,000 A

§ Factory load test according to customerrequirements

§ Approvals according to CE, UL and Marine(DNV, RMT, ABS)

© ABBSlide 45June 9, 2015

ABB industrial drives, rebuild and upgrade solutionsDCS800-E / DCS800-R

§ Proven long life components are re-used,such as power stacks, cabinets andcabeling

§ Use up-to-date communication facilities

§ Very cost-effective solution

§ Rebuild kits for all existing power stacks

§ DCS800 modules with all necessaryaccessories mounted and fully cabled on apanel

§ Factory tested

§ Very fast installation and commissioning

§ Squeezes shut-down times in revampprojects to a minimum

© ABBSlide 46June 9, 2015

§ Precise temperature control in industrial heatingapplications§ Controls the power applied to the heating

elements/resistors§ Anti-parallel thyristors in each phase§ Direct conversion with only one

semiconductor in the circuit

§ Effiency > 99 %

§ Two or three phase devices

§ Single phase control possible

§ Integrated control panel

§ Integrated fuses optional

§ Cabinet solution available

§ 110 V up to 525 V and 690 V, even to 1.600 V16 - 4.200 A

DCT880 Thyristor controllerFor precise temperature control

© ABBSlide 47June 9, 2015

Medium voltage AC drivesProducts

© ABBSlide 48June 9, 2015

Medium voltage AC drives for ...

Chemical, Oil & Gas

Power Water

Marine

Pulp & Paper Special applications,e.g. wind tunnels

MetalsCement, Mining &Minerals

© ABBSlide 49June 9, 2015

Medium voltage drivesGeneral purpose drives 250 kW to 7 MW

ACS 1000, ACS 1000i§ Cooling: air / water§ Power range: 315 kW to 5 MW§ Output voltage: 2.3 to 4.16 kV§ Air-cooled ACS 1000 available with

integrated input transformer and inputcontactor (ACS 1000i)

ACS 2000§ Cooling: air§ Power range: 250 to 2.600 kW§ Output voltage: 4.0 to 6.9 kV§ Available for direct-to-line connection, for

connection to a separate transformer or withan integrated transformer

© ABBSlide 50June 9, 2015

Medium voltage drivesGeneral purpose drives

ACS 5000 air cooled§ Cooling: air§ Power range: 2 to 7 MW§ Output voltage: 6.0 to 6.9 kV§ Available with integrated transformer

© ABBSlide 51June 9, 2015

Medium voltage drivesSpecial purpose drives

ACS 6000

§ Cooling: water

§ Power range: 3 to 27 MW

§ Output voltage: 3.0 to 3.3 kV

§ Available as single or multidrives

ACS 5000 water cooled

§ Cooling: water

§ Power range: 5 to 32 MW

§ Output voltage: 6.0 to 6.9 kV

§ Available with integrated transformer

© ABBSlide 52June 9, 2015

Medium voltage drivesSpecial purpose drives

MEGADRIVE-LCI

§ Cooling: air / water

§ Power range: 2 to 72 MW(higher on request)

§ Output voltage: 2.1 to 10 kV

© ABBSlide 53June 9, 2015

ABB Drive Care service contractAllow your business to prosper!

ABB Drives Service

§© ABB Group§June 9, 2015 | Slide 53

© ABBSlide 54June 9, 2015

ABB Drive CareA more powerful commitment

Improved efficiency

Higher profit

Cost control

§© ABB Group§June 9, 2015 | Slide 54

© ABBSlide 55June 9, 2015

ABB Drive CareWhy it makes sense now more than ever before

Efficiency Cost control Focus on coreactivities

§© ABB Group§June 9, 2015 | Slide 55

Remove the burdenand distractionsof non-core activities,and work secure in theknowledge that yourdrives are wellmaintained.

Avoid hassle,wasted time andunnecessarybureaucracy inhandling routine andemergencymaintenance.

Maintenance andother supportactivities are offeredat a fixed annualprice, regardless ofhow often they areused.

© ABBSlide 56June 9, 2015

ABB Drive CareMost common services included

§ Preventive Care

Aging components in the drive are replaced according to apre-defined maintenance schedule. Preventive Maintenancekits and labor are included! Annual inspections are an optionalextra.

ü Benefit: Extended lifetime of drives.

§ Complete Care

Preventive care plus repairs. Preventive Maintenance kits,repair parts and labor are included!

ü Benefit: Fixed annual maintenance costs for drives.

Services offered at a fixed annual fee

§© ABB Group§June 9, 2015 | Slide 56

© ABBSlide 57June 9, 2015

ABB Drive CareMost common services included

§ Technical Support

ABB-certified specialists provide telephone support andtroubleshooting advice for rapid drive recovery.

ü Benefit: it takes just one phone call to get support from adrive expert.

§ Response Time

An ABB-certified specialist travels to your site withinan agreed period of time.

ü Benefit: production recovered in the fastest way possible.

Services offered at a fixed annual fee

§© ABB Group§June 9, 2015 | Slide 57

© ABBSlide 58June 9, 2015

ABB Drive CareThe most comprehensive drive service offering

Beside the most common services, ABB Drive Care can includeany service that fits the customer’s specific conditions:

Spare Parts

§ Ensure swift repair by always having critical spares close athand.

Training

§ Trained personnel guarantees a better understanding ofdrive operation and more efficient maintenance.

§© ABB Group§June 9, 2015 | Slide 58

© ABBSlide 59June 9, 2015

ABB Drive CareThe most comprehensive drive service offering

Exchange Units

§ The cheapest, quickest way to replace a drive module. Helpprotect the environment with a one-year warranty.

Reconditioning

§ Give your module or drive a new lease of life!

Remote Support

§ Ensure that you receive an immediate alert in case of a drivefailure. An ABB specialist is available to help your technicianfix the problem over the phone.

§© ABB Group§June 9, 2015 | Slide 59

© ABBSlide 60June 9, 2015

ABB Drive CareValue beyond an industry

ABB Drive Care has been successfully adopted by the mostimportant players as well as by small and medium sizecompanies in the following industries:

§ Food & Beverage (e.g. chocolate makers)

§ Chemicals (e.g. fertilizers production)

§ Glass & Glass Products (e.g. bottles production)

§ Water and Wastewater (e.g. public water system service)

§ Power Generation (e.g. energy services)

§ Cement (e.g. plasterboards production)

§ Petrochemicals (e.g. automotive lubricants)

§ And many others

© ABB GroupJune 9, 2015 | Slide 60

© ABBSlide 61June 9, 2015

ABB Drive Care helps you control costs

§© ABB Group§June 9, 2015 | Slide 61

ABB Drive Care means you avoid unnecessary hassle,allowing you to concentrate on your core business.

Sales Contact

Mobile

Email

: Sarpan Siradi Putra

: +62 812 9392 895

: sarpan.Siradi@id.abb.com

Service Contact

Mobile

Email

: Edy Widyanto

: +62 812 8963 969

: edy.widyanto@id.abb.com