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Capability Statement
Rev.13 / 02.13
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
KW was founded in 1999 as a niche high-technology consultant
solving problems associated with subsea pipelines. Over the
years we have grown our capability and services across the
broader subsea sector providing design engineering at all phases
of projects, whilst also enhancing our reputation as a leading
consultant.
We often engage in projects that are situated in extreme environmental
areas, in deep waters, challenging seabed terrains and soils as well as high
pressure, high temperature reservoirs and corrosive fluids. We strive to
challenge and extend the traditional design approaches, enabling marginal
projects, but always with safety as a priority and through solutions that are
designed for installation and construction economically.
In 2012 KW became part of the Petrofac Group – one of the major
oil services companies in the world. We continue to operate as an
independent company with the vision of being ‘the engineer of choice for
global subsea developments’.
We can also integrate our services with the larger engineering resource
and skills base of Petrofac to jointly undertake larger and more complex
oil and gas developments which involve other offshore facilities such as
jackets, topsides, FPSO’s as well as onshore plants. We believe that this is
a unique offering that also draws upon the wider Petrofac experience and
feedback from EPC projects undertaken in the field.
An impressive track record serving oil and gas majors and independents
CAPABILITY STATEMENT I INTRODUCTION
• Subsea systems
• Pipelines and flowlines
• Subsea structures
Covering…
• Conceptual design
• FEED
• Detailed design
• Project execution
• Pipeline integrity management
Flow assurance
Architecture layout
Execution and installation schedules
Project cost estimates
Upheaval buckling and OOS
Lateral buckling and pipeline walking
Pipe-in-pipe
Manifolds, RBS, SSIV, PLET and FLET
Controls and umbilicals
Geotechnical engineering, soils and foundations
Trenching and burial
Installation engineering
Survey and routeing
Riser design and reassessment
Component qualifications
Advanced engineering: FE analysis
Carbon capture and gas storage
Who we are…
2
Rev.13 / 02.13
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Design Capability and Consulting Services
KW’s Greenfield Design services range from conventional
subsea architecture associated with North Sea Tie-Backs to
Deep Water SURF projects and standalone large diameter
long distance export lines. Our services start from the early
engineering select phase through to concept, pre-FEED,
FEED, Detailed Design, and Execution Phase. Consulting
forms an important part of our day to day problem solving
service to our clients, often on a 24/7 basis supporting
offshore operations or helping them resolve critical design,
installation or failure problems helping to re-mobilise
construction or re-start production.
Engineering Personnel
Our strength comes from a very experienced and long
serving staff based resource pool, who manage, consult
and transfer experience from project to project and also
participate in training and developing our younger graduate
engineers. A significant number of our engineering workforce
have PhDs in specialist areas a such as fluids, structures and
soils, including specialisation in FE modelling.
Track Record
We have an extensive track record with Oil and Gas majors,
NOC’s, mid-size and smaller independents as well as all of
the major installation contractors, survey contractors, rock
and burial contractors and subsea equipment suppliers. Our
projects are global, from the North Sea, North Africa and the
Mediterranean to the Middle East, Asia, West Africa, Canada,
US GoM and Mexico.
CAPABILITY STATEMENT I INTRODUCTION
What we do…
Providing design engineering and consulting services at all phases of projects
3
Rev.13 / 02.13
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Contents
CAPABILITY STATEMENT I INTRODUCTION
1 Corporate InformationKey Personnel
Quality Management System (QMS)
Contact KW
2 ServicesDesign of Subsea Pipelines
Design of Subsea Structures
Installation Engineering
Survey and Routeing
Upheaval Buckling and Out-of-straightness Analysis
Lateral Buckling and Pipeline Walking
High Pressure and High Temperature Systems
Pipe-in-Pipe
Advanced Engineering: FE Analysis
Geotechnical Engineering and Soils
Inspection, Repair and Maintenance Services (IRM)
Pipeline Integrity Management
Flow Assurance
Mooring Analysis
Riser Systems
Subsea Umbilical and Cable Systems
Subsea Control Systems
Riser Design and Reassessment
Research and Development
Training Courses, Seminars and Publications
3 Project ExperienceGlobal Experience
North Sea and Norway
Mediterranean and North Africa
4 Track RecordConceptual and FEED
Detailed Design
Structural Design
Owner Engineer
Upheaval Buckling and Out-of-straightness Analysis
Lateral Buckling and Pipeline Walking
High Pressure High Temperature and Pipe-in-Pipe
Deepwater Project Highlights
Integrity Management Project Highlights
Mediterranean and North Africa Projects
Mexico Projects
Norway Projects
Section 1 provides information on KW’s key personnel, QMS and how to contact us.
Section 2 details our technical expertise.
Section 3 contains a series of maps showing a selection of engineering projects completed worldwide.
Section 4 provides a track record of a selection of KW’s projects.
This document represents an overview of the capabilities, services and track record of KW Ltd.
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Corporate Information
CAPABILITY STATEMENT
15
CAPABILITY STATEMENT I CORPORATE INFORMATION
www.kwltd.comt: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group
Rev.13 / 02.13
Andreas KyriacouAndreas has over 20 years’ offshore oil and gas experience and four years’ research related experience. He has spent most of his career in corporate positions within major contractors Saipem and Brown and Root, working as Engineering Manager, Commercial Manager and Business Development Manager within the field of construction of offshore pipelines and more recently in floating LNG facilities. Andreas joined KW in the summer of 2006 and is now Managing Director of the group.
Kevin WilliamsKevin has over 25 years’ offshore pipelines engineering, design and consulting experience and three years’ research related experience. He has worked in senior technical and operations positions within JP Kenny, Advanced Mechanics and Engineering (AME) and Andrew Palmer Associates (APA) before joining KW in 2000 where he is the group Technical Director and Chief Engineer. Kevin has been involved in review and development of design codes and guidelines and is often called to act in peer review and audit capacity and as a technical authority for BP on specialist pipelines projects.
Khaled Kamhawi Khaled has over 20 years’ offshore pipelines engineering, design and consulting experience and five years’ research related experience. He has worked within the engineering groups of major contractors such as EMC (Saipem/Brown and Root), Pirelli and engineering houses such as JP Kenny and Mentor. His technical expertise lies in subsea geotechnics and pipe-soil interaction, an area that he further developed during his time at SAGE Engineering before eventually setting up KW Ltd in 1999. He now acts as a consultant in specialist work related to geotechnics as applied to foundation design pipe burial and trenching, out of straightness and general subsea pipeline engineering.
Dave BennettDave has over 26 years’ experience in the offshore and subsea engineering sector, working for major engineering companies such as John Brown Engineers, Brown and Root Vickers, Kvaerner Oilfield Products and more recently in Mentor and Genesis Oil and Gas before moving to KW in 2003. He is KW’s Corporate QHSE Manager and is also one of our senior project managers. His expertise lies in detailed design of subsea structures and is discipline Head of our Structures design group.
Knut Dahl-StamnesKnut has 30 years’ professional engineering and project management experience in the international Oil and Gas industry working for BP, a major integrated operating company. He is experienced in conceptual FEED, and project execution/delivery with a focus on planning, design, procurement of services and materials, construction, and installation of subsea/topsides oil and gas infrastructure and facilities. Knut joined KW in October 2011.
Narendra Katechia (Nandy)Nandy has over 20 years’ experience in Subsea FEED, engineering design, manufacturing, testing, installation and commissioning support experience in shallow/ deepwater, Electro /Hydraulic /Multiplex, FPSO and Workover Instrumentation / Control & Umbilical Systems. Main projects worked on include: Agip-Toni, Phillips Judy-Joanne, Conoco McCulloch and Amerada Hess Durward/ Dauntless, BP East Foinaven, Bruce Phase II, Shell Malampaya, Saffron Scarab Project, ENI K2 Gulf of Mexico development, Block 17 Gas gathering System, Moho Bilondo, Total Akpo, South Cost Gas Development and Don West & Southwest, Kashagan EPC2/3, Phase II FEED, BP Balakhany development, BP block31PSVM, Addax Wori extension and Hess South.
Liam FinchLiam has 20 years’ experience in practical and supervisory roles as Flow Assurance consultant and Lead Engineer on many challenging detail design projects, FEEDs and studies with major clients. He is an experienced Lead Flow Assurance engineer on offshore shallow/deep water and HPHT field development projects, managing project teams of up to 20 specialists. He typically achieves integration of key sub-surface and surface-level data by using industry-standard simulation tools such as: OLGA, Pipesim and Gap/Prosper and North Sea oil projects include Bentley EP and Stella Ithaca. Over the last few years he has utilised his skills in Flow Assurance to resolve complex problems such as heavy viscous, problematic emulsions and skin effect heat tracing mitigations.
Key Personnel
6
CAPABILITY STATEMENT I CORPORATE INFORMATION
www.kwltd.comt: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group
Rev.13 / 02.13
Key Personnel (cont.)
Michael PrayMichael has more than 40 years’ industrial experience including 30 years within Oil and Gas pipelines, working on all aspects of management and pipeline engineering both in the UK and abroad. Michael’s key strengths are business development, project directorship and management both in the UK and abroad. He has experience in all aspects of pipeline design, construction, operation and integrity. Michael uses system asset integrity management that is based on operational experience, to provide lower through life costs. He has also had experience in all aspects of pipeline design (both onshore and offshore) including value engineering enhancing traditional techniques with the latest technical advances, challenging of standards and the use of current best practise.
Ian GardinerIan is a professionally qualified upstream oil and gas facilities engineer with over thirty years worldwide industry experience; the majority of this experience gained in offshore developments, with some in onshore gas plant and associated onshore pipeline developments. Since 1998 he has been involved in deepwater offshore oil and gas developments in West Africa (Nigeria and Angola), Gulf of Mexico, Israel and Australia – from project Definition and Concept select through FEED to Execution phases.
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CAPABILITY STATEMENT I CORPORATE INFORMATION
www.kwltd.comt: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group
Rev.13 / 02.13
Quality Management Systems (QMS)
Contact KW
KW Ltd is fully committed to the application of quality to provide services and products of excellence that achieve our client’s satisfaction. KW operates a Quality Management System that has been independently assessed and is accredited to BS EN ISO 9001:2008.
Top management are responsible for ensuring that the requirements of the Quality Management System are implemented and maintained. KW ensures that team members at all levels of the company are fully informed of the quality requirements and our aim to provide a quality service and customer satisfaction. All personnel are encouraged to be involved in the development and application of the Quality Management System and to provide benefit to our clients through continual improvement.
KW is registered with First Point Assessment Limited where performance indicators are established and monitored. We are also included in the Achilles Joint Qualification System.
®
KW Ltd is registered in England no. 03764131
KW LtdChester House76-86 Chertsey RoadWoking GU21 5BJUnited Kingdom
Contact:Andreas KyriacouManaging Director
T: +44 (0)1483 738 500F: +44 (0)1483 738 501
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Services
CAPABILITY STATEMENT
29
CAPABILITY STATEMENT I SERVICES
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Design of Subsea Pipelines
Founded to pioneer new standards of engineering excellence, KW is now firmly established as a premier force in international pipeline engineering. Our rapid ascent and enviable track record of success are driven by technical expertise, innovative vision and sharp customer focus. Our highly experienced team of pipeline engineers is supported by industry-leading technical specialists in structural mechanics, FEA, geotechnics and materials technology.
A rigorous approach to project management, strict quality control and our exceptional CAD team complete the picture. Seamless integration of key technical disciplines allows innovation to flourish in our approach to complex design challenges. This enables us to deliver fresh, effective and economical design solutions within the tight schedules required by today’s fast-track developments.
KW understands design projects from the viewpoint of both pipelay contractors (as part of EPC projects) and operators. In the North Sea we have significant experience in the design of subsea tie-backs, especially those associated with HPHT reservoirs.
Away from the North Sea we are working with clients in North Africa and the Mediterranean for both shallow and deep water field developments, encompassing flowlines, intrafield and trunklines, subsea structures, manifolds, risers and shore works.
KW undertakes projects in deepwater locations including West Africa and are continuously enhancing our deep and ultra deepwater capability, where again we see particular added value through our technology edge.
• Traditional subsea pipeline systems • Manifolds and other subsea structures• Risers and spools• Shore approach• Subsea tie-backs• HPHT fields• Pipe-in-pipe and insulated pipelines• Deep and ultra-deep waters• Exotic materials• Highly undulating seabeds• Challenging environments and soil conditions
Technical excellencedelivered safely and withinnovative thinking
Pipeline over stringer with buoyancy
Subsea architecture
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CAPABILITY STATEMENT I SERVICES
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Key assetsThe continuing trend towards subsea developments places ever greater emphasis on the need for cost-effective and practical subsea structures. These structures must support and protect critical piping and equipment for the life of the field, whilst providing easy diver/ROV access for critical intervention tasks. Reliable performance of these assets is critical to the success of a development, requiring great care and attention to detail in design.
Our comprehensive design service covers conceptual, FEED, preliminary and detailed engineering of subsea structures, supported by our team of experienced subsea engineers. We work closely with client, installation contractor and fabricator throughout the project to ensure suitability of final design and compressed schedule.
Structure typesOur design team has experience of all types of subsea structures in deep and shallow water, including manifolds, templates, SSIV protection, PLEM, subsea distribution assemblies, wellhead protection, drill centres, dynamic riser bases, tether clump weights, subsea PLR modules, PLET and in-line wye/tee assemblies.
LayoutUse of modern 3D CAD tools to define layout of piping, valves, actuators, flanges, tie-ins and equipment. Size and weight optimised to suit installation vessel and fabrication facility. Designs tailored to suit diver or ROV IRM philosophies (tie-in, valve operation, equipment installation/retrieval).
Structural analysesState of the art structural design software is used to develop efficient structure designs in accordance with either limit state or permissible stress codes. Global analysis may cover or involve load-out, transportation, marine lifting, installation and in-place analysis including hydrodynamic and earthquake loading. External loads from dropped object impacts, trawl snag and pipeline tie-ins can be addressed.
Piping assemblies are designed in conjunction with adjoining spools and foundations, and can be combined in the global structural analysis to capture critical interaction effects. We have experience in the design of structures, piping, fitting analysis and design to the range of commonly applied codes and standards.
Design of Subsea Structures
Petrofac Don South West and West Don Riser Base Structure
FoundationsOur geotechnical specialists have wide experience in soil characterisation and subsequent design of piled, gravity or suction pile foundations. Rigorous seismic analysis and design can be provided when required. P-Y curve and limit equilibrium methods are backed up by sophisticated numerical modelling when appropriate.
Design package preparationOur design team can provide preliminary, conceptual and detailed design drawings (2D and 3D), material take-off, weight take-off, specifications, design reports, procedures, philosophy documents and studies. Preliminary drawings and MTO are provided as early as possible to expedite procurement of long lead items.
Petrofac Don South West and West Don Riser Base Structure 3D CAD Model
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CAPABILITY STATEMENT I SERVICES
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Installation Engineering
Engineering and support for offshore operationsThe installation phase of an offshore project inevitably carries substantial cost and risk. Successful installation campaigns require thoroughly engineered offshore operations, with the utmost attention to detail. KW has a strong record of working closely with contractors to optimise cost and quantify risk of offshore operations.
Our specialist engineering skills and broad experience complement the capabilities of offshore contractors, enabling fully engineered solutions to be prepared within fast-track project schedules.
We provide a range of installation engineering solutions for pipelay, trenching/burial, T&I, survey and rock dump contractors, including:
• Full rigid and flexible pipelay analysis (reeling, S-lay, J-lay, bundle tow, shore pulls)
• Riser installation and J-tube pull-in• Vessel mooring and station keeping• Trenching and ploughability analysis• Installation of subsea structures and spools• Installation of fixed structures
(including float-over analysis)
Project highlights
Conoco Mimas and Tethys pipelayDetailed simulation of pipelay operations using S-lay with floating stinger (start-up, normal lay, A&R), including rigorous analysis of vessel motions and wave-current effects. ECA to determine AUT defect size limits. Detailed design of pipe stacking and sea-fastening arrangements. Specification and supervision of lay barge mooring analysis. Detailed FEA of stinger hitch arrangement, and design of strengthening modifications.
Saudi Aramco Duba offloading platform float-overConcept and detailed design of unique ‘skid and float-over’ installation of 1000 te offloading platform onto piles. Detailed design of all installation systems, including barge strengthening, bespoke hydraulic skidding system and extended tilt beams. Sea-keeping, ballasting, stability and longitudinal strength analysis of barge. Design of adjustable pile installation guide frames to accurately locate permanent piles. Preparation of detailed drawings and procedures.
Talisman Tweedsmuir spoolsComprehensive installation engineering services to support deployment of numerous spools in extensive North Sea development. Lifting analysis and design of rigging, deck layouts, sea-fastening design and ad-hoc support to offshore operations.
Spool installation
Platform float-over
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CAPABILITY STATEMENT I SERVICES
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Survey and Routeing
Critical up-front taskOptimal route selection at the outset of an offshore pipeline project has the potential to minimise subsequent design challenges and dramatically reduce construction costs. The critical importance of routeing decisions is recognised in our approach, which combines extensive experience with rapid and effective analysis tools to screen candidate routes.
Whilst these specialist skills are often generally available to office-based desk studies and detailed engineering, our ability to perform rapid analysis onboard the offshore survey vessel is unique within the industry. In many cases we are able to avoid geohazards, eliminate spanning, and minimise installation difficulties even before completion of the survey. Where routeing challenges cannot be resolved offshore, we ensure that the survey data acquired is adequate for rigorous assessment during FEED and detailed design.
Project highlights
Gulf of Aqaba Crossing: Egypt, 2003The 36" pipeline passes from Taba in Egypt to Aqaba in Jordan, crossing the 860m deep Gulf of Aqaba: a depth record for a large diameter pipeline. Both sides of the gulf are extremely steep, with numerous gullies and unstable slopes, and delicate corals at the shore approaches. Any pre- or post-lay intervention would have been very costly, with no scope for trenching or rock cover. Identifying a suitable route was particularly challenging, requiring sophisticated numerical analysis to minimise span lengths and avoid landslide run-out zones. KW supported the owner, EGC, at every stage of the project, with routeing specialists present on all offshore surveys. The final selected route eliminated all intervention requirements, in spite of extremely challenging seabed terrain.
Agiba Project: Gulf of Suez, 2005Offshore and Onshore Support for pipeline routed in shallow waters with extensive reefs and rocky areas off the east coast of Egypt. Pipeline route optimised to avoid excessive spanning, relax installation tolerances, and avoid severe cross slopes to ensure lateral stability.
North Idku Project: Offshore Egypt, 2006Pipeline route optimised to avoid reef and pass through flat seabed to improve trenching conditions. Pipeline route length minimized. Offshore support was provided to acquire firsthand data and perform real time route selection. Survey operations were adjusted in the field to suit selected route.
Avoiding pock marks (Goliat Development)
Routeing through steep slopes (ENI’s Goliat Development)
Crossing existing pipelines and cables (Goliat Development)
The critical importance of routeing decisions is recognised in our approach
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CAPABILITY STATEMENT I SERVICES
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Upheaval Buckling and Out-of-straightness Analysis
Out-of-straightness (OOS) analysis is one of KW’s main strengths that enables the company to remain at the leading edge of upheaval buckling (UHB) analysis.
Unique analysis packageKW has developed an accurate and consistent OOS analysis methodology, which is based on the use of the SAGE Profile FE package combined with the Download Monitoring System (DMS) to calculate the download requirement to prevent upheaval buckling in pipelines.
The KW OOS analysis method is combined with a reliability-based approach in order to capture the uncertainty in design input parameters. ABAQUS non-linear FEA is used to calibrate the OOS analysis models for HPHT and PIP applications.
The DMS analysis tool, pioneered and developed by KW staff, has been used on almost all the pipelines installed in the North Sea since 1999. The analysis method has been subject to DnV, Lloyds and Bureau Veritas scrutiny and verification on several projects.
In the past, assessment of the amount of rock cover has incorporated a large degree of conservatism, resulting in excessive cost to the installation contractor. Thus, KW’s main OOS analysis objectives are:• To provide an adequate level of safety in the operating
pipeline to ensure that upheaval buckling will not occur during the operating life of the pipeline.
• To minimise the volume of rock required to eliminate upheaval buckling, commensurate with the requirements for adequate safety.
Pipeline stabilisation (courtesy of Tideway)
Pipeline stabilisation (courtesy of Tideway)
KW is a pioneer in this field and continues to lead the way
KW assuranceA dedicated, proactive, and responsive engineering team with extensive experience of advanced structural mechanics and pipeline engineering can be assigned to respond to the project’s demands.
KW’s ability to perform the OOS analysis quickly and thoroughly can be demonstrated by reference to our track record in this field over the past years. Rock dump schedules can be provided as swiftly as within 24 hours, if required, from the receipt of raw OOS survey data.
Download Monitoring System – KW analysis tool
14
CAPABILITY STATEMENT I SERVICES
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Lateral Buckling and Pipeline Walking
Guaranteeing pipeline integrity at minimal cost
A recent requirement in pipeline engineeringThe move to deep water and higher temperatures and pressures in recent years has introduced lateral buckling and walking as new problems in the pipeline design process. Where practical and economic considerations prevent burial of pipelines, the potential to ‘snake’ and ‘walk’ is often unavoidable. Advanced design and analysis methods, often coupled with special construction measures, are then needed to ensure a safe and reliable system containing ‘engineered’ lateral buckles.
KW has been at the forefront of developments in this specialist field, with a substantial track record of lateral buckling and walking studies for leading international contractors and operators worldwide. The mitigation measures required to control walking and lateral buckling can be very costly.
KW has wide experience in the design of fully integrated solutions, designed to guarantee pipeline integrity for minimum overall cost.
Specialist servicesKW can deploy a wide range of analysis tools and techniques, suitable for preliminary concept studies, tender design/validation, FEED and detailed design. Typical tasks include:• Review of soil parameters and estimate of pipe/soil
interaction forces. Specification of additional in-situ and laboratory soil tests.
• Rapid screening assessment using analytical methods (Hobbs, Taylor and Gan).
• Advanced non-linear FEA of buckle initiation and post-buckling response, including non-linear pipe/soil interaction modelling.
• Numerical analysis of interaction of trawl gear with buckled pipelines.
• Detailed FEA of strain localisation effects at field joints, forgings and weak joints.
• Analytical and FE analysis of walking (including effects of slope, thermal transients and curve pull-out).
• Global analysis of the interaction between walking and lateral buckling.
• Fracture mechanics and low cycle fatigue assessments (girth weld ECA).
• Reliability analyses, to optimise buckle spacing.
Practical, optimised designs are developed, in full compliance with chosen design codes and either SAFEBUCK or DNV RP-F110 guidance.
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CAPABILITY STATEMENT I SERVICES
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
High Pressure and High Temperature Systems
New design challenges in marginal fieldsThe feasibility of constructing pipelines to transport high temperature and pressure contents has become central to the development of marginal fields. Pipeline systems with fluid temperatures of 160°C or more have been, and are currently, being designed.
At temperatures above about 120°C several factors become pertinent which are not significant for pipelines transporting lower temperature contents. These factors include:• The effect of elevated temperatures on the mechanical
properties of the pipeline steel, including carbon steel, corrosion resistant alloys (CRA) and CRA lined carbon steel pipe.
• Practical problems encountered when designing pipeline systems that can conform to current codes based on limiting stress conditions and the relevance of limit state codes to high temperature pipelines.
• The requirement to adopt a strain-based design methodology. The adjective ‘strain-based’ is used here to describe pipelines where the traditional limit on the equivalent stress in the pipeline is replaced by a limit on the strain experienced by the material.
These factors must be resolved in order to ensure that HPHT pipelines can be operated with suitable levels of safety.
Reeling residual curvature test
KW projects for HPHT systems
HPHT design experienceSince its inception, KW Ltd has been at the forefront of HPHT pipeline technology. Our work has ranged from conceptual design through to development of detailed design and assessment of operating pipelines. To provide a sound technical base for these activities, KW has been involved in research and development via JIPs, extensive testing, technical development and input to guidelines and standards.
Technical capability• Detailed analysis of single pipe and PIP systems
transporting high temperature and/or high pressure, including interaction with HIPPS.
• Detailed Finite Element Analysis and design of pipelines susceptible to lateral buckling.
• Limit state and strain-based analysis and assessment, including analysis of cyclic loading conditions and fatigue limit states.
• Experience of trenching and burial of pipelines, including expertise in incorporating the effects of strain-based analysis into the upheaval buckling calculations.
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Gt Plutonia
DevenickMallard
Wage RhumOrlando
Block 31
BaobabLundin Broom
Howe
BraemarStarlingTangguh
Jasmine
Jade
Erskine
Sinan-F
Elly/Luke
Pushing the boundaries of HPHT design
End bulkheadlimit state design
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CAPABILITY STATEMENT I SERVICES
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Pipe-in-Pipe (PIP)
Design experienceSince its inception, KW has worked on the design of PIP systems. The range of projects includes design assurance, support to operators, conceptual and detailed design. We have analysed and designed numerous PIP systems, from bonded systems to sliding reeled systems. Detailed design projects have included HPHT and deep water pipeline systems.
KW can demonstrate a first class technical capability coupled with an unrivalled track record in the field of detailed design and analysis of PIP systems. We believe that this background ensures KW provides the service and support required for the successful completion of PIP projects.
Technical capability Detailed analysis of PIP systems, including:• Determination of flowline material
properties.• Detailed design of end and
midline bulkheads.• Evaluation of requirements
for water stops and optimised spacing.
• Detailed design of field joints.• Thermal analysis for PIP,
bulkheads and field joints.• Analysis of sliding pipe
systems and effect of reeling residual strains on in-place behaviour.
Limit state and strain-based analysis and assessment, including:• Preparation of assessment limits for the required
forms of strength limit states.• The use of finite element modelling for strain-based
analysis.• The preparation of limiting strain levels relating to the
flowline and outer pipe materials.• Evaluation of strain limits for fracture and application
of ECA methodologies.• Analysis of cyclic loading conditions and fatigue limit
states.
In addition, upheaval buckling/OOS and lateral buckling solutions have been developed as part of detailed design.
An in-depth knowledge of insulated pipelines
17
CAPABILITY STATEMENT I SERVICES
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Advanced Engineering:Finite Element Analysis (FEA)
Understanding and modelling the fundamental system behaviour is a key strength
Key technologyAdvanced numerical analysis is central to developing effective solutions to today’s engineering challenges. Our staff includes a team of technical specialists with extensive advanced FEA experience gained largely in the oil and gas sector.
This specialist knowledge, combined with a responsive and proactive approach to problem solving and sound practical engineering skills, underpins the full range of our technical services.
ApplicationOur state of the art ABAQUS FEA system is deployed on a wide range of projects, ranging from detailed 3D analysis of forgings to global models of entire pipeline systems. A few application areas are highlighted below.
StudiesPipeline lateral buckling and walking analysis, ultimate load assessments, impact analysis, fishing gear interaction analysis, failure investigations, and fitness for purpose assessments to justify use of outwith-code equipment.
Concept, FEED and detailed designAppropriate FE methods are fully integrated into the design of subsea facilities, ensuring accurate performance predictions for pipelines, spools and structures. Pipe/soil interaction, reeling deformations, and post-yield response of HPHT systems are all modelled using advanced non-linear FEA techniques.
Seismic and dynamic responseApplication of dynamic FEA to seismic design. Pipeline span assessments routinely use FE methods to accurately model non-linear effects.
Computational geomechanicsConventional P-Y curves and limit equilibrium methods are supplemented by non-linear FEA as required for foundation design. Analysis of ultimate capacity, stiffness, consolidation, settlement and seismic performance are all routinely performed by our FE team.
Installation engineeringMarine lifting studies, barge modification, deck float-over simulation, static and dynamic pipelay analysis are performed.
Pipeline local buckling analysis
Strengthening study for an FPSO
18
CAPABILITY STATEMENT I SERVICES
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
v =
1+
e
Effective stress
Effective stiffening
Plasticyielding
Plastichardening
λ-line
σvσc
κ-line
Geotechnical Engineering, Soils and Foundations
Subsea geotechnics plays a vital role in many aspects of offshore engineering design. In-depth knowledge of soil mechanics, especially soil/structure interaction, is essential for efficient design of pipelines and subsea structures.
KW, with its extensive experience and track record in subsea pipeline design, has the technical knowledge of subsea soils and understands the complex issues of pipe/soil and structure/soil interaction in problematic areas, such as the soft clays of West Africa or the carbonate sands in the Gulf of Mexico. We can deliver specialist geotechnical services tailored to project requirements and client needs.
Technical capabilityKW’s geotechnical capabilities include:• Geotechnical survey and in-situ and lab testing
specification.• Ploughing and backfilling assessment.• Reviewofsite/soilconditionsandsoilclassificationfor
pipeline design.• Foundation feasibility study for subsea structures and
wind farm foundations.• Cable burial and protection assessment.• Design of pile foundations.• Finite Element Analysis for detailed geotechnical designs.• Out-of-straightness analysis, upheaval buckling and uplift
resistance in soil.• Seabed mobility and scour assessment.• Submarine slope stability assessment.• Soil liquefaction assessment – earthquake or wave
induced.• Seismic design and stability assessment of pipelines and
subsea structures.• SpecialistR&Dservices:seismicdesignverificationby
dynamic centrifuge testing, experimental testing of axial, lateral and uplift resistance of pipelines.
Thermal image of a model hot pipe buried in clay
Soil compressibility
A service tailored to project requirements and client needs
Suction caisson and FE model for seismic design in seabed
Research and Development KW’s research and development programme enables us to tackle project-specific geotechnical problems with state-of-the-art research knowledge. KW is actively involved in many R&Dprojects;someoftheseareincollaborationwiththeUniversity of Cambridge and include the following: • Uplift resistance of buried pipelines – investigating some
of the complex issues of pipe/soil interaction behaviour. • Cyclic behaviour of monopile foundations – aimed at
understanding the long-term behaviour of large diameter monopiles subject to axial and cyclic lateral loading.
KW’s wealth of offshore experience combined with our state-of-the-art research knowledge enables us to deliver frontier designs.
19
CAPABILITY STATEMENT I SERVICES
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Inspection, Repair and Maintenance Services (IRM)
BackgroundKW’s background as a leading pipeline engineering design house and consultancy has given us knowledge of all pipeline system integrity issues.
Every design project involves hazard identification and risk assessment as well as development of operating and inspection philosophies and plans.
We have also been involved in consultancy work involving development of inspection and repair schemes and assessment of:• Pipelines damaged by anchors and fishing gear• Pipeline spans longer than design allowable• Upheaval and lateral buckles• Internal and external corrosion• Pipeline remnant life
We have access to specialist assessment and analysis tools which allow us to perform quick and reliable assessments as and when required.
HazardIdentification
Probability &Consequence
Estimation
Annual Risk Assessment
RiskEstimation
RiskEvaluation
RiskMitigationReview
ServicesKW’s knowledge of design and integrity engineering come together in projects where we support the pipeline operator in planning and assessing pipeline inspections.
Our services include:• System hazard identification and risk assessment• Inspection philosophy and strategy development• Inspection work package development• Inspection tendering• Inspection and repair management• Data collection and validation• Assessment of inspection data• Condition evaluation• Remaining life assessment
All of these services were combined in the Gulf of Aqaba Pipeline Project. KW has been involved in this project from the detailed design phase and subsequently undertaking the integrity management of the pipeline.
KW’s IRM model for the management of this project is shown below.
Detailed design
Risk assessment
Inspection strategy
Flow conditions
Environment
Change in usage
KW Ltd: Integrity Management Provider
EGC(East Gas Company)
Integrity Philosophy Operation & Monitoring Inspection
Data Management and Control
Integrity Engineering Repair & Maintenance
Inspection Subcontract
ROV Survey
Planning
Tendering
Client rep
Condition assessment
Fitness for service
Damage assessment
Remaining lifetime
Authorities Management Customers Public
None required
Span correction
Rock dump
IRM model for the EGC Gulf of Aqaba Pipeline Project
A complete knowledge of pipeline integrity issues
20
CAPABILITY STATEMENT I SERVICES
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Pipeline Integrity Management
BackgroundPipeline integrity management aims to ensure that each subsea pipeline is managed in a cost-effective manner, with a focus on maintaining safety and protecting the environment throughout the operational lifetime.
KW’s background enables us to address pipeline system integrity with a focus on the important technical challenges caused by:• Ageing pipeline systems.• Optimised designs requiring strict monitoring.• Novel designs producing new challenges.• National authority requirements regarding the operator’s
implementation and monitoring of a sound pipeline integrity management system.
We have experience with subsea pipelines, both piggable and unpiggable, which transport natural gas and other hydrocarbon liquids from the early design phase through to the operational phase.
Our focus is on using technology to lead the way
Operations andMonitoring
Design, Fabricationand Installation
Analysis andRe-design
Authorities Management
Customers
Integrity Management Public
Maintenance Inspections Repairs EmergencyResponse
Technology focusKW provides impartial advice for operational support and integrity management of pipeline systems. This allows the operator to optimise operating costs while reducing the risk of pipeline failure.
Our experience and in-house capabilities ensure high quality performance and the right technical emphasis in the following areas:• Identifying potentially critical issues during design and
construction.• Evaluating inspection findings.• Specifying appropriate remedial action.• Recommending suitable preventative measures.
We also have access to specialist assessment and analysis tools which allow us to perform quick and reliable assessments as and when required.
Our services include:• IRM services• Hazard identification and risk assessment• Remaining life assessment• Fitness-for-purpose assessment• Corrosion studies
The Pipeline Integrity Management System (PIM)
21
CAPABILITY STATEMENT I SERVICES
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Flow Assurance
In offshore field developments, the successful operation of multiphase subsea production systems needs robust and cost-effective engineering solutions to ensure fluid transport from reservoir to the processing facilities over field life. KW’s flow assurance team delivers this through its thorough understanding of flow assurance basics, such as well behaviour, fluid chemistry, seabed topology, environmental conditions and the potential risks of solids deposition.
CapabilityKW’s FA capabilities include:• Steadystateandtransientmultiphasemodellingofsingle
pipelines/networks.• Dynamicmodellingofintegratedfacilities(subsea/
topsides).• Sluggingassessment,mitigationandcontrol.• Hydrateriskmanagement(prediction,inhibitionand
remediation).• Waxriskmanagement(waxchemistryanddeposition).• Productionchemistrye.g.emulsions,scaling.• Corrosionanderosionanalysis.• Compositionaltrackinganalysise.g.inhibitor
effectiveness.• Solidstransportassessment.• Developmentofoperatingphilosophiesandstrategies
into practical operating procedures.
Processengineeringforsubsea to ensure reliable and safe fluid transportation from reservoir to the process facility over field life
Areas of expertiseKWcanprovideexpertiseinthefollowingareas:• Productionoptimization• Hydraulicstability(sluggingmitigation/liquidhandling)• Artificiallift• Heavyoil• Hydrate,wax,scaleandcorrosioncontrol• Blow-down/depressurization• CO2injection/storage• Subseaprocessing• Troubleshootingonoperationalissues• Technicalauditsandconsultancyservices
Flow assurance in practiceKW’sFAteamhasbeeninvolvedinavarietyofprojectsthatinclude:• Nigeria OML 137 Udele and Ofrima Oil Field Conceptualengineering-Artificiallift,hydrateformation,
liquidsmanagementandpotentiallywaxdepositionissues.
• North Sea Bentley Oil Field Conceptengineering-Heavyoil,fluidgelling,thermal
managementanddown-holeESPs.• Malaysia Berantai Field Detaileddesign-Waxdeposition,liquidsmanagementof
wetgasflowlinestoFPSO,surgeanalysisofoilflowline/riser system.
• Malaysia Sepat Field Detaileddesign-Viscouscrude,waxdeposition,restart
options and thermal management.• UK Offshore Facility CO2 Capture and Storage FEED–Flowassuranceriskspriortodryingoutofsalt
(storage)caverns.
Flow assurance analysis of integrated subsea/topsides
SystemOperability AsphaltenesSand
Scale
Corrosion
Slugging
WaxHydrates
Emulsions& Soaps
Process Facility:• Separator pressure• Minimum arrival temperature
Flowlines & Risers:• Number• Size• Insulation• Capacity• Length
Surroundings:• Bathymetry• Temperature• Current• Winds
Fluids:• API• GOR• Viscocity• Emulsions• Solids
Reservoir:• Pressure• Temperature• Productivity
22
CAPABILITY STATEMENT I SERVICES
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Mooring Analysis
KW can aid in the design of mooring systems, and can conduct fully coupled, time domain mooring analysis of floating structures, for:• FPSOs: – Spread mooring – Single point mooring• Semi-Submersible Platforms• Tendon Leg Platforms• Drillships• SPARs
KW can derive vessel motions from vessel stability information and drawings to simulate vessel behaviour fully coupled to mooring line and riser systems to industry standard.
CapabilityKW can provide expertise in the following areas:• Wire-Chain Catenary System Design• Taut Polymer Mooring Studies• Pile/Anchor Specification• Air Gap Assessment• Coupled Mooring-Riser-Vessel Analysis• Mooring Fatigue Assessment• Derivation of Hydrodynamic Vessel Motion Data
FPSO single point mooring with coupled riser system
Industry standard mooring system design and vessel behaviour analysis
Semisubmersible mooring analysis in Orcaflex
23
CAPABILITY STATEMENT I SERVICES
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Riser Systems
CapabilityKW can provide expertise in a wide range of riser related disciplines, ranging from feasibility studies to EPCI management capability. Some examples of services that KW can provide are:• Third Party Verification• Conceptual Designs• Pre-FEED and FEED Studies• Installation Analysis• Independent Integrity Assessment• Specification of Fatigue Sensitive Weld Details• ECA Fatigue Assessment• Specialist Site Quality Surveillance• Authoring of Technical Specifications• Riser Monitoring System Specification and Integration
PEMEX Ayatsil-Tekel flexible riser analysis:Steep-S configuration
KW provides a turnkey single point of contact for all line design
Fixed platform riser integrity survey data
KW has extensive experience in the design and analyses of a wide range of riser systems. KW employs validated and verified finite element package ORCAFLEX to conduct time domain simulation of riser systems.• Flexible Riser Systems: – Buoyant Wave Designs (Lazy, Steep, Pliant) – Mid Water Arch• Fixed Platform Risers: – Caisson and Riser Analysis• Drilling Riser Systems: – Surface BOP – Subsea BOP• TLP Riser Array• Completion and Work-over Systems• Steel Catenary Riser Systems• Free Standing Hybrid Riser Systems• Custom Riser Connection Analysis and Design
KW leverages parallel expertise in the design of fixed platform risers, including design of spools and pipelines, providing a turnkey single point of contact for ‘platform to platform’ pipeline design. In deepwater, KW can perform sophisticated analysis to meet project requirements. This includes fully coupled, time domain vessel-mooring-riser analysis to verify the integrity of critical subsea infrastructure.
24
CAPABILITY STATEMENT I SERVICES
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Subsea Umbilical and Cable Systems
The subsea umbilical and cable system, including fibre optic cables, provides a combination of hydraulic control power, electrical power and communications and injection chemicals from the topsides to subsea structures and wells. KW provides independent knowledge of umbilical/cable supplier designs/issues/interfaces and a wealth of involvement in management of single or multiple umbilical/cable supplier work at all levels.
A key aspect is the end termination and interfaces; KW umbilical team have vast experience in managing interfaces with onshore plant, platform, FPSO, Installation and drilling contractors and can make interface management efficient, in particularly where there are competitive contractors involved. CapabilityKW can provide experienced personnel in a wide area of work with in the umbilical/cable discipline, ranging from feasibility studies to full EPIC management ability. The main capabilities within the umbilical/cable discipline are the following:• Carry out feasibility studies • Generation, evaluation and selection of options• Prepare conceptual designs• Obtain budgetary costs• FEED preparation • Input to ITT and cost estimates• Carry out tender evaluation• Supplier detail design management• Interface management• Supplier integration and testing management• Specialist site quality surveillance • Installation support• Hook-up and commissioning support• Operations support (start up, integrity management, etc.)
ExperienceKW personnel have worked at all the major operators and contractors and are very familiar with Aker Kvaerner, Duco, Nexens, Oceaneering, Scan Rope, JDR, Cortlands and Centelsa umbilical/cable suppliers. Our personnel are able to provide the best independent umbilical/cable solutions to their clients. KW’s umbilical/cable system experience can aide the client with the following:• Reduce umbilical/cable configuration complexity• Reduce risk• Reduce cost• Increase flexibility• Equipment standardisation• Increase choice of all suppliers• Identify and reduce lead times for the umbilical hardware• Reduce issues arising with lessons learned
ProjectsKW are able to cater for UK and international projects, due to working familiarity with main design standards (American, British, Norwegian, European and International). Our completed/ongoing projects include the following:• Ayatsil PLEM: umbilical and cable study work• Hess South Arne: steel tube jumpers and fibre optic and
power cable engineering, procurement, manufacture, assembly, testing and load out
• North Bardawill: conceptual design of two 17km main umbilicals
• Petrofac Don West/South West: umbilical FEED and EPC
KW have personnel with experience in the following umbilical/cable system areas:• Umbilical configuration selection studies• Umbilical core size estimating and optimisation• Thermoplastic umbilical systems• Steel tube umbilicals• LV/MV power cables• Fibre optic cables• Static/dynamic umbilicals• Umbilical termination designs• Umbilical pulling-in systems• J-tube/umbilical seal system• Umbilical/hang off system• Umbilical topsides termination system• Umbilical/cable ancillary equipment• Cigre testing
HDU
TUTU
SUT
Subsea Manifold
Host Platform
SSIV Platform End
EJB 1 EJB 2
EDU
Typical Umbilical Cross Section2 off 10mm TP2 off 6mm TSP2 off 7500psi HP 3/8” NB2 off LP 3000psi ½” NB1 off SSIV 7500psi ½ “ NB3 Chemical 7500psi 3/4 “ NB1 Spare 7500psi 3/4 “ NB1 SSIV 6mm TSP
J-Tube
Cable steel tube jumper pull-in arrangement
Providing the best umbilical independent options evaluation
25
CAPABILITY STATEMENT I SERVICES
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Subsea Control Systems
Subsea Control Systems (SCS) provide the monitoring and control of the subsea wells and structures. SCS is the heart of any subsea production/injection system and plays a critical part in the production of oil and gas. KW provides independent knowledge of SCS supplier designs, issues and interfaces and a wealth of involvement in management of single or multiple SCS supplier work at all levels.
A key aspect is interfaces; the KW SCS team has vast experience in managing interfaces with onshore plant, platform, FPSO, Installation and drilling contractors and can make interface management efficient, particularly where there are competitive contractors involved. CapabilityKW can provide experienced personnel in a wide area of work within the SCS discipline, ranging from feasibility studies to full EPIC management ability. The main capabilities within the SCS discipline are the following:• Carry out feasibility studies• Generation, evaluation and selection of options• Prepare conceptual designs• Obtain budgetary costs• FEED preparation • Input to ITT and cost estimates• Carry out tender evaluation• Supplier detail design management• Interface management• Procurement• Supplier integration and testing management• Specialist site quality surveillance • Installation support• Hook-up and commissioning support• Operations support (start up, integrity management, etc.)
ExperienceKW personnel have worked at the major operators and SCS suppliers and are very familiar with Aker Kvaerner, Camerons, FMC Kongsberg and Vetco equipment designs. They are able to provide the best independent solutions to their clients. KW’s experience can aide the client with the following:• Reduce SCS complexity• Reduce risk• Reduce cost• Increase flexibility• Equipment standardisation• Increase choice of all suppliers• Identify and reduce lead times for hardware• Reduce issues arising with lessons learned
ProjectsKW are able to cater for UK and international projects due to a working familiarity with main American, British, Norwegian, European and International design standards. We have completed and ongoing projects including the following:• Ayatsil: PLEM SCS Study Work• South Arne: steel tube jumpers and fibre optic and
power cable engineering and procurement support• Don West and South West: SCS and umbilical FEED
and EPC
KW’s personnel have SCS experience in the following technical disciplines:• Equipment selection studies• Hydraulic, electrical and signal analysis• Electro-hydraulic multiplex systems• Electrical actuated systems• Direct hydraulic control systems• Buoy control system• SSIV systems• Work-over systems• Subsea intervention systems• Subsea instrumentation• Riser monitoring systems• Topsides SCS (HPU, EPU, TUTU)• New technologies (IWIS, ISIIS, HIPPS, etc.)• Subsea test equipment
The SCS team is able to provide clients with the best independent solutions
Controls room
26
CAPABILITY STATEMENT I SERVICES
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
J-tube Pull-in, Riser Design and Reassessment
Independent, high-end specialist services
Riser assessmentKW has experience in the design, verification and assessment of steel riser systems including J-tube pull-in design. Our experience includes:• Retrofit riser design• Verification of new risers designed by platform supplier• Development of inspection plans• Review of inspection data• Assessment of reuse of risers• Riser support design• Flexible pipe and umbilical pull-in to J-tubes
Example projectsProject experience includes:• ATP Helvellyn
– design of retrofit riser in caisson.• Texaco Erskine
– assessment of strength of clad riser, including testing of materials.
• ConocoPhillips – design verification of Saturn, Munro and Kelvin Risers and VTS retrofit risers. – development of inspection plan for unpiggable VTS risers considering corrosion location and review of data to predict remaining life.
• GUPCO Rehabilitation Project – design of five risers (16"-20"). – assessment of risers as part of rehabilitation project.
• Dubai Petroleum Fateh – design of two replacement pipelines and design and assessment of risers to allow for re-use as replacement pipelines.
• RWE Topaz – assessment of existing 14-year-old riser for new tie- back with 15 year life.
• BG Maria – design of flexible riser and umbilical pull-in.
• Shell Gannet – detailed design of J-tube extension.
Damaged riser
Riser interface arrangement at seabed
27
CAPABILITY STATEMENT I SERVICES
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Research and Development
KW’s success is assured by its ability to provide engineering solutions to projects which are technically challenging and situated in regions that are renowned for being environmentally challenging. These include deep water, highly undulating seabeds, very soft soils and seismically active areas, as well as reservoirs which are high pressure and high temperature.
These factors alone, or in combination, require KW to stretch and often work beyond the limits of existing engineering methods, codes and technologies. In order to achieve this capability we supplement our experience and knowledge with specific research and development projects, both internally and externally. As an example we currently have a number of internal development projects, examining areas such as assessment methods for induction bends and new methods for assessment of upheaval buckling of rigid pipelines. We are also in the process of developing a JIP aimed at assessing the behaviour of flexible pipelines during operation under varying temperatures and pressures.
Enhancing KW’s experience of technically challenging engineering projects
KW has developed a close relationship with Cambridge University where one of the benefits is access to their high tech laboratory facilities. The following projects are ongoing:
• Uplift Resistance of Buried Pipelines This three year project is investigating some of the
complex issues of pipe/soil interaction behaviour with regard to uplift resistance, such as mobilisation displacement and soil ratcheting.
• Cyclic Behaviour of Monopile Foundations for Offshore Wind Farms
This three year project is aimed at understanding the long-term behaviour of large diameter monopiles subject to axial and cyclic lateral loading. KW is collaborating with Cambridge University, together with Dong Energy and Renewable Energy Systems. The project is funded by EPSRC.
KW is also collaborating with the University of Dundee and co-supervising research focussed on pipe/soil axial friction formulation for granular materials. This entails carrying out experimental investigations to understand the axial resistance of buried pipelines in sand.
Laboratory testing
28
CAPABILITY STATEMENT I SERVICES
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Training Courses, Seminars and Publications
Bespoke external training coursesKW provides training courses for external organisations. These range from generic courses on subsea pipeline engineering to more specific courses on deep water pipelines, the use of FE in pipeline engineering and upheaval buckling of HPHT pipelines. These courses are customised to suit the requirements of our clients.
Courses presented in 2009 and 2010 include:• General Introduction to Offshore Subsea
Development for Saipem, presented in Nigeria in collaboration with CSL.
• Subsea Engineering Course for Saipem, presented in Nigeria in collaboration with CSL.
• Deepwater Discovery Pre-FEL and the FEL Methodology for Pemex, presented in Mexico in collaboration with PDI.
• Deepwater and Pipeline Engineering for Pemex, presented in Mexico.
• Upheaval Buckling and Mitigation Course for Pemex, presented in Mexico.
• Survey Data and Out of Straightness Analysis Course for Subsea7, presented in Aberdeen.
Seminars and publicationsIn addition to providing external courses, KW regularly takes part in oil and gas seminars. In particular, we are annual presenters at the Offshore Pipeline Engineering Course and HPHT seminars arranged by IBC.
As one of the leading consultancy firms in the field of subsea engineering, KW engineers regularly publish and present at the major conferences, such as OPT, OTC and DOT. KW is currently a member of the OPT panel.
Recent publications include:• Uplift Resistance of Buried Pipelines and DNV
Guidelines Dr N I Thusyanthan, Dr S Mesmar, Mr J Wang and Dr S K Haigh: OPT (Offshore Pipeline Technology), Amsterdam, February 2010.
• Uplift Resistance of Buried Pipelines at Low Cover-diameter Ratios J Wang, R Ahmed, Dr S K Haigh, Dr N I Thusyanthan, Dr S Mesmar: OTC (Offshore Technology Conference), Houston, Texas USA, May 2010.
• Design of HPHT Pipelines Dr K Williams, Dr C Sicilia: Subsea Engineering Conference, Institution of Mechanical Engineers, London, June 2010.
• Design Options for HPHT Subsea Pipelines Dr C Sicilia, Dr K Williams, Dr M Mansour: World Pipelines
(Magazine) 2009.• Uplift Resistance of Buried Pipelines in Blocky Clay
Backfill Dr N I Thusyanthan, J Wang, S K Haigh: The Nineteenth International Offshore and Polar Engineering Conference, Osaka, Japan, June 2009.
• Gulf of Aqaba Pipeline Crossing: A Story of Success Dr K Williams: MOC (Mediterranean Offshore Conference
and Exhibition), May 2008.• Upheaval Buckling Resistance of Pipelines Buried in
Clayey Backfill Dr N I Thusyanthan, S A Ganesan, M B Bolton and P Allan: The Eighteenth International Offshore and Polar Engineering Conference, Vancouver, Canada, July 2008.
Sharing our extensive knowledge of all aspects of subsea engineering
Subsea Engineering Course for Saipem, Nigeria
29
Project Experience
CAPABILITY STATEMENT
330
CAPABILITY STATEMENT I PROJECT EXPERIENCE
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
KW London(Head Office)
1 North Sea (UK and Norway)See ‘detailed’ map
2 Irish SeaStag Gateway Gas StorageEOG Conwy East
3 IrelandShell Corrib
4 CanadaPetro-Canada Terra NovaEncana Deep Panuke
5 Gulf of MexicoBP King FieldBP Thunder Horse
6 MexicoVarious Pemex ProjectsPemex LakachPemex Ayatsil
7 TrinidadBP Cannonball
8 Ivory CoastCNR Baobab
9 GhanaTullow TEN (ex-Tweneboa)
10 NigeriaAddax OkporoTotal AkpoExxonMobil Erha NorthExxonMobil EPC2B
11 GabonSetanta Rousette Field
12 AngolaBP Greater PlutonioTotal GirassolExxonMobil Block 15Total Block 17/18Total Clov
13 AustraliaInpex Icthys
14 IndonesiaBP TangguhPetronas CarigaliKodeco Energy Poleng Field
15 VietnamTGT Field
16 IndiaReliance Block KG-D6
17 DubaiDubai Petroleum Fateh DevelopmentJarn Japhour WTDubai Petroleum O-ZB/N-B
18 U.A.E.Nasr and Umm Lulu Phase 1EPC Zirku Facilities Project
19 QatarExxonMobil Qatar II Pipeline
20 Saudi ArabiaAramco Arabiyah/Hasbah
21 KuwaitKOC Calm BuoyKJO GFD Project
22 IraqSOC ICOEEP
23 JordanEGC Gulf of Aqaba Pipeline 24 IsraelPEI Haifa Bay Loading Line
25 Mediterranean and North AfricaSee ‘detailed’ map
26 CyprusEDT/Technip Pipeline Spool Base
27 ItalyENEL Porto Tolle Carbon Capture
28 TurkeyBotas Marmara Crossing
29 Caspian SeaBP Azeri Field
30 KazakhstanKPJV Tengiz Field
31 NorwayGoliat DevelopmentKrabbe Development
Design (detailed, conceptual and FEED)
Owner engineer and design support
Lateral buckling / pipeline walking
HPHT and pipe-in-pipe
Inspection, repair and maintenence
Deepwater
Carbon capture/gas storage
Rev.8 02.13
1
4
3 2
5
7
6
8 9 10
1213
11 14
1516
30
1718
192122
2324
2526
27
20
2829
31
GlobalSnapshot(Selected projects)
31
CAPABILITY STATEMENT I PROJECT EXPERIENCE
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Petrofac Don West & Southwest
Det Norske Froy
Det Norske Storklakken
Det Norske Draupne
Taqa Falcon
Shell Howe P1 & P2
Chevron AlderIthaca Beatrice
Talisman WaGEBP Mungo
Ludin Krabbe
BP Norge ValhallBP Norge Hod
Talisman Auk North
Shell TealTotal Franklin
Shell Mallard
Shell Pierce
ConocoPhillips Jade
ChevronTexaco Erskine
BP DevenickMarathon Crawford
Talisman Claymore
Nexen Golden Eagle
Marathon Braemar
BP Rhum
Lundin Broom
Total Hild BG Knarr
Shell Brent Bypass
MPX Orlando
Shell Penguin
BHP Keith
Maersk GryphonMaersk Leadon
RWE Topaz
Encore Cobra
RWE Breagh B
ConocoPhillips Viscount
ConocoPhillips VTS
Nexen Buzzard
Centrica Rose
ATP Helvellyn
Tullow Oil Horne & Wren
CH4 Chiswick
ConocoPhillips CMS-IIIConocoPhillips Kelvin
ConocoPhillips Katy
ConocoPhillips Saturn & Munro
ConocoPhillips Mimas & Tethys
ConocoPhillips JasmineShell Curlew C
Shell Starling
Detailed pipeline design
Conceptual design and FEED
Owner engineer and design support
HPHT and pipe-in-pipe
Inspection, repair and maintenance
UK
Norway
Rev.8 02.13
KW London (Head Office)
North Sea and Norway
32
CAPABILITY STATEMENT I PROJECT EXPERIENCE
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
EGC Gulf of Aqaba
BP RavenRWE North Idku
OPEC Protective Structure
Burullus Scarab & SaffronBurullus Scarab & Saffron
GUPCO West AkenGUPCO West Aken
Petrobel North BardawilPetrobel North Bardawil
GUPCO North SinaiGUPCO North SinaiGUPCO ONS PipelineGUPCO ONS Pipeline
GUPCO DahshourGUPCO Dahshour
GUPCO October A to PGUPCO October C to PGUPCO October A to PGUPCO October C to P
GUPCO East TankaGUPCO East Tanka
GUPCO July 37 to July 10GUPCO July 10 to Ras ShukheirGUPCO July 37 to July 10GUPCO July 10 to Ras Shukheir
GUPCO Esma IIGUPCO Esma IIBP SaqqaraBP SaqqaraGUPCO OBR for SaqqaraGUPCO OBR for Saqqara
GUPCO MorganGUPCO Morgan
Agiba West AshrafiAgiba West Ashrafi
GUPCO Hilal B PlatformGUPCO Hilal B Platform
GUPCO Ras ShukheirGUPCO Ras Shukheir
Burullus Simian & SapphireBurullus Simian & Sapphire
Design
Owner engineer and design support
Inspection, repair and maintenence
Deepwater
E G Y P T
ISRAEL
JORDAN
SAUDIARABIA
Gu
l f of S
ue
z
Gu
l f o
f A
qa
ba
Rev.6 02/13
Mediterranean and North Africa
EGC Gulf of Aqaba
BP RavenRWE North Idku
OPEC Protective Structure
Burullus Scarab & SaffronBurullus Scarab & Saffron
GUPCO West AkenGUPCO West Aken
Petrobel North BardawilPetrobel North Bardawil
GUPCO North SinaiGUPCO North SinaiGUPCO ONS PipelineGUPCO ONS Pipeline
GUPCO DahshourGUPCO Dahshour
GUPCO October A to PGUPCO October C to PGUPCO October A to PGUPCO October C to P
GUPCO East TankaGUPCO East Tanka
GUPCO July 37 to July 10GUPCO July 10 to Ras ShukheirGUPCO July 37 to July 10GUPCO July 10 to Ras Shukheir
GUPCO Esma IIGUPCO Esma IIBP SaqqaraBP SaqqaraGUPCO OBR for SaqqaraGUPCO OBR for Saqqara
GUPCO MorganGUPCO Morgan
Agiba West AshrafiAgiba West Ashrafi
GUPCO Hilal B PlatformGUPCO Hilal B Platform
GUPCO Ras ShukheirGUPCO Ras Shukheir
Burullus Simian & SapphireBurullus Simian & Sapphire
Design
Owner engineer and design support
Inspection, repair and maintenence
Deepwater
E G Y P T
ISRAEL
JORDAN
SAUDIARABIA
Gu
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Gu
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f A
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ba
Rev.5 08/11
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Track Record
CAPABILITY STATEMENT
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CAPABILITY STATEMENT I TRACK RECORD
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Conceptual and FEED
Project Owner / Client Date Scope of work
Tangiz FieldKazakhstanKW1727
KPJV / Flour 2013 Conceptual design of eight onshore Sour Gas Injection Pipelines by KPJV (Kazakh Project JV). The proposed development is in a congested area of existing pipelines in the Tengiz field in Western Kazakhstan. The lines are High Pressure/High Temperature (HPHT), thick walled (600bar and 110°C) and in a corrosive soil environment. The fatigue design of these pipelines is one of the many challenges on the project which will be carried out on a fast track basis.
Rosebank DevelopmentNorth SeaKW1601
Chevron Upstream Europe (CUE)
2012 Chevron Upstream Europe (CUE) were undertaking a concept design to develop the Rosebank Development located approximately 175km west of the Shetland Islands, in a water depth of about 1100m. Gas production, less fuel gas, is to be exported to market via the new Shetland Islands Regional Gas Export (SIRGE) pipeline. Four potential routes for gas export route from the FPSO to SIRGE were under consideration. The objective of the KW Ltd role was to provide engineering support to Chevron, including a review of the wall thickness requirement for the Gas Export pipeline for the proposed options.
T.E.N.(ex Tweneboa) GhanaKW1398
Tullow Oil 2012 Initial scope included working as part of Tullow Oil’s in-house team providing concept and pre-FEED engineering of the pipelines and flowline scope of the subsea development; undertaking specialist studies including geohazards and SCR concept. Following on, KW was retained as the subsea management team to oversee the Subsea FEED contractor. The subsea/FPSO development is located in offshore Ghana in approximately 1500m of water, encompassing three drill centres with manifolds, production and injection flowlines, umbilicals and riser systems.
Tsimin to Enlace LitoralMexico KW1520
Pemex 2012 Conceptual design for 36" x 19.5km pipeline. Defining the preliminary pipeline route and approaches; investigating design criteria to account for the presence of hydrogen sulphide and carbon dioxide.
Gazelle Field DevelopmentCote d’IvoireKW1633
Rialto Energy Ltd 2012 FEED for the offshore and onshore 50km long 16" gas and 10" liquid export pipelines, as part of an integrated team for the project development. Included determining alternative landfalls and pipe routes, offshore bathymetry and soil survey routes selection, pipeline mechanical design, pipeline philosophy development, procurement support with linepipe requisition, pipeline onshore and offshore routing.
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CAPABILITY STATEMENT I TRACK RECORD
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Project Owner / Client Date Scope of work
Breagh ‘B’ Field DevelopmentNorth SeaKW1586
RWE Dea UK 2012 FEED of a 5km long 20" wet gas and 3" MEG/CI circulation pipeline between the existing Breagh A and the proposed Breagh A platforms. Work included pipeline and tie-in spool design, review and development of project specification, management of subcontracted flow assurance and sphering studies, input to contracting philosophy.
Orlando DevelopmentNorth SeaKW1459
MPX North Sea Ltd 2012 Conceptual design and FEED for subsea tie back development comprising of a 6" or 8" production line from the Orlando Field in the North Sea to the Ninian Central platform. Preparation of specifications, scopes of work and tender packages for the materials purchase and the construction activities. Support in negotiations with tenderers and tender evaluations.
Zirku Facilities ProjectU.A.E.KW1538
National Petroleum Construction Company (NPCC)
2011 Verification and endorsement of engineering documents, drawings, specifications and MTO’s for two 12" flexible pipelines located between the oily water treatment facilities at Zirku Island and the offshore disposal well platform ZWDP, with provision of an additional 12" line for future use. Identification of technical inconsistencies as well as cost benefit measures to be implemented during the EPC phase of the project.
Golden Eagle ProjectNorth SeaKW1571
Nexen Petroleum UK Ltd 2011 Review of the FEED for a 4.5km production, gas lift and water injection, 17km gas export and 70km oil export pipelines. Additionally the review included associated tie-in spoolpieces and subsea structures including infield SSIV’s, export SSIV’s, gas export PLEM and production manifold.
Krabbe DevelopmentNorwegian SectorKW1360
Ludin Petroleum 2011 Conceptual study to assess tie-back of the Krabbe Field to the Blane subsea system including a review of the existing Blane Field facilities to evaluate the implications of exposing it to the full Krabbe shut-in pressure; as well as an assessment of HIPPS requirements.
Falcon DevelopmentNorth SeaKW1483
TAQA / Technip 2011 Conceptual design for 3.8km pipeline with 4" and 6" flexible flowlines and one control umbilical. The scope also included material selection, route selection assessment, crossing design, soil insulation design, and detailed design of gas lift and production tie-in spools.
Porto Tolle Carbon Capture System Project ItalyKW1428
ENEL 2011 Provision of technical assistance, consulting services and FEED supervision associated with the CO2 compression, pipelines, and offshore CO2 injection platform. The project involves the replacement of 4 existing oil fired 660 MW units with advanced technology coal fired units and an associated post combustion carbon capture unit (CCU). The CO2, captured by the CCU, will be dehydrated, compressed and transported via an onshore and offshore pipeline system to be injected and geologically stored in a subsea reservoir in the Adriatic Sea.
Storklakken DevelopmentNorwegian SectorKW1445
Det Norske 2011 Conceptual study for tie-back of single well to Froy, approximately 20km in length at a water depth of 107m.
Conceptual and FEED
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CAPABILITY STATEMENT I TRACK RECORD
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Project Owner / Client Date Scope of work
Crawford Tie-in ProjectNorth SeaKW1383
Marathon Oil 2010 Pre-FEED and FEED engineering of two caisson risers for the tie-back of the Crawford Field to the East Brae platform, a 12" production flowline, 4" gas lift flowline, production umbilical, MPP Power Cable and SSIV umbilical. During the Pre-FEED study, potential combinations of risers and umbilical I-tubes were evaluated with a single technical solution being selected and further developed within the FEED scope.
Cobra Field DevelopmentNorth SeaKW1362
Encore 2010 Conceptual study for an offshore development to review and design the feasibility of three different options for tie-back to Babbage Platform, West Sole Platform and CMS Pipeline. All located in the Southern Gas Basin in the UK North Sea. The options include costing and scheduling for 8" x 20km long pipeline, skids at the tie-ins to the existing platforms and hot tap tee at the CMS pipeline tie-in.
KJO Green Field DevelopmentMiddle EastSaudi Arabia/KuwaitKW1378
Aramco Gulf Operation Company Ltd / Khafji Joint Operations (KJO)
2010 Conceptual design of infield and export pipeline schemes for the transportation of severely sour and corrosive wellstream fluids over 100km in length. Studies comprised routeing, wall thickness, on-bottom stability, installation, internal corrosion and corrosion management, material selection (carbon steel with inhibition and carbon steel lined/clad with CRA material, landfall construction, management of flow assurance studies, cost estimates and onshore transportation without dehydration.
Gateway ProjectIrish SeaKW1331
Stag Energy 2010 Conceptual completed and FEED to start for an offshore salt cavern gas storage facility with a pipeline system linking the underground caverns to a landfall site in the Irish Sea close to Barrow. KW concept and FEED scope includes pipeline systems and subsea structures infrastructure; 36" trunklines from shore to offshore cavern locations, including ring main linking caverns, subsea structures, T’s and smaller diameter link lines.
Conwy DevelopmentIrish SeaKW1480
EoG Resources 2010 FEED study for an offshore development, 11km tie-back to the Douglas platform in the Irish sea. Preparation of specifications, scopes of work and tender packages for the materials purchased and the construction activities.
Hod Gas Lift Pipeline Replacement StudyNorwegian SectorKW1288
BP Norge 2009 Conceptual feasibility study for a 4" replacement gas lift pipeline system between Valhall Flanks and the Hod Platform, at a depth of 67m.
Hild Development North SeaNorwegian SectorKW1210
Total Norge 2009 Conceptual study to establish feasible pipeline design solutions for various development options to Alwyn, Oseberg and Heimdal. Determined procurement and construction requirements and prepared development schedules and cost estimates. Multiphase, partly processed and processed medium scenarios were included in the study.
Conceptual and FEED
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CAPABILITY STATEMENT I TRACK RECORD
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Project Owner / Client Date Scope of work
Draupne Development North SeaNorwegian SectorKW1172
Det Norske 2009 Conceptual study to establish feasible design solutions, to a discovery in the Norwegian Continental Shelf, aiming to design a standalone development with a tie-in to the Hanz Discovery. The study also determined procurement and construction requirements, and prepared development schedules and cost estimates.
TGT Field DevelopmentVietnamKW1115
Hoang Long JOC 2008 FEED study for an offshore development, TGT field, located in the Cuu Long Basin, Vietnam. Establish feasible pipelines system design solutions for different development options, including 2 platforms, PIP multiphase system, flexible risers to the FPSO and a gas export line. The project consisted of 10 lines of 60km overall length.
Jasmine FieldNorth SeaKW1028
ConocoPhillips 2008 The Jasmine Field (nominally HPHT) is a rich gas condensate field located approximately 9km west of the existing Judy platform in ConocoPhillips J-Block operating unit. Key is experience of scour and fishing in the area and previous work on the Jade pipeline project. KW provided CoP with some of the Pipeline Concept Engineering Services by considering different pipeline options (i.e. single insulated pipeline and pipe-in-pipe options) and insulation coatings. Different pipeline configuration options were considered such as cooling spools with pipeline trenching and backfilling, shallow burial with intermediate spools and surface snake lay option. The vulnerability of different pipeline options to upheaval buckling and lateral buckling were all assessed.
Shah Gas DevelopmentU.A.E.KW1110
Fluor 2008 FEED design of an onshore Sulphur Transportation System, in the UAE. The system consists of a series of insulated PIP pipelines (adding up to a total of over 800km), in which molten sulphur is transported on the inner pipe. In the annulus of the PIP system, superheated water is circulated to maintain the sulphur temperature within the range at which it can be transported in liquid format, (125° to 150°C). The design also includes single, insulated water return pipelines to circulate the superheated water.
Froy RedevelopmentNorth SeaNorwegian SectorKW1078
Det Norske 2008 Conceptual design for a redevelopment pipeline system including 14" production line, 10" test line, 12" water injection, 6" gas injection, 140/160mm umbilical and 12" gas export. The project team established feasible design solutions for the system, determined procurement and construction requirements and prepared development cost estimates.
Pierce DevelopmentNorth SeaKW1036
Shell 2008 Conceptual design of one 7" x 3.5km pipeline and two manifolds required for the Shell Pierce Field Gas Lift Development.
Nexen BuzzardNorth SeaKW0994
Nexen Inc. 2007 FEED design of 16" x 4km oil export lines and NGL export options from the Buzzard platform to 2 buoys, including SSIV and tie-in structures.
Conceptual and FEED
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CAPABILITY STATEMENT I TRACK RECORD
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Project Owner / Client Date Scope of work
TopazNorth SeaKW0877
Vision Oil and Gas 2007 FEED of a 6" x 15km subsea tie-back development in Southern North Sea. The included preliminary design and ITT Support.
OkporoNigeriaKW0888
Addax 2006 FEED study for the Okporo field which encompasses a two-well subsea development tied back via flexible to an existing FPSO.
North IdkuEgyptKW0791
RWE Dea 2006 FEED of 10" x 7km infield and 16" x 33km export pipelines and tie-in spools including shore approach design.
RavenEgyptKW0672
BP 2005 Conceptual design of a subsea deepwater field that has geological hazards and a history of landslides.
Devenick Field DevelopmentNorth SeaKW0623
BP 2004 Pre-FEED engineering of 10" x 12km system transporting corrosive fluids, identification and assessment of suitable pipe materials at acceptable costs.
Offshore North SinaiEgyptKW0581
BP 2004 Pre-FEED to determine the requirements of the pipe and seabed preparation for a production in the Tao Reservoir.
Saturn Field Development (Saturn & Munro pipelines)North SeaKW0609
ConocoPhillips 2004 FEED and conceptual design of an extensive pipeline system in areas of high environmental loading.
Helvellyn Field DevelopmentNorth SeaKW0376
ATP Oil and Gas 2003 FEED and route selection in mobile sand wave areas. Detailed design of 8" x 16km pipeline, associated subsea structures and riser.
Terra NovaNewfoundlandKW0374
Petro-Canada 2003 Concept design of insulated 10" single pipe and 16"/10" high temperature PIP options for infield flowlines.
Gulf of Aqaba PipelineJordanKW0406
East Gas Company 2003 Pre-FEED and FEED engineering for a large diameter technically challenging project (36" x 15km), including deepwater (900m), rough seabed terrain and seismic hazards. Specified and supervised survey and interpretation of survey results. Retains record to-date for largest diameter pipeline installed in 900m water depth and the first pipeline approved by DnV without hydrotesting.
TangguhIndonesiaKW0284
BP 2002 Conceptual design for the twin CRA internally clad pipelines, 24" x 16km, carrying corrosive fluid in an environment of very high environmental loading. The Pre-FEED included the application of limit state methods to the assessment of the pipeline during operation, to determine requirements for measures to prevent spans.
Conceptual and FEED
39
CAPABILITY STATEMENT I TRACK RECORD
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Detailed Design
Project Owner / Client Date Scope of work
West FranklinNorth SeaKW1741
Total / Subsea 2013 Engineering support for the umbilical detailed design documentation.
Goliat Cable InstallationNorwayKW1640
Tideway 2012 Routing optimisation of 106km power cable, rock-berm design and seabed slope stability analysis. With fibre optics for communication purposes, this is the world’s longest and highest output AC power cable to an offshore installation. This project includes rerouting of the subsea cable where needed to maintain a safe and workable route.
Knarr Gas Pipeline – Detailed DesignNorwayKW1578
Allseas / BG Norge 2012 Detailed design of a 101km, 12" export gas pipeline from Knarr Development FPSO, connected into an existing subsea tie-in facility at the Far North Liquids and Associated Gas Systems (FLAGS).
Conwy Detailed DesignIrish SeaKW1480
EOG / Conwy 2011 Detailed design of an 8" production and 8" WI subsea pipelines tie-back to Douglas Platform and the design of a Caisson and Riser.
Brent Bypass ReconfigurationNorth SeaKW1440
Shell 2011 Detailed design of three structures, seven spoolpieces and 1.4km 16" pipeline for the subsea bypass of Brent A upon decommissioning. Modification of the infrastructure includes the 20" NLGP, 16" WLGP, and 36" FLAGS pipelines.
Katy DevelopmentSouthern North SeaKW1432
ConocoPhillips / Saipem 2011 Detailed design of 14km 10" gas production and 2" methanol piggyback pipelines, associated tie-in spoolpieces, 100T Kelvin Pigging Manifold Assembly and Katy Future 60T Tie-in Assembly.
Falcon DevelopmentNorth SeaKW1483
Taqa / Technip 2011 Detailed design of subsea tieback of Falcon and Kestrel wells to Tern Platform which is located in the UK Northern North Sea at 160m water depth. This was a fast track project involving material selection, CP design, route selection assessment for 3.8km of 4" and 6" flexible flowlines and one controls umbilical, crossing design, soil insulation design as well as the detailed design of gas lift and production tying spools.
TopazNorth SeaKW1119
RWE / Vision Oil
2008 Detailed design of a 6" 15km subsea pipeline tie-back to the Schooner Platform in Southern North Sea. Scope included design of subsea tie-in and riser modification.
VTSNorth SeaKW1041
ConocoPhillips / Saipem 2008 Detailed design of a 16" 27km gas export pipeline and 3" methanol piggyback system in the Southern North Sea.
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CAPABILITY STATEMENT I TRACK RECORD
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Project Owner / Client Date Scope of work
Pierce DevelopmentNorth SeaKW1355
Shell 2008 Detailed design of the Shell Pierce Gas Lift and B5 gas injection subsea infrastructure, comprising new gas lift manifolds at MDS and SDS, 6" 3.4km gas injection pipeline, 3" 3.4km gas lift pipeline, 6" gas injection and 3" blowdown pipework installed at the existing SDS manifold, and rigid MDS cross-over spool and flexible tie-in jumpers.
O-ZB and N-B Subsea Water Injection Replacement PipelineUAEKW1024
Dubai Petroleum / Valentine Maritime (Gulf) L.L.C.
2008 Detailed design of two 10" water injection pipelines replacing the existing lines between O-ZB and N-B platforms with lengths of 1.2km and 1.6km.
North BardawilEgyptKW1006
Petrobel / CTC 2008 Detailed design of two umbilicals: 17km main umbilical between Barboni Platform and Zaraf well and 7km infield umbilical between Zaraf and Assad wells in North Bardawil field. Scope included routing, installation, crossing and stability.
EnCana Deep Panuke Development ProjectCanadaKW0964
EnCana / Allseas 2008 Detailed design of 22" 173km gas export pipeline from tie-in at the production field centre offshore to tie-in at landfall in Nova Scotia, Canada, including shore approach and crossing.
Don Southwest and West Don Development ProjectNorth SeaKW0953
Petrofac 2007 Detailed design of the Don southwest and West Don infield pipelines, export pipelines and tie-in spools. Detailed design of riser base manifold and two Subsea distribution assembly protection structures with lengths of 2.25 and 45km and diameters of 8" and 3" (piggybacked).
Curlew C DevelopmentNorth SeaKW0879
Shell / Technip 2007 Detailed design of 6km 8" production pipeline, 3" gas lift piggyback system, tie-in spoolpiece, control umbilical and pliant wave thether base.
Rehabilitation Phase 1AEast Tanka Pipeline ReplacementEgyptKW0903
GUPCO 2007 Detailed design of 5km 12" replacement pipeline and two tie-in spoolpieces between East Tanka and October J platforms due to failure of internal corrosion.
West Ashrafi Umbilical RouteingEgyptKW0928
Agiba / CTC 2007 Detailed design of 8.5km service umbilical for the Ashrafi field. Scope included routing, freespan, crossing design, installation analysis and shore pull analysis.
Haifa Bay Loading LineIsraelKW0773
Petroleum & Energy Infrastructures Ltd (PEI)
2006 Detailed design of a 3km heated oil loading line including design of offshore PLEM.
GUPCO Rehabilitation ProjectEgyptKW0872
GUPCO 2006 Detailed design of five replacement pipelines, 18km 16" trunkline, 1.5km 12" flowline, 3.2km 16" flowline, 2.2km 20" flowline, 2.7km 16" flowline and associated tie-in spoolpieces, risers and shore approach.
ChiswickNorth SeaKW0819
CH4 / Technip 2006 Detailed design of a 12km 10" with 1.5" piggy back from platform to platform including tie-in spool.
Detailed Design
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CAPABILITY STATEMENT I TRACK RECORD
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Project Owner / Client Date Scope of work
TealNorth SeaKW0854
Shell / Technip 2006 Detailed design of a 1.5km 8" super duplex infield pipeline in Central North Sea.
Howe P2 DevelopmentNorth SeaKW0768
Shell / Technip 2006 Detailed design of high pressure / high temperature pipe (3.6km of 6" with 3" piggyback).
Marmara CrossingTurkeyKW0626
Botas /Oztas-Peker
2006 Detailed design of 17km 36" pipeline with two landfall crossings.
WaGENorth SeaKW0694
Paladin/Technip 2006 Detailed design of pipelines (2", 6", 10" x 11km) and associated subsea structures.
Saturn Field Development (Mimas and Tethys pipelines)North SeaKW0674
ConocoPhillips 2006 Detailed design of pipeline (twin 10" x 12km and 4km) and associated subsea structures.
StarlingNorth SeaKW0739
Shell / Allseas 2006 Detailed design of 33km of 12"/20" production pipe-in-pipe and tie-in spools from Starling manifold to Shearwater platform.
Horne and WrenNorth SeaKW0547
Tullow Oil / Saipem 2005 Detailed design of 20km 10" gas export and 2" hydrate inhibitor piggy back pipelines and associated tie-in spools.
Offshore North SinaiEgyptKW0581
BP / Genesis 2004 Detailed design (60km, 22" pipeline) interfaced with onshore pipeline engineering.
Saturn Field Development (Saturn & Munro pipelines)North SeaKW0609
ConocoPhillips 2004 Detailed design of pipeline and associated subsea structures (14" x 42km and 10" x 6km, with 3" methanol) and tie-in spools.
Baobab Field DevelopmentWest AfricaKW0601
CNR / Technip / Subsea 7 2004 Detailed design of a 1500m deep 12/16" pipe- in-pipe and 6" single pipe, and associated in-line Wye and Tee structures plus the provision of installation support and fitness for purpose assessment.
Howe Field PI DevelopmentNorth SeaKW0501
Shell / Technip 2004 Detailed design of high pressure / high temperature pipe-in-pipe (14km of 12/8" with 3" piggyback).
Rose DevelopmentNorth SeaKW0435
Centrica / Subsea7 2004 Detailed design of 10"/30" caisson riser installed in vacant drill slot. Specialist support to design of associated 10" pipeline.
Gulf of Aqaba PipelineJordanKW0406
East Gas Company (EGC) 2003 15km long offshore section of 36" trunk line. Carried out detailed design, interfaced with onshore pipeline engineering, provided management and specialist engineering for Owner. Contracted to supervise annual IRM. Retains record to-date for largest diameter pipeline installed in 900m water depth.
Helvellyn DevelopmentNorth SeaKW0460
ATP Oil and Gas 2002 Detailed design of a 16km 8" pipeline, spools and retrofit caisson riser. Follow-on construction support services.
Detailed Design
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CAPABILITY STATEMENT I TRACK RECORD
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Structural Design
Project Owner / Client Date Scope of work
Orlando DevelopmentNorth SeaKW1353
MPX / Vision Oil 2011 Concept design of options for a manifold and SSIV structure for the Orlando field in the Northern North Sea proposed to be tied back to the Ninian Central platform. Preparation of specifications, scopes of work and tender packages for the materials purchase and the construction activities. Support in negotiations with tenders and tender evaluations.
Brent Bypass ReconfigurationNorth SeaKW1440
Shell 2011 Design of three gravity based structures for the tie-in and isolation of pipelines, utilising a combination of 36", 20", 16" and 12" headers, in 140m water depth.
Katy DevelopmentSouthern North SeaKW1432
ConocoPhillips / Saipem 2011 Design of 100T Kelvin Pigging Manifold Assembly and Katy Future 60T Tie-in Assembly.
Gateway Gas Storage ProjectIrish SeaKW1378
STAG / AMEC 2010 Provision of assistance to the AMEC Gateway FEED project on the subsea scope.
Pierce Gas Lift North SeaKW1057
Shell 2010 Design of new skid supporting 10" + 6" piping plus 6" valve and HDU post installed into an existing subsea manifold.
Stinger Design VerificationOnboard VesselKW1354
GMC / PDI 2010 Non-linear Dynamic analyses of various stinger configurations for pipelay and transit conditions.
Episkopi Desalination ProjectCyprusKW1340
Limassol Water Company (LWC) / EDT Marine
2010 Foundation and assembly design of a 5m diameter reinforced concrete seawater intake structure in 17m water depth.
NW Seymour Sidetrack ProjectNorth SeaKW0961
BG / CSL 2010 Concept/FEED design of distribution manifold and piping for tie-in to the NW Seymour well and future tie-back of satellite well including concrete block protection and conventional piled solutions.
Burullus Phase 8a EgyptKW1303
Burullus / Acergy 2009 Concept/FEED including structure and piping layouts, preliminary weights and foundation designs for deepwater manifolds in water depths ranging between 400 and 750m, SDAs, suction piles and PLETs.
Aseng Manifolds Lifting AnalysesKW1284
PDi 2009 Installation analyses for two manifolds (56 and 48 te) through the splash zone.
Sequoia developmentEgyptKW1015
Burullus / OPEC 2009 Engineering of concrete structures for protection of three different pipeline crossing arrangements.
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CAPABILITY STATEMENT I TRACK RECORD
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Project Owner / Client Date Scope of work
Nexen Buzzard North SeaKW0994
Nexen / CSL 2007 FEED for structure and piping designs of gravity based SSIV structure (30 te) and piled or gravity based tie-in Manifold with 6" piping and valves (24 te).
Don Southwest and West Don DevelopmentNorth SeaKW1009
Petrofac 2007 Detailed design of 73 te riser base manifold and piping; two 53 te subsea distribution assembly protection structures, pin piled and SSIV structure and piping.
Curlew C Development North SeaKW0879
Shell / Technip 2007 Detailed design of gravity based pliant wave tether base 7.5m x 3m with a 42 te submerged weight in 92m water depth.
Paladin WaGENorth SeaKW0694
Talisman / Technip 2006 Detailed design of PLEM and gravity base 29 te submerged weight SSIV (4.6m x 6.35m, 2 x 6" and 1 x 2") in 60m water depth; plus Tee with four pin piles 610mm OD, 35 te submerged weight, 8 x 8m, 20" and 6" piping with valves and pig trap connections.
Saturn Field Development (Mimas & Tethys pipelines)North SeaKW0674
ConocoPhillips 2006 Detailed design of subsea protection structures and piping for 10" and 3" in-line double block isolation valves. The assembly was installed as part of a tie-in spool and was over-laid with concrete mattresses in 30m water depth.
Haifa Bay Loading LineMediterraneanKW0328
PEI 2006 Detailed design of offshore PLEM, 32" pipe with pig trap connection and two 16" diameterbranches and valves connected to flexible loading hoses. The 22 te dry weight structure was piled to the seabed through soft rock in 17m water depth with four 20" OD pin piles.
BP Greater Plutonio DevelopmentOffshore AngolaKW0700
BP / Stolt Offshore SA 2004 In-place, upending, installation and retrieval structural design of 5m diameter, 16 long suction pile anchors weighing 80 te each in water depths ranging between 1200m and 1450m to prevent pipeline walking.
Saturn Field Development (Saturn & Munro pipelines)North SeaKW0609
ConocoPhillips 2004 Detailed design of subsea protection structure and piping for 10" and 3" in-line tee tie-ins complete with double block isolation valves. The assembly was installed over the stinger and was protected with surrounding concrete blocks on the seabed in 28m water depth.
Baobab Field DevelopmentWest AfricaKW0463
CNR / Technip / Subsea 7 2004 Detailed design of a 1500m deep in-line Wye (28 te submerged weight, ROV lockable fold-out mud mats, 11" valve and wye piece) and Tee structure (7.2 te submerged weight, 6" valve and tee) installed through the moon-pool in J-lay configuration, stability by buoyancy and yoke.
Helvellyn DevelopmentNorth SeaKW0376
ATP / CDS 2002 Detailed design of 8" x 16km pipeline, associated subsea structures and riser.
Structural Design
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CAPABILITY STATEMENT I TRACK RECORD
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Owner Engineer
Project Owner / Client Date Scope of work
Rousette Field Pipeline System ReviewGabonKW1601
Setanta Energy / Procyon Oil & Gas
2011 Identification of feasible options for installing and trenching the 10" production pipeline for the Rousette Field, located approximately 12km offshore Gabon in 46m of water. The project entails installation of a minimum facilities well head platform, subsea pipelines connecting to shore and an onshore processing facility, to be completed in three phases.
International Crude Oil Export Expansion Project (ICOEEP)IraqKW1501
South Oil Company (SOC) / Leighton International
2011 Review of the available options for dredging backfill methodology for the Shore Approach and Offshore, in light of the available soils and metocean data. Preliminary assessment of what the backfill condition will be, and how changes to the methodology could improve the situation. The potential effect of the operation on the lines, given the proposed schedule and contents of the lines, is key. Consideration is given to how the potential methods affect the condition of the backfill and thus its suitability for the proposed stabilisation. Selection of the preferred solution for detailed review.
Poleng Field IndonesiaKW1403
Kodeca Energy / OIS 2011 Detailed engineering assessment for the pipeline integrity and slope stability during the lowering of a 16" live gas pipeline from a burial depth of 3m to 6m in two locations, with a combined length of 1.5km. The existing 16" submarine pipeline is located 70km from PPP to ORF, located in the Poleng Field off East Java, Indonesia.
Inpex Icthys Pipeline Optimisation ProjectAustraliaKW1473
Inpex / Leighton International
2011 Review of the FEED data, pipeline stability, rock berm stability, global buckling screening and assessment, OBR and optimization as well as the trenchability assessment.
Zirku Facilities ProjectU.A.E.KW1538
EPC / NPCC 2011 Verification and endorsement of the basic engineering documents, drawings, specifications and MTO’s for the two 12" flexible pipelines located between the oily water treatment facilities at Zirku Island and the offshore disposal well platform ZWDP, with provision of an additional 12" line for future use. Identification of technical inconsistencies as well as cost benefit measures to be implemented during the EPC phase of the project.
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CAPABILITY STATEMENT I TRACK RECORD
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Project Owner / Client Date Scope of work
T.E.N(ex-Tweneboa)GhanaKW1398
Tullow Oil 2011 Initial scope included working as part of Tullow’s in-house team providing concept and pre-FEED engineering of the pipelines and flowline scope of the subsea development undertaking specialist studies including geohazards and SCR concept. Following on, KW Ltd were retained as the subsea management team to oversee the Subsea FEED contractor. The subsea/FPSO development is offshore Ghana in approximately 1500m of water, encompassing three drill centres with manifolds, production and injection flowlines, umbilicals and riser system.
Golden Eagle ProjectNorth SeaKW1571
Nexen 2011 Review of the FEED for the 4.5km production, 4.5km gas lift, 4.5km water injection, 17km gas export and 70km oil export pipelines, associated tie-in spoolpieces and subsea structures including infield SSIV’s, export SSIV’s, gas export PLEM and production manifold.
Hilal B Platform P/Ls Engineering ReviewEgyptKW1493
ENPPI / GUPCO 2011 Design verification of pipelines diversion from old route to the new Hilal B platform as well as constructability and installation verification of the new field development. Fitness for purpose assessment of stored 18" API 5L PSL-1 grade X52 line pipe for construction of the pipeline diversion to Hilal B platform.
Porto Tolle Carbon Capture System Project ItalyKW1428
ENEL 2011 Provision of technical assistance, consulting services and FEED supervision associated with the CO2 compression, pipelines, and offshore CO2 injection platform. The project involves the replacement of 4 existing oil fired 660 MW units with advanced technology coal fired units and an associated post combustion carbon capture unit (CCU). The CO2, captured by the CCU, will be dehydrated, compressed and transported via an onshore and offshore pipeline system to be injected and geologically stored in a subsea reservoir in the Adriatic Sea.
Haifa Bay PipelineIsraelKW0773
Petroleum & Energy Infrastructures Ltd (PEI)
2010 Bid preparation, tender support, project cost estimate updates and technical evaluation including review of contractor’s submitted construction documentation. Technical assistance in support of severing a previous contract. Technical evaluation of the partially constructed temporary and permanent works. Support as above provided for a second construction contract.
Conwy East Irish SeaKW1282
EOG / Vision Oil 2010 Provide support for the preparation and review of the pipeline, diving and linepipe tenders. Provide support during Tender Evaluation of the Pipeline Installation and Diving and Tie-in contracts.
Lundin Broom Augmentation ProjectNorth SeaKW1281
Lundin / CSL 2010 Technical review of detailed design and installation engineering documentation for PIP pipeline, spools, SSIV and towhead manifold piping.
Valhall Redevelopment ProjectNorth Sea – NorwayKW1129
BP Norge 2010 Independent verification services for the Valhall Redevelopment Project – Gas Lift Pipeline System comprising of pipelines, spools, riser caisson, PLETs and diverless connections.
Owner Engineer
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CAPABILITY STATEMENT I TRACK RECORD
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Project Owner / Client Date Scope of work
Xanab-AGulf of Mexico (Mexican Sector) KW1206
PEMEX / Sacmag 2009 Review of the design of a 20" pipeline with a design temperature of 140°C and performance of the upheaval buckling analyses.
Sinan-FGulf of Mexico (Mexican Sector)KW1224
PEMEX / Sacmag 2009 Review of the design of a 12" pipeline with a design temperature of 140°C and advising on how to deal with the aspects of the design affected by the HPHT conditions.
VTS IVBNorth SeaKW1104
ConocoPhillips 2009 Review and verification of Saipem activities and pipeline detailed design.
TopazNorth SeaKW0877
RWE / Vision Oil 2008 Provide support for the preparation and review of the pipeline, diving and linepipe tenders. Provide support during Tender evaluation of the Pipeline Installation and Diving and Tie-in contracts.
Auk NorthNorth SeaKW1102
Talisman 2007 Independent verification services for the Auk North subsea tie-back. Scope included manifold piping, pipeline and caisson riser design and installation aspects.
Buzzard Field DevelopmentNorth SeaKW0509
Encana 2007 Review of Saipem detailed pipeline design. Verification of subsea Wye and Tee forgings using 3D FE methods. Critical review of six sub-sea structure designs.
Kelvin Field DevelopmentNorth SeaKW0920
ConocoPhillips / Subsea7 2007 Review and verification of Subsea7 Design.Installation analysis review and verification. Out-of-straightness analysis for installed pipeline.
SaqqaraEgyptKW0884
BP 2006 Review of Detailed Design Documentation. Development of a Pipeline Management Plan and Strategy.
CannonballTrinidadKW0751
BP 2006 Represent BP on repair of a buckled pipeline.
Mimas and Tethys Field DevelopmentsNorth SeaKW0904
ConocoPhillips 2006 Design review and verification. Installation analysis review and verification. Out-of-straightness analysis for installed pipeline.
HAGP and DevenickNorth SeaKW1147
BP 2005 Supervision and review of detailed design of high temperature pipeline system, transporting highly corrosive fluids. Supervision and review of detailed design of gas export pipeline.
Rhum Field DevelopmentNorth SeaKW0336
BP 2005 Supervision of detailed design of high temperature pipeline system, transporting highly corrosive fluids. Preparation of CRA lined pipe (mechanically bonded) test specification and budget, supervision of test, assessment of results and preparation of installation and operation. Independent verification of ultimate strength and upheaval bucking response of reeled PIP system using non-linear FEA.
Owner Engineer
47
CAPABILITY STATEMENT I TRACK RECORD
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Project Owner / Client Date Scope of work
Saturn and Munro Field DevelopmentsNorth SeaKW0609
ConocoPhillips 2004 Design supervision/review and verification. Installation Analysis review and verification. Out-of-straightness analysis for installed pipeline.
Viscount Field DevelopmentNorth SeaKW0334
Conoco / CDS 2002 Review of Saipem pipeline and sub-sea structures detailed design.
Gulf of Aqaba Pipeline DevelopmentEgyptKW0406
East Gas Company (EGC) 2002 Client’s Project Manager. Supervision of detailed pipeline design. Client’s representative during installation of pipeline and shore crossing. On-going supervision of annual surveys, and interpretation of survey data.
CMS-III DevelopmentNorth SeaKW0214
Conoco 2001 Design supervision/review and verification.Out-of-straightness analysis for installed pipeline.
Corrib Field DevelopmentIrelandKW0276
Stolt Offshore 2001 Independent safety review/HAZID. Design supervision. Upheaval buckling analysis of flexible flowline.
Tangguh Field DevelopmentIndonesiaKW0184
BP 2001 Preliminary design and route selection. Support to BP in the analysis of route data and selection of optimum route. Review of DnV design guidelines. Preparation of CRA lined pipe (mechanically bonded) test specification and budget, supervision of test, assessment of results and preparation of installation and operation limits. Assurance of JPK (Perth) FEED and Saipem Detailed Design Activities, especially upheaval buckling.
Ormen LangeNorwegian SeaKW0289
BP 2001 Represented BP on Span Technical Committee.
Jade Field DevelopmentNorth SeaKW0177
Phillips 2001 Acted as the pipeline engineer for Phillips UK supervising and assessing pipe-in-pipe design work by JPK and EMC. Acted as the pipeline engineer for Phillips UK supervising and assessing the spool design work by APA. Review and verification of complete Jade pipeline design. Detailed verification of lateral snaking analysis performed by JPK and EMC. Support to PPCo for assessment of operating pipeline and pipeline protection measures.
Erskine Replacement PipelineNorth SeaKW0277
Texaco 2000 Verification of the design work being performed by JPK, EMC and CSOL, plus support to Texaco. Provide specialist engineering support to JPK on the design of the Erskine pipeline, including strain based design, limit state design, upheaval buckling and review of reports from the design team. Design and supervision of testing and analysis of CRA lined (metallurgically bonded) riser.
Keith BundleNorth SeaKW0122
BHP Billiton 2000 Review of documents, assessment of design analysis methods, and support of client at meetings.
Owner Engineer
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CAPABILITY STATEMENT I TRACK RECORD
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Upheaval Buckling and Out-of-straightness Analysis
Project Owner / Client Date Scope of work
ETKAL-101 and CHE-1 SubmarineKW1516
Sacmag / Pemex 2012 UHB on a hot pipeline, 16" x 8.6km.
Triton Umbilical and Water Inject ProjectKW1523
Subsea7 / Dana Petroleum Ltd
2012 OOS analysis of water injection, 10" x 12.7mm x 60 water injection line, approximately 25.4km long. Design temperature is 40°C, pressure 200barg.
Tsimin A to Tsimin B and May A PlatformsKW1524
SM Proyectos / Permaducto S.A. de C.V.
2012 OOS analysis for a 24" x 2.25km and 24" x 8.8km pipeline.
Pipelines Maloob-A to Maloob-D; Maloob-B to Maloob-D PlatformsKW1530
SM Proyectos / Global Offshore Mexico
2012 OOS analysis for a 24" x 3.3km and 24" x 2.6km pipeline.
Medway ProjectKW1540
Subsea7 / Dana Petroleum Ltd
2012 OOS analysis for 8" x 4.4km and 8" x 8km pipelines.
Ettrick Nexen DevelopmentKW1584
Nexen 2012 OOS analysis for two pipelines both measuring 8" x 1.4km.
Shaw and Cayley DevelopmentKW1592
Talisman 2012 Predictive UHB of a range of pipes of up to 17km. Design pressures between 296 and 524 bar, with temperatures averaging 100°C.
Incahuasia Field DevelopmentKW1603
Inelectra (Petrotiger) / Total E&P Bolivie
2012 Predictive UHB of 10" flowlines and a 103km gas export pipeline.
Onel-A to Ixtal-A 20KW1612
GDT (Cal-Dive) / PEMEX 2012 OOS analysis for 20" x 7.8km pipeline.
Boyla DevelopmentKW1630
Subsea 7 2012 Predictive UHB analysis for pipe-in-pipe (21km), water injection (32km), gas line (25km).
Centrica KEW FlexibleKW1654
Subsea7 / Centrica 2012 OOS analysis 6" flexible pipeline, 3 km long. Design temperature of 40°C with 315 barg design pressure.
TAQA OtterKW1658
Subsea 7 / TAQA 2012 UHB assessment for one 20km production flowline and one 20km water injection flowline.
UHB Athena FlowlinesKW1661
Petrex Ltd / Ithaca 2012 OOS analysis of a flexible 2km pipelines (7" and 8"). Design temperature 80°C with 35 barg design pressure.
Enlace Litoral to TMDBKW1573
SM Proytectos (CPI) / Pemex
2011 UHB for 36" x 77km pipeline.
Devenick Field DevelopmentKW1506
BP / Technip 2011 16"/10" PIP (~33.2km) OOS Analysis in addition to 2 offshore 14"/8" PIP with ~1.2km approximate length.
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CAPABILITY STATEMENT I TRACK RECORD
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Project Owner / Client Date Scope of work
Maria Pipeline AssessmentKW1453
BG 2011 12" Pipeline approximately 11km long assessed for higher temperature
24" Homol-A to Chuc-AKW1452
Pemex / Global Offshore Mexico
2011 24" Pipeline approximately 16km long
20" Kuil-A to Homol-AKW1448
Pemex / Global Offshore Mexico
2011 20" Pipeline approximately 3km long
Telford WI Replacement PipelineKW1424
Nexen / Subsea7 2011 10" Pipeline approximately 12km long
20" Hot PipelineKW1411
IMP 2011 20" Pipeline approximately 8.8km long UHB conceptual design
Ensign Field DevelopmentKW1377
Centrica / Subsea7 2011 10" Pipeline with 2" piggyback ~ 22km long with 10" pipeline step-out well ~1.8km long
Telford TAB/TAC DevelopmentKW1292
Nexen / Subsea7 2011 10" Pipeline approximately 4km long
Valhall Flanks Gas Lift ProjectKW1384
BP 2010 2 offshore pipelines approximately 7.1km and 6km long
Blackbird Development ProjectKW1412
Nexen / Subsea7 2010 7" and 3" flexible pipelines (6km)
Encana Deep Panuke Development ProjectKW0964
Encana / Allseas 2010 22" Gas Export trunkline ~ 70km offshore section
Encana Deep Panuke Development Project KW1357
Encana / Acergy 2010 4 offshore 8" infield lines together (total length ~15km) with 3" Acid Gas Injection Line (1.7km) OOS analysis
Kashagan Field Development Phase 1KW1294
Agip / KCO 2010 OOS Analysis Verification for EP phase for trunklines and infield lines
In-Salah Field DevelopmentKW1361
BP / Foster Wheeler 2010 UHB study for 16" onshore pipeline
Hannay Field DevelopmentKW1426
Talisman / Stolt 2010 8" Pipeline 13.1km OOS Verification
Ixtal-B to Ixtal-AKW1372
Pemex / Oceanografia 2010 30" Pipeline 1.8km
Ixtal-A to Abkatun-AKW1156
Pemex / Oceanografia 2010 30" Pipeline 21km
K5CU Field DevelopmentKW1373
TOTAL / Subsea7 2010 10"/3" Piggybacked Pipeline (15.2km)
Lundin Broom Project KW1316
Lundin / Technip 2010 16"/10" PIP (7km) OOS Analysis
Upheaval Buckling and Out-of-straightness Analysis
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CAPABILITY STATEMENT I TRACK RECORD
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Project Owner / Client Date Scope of work
Talisman Burghley Field Development – HydrotestKW1138
Talisman / Technip 2009 10"/4" piggybacked pipeline (10km)
Venture F3-FA DevelopmentKW1301
VPC / Subsea7 2009 10" Gas Pipeline (23km) OOS verification
Seven Seas and Grove West DevelopmentKW1258
Centrica / CSL 2009 6" (1.6km) and 8" (8.2km) UHB study
12" pipeline between Sinan-F and Tee to 20" Existing pipelineKW1224
Pemex / Sacmag 2009 12" (5.5km) UHB Study
Amstel Field Development KW1225
Delta Hydro / CSL 2009 8" (24km) UHB Study
VTS Replacement ProjectKW1070
ConocoPhillips 2009 16"/3" Piggybacked Pipeline (~27km)
Nini East and Siri to Nini Field DevelopmentKW1188
Dong / Acergy 2009 8" Water Injection (7km) + 4" GL (7km) + 8" Pipeline (9km) + 10" Water Injection (32km)
Wintershall E18 and P9 Field DevelopmentKW1220
Wintershall 2009 1 offshore 10" 13%Cr (5.3km) + 1 offshore 8" CS (16.7km)
Xanab DevelopmentKW1206
Pemex / Sacmag 2009 1 offshore 20" Pipeline (15km)
Shell Bardolino DevelopmentKW1209
Shell 2009 1 offshore 6"/3" Piggybacked Pipeline (1.85km)
TOPAZ Field DevelopmentKW1110
RWE / Technip 2009 1 offshore 6" Pipeline (15.5km)
Alux Pipeline – SM Proyectosy consultoriaKW1133
Condux 2009 1 offshore 24" Pipeline (6km)
Replacement PipelineKW1174
Global Offshore 2009 1 offshore 24" Pipeline (6km)
Babbage Field DevelopmentKW1192
Dana / EonRuhrgas / CNR / Penspen
2009 12" Gas Pipeline (28km)
West Don DevelopmentKW1009
Petrofac 2008 8"/3" Piggybacked (2.3km, 4km) + 8" GE (5km, 10.1km) + 8" Water Injection (2.3km, 5.1km)
Jacky Field DevelopmentKW1123
Ithaca 2008 8" Pipeline (4.7km, 5.2km, 0.8km) + 8" Water Injection (4.7km, 5.3km, 0.8km)
Durango Field DevelopmentKW1054
Bridge Resources / ADIL 2008 8" (15km) Pipeline
L09 Shell DevelopmentKW1134
Shell 2008 16" (20km) Pipeline
Upheaval Buckling and Out-of-straightness Analysis
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CAPABILITY STATEMENT I TRACK RECORD
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Project Owner / Client Date Scope of work
TCO Asset DevelopmentKW1020
TCO / Fluor 2008 7 offshore 8" (1.4-4.0km)
Curlew DevelopmentKW0879
Shell / Technip 2008 8"/3" Piggybacked Pipeline (5.7km)
YME Field DevelopmentKW1053
Talisman / Technip 2008 10" Pipeline, 6" Water Injection + 4" Service Line (12km each)
Volund Field DevelopmentKW1022
Marathon / Acergy Norway
2008 12" Pipeline + 4" Gas Lift Line (8.9km each)
Rita DevelopmentKW1097
E.On Ruhrgas / Penspen 2008 8" Pipeline (14km)
Silverstone DevelopmentKW1040
Silverstone / ADIL 2008 6" Gas Line (3.7km)
Ettrick Nexen Field DevelopmentKW0916
Nexen 2008 10"/4" + 2x8 flexibles (1.4km) + 6" flexible (6.5km) 10"/4" + 2x8" offshore flexible pipelines (1.4km) + 6" flexible pipelines (0.23km and 6km)
Kelvin DevelopmentKW0920
ConocoPhillips 2007 12" (12.5km) Pipeline
GKA DevelopmentKW0959
VPC / Subsea7 2007 10" (32.3km) Pipeline
Starling Field DevelopmentKW0739
Shell / Allseas 2007 20"/12" PIP (33km)
Duart Field DevelopmentKW0956
Talisman 2007 8"/3" Piggybacked Line (8km)
Minke Field DevelopmentKW0730
Gaz de France / Acergy 2007 8" (15.1km) Pipeline
Mimas and Tethys Field DevelopmentKW0904
ConocoPhillips 2007 10"/3" Piggybacked Line (3km)10"/3" Piggybacked Line (14km)
Rev Field DevelopmentKW0931
Talisman 2007 12" (9.2km) Pipeline
Affleck Field DevelopmentKW0926
Maersk / Technip 2007 12"/8" PIP (28km)
Wood and Gas Export (WaGE)KW0694
Talisman / Technip 2006 6" (11km) + 10"/6" PIP & 2" Piggybacked Pipeline (10.5km)
Tweedsmuir Field DevelopmentKW0728
Talisman / Technip 2006 10"/4" Piggybacked Line(52.8km)10" pipeline (5.94km)
Paladin Enoch DevelopmentKW0797
Talisman / Subsea7 2006 8"/3" Piggybacked Pipeline (15km)
Blane DevelopmentKW0787
Talisman 2006 10" (33km), 8" (33km) Pipelines
Galley RedevelopmentKW0892
Talisman 2006 10" (23.5km) Pipeline
Upheaval Buckling and Out-of-straightness Analysis
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CAPABILITY STATEMENT I TRACK RECORD
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Project Owner / Client Date Scope of work
Maria Field DevelopmentKW0838
BG/Technip 2006 12" (11km) Pipeline
Wenlock and Davy East DevelopmentKW0882
AT & Bluewater / Pegasus 2006 6" (5.7km), 8"/3" Piggybacked Pipeline (36km)
Teal P2 DevelopmentKW0854
Shell / Technip 2006 8" (1.34km) Pipeline
Njord Field DevelopmentKW0657
Norsk Hydro / Acergy Norway
2006 12" (40.3km) Pipeline
Alvheim Development ProjectKW0772
Marathon / Technip 2006 2 offshore 12" rigid (2.2km), 1 offshore 12" Rigid (4.5km), 1 offshore 10" (5.3km), 1 offshore 14" (36.5km), 1 offshore 14" (3.6km) Pipelines
Arthur III Development ProjectKW0793
ExxonMobil / Pegasus 2006 8" flexible pipeline (2.7km)
Vilje Development ProjectKW0801
Norsk Hydro / Technip 2006 1 offshore 12" rigid (19km), 1 offshore 6" rigid (21km) Pipelines
WINZ L5C Field DevelopmentKW0810
Wintershall / Subsea7 2006 1 offshore 10" 13%Cr (8.1km) Pipeline
Merganser Field DevelopmentKW0734
Shell / Technip 2006 8" (3.8km) Pipeline
Grove DevelopmentKW0876
Newfield 2006 10" (13.3km) Pipeline
Forvie Development ProjectKW0600
TOTAL / Stolt 2005 8" rigid (2.2km) and 8" rigid (0.5km) Pipelines
L4G DevelopmentKW0605
TOTAL / Subsea7 2005 6" rigid (10.6km) and 10"/3" piggyback (6.7km) Pipelines
PICT Field DevelopmentKW0616
Petro-Canada UK / Technip
2005 12"/4" (18.9km) & 6" (18km) Piggybacked Pipelines
Simian and Sapphire Field DevelopmentKW0630
GUPCO / Technip 2005 4" x 4 pipelines (113.6km, 45.6km, 83.3km, 16.1km)
Valdemar B to Tyra West BKW0606
Maersk / Stolt 2005 12" rigid pipeline (18.3km)
Howe P1 Field DevelopmentKW0501
Shell 2005 12"/8" PIP & 4" piggybacked pipeline (14km)
Mobile Arthur II – FlexibleKW0687
Maersk / Stolt 2005 8" flexible (3.6km) - Ex Gawain flexible 8" flexible pipeline (3.6km) – Ex -Gawain flexible
Tors Development ProjectKW0705
ATP / Pegasus 2005 8" rigid (20km) and 12" rigid (20km) Pipelines
Vigdis Field DevelopmentKW0420
Norsk Hydro / Stolt 2004 12" (4.4km) & 12" (4.3km) & 12" (9.2km) & 10" flexible (4.9km) Pipelines
Upheaval Buckling and Out-of-straightness Analysis
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CAPABILITY STATEMENT I TRACK RECORD
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Project Owner / Client Date Scope of work
Stine Segment-I Field LocationKW0447
DONG / Subsea7 2004 8"/3" (8.9km) Piggybacked Pipeline
Ninian Field DevelopmentKW0485
CNR / Subsea7 2004 10" (5.6km) Pipeline
Howe Field DevelopmentKW0681
Shell / Technip 2004 12"/8" PIP & 4" Piggybacked Pipeline (14km)
K4BE-K4AKW0503
TOTAL / Technip 2004 10" (8km) Pipeline
Q5-A to Q8-B Development ProjectKW0528
Wintershall / Stolt 2004 8" (14km) Pipeline
10" WI Replacement ProjectKW0537
Paladin / Stolt 2004 10" (8.3km) Pipeline
D12A Field DevelopmentKW0546
Wintershall / Subsea7 2004 10" (4.9km) Pipeline
Annabel Field DevelopmentKW0579
VPC / Subsea7 2004 10" (17.73km) Pipeline
Camelot Arthur Field DevelopmentKW0585
ExxonMobil / Stolt 2004 12" (29.2km) Pipeline
Banff FPSO to Banff Manifold Development ProjectKW0607
PGS 2004 8" flexible pipeline (1.7km)
Scoter Field DevelopmentKW0312
Shell / Technip 2003 12" (11.7km) Pipeline
Juno Field DevelopmentKW0329
BG & BP / Technip 2003 8" (6.3km) & 6" (3.4km) & 6" (4.4km) & 16" (12.9km) & 3" (7.1km) & 8" (5.4km) & 12" (14.8km) Pipeline
CMS III Field DevelopmentKW0363
ConocoPhillips/ Stolt 2003 12" (12.8km) & 12"/3" (21.5km) & 10"/3" (8.4km) & 10"/3" (8.4km) & 10"/3" (5.5km) Pipelines
Brae B - Miller and Braemar Field DevelopmentKW0379
Marathon / Technip 2003 10"/6" PIP (12km), 16" (8.5km) Pipeline
Skirne Byggve Field DevelopmentKW0409
TOTAL / Stolt 2003 12" (25.1km) Pipeline
Greensand Field DevelopmentKW0415
Marathon / Technip 2003 10" (6.9km) Pipeline
Nuggets NGE-N3 Development ProjectKW0426
TOTAL / Technip 2003 8"/4" (13.1km) Piggybacked Pipeline
Upheaval Buckling and Out-of-straightness Analysis
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CAPABILITY STATEMENT I TRACK RECORD
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Project Owner / Client Date Scope of work
Seven Heads Field DevelopmentKW0432
Ramco / Technip 2003 8" x 5 pipelines (1.44km, 4.6km, 6.2km, 5.7km, 7.4km)
Rose Field DevelopmentKW0435
CNR / Subsea7 2003 10" (9.1km) Pipeline
L5-B Field DevelopmentKW0457
Wintershall / Subsea7 2003 10" (6.4km) Pipeline
K7 Field DevelopmentKW0461
NAM / Stolt 2003 12" (16.8km) Pipeline
West Akhen Field DevelopmentKW0147
GUPCO / BP 2002 14"/3" (20.6km) & 6" (20.5km) Pipelines
Caledonia-Britannia Field DevelopmentKW0309
ChevronTexaco / Technip 2002 12"/8" PIP (5.9km) & 4" Piggybacked Pipeline
Helvellyn Field DevelopmentKW0325
ATP / CDS 2002 8" (15.5km) Pipeline
Viscount Field DevelopmentKW0334
ConocoPhillips 2002 12"/3" (11.3km) Piggybacked Pipeline
Guillemot Field DevelopmentKW0357
Amerada Hess / Technip 2002 4" (13.6km) Pipeline
ETAP Satellite Development ProjectKW0367
BP / Stolt 2002 10"/4" (19.6km) & 10" (12.8km) & 10" (2.2km) Pipelines
South Everest Field DevelopmentKW0140
BP/Stolt 2001 7.5" flexible pipeline (7.4km)
Beauly Field DevelopmentKW0146
Talisman / Stolt 2001 6"/2" (5.2km) Piggybacked Pipeline
Birch Field DevelopmentKW0183
VPC 2001 10" (13.7km) Post Buckling Analysis
Kyle Field DevelopmentKW0196
Maersk / Technip 2001 12" (17km) Pipeline
Nuggets Phase-I Field DevelopmentKW0197
TOTAL / Technip 2001 12" (39.5 km) & 12" (14.4km) & 6" (4.3km) Pipelines
Kinsale Area Gas Fields Reprofiling DevelopmentKW0263
Marathon / Technip 2001 12" (7km) Pipeline
Vale Field DevelopmentKW0220
Norsk Hydro / Stolt 2001 8" (16km) Pipeline
Blake Field DevelopmentKW0226
BG / Technip 2001 16"/12" PIP (9km) & 12" (8.9km) & 12" (8.8km) Pipelines
Upheaval Buckling and Out-of-straightness Analysis
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CAPABILITY STATEMENT I TRACK RECORD
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Upheaval Buckling and Out-of-straightness Analysis
Project Owner / Client Date Scope of work
North Davy Field DevelopmentKW0228
BP / Technip 2001 8" (10.2km) Pipeline
Hotton Field DevelopmentKW0229
BP / Technip 2001 8" (11.6km) Pipeline
Otter Field DevelopmentKW0230
TOTAL / Technip 2001 10" (21km) & 10" (21km) Pipelines
Hannay Field DevelopmentKW0240
Talisman / Stolt 2001 8"/3" (13.2km) – OOS Analysis; however DnV design was adopted
Lewis-I Field DevelopmentKW0241
ExxonMobil / Technip 2001 14"/8" PIP (7km)
Angus Field DevelopmentKW0257
Amerada Hess 2001 8"/3" (15.6km) Piggybacked Pipeline
Kinsale Area Gas Fields Reprofiling Development (interplatform)KW0112
Marathon / Technip 2001 12" (5km) & 12" (1.2km) Pipelines
Halfdan Field DevelopmentKW0120
Maersk / Stolt 2000 12" (8.6km) & 12" (8.7km) & 14" (16.7km) Pipelines
Cook Enterprise Field DevelopmentKW0125
Enterprise Oil / Technip 2000 12"/8" PIP & 4" Piggybacked Pipeline (11.7km)
Vixen Field DevelopmentKW0141
ConocoPhillips / Technip 2000 10" (8.5km) Pipeline
L8 Field DevelopmentKW0202
Wintershall / Stolt 2000 6" (10.2km) & 12" (2.9km) Pipelines
Bittern Field DevelopmentKW0101
Amerada Hess / Stolt 1999 8" (22km) & 10" (22km) & 12" (22km) & 4" (22km) Pipelines
Orion Field DevelopmentKW0102
Talisman / Stolt 1999 10" (15.4km) Pipeline
Jupiter Phase II Development ProjectKW0107
ConocoPhillips / Mentor 1999 12"/4" (4.5km) Piggybacked Pipeline
ECA Development ProjectKW0108
BG / Mentor 1999 10" (26.4km) Pipeline
Kinsale-Bravo Development ProjectKW0263
Marathon / Technip 1999 12" (6.9km) Pipeline
North West Bell Development ProjectKW0114
Amaco / APA 1999 6" (9.3km) Pipeline
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t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Lateral Buckling and Pipeline Walking
Project Owner / Client Date Scope of work
CLOV ProjectAngolaKW1522
Total / Subsea7 2011 Lateral buckling and pipeline walking assessment and mitigation design for pipeline systems associated with the CLOV development, which is located in the north-western part of Block 17, deep offshore Angola, approximately 40km north-north-west of the Girassol Development and 200km to shore. It consists of four reservoirs in water depths ranging from 1050m to 1410m.
Jasmine DevelopmentNorth SeaKW1441
ConocoPhillips / Subsea7 2011 Review of Subsea 7 Bundle Design Report, with particular reference to the flowline combined load checking and identification of applicable limit states. Commenting on the suitability of the approach taken to check the combined stress within the bundle system used to demonstrate acceptability to PD8010, i.e. FE modelling, application of forces, design inputs (i.e. props). Demonstrating that the design of the bundle does not require pre tensioning.
Arabiyah & Hasbah Offshore Facilities ProjectSaudi ArabiaKW1439
Saudi Aramco / NPCC 2011 Global buckling and pipeline walking assessment and mitigation design for pipeline systems associated with the Saudi Aramco’s Arabiyah and Hasbah Development.
Nasr Phase-I & Umm Lulu Phase-IUAEKW1425
ADMA-OPCO / NPCC 2011 Global buckling and pipeline walking assessment and mitigation design for pipeline systems associated with ADMA-OPCO: NASR Phase 1 and UMM LULU Phase 1 Field Development.
Block 17/18 Gas Export Pipeline Phase 2AngolaKW1371
TOTAL / Acergy 2010 Perform non-linear finite element analyses to assess the acceptability of the current design and conclude on whether additional mitigation measures are required. The assessments were based on DNV-OS-F101 and DNV-RP-F110 and considered the interaction between lateral buckling and fishing gear interaction. The scope included the assessment of the sections of pipeline on the seabed, on the rocky outcrop region where free spans were expected and at the crossings along the pipeline.
Block 15AngolaKW1191
ExxonMobil / Acergy 2009 Review of the phase II lateral buckling analyses for a 12" Gas Export flowline and completion of the detailed phase III assessments to establish the lateral buckling mitigation measure. Assessment of the pipeline response at uncontrolled, on-bottom buckles and at multi-crossings location using detailed non-linear FEA to ensure strains remain acceptable and the maximum pipe displacement at crossings within the supports. Assessment of the VIV response of the pipeline at the multiple crossing.
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Rev.13 / 02.13
Project Owner / Client Date Scope of work
Greater PlutonioAngolaKW0700
BP / Stolt Offshore 2008 Verification and assessment of the condition of the as-installed production and water injection pipelines, with regards to their lateral buckling behaviour. This included assessment of mitigation measures to correct/trigger unformed lateral buckles and assess the effects of, and solution for, the vertical vibration of the pipelines at the buckle initiators, due to unexpected transient changes to the contents density.
In AmenasAlgeriaKW1071
BP 2008 Assessment of the integrity of a laterally buckled 12" condensate evacuation pipeline installed in the desert and therefore exposed to severe daily temperature variations.
JasmineNorth SeaKW1028
ConocoPhillips 2008 The Jasmine Field is a rich gas condensate field located approximately 9km west of the existing Judy platform in ConocoPhillips J-Block operating unit. Concept design of the lateral buckling mitigation measures for the HPHT pipeline. As part of the concept design, different pipeline configuration options were considered, such as cooling spools with pipeline trenching and backfilling, shallow burial with intermediate spools and surface snake lay option.
Reliance Block KG-D6IndiaKW0982
Reliance / Bechtel 2007 Verification of the lateral buckling and pipeline walking assessment of several 8", 10", 16" and 24" infield pipelines in deep water. The scope also included in the review of the design of the pipeline walking mitigation measures.
Akpo DevelopmentNigeriaKW0981
Total / Saipem SA 2007 Verification of contractor’s lateral buckling and walking analysis for 10" infield deep water flowlines using detailed non-linear ABAQUS FE models.
Qatar II PipelinesGulfKW0750
ExxonMobil / Technip 2006 Analysis of lateral buckling response of 34" and 38" concrete coated pipelines using detailed non-linear FEA. Design of robust mitigation measures to ensure reliable buckle initiation, and maximum strains and stress ranges within acceptable limits.
Haifa Bay PipelineIsraelKW0773
Petroleum & Energy Infrastructures Ltd (PEI)
2006 Detailed analysis of lateral buckling response of 32" oil loading pipeline, required to replace existing line damaged due to lateral buckling in operation. Design of lateral buckling mitigation measures, including analysis and assessment using DNV RP-F110 methodology.
North Idku PipelineNorth Egypt KW0791
NIPETCO / Genesis 2006 Detailed analysis of lateral buckling and trawling response of exposed 16" gas export and 10" infield flowlines. Developed mitigation measures to ensure strains remain acceptable, taking account of strain concentration at field joints. Construction costs minimised by avoidance of trenching.
Lateral Buckling and Pipeline Walking
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CAPABILITY STATEMENT I TRACK RECORD
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Project Owner / Client Date Scope of work
Erha North DevelopmentNigeriaKW0711
ExxonMobil / Acergy Services SA
2005 Analysis of lateral buckling and walking response of 10" production, 6" test and 10" WI deep water flowlines using detailed non-linear FEA. Detailed 3D FEA of strain localisation at J-Lay collars. Design of robust mitigation measures (sleepers) to ensure reliable buckle initiation, with maximum strains and stress ranges within acceptable limits. Elimination of walking by optimal placement of lateral buckles.
EPC2B DevelopmentNigeriaKW0731
ExxonMobil / Acergy Services SA
2005 Analysis of lateral buckling response of 20" gas import and 18" gas export flowlines using detailed non-linear FEA. Modification of crossing design to provide reliable buckle initiation feature, with maximum strains and stress ranges within acceptable limits.
BP Greater Plutonio DevelopmentAngolaKW0641
BP / Stolt Offshore SA 2004 Analysis of lateral buckling and walking response of production, gas lift and service deep water flowlines. Development of range of mitigation measures required to ensure robust design solution. Optimisation of mitigation based on better defined soil friction parameters from tests. Structural design of suction pile anchors to prevent walking.
Azeri Field DevelopmentCaspian SeaKW0494
BP / McDermott 2004 Detailed FEA of lateral buckling response for 30" oil export and 16" WI pipelines. Use of as-laid OOS survey data to assess likely locations of on-bottom buckles. Evaluation of various mitigation strategies, including in-line expansion spools, sleepers and snake-lay. Final solution was a single additional 30" in-line spool, with no mitigation required for 16" line.
Baobab Field DevelopmentCote d’IvoireKW0463
CNR / Technip / Subsea7 2003 Non-linear FEA of lateral buckling and slope walking response of deep water PIP system, as part of detailed design activity. Structural design of suction pile anchors to prevent walking.
Simian-Sapphire Pipeline SystemEgyptKW0453
Burullus / Genesis 2003 Lateral buckling analysis of 10" deep water gas flowlines using detailed non-linear ABAQUS FE models. Assessment of effects of trawl board impact/pullover, and its interaction with lateral buckling. Assessment of integrity in accordance with DNV OS-F101. Assessment of walking potential due to thermal transients and seabed slopes.
Terra Nova FEEDNewfoundlandKW0374
Petro-Canada / Technip 2003 Preliminary lateral buckling assessment of insulated 10in single pipe and 16"/10" high temperature PIP options. Concept design of mitigation measures.
Penguin PipelineUK North SeaKW0258
Shell / JP Kenny 2001 Verification of JPK lateral buckling analysis. Specification and assistance in procurement of pipe-soil interaction geotechnical tests.
Jade PipelineUK North SeaKW0137
Phillips 2000 Detailed non-linear FEA of lateral buckling of very high temperature PIP system, to assess potential for snake lay design option and verify results from JPK design team.
Lateral Buckling and Pipeline Walking
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CAPABILITY STATEMENT I TRACK RECORD
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Rev.13 / 02.13
High Pressure High Temperature Systems and Pipe-in-Pipe
Project Owner / Client Date Scope of work
Shaw and CayleyKW1592
Talisman 2012 UHB Assessment of HPHT Pipelines ranging from 10km to 17km which included insulated pipes with a design pressure at 296 bar and design inlet temperature of 110°C and outlet temperature of 90°C; a piggyback pipeline with a design pressure at 524 bar and design inlet temperature of 112°C.
Orlando DevelopmentNorth SeaKW1459
MPX / Vision Oil 2011 Concept and FEED for subsea tie back development comprising of a 6" or 8" production line from the Orlando field in the Northern North Sea to the Ninian Central Platform. A 10km line will be insulated and operate at 375 bar and 110°C. Different material and configuration options were considered, including PIP.
Lundin Broom North SeaKW1316
Technip 2010 Assessment of reeling of the 12/16" PIP and effect of reeling on operation and UHB. Pressure was 207 barg and temperature 80°C.
Shah Gas DevelopmentU.A.E.KW1110
GASCO / Fluor 2008 FEED design of an onshore Sulphur Transportation System, in the UAE. The system consists of a series of insulated PIP pipelines (adding up to a total of over 800km), in which molten sulphur is transported on the inner pipe. In the annulus of the PIP system, superheated water is circulated to maintain the sulphur temperature within the range at which it can be transported in liquid format, i.e. between 125° and 150°C. The design also includes single, insulated water return pipelines to circulate the superheated water.
Jasmine FieldNorth SeaKW1028
ConocoPhillips 2008 The Jasmine Field (nominally HPHT) is a rich gas condensate field located approximately 9km west of the existing Judy platform in ConocoPhillips J-Block operating unit. Key is experience of scour and fishing in the area and previous work on Jade pipeline project. KW provided CoP with some of the Pipeline Concept Engineering Services by considering different pipeline options (i.e. single insulated pipeline and pipe-in-pipe options) and insulation coatings. Different pipeline configuration options were considered such as cooling spools with pipeline trenching and backfilling, shallow burial with intermediate spools and surface snake lay option. The vulnerability of different pipeline options to upheaval buckling and lateral buckling were all assessed.
DevenickNorth SeaKW1506
BP 2007 Review of detailed design of high temperature 8"/14" and 10"/16" PIP systems, transporting highly corrosive fluids. Pressure was 580 barg and temperature 140°C.
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CAPABILITY STATEMENT I TRACK RECORD
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Rev.13 / 02.13
Project Owner / Client Date Scope of work
StarlingNorth SeaKW0940
Shell / Allseas 2006 KW undertook the detailed design the 12"/20" x 33km PIP and tie-in spools from Starling manifold to Shearwater platform. Pressure was 265 barg and temperature 110°C.
TealNorth SeaKW0854
Shell / Technip 2006 KW undertook the detailed design of the 8" x 1.5km super duplex wet insulated infield pipeline. Pressure was 272 barg and temperature 130°C.
MallardKW0828
Shell / Subsea7 2006 KW undertook the in place analysis of the 8"/16" x 15km anchor-damaged PIP pipeline and design of the repair/reinstatement. Pressure was 475 barg and temperature 125°C.
Howe P2 DevelopmentNorth SeaKW0768
Shell / Technip 2006 KW undertook the detailed design of the 6" x 3.6km wet insulated pipeline. Pressure was 324 barg and temperature 128°C.
WaGENorth SeaKW0694
Paladin / Technip 2006 KW undertook the detailed design of the 6/10" x 11km PIP pipeline and other wet insulated pipelines as well as the subsea structures. Pressure was 379 barg and temperature 120°C for the PIP.
Devenick Field DevelopmentNorth SeaKW1147
BP 2007 KW undertook the pre-FEED engineering of the 10" x 12km wet insulated pipeline transporting corrosive fluids. KW also reviewed the detailed design for BP and assessed the provision of suitable pipe materials / costs. Pressure was 620 barg and temperature 135°C.
Howe Field PI DevelopmentNorth SeaKW0770
Shell / Technip 2004 KW undertook the detailed design of the 8/12" x 14km PIP system. Pressure was 324 barg and temperature 128°C.
Baobab Field DevelopmentCote d’IvoireKW0463
CNR / Technip / Subsea7 2004 KW undertook the detailed design of a 12/16" x 11km long PIP and and 6" single pipe, and associated in-line Wye and Tee structures. KW also provided installation support and fitness for purpose assessment. Pressure was 235 barg and temperature 65°C. Water depths reached 1500m offshore West Africa.
Terra NovaNewfoundlandKW0374
Petro-Canada 2003 KW undertook the concept design of 10/16" PIP system and two single wet insulated infield flowlines. Pressure was 320 barg and temperature 100°C.
Rhum Field DevelopmentNorth SeaKW0336
BP 2006 KW undertook the supervision of the detailed design of the 8/14" PIP system, transporting highly corrosive fluids. KW also undertook the preparation of CRA lined pipe (mechanically bonded) test specification and budget, supervision of test, assessment of results and preparation of installation and operation. KW provided independent verification of ultimate strength and upheaval bucking response of reeled PIP system using non-linear FEA. Pressure was 709 barg and temperature 120°C.
BraemerNorth SeaKW0495
Marathon 2003 KW undertook the assessment of reeling of the 6/10" PIP and effect of reeling on operation. Pressure was 586 barg and temperature 115°C.
High Pressure High Temperature Systems and Pipe-in-Pipe
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CAPABILITY STATEMENT I TRACK RECORD
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Rev.13 / 02.13
Project Owner / Client Date Scope of work
Tangguh Field DevelopmentIndonesiaKW0231
BP 2007 KW undertook the preliminary design of the wet insulated 20km pipeline considering various outer diameters (26", 22", 18", 16"). Pressure was 132 barg and temperature 110°C. KW also undertook the preparation of CRA lined pipe (mechanically bonded) test specification and budget, supervision of test, assessment of results and preparation of installation and operation limits. In addition, KW undertook FEED review and review of Saipem detailed design and UHB design.
Jade Field DevelopmentNorth SeaKW0177
Phillips 2005 KW acted as owner engineer for Phillips UK supervising and assessing the 16/20" x 18km pipe-in-pipe design work by JPK and EMC, and the spool design work by APA. In addition, KW undertook the review and verification of complete Jade pipeline design, the detailed verification of lateral snaking analysis performed by JPK and EMC. KW also supported Phillips for the assessment of the pipeline during the operating phase including the pipeline protection measures. Pressure was 160 barg and temperature 160°C.
Erskine Replacement PipelineNorth SeaKW0277
Texaco 2000 KW performed the verification of the 16/24" x 30km PIP and provided specialist engineering including strain based design, limit state design, upheaval buckling and review of reports from the design team. KW also performed the design and supervised the testing and analysis of CRA lined (metallurgically bonded) riser. Pressure was 118 barg and temperature 150°C.
High Pressure High Temperature Systems and Pipe-in-Pipe
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CAPABILITY STATEMENT I TRACK RECORD
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Deepwater Project Highlights
Project Owner / Client Date Scope of work
Deep Water Tano (ex Twenaboa) GhanaKW1398
Tullow Oil 2011 Initial scope included working as part of Tullow’s in-house team providing concept and pre-FEED engineering of the pipelines and flowline scope of the subsea development undertaking specialist studies including geohazards and SCR concept. Following on, KW was retained as the subsea management team to oversee the Subsea FEED contractor. The subsea/FPSO development is offshore Ghana in approximately 1500m of water, encompassing three drill centres with manifolds, production and injection flowlines, umbilicals and riser system.
CLOV ProjectAngolaKW1522
Total / Subsea7 2011 Lateral buckling and pipeline walking assessment and mitigation design for pipeline systems associated with the CLOV development, which is located in the north-western part of Block 17, deep offshore Angola, approximately 40km north-north-west of the Girassol Development and 200km to shore. It consists of four reservoirs in water depths ranging from 1050m to 1410m.
Burullus Phase 8 Tender SupportEqyptKW1303
Burullus / Acergy 2010 Design and installation methodology input to Acergy for the tender submission for the next phase of the West Delta Deep Concession comprising of 10-wells tied back through the existing export infrastructure in water depths ranging between 400 and 750m. KW were responsible for developing the field architecture; design of the production manifolds; control/chemical distribution manifolds; PLEM’s and association suction piles; PLET’s and other utility structures. The scope included the validation of the flowline design and design of the rigid vertical jumper and flexible flowline connections. A key element of the work involved provision of an optimised field architecture and alternative, equipment optimization/ standardization, operability and construction reviews.
GirassolAngolaKW0925
Total / Subsea7 2008 Design of a pioneering repair system for Subsea7 for deep water pipelines, for use in the repair of a 12" water injection pipeline in 1360m water depth. Responsible for the design of the spoolpiece introduced to accommodate the expected expansions and for the analysis of the installation and deployment operations of the repair system.
KG-D6 DevelopmentIndiaKW0982
Reliance / Bechtel 2007 Third Party review and verification of lateral buckling and pipe walking issues.
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CAPABILITY STATEMENT I TRACK RECORD
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Rev.13 / 02.13
Project Owner / Client Date Scope of work
Akpo DevelopmentNigeriaKW0981
Total / Saipem SA 2007 Verification of contractor’s lateral buckling and walking analysis for 10" infield deep water flowlines in 1300m water depth, using detailed non-linear ABAQUS FE models.
West Delta DM-IV DevelopmentEgyptKW0250 / KW0384
Burullus / Subsea7 2006 Lateral buckling, pipe walking, freespan, bottom roughness and routing analysis and buckle arrestor design for a 10" flowline in up to 780m water depth.
West Delta DM-IV DevelopmentEgyptKW0384
Intec Engineering 2006 Definition of seismic design requirements for manifold foundations.
Gulf of Aqaba PipelineEgyptKW0634
East Gas Company (EGC) 2005 Inspection Database and Pipeline Engineering Technical Training Course presented to PMS engineers.
Raven FieldEgyptKW0672
BP 2005 Conceptual studies, review of pipeline routing, installability, freespanning, pipe walking/creep across the deepwater channel and evaluation of geohazards – soft foundations for subsea facilities, seismicity/seabed movements.
Scarab Saffron DevelopmentEgyptKW0286
Burullus / Stolt Offshore 2005 Supervision and assistance to Stolt Offshore in the detailed design of the first phase of the Burullus Scarab Saffron Development.
Erha North DevelopmentNigeriaKW0711
ExxonMobil / Acergy Services SA
2005 Analysis of lateral buckling and walking response of 10" production, 6" test and 10" WI deep water flowlines using detailed non-linear FEA. Detailed 3D FEA of strain localisation at J-Lay collars. Design of robust mitigation measures (sleepers) to ensure reliable buckle initiation, with maximum strains and stress ranges within acceptable limits. Elimination of walking by optimal placement of lateral buckles.
Simian FieldEgyptKW0554
Burullus / Technip 2005 Review of suction pile design inline with previous suction pile design performed by KW for first phase in which suction pile length was reduced significantly.
Gulf of Aqaba PipelineEgyptKW0484
East Gas Company (EGC) 2004 Production of survey specification, acting as owner representative during annual survey, integrity assessment of pipeline as per annual survey data evaluated, including detailed freespan fatigue assessment.
BP Greater Plutonio DevelopmentAngolaKW0700
BP / Stolt Offshore SA 2004 Analysis of lateral buckling and walking response of production, gas lift and service deep water flowlines. Development of a range of mitigation measures required to ensure robust design solution. Optimisation of mitigation based on better defined soil friction parameters from tests. Structural design of suction pile anchors to prevent walking.
Baobab Field DevelopmentCote d’IvoireKW0463
CNR / Technip / Subsea7 2004 Detailed design of a 1500m deep 12/16" pipe in pipe and 6" single pipe, and associated in-line Wye and Tee structures. Installation support and fitness for purpose assessment.
Deepwater Project Highlights
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CAPABILITY STATEMENT I TRACK RECORD
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Project Owner / Client Date Scope of work
Baobab Field DevelopmentCote d’IvoireKW0514
CNR / Technip / Subsea7 2003 Non-linear FEA of lateral buckling and slope walking response of deep water PIP system, as part of detailed design activity. Structural design of suction pile anchors to prevent walking.
Simian-Sapphire Pipeline SystemEgyptKW0453
Burullus / Genesis 2003 Lateral buckling analysis of 10" deep water gas flowlines using detailed non-linear ABAQUS FE models. Assessment of effects of trawl board impact/pullover, and its interaction with lateral buckling. Assessment of integrity in accordance with DNV OS-F101. Assessment of walking potential due to thermal transients and seabed slopes.
Simian-Sapphire Pipeline SystemEgyptKW0453
Burullus / Genesis 2003 Assessment of effect of manifold settlement on spools under operating conditions.
Gulf of Aqaba PipelineEgyptKW0649
East Gas Company (EGC) 2003 Project management, detailed design and installation and commissioning supervision for the pipeline system. Client’s representative during installation of pipeline and shore crossing.
Gulf of Aqaba PipelineEgyptKW0484
East Gas Company (EGC) 2003 Pre-FEED and FEED engineering for this large diameter (36" x 15km) technically challenging pipeline project, including deepwater (900m), rough seabed terrain and seismic hazards. Specify and supervise pre-engineering survey and interpretation of survey results. Retains record to-date for largest diameter pipeline installed in 900m water depth.
Scarab/Saffron DevelopmentEgyptKW0286
Burullus 2001 Redesign of suction pile for manifold foundation. Reduce suction pile length from 27m to 11m. Centrifuge tests at Cambridge University to demonstrate soil response. LR approved.
Thunder HorseGulf of MexicoKW0209
Penspen 2001 Preliminary buckling design for the Thunder Horse (ex-Crazy Horse) subsea flowline system.
King FieldGulf of MexicoKW0170
BP / Aker 2000 Preliminary buckling design.
Deepwater Project Highlights
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CAPABILITY STATEMENT I TRACK RECORD
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Rev.13 / 02.13
Integrity Management Project Highlights
Project Owner / Client Date Scope of work
Intelligent Pigging for Petronas Sko Pipelines, Poleng FieldIndonesiaKW1403
Kodeco Energy / OIS 2010 Detailed engineering assessment for the pipeline integrity and slope stability during the lowering of a 16" live gas pipeline from a burial depth of 3m to 6m in two locations, with a combined length of 1.5km. The existing 16" submarine pipeline is located 70km from PPP to ORF, located in the Poleng Field off East Java, Indonesia.
Scott Riser Study North SeaKW1275
Nexen 2009 Fitness-for-purpose assessment of existing risers for reuse for new conditions, and assessment of Over Pressure Protection System (OPPS).
Leadon Subsea Equipment Decommissioning North SeaKW1323
Maersk / PDI 2009 Study for decommissioning of the Leadon Flowline Bundle. The study assessed the risks and design solution for safe abandonment of the two bundle sections in-situ.
Claymore Pipelines Freespan Assessment North SeaKW1229
Talisman / CAN 2009 Remnant life assessment of Claymore pipelines, based on assessment of freespans identified during the 2008 survey.
Mungo Pipelines Freespan Assessment North SeaKW1201
BP 2009 Remnant life assessment of Mungo pipelines based on detailed fatigue assessment of freespans.
Cable Crossing Protection Assessment North SeaKW1248
BP Norge 2009 Review and assessment of a cable crossing protection design. Assessment of the crossing design with regards to the interaction with local fishing activities, and design of a solution that ensures a sufficient level of protection whilst limiting the intrusion upon the fishing activities.
Frigg & Vesterled Transportation system North SeaKW1159
Total 2009 Fitness-for-purpose and remnant life assessment of 4 pipelines in the Frigg & Vesterled Transportation System, including freespan and lateral buckling assessment using the data from a General Visual Inspection Survey.
Topaz Field DevelopmentNorth SeaKW1119
RWE 2009 Fitness-for-purpose assessment of existing riser on Schooner platform for use with new Topaz pipeline.
ONS Pipeline Damage Inspection and Repair EgyptKW0950
NOSPCO / Perenco 2009 Engineering and offshore support for damaged 22" pipeline; offshore survey co-ordination, damage evaluation, 3D FE analysis to evaluate failure modes, repair solution assessment, integrity assessment, repair procedure FE analysis, pre-commissioning support by perform a risk assessment for leak detection by gas pressurisation.
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Rev.13 / 02.13
Project Owner / Client Date Scope of work
Beatrice Alpha to Bravo Pipeline Integrity North SeaKW1085
ITHACA 2008 Assessment of the acceptability of defects within the 5.7km operational pipeline between Alpha to Bravo platform.
Jarn Japhour WT assessment Arabian GulfKW1063
Petrofac 2008 Review of corrosion assessment for the 18-inch Jarn Yapour transfer line and determine the maximum allowable operating pressure as per ASME B31.8.
Calm Buoy System Arabian GulfKW1043
Kuwait Oil Company (KOC)
2008 Client support on damage assessment and repair for calm buoy swivel damage.
Saqqara Pipeline System EgyptKW0943
BP 2008 PIMS Pipeline Integrity Management System development for the 16" production pipeline; review of IM philosophy, review of detailed design documents, comprehensive risk assessment for each element of the pipeline system and subsequent definition of the inspection and monitoring plan.
Greater Plutonio Development AngolaKW0641
BP / Stolt Offshore 2008 Independent verification of a proposed solution for lateral buckling mitigation of three water injection pipelines. ECA for production, service and gas injection pipelines subjected to high strains due to lateral buckling design. Included assessment of effect of insulation and J-lay collars.
Elgin Riser Assessment North SeaKW0222
Total / DNV 2008 Fitness-for-purpose assessment through determination of the maximum allowable internal pressure for a corroded riser. Failure analysis of damaged riser system.
Erskine Pipeline Replacement North SeaKW1012
ChevronTexaco / Java Projects
2008 Client support by provide technical assistance in connection with Smart Plug retrieval. Design and supervision of testing and analysis of CRA lined (metallurgically bonded) riser.
Gryphon Gas Export Pipeline North SeaKW0910
Maersk Oil 2007 Engineering assistance in determine remaining life and need for correction of freespans for the Gryphon Gas Export Pipeline.
Testing of Failed Hose SectionKW0992
Rimkus Consultants 2007 Client support including witnessing of mechanical and laboratory testing and dissection of hose to establish failure mechanism.
Central Area Transmission System (CATS) Pipeline Repair North SeaKW0978
BP / Penspen 2007 Failure assessment of the CATS damaged pipeline, dragged sideways and dented by dragged anchor. Development of loads and stress conditions during the dragging event and evaluation of the effect of repair clamps.
Dhirubhai Development Project IndiaKW0966
Reliance / Cormon Ltd 2007 Finite element modelling for Corrosion Monitoring Spools forgings to confirm feasibility for installation and operation.
Integrity Management Project Highlights
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CAPABILITY STATEMENT I TRACK RECORD
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Project Owner / Client Date Scope of work
Kelvin Field Development North SeaKW0945
ConocoPhillips 2007 Verification and design modification of the Murdoch Pigging Skid subject to the additional loading from the Kelvin tie-in spool. Third-party review of complete Kelvin pipeline and structures design, including review of ECA for reeling.
Barrow Windfarm Cable Spans North SeaKW0921
KBR 2007 Assessment of cable spans at J-tube exit due to seabed scour and evaluation of potential mitigation measures. Finite Element models of cable spans, calibration and validation of the models using the free span monitoring data available and present a new prediction of the loading in and fatigue life of cables.
Grove Field Development North SeaKW0876
Newfield 2006 Fitness for purpose assessment of pipeline following impact by beam trawler.
Western Desert to Dashour Pipeline System EgyptKW0837
GUPCO 2006 Fitness-for-purpose assessment for over pressurised pipeline. Repair engineering and development of a first stage repair programme for the pipeline in order to stabilise its condition and reduce the risk of failure to acceptable levels prior to a more comprehensive rehabilitation programme being undertaken. Included subsequent design of remedial measures.
Banff Gas Injection Flowline Flexible Pipe Integrity Assessment North SeaKW0820
Petroleum Geo-Services (PGS)
2006 Fitness-for-purpose assessment including performing a materials review of the existing flexible pipe for operating at higher H2S levels than the original design basis.
Akhen Snagged Pipeline EgyptKW0790
GUPCO 2006 Failure analysis and development of a remediation and repair plan for the snagged 6" Akhen condensate line bypass.
Tambar Pipeline Incident Investigation North SeaKW0615
BP 2006 Client support in a Peer review and Risk Review Study. Client support as part of team reviewing external corrosion failure of 13Cr pipeline due to hydrogen embrittlement from CP system.
Scoter Field Development North SeaKW0908
Shell 2006 Analysis of consequences of clamp impact damage on integrity of Scoter riser. Assessment of integrity of spools using FE and ECA.
Ras Shukheir Loading Lines Integrity Assessment EgyptKW0754
GUPCO 2005 Fitness-for-purpose analysis of main oil export loading lines from the Ras Shukheir tank farm to the tanker bays.
Cannonball Project TrinidadKW0713
BP Trinidad and Tobago (BPTT)
2005 Failure assessment and inspection plan, calliper pig run evaluation for a dented 26" pipeline; fit-for-purpose fatigue assessment, FE analysis to investigate reasons for dent.
ESMA II Design Review EgyptKW0709
GUPCO 2005 Design review and risk assessment of the ESMA II pipeline configuration and operating conditions to determine the fitness for purpose for the remaining operational life.
Integrity Management Project Highlights
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CAPABILITY STATEMENT I TRACK RECORD
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Rev.13 / 02.13
Project Owner / Client Date Scope of work
VTS Integrity Assessment North SeaKW0669
ConocoPhillips 2005 Development of inspection plan for unpiggable VTS risers considering corrosion location and review of UT data to predict remaining life.
Rehabilitation Project EgyptKW0661
GUPCO 2005 Client support as provision of technical support services for remnant life assessment of Gulf of Suez assets.
Nam Con Son Assessment VietnamKW0648
BP 2005 Assessment of state of stress in Nam Con Son 16" 13Cr pipeline. Determination of allowable conditions for 13Cr Pipe, including evaluation of long freespans.
Galata Riser Analysis BulgariaKW0549
Melrose / Petreco Varni 2004 Failure investigation of a riser, and Fitness for purpose of welds.
Power/Fibre-optic CablesKW0562
Brown & May 2004 Failure assessment of fibre optic cable under fishing interaction loading following the loss of soil cover and subsequent cable exposure.
Maclure Pipeline North SeaKW0556
Kerr McGee 2004 Remnant life assessment, performing span fatigue assessment for a pipeline operating outside original allowable freespan design limits.
MCP-01 Pipeline Bundle North SeaKW0500
Total / Subsea7 2004 Repair design solutions for non-stable bundle.
Baobab Field Development West AfricaKW0463
CNR / Technip / Subsea7 2004 Failure analysis and testing of damage that occurred in sagbend during installation of pipe-in-pipe production flowlines and gas lift pipeline.
Gulf of Aqaba Pipeline System Jordan/EgyptKW0643
East Gas Company (EGC) 2004 Client support and integrity engineering for the 36" pipeline system and shore approaches for 2004, 2005 and 2006 surveys; Preparation of Survey specs and ITT, technical evaluation and recommendation, Offshore survey co-ordination, survey data analysis, detailed freespan fatigue analysis, annual integrity report, recommendations for continued safe operations. Continued scope for surveys until 2011.
Jade Pipeline System North SeaKW0438
ConocoPhillips 2003 Failure analysis of seabed scour for mid-line spools; Pipeline Protection evaluation, damage assessment and subsequent design of remedial measures.
Rhum Pipeline System North SeaKW0391
BP / JP Kenny 2002 Material consulting and corrosion management program of a lined pipe; Liner integrity for cold temperature seawater corrosion and management of pipeline test programme.
Material Poisson’s Ratio TestKW0337
BP 2002 Material consulting, client support in organisation of test for Poisson’s ratio.
AGT Pipeline Seismic Analysis Azerbaijan/Georgia/ TurkeyKW0360
BP 2002 Failure analysis including review of seismic fault movement of onshore pipeline, Review of capacity of Pipeline using Combined Loading Assessment, evaluation of code formulations.
Integrity Management Project Highlights
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CAPABILITY STATEMENT I TRACK RECORD
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Project Owner / Client Date Scope of work
West Delta Deep Marine (WDDM) Development EgyptKW0250
Burullus / Stolt Offshore 2002 Technical support to design team and perform Strain Concentration Factor (SNCF) and Engineering Critical Assessment (ECA) for 36" pipe welds with ovality.
Replacement of C10 failed stingerUKKW0324
European Marine Contractors Ltd (EMC)
2002 Finite element modelling of the stinger components, analysis of original design that failed, and analysis of proposed replacement.
Tangguh Pipeline IndonesiaKW0394
BP 2001 Material consulting, preparation of CRA-lined pipe test specification and budget.
Corrib Pipeline IrelandKW0275
Shell / JP Kenny/Allseas 2001 HAZID/Independent Safety Review of the umbilical and flowline system; protection, dropped object study, fishing study.
Kwanda Damaged Pipelines Assessment AngolaKW0239
Texaco 2001 Fitness-for-purpose assessment of the Kwanda pipeline; Dent detected by gauge plate and calliper pig runs, collapse and fatigue evaluation.
Jade Riser North SeaKW0179
Penspen 2000 Finite element modelling of local manufacturing defects caused by explosion bonding process. Evaluation of influence on burst strength.
Preliminary Pipeline Failure Analysis MexicoKW0143
Noble Denton 2000 Failure analysis of Cantarell buckled pipeline.
Elgin-Franklin Spool North SeaKW0131
Smit Land & Marine Engineering Limited (SLME)
2000 Fitness-for-purpose analysis and report to justify use of spools with very small region of plasticity.
Amethyst Pipeline Accident Investigation North SeaKW0106
Centrica 1999 The Amethyst pipeline was damaged by an anchor with subsequent loss of production. Investigation of the background to the accident and the shipping activities near the pipeline.
Failure Investigation of a Riser During HydrotestKW0104
Clyde & Co. Solicitors 1999 Failure investigation report prepared in conjunction with the Welding Institute.
Integrity Management Project Highlights
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CAPABILITY STATEMENT I TRACK RECORD
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Mediterranean and North Africa Projects
Project Owner / Client Date Scope of work
Hilal B Platform P/Ls Engineering ReviewKW1493
ENPPI GUPCO 2011 Design verification of pipelines diversion from old route to the new Hilal B platform as well as constructability and installation verification of the new field development. Fitness for purpose assessment of stored 18" API 5L PSL-1 grade X52 line pipe for construction of the pipeline diversion to Hilal B platform.
OBR for Saqqara Gas Lift PipelineKW1263
GUPCO 2009 Bottom roughness analysis for 8’’ EDFU to Saqqara Gas Lift pipeline.
Gulf Of Aqaba Annual SurveyKW0634
East Gas Company (EGC) 2009 Integrity assessment of Gulf of Aqaba pipeline as per annual survey carried out. Scope includes analysing the survey data, producing an annual integrity report, highlighting the key operating and in-service factors to ensure safe appropriate operation.
Engineering of Protective StructuresKW1126
Burullus / OPEC / Saipem 2009 Structural design of three different types of rigid concrete reinforced structures to be used for the protection of the 22" export pipeline of the Burullus West Delta Deep Marine Phase VI SEQUOIA Development Project at two exposed crossings. Scope of work included structural design, trawl beam interaction design, lifting analysis and site support.
O-ZB and N-B Subsea Water Injection Replacement PipelineDubaiKW1024
Dubai Petroleum / Valentine Maritime (Gulf) L.L.C.
2008 Detailed design of two 10" water injection pipelines replacing the existing lines between O-ZB and N-B platforms with lengths of 1.2km and 1.6km.
North BardawilKW1006
Petrobel / CTC 2008 Detailed design of two umbilicals: 17km main umbilical between Barboni Platform and Zaraf well and 7km infield umbilical between Zaraf and Assad wells in North Bardawil field. Scope included routing, installation, crossing and stability.
ONS Pipeline Damage Evaluation and RepairKW0950
NOSPCO 2007 Engineering and offshore support for damaged 22" pipeline; offshore survey co-ordination, damage evaluation, 3D FE analysis to evaluate failure modes, repair solution assessment, integrity assessment, repair procedure FE analysis.
Rehabilitation Phase 1AEast Tanka Pipeline ReplacementKW0955
GUPCO 2007 Detailed design of a 5km x 12" replacement pipeline and 2 tie-in spoolpieces between East Tanka and October J platforms due to failure by internal corrosion.
West Ashrafi UmbilicalKW0928
Agiba / CTC 2007 Detailed design of 8.5km service umbilical for the Ashrafi field. Scope included routing, freespan, crossing design, installation analysis and shore pull analysis.
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CAPABILITY STATEMENT I TRACK RECORD
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Project Owner / Client Date Scope of work
BP Rehabilitation Project Gulf of SuezKW0661
GUPCO / ENPPI 2007 Detailed design of pipes for replacement flowline including associated tie-in spoolpieces and risers. Sizes include: (16" x 18km), (12" x 1.4km), (16" x 3km), (20" x 2.2km) and (16" x 2.3km).
Saqqara PipelineKW0943
BP 2007 Comprehensive integrity management assessment for the Saqqara 16" production line as well as the 8" gas lift riser. Scope included risk assessment for each element of the Saqqara pipeline system which was used to define an inspection and monitoring plan as part of PIM scheme.
TGPS Turkey to Greece PipelineKW0626
Botas / Oztas-Peker 2006 Detailed design of the offshore section of the Turkey to Greece pipeline that crosses the Bosphorus. This is a 36" gas trunkline, reaching a maximum water depth of 60m. Scope included burial, stability and protection design for the shipping channel and the design of the two shore pipelines.
North Idku PipelinesKW0869
NIPETCO 2006 Structural design review for Platforms and topsides for the two main platforms in North Idku field. Scope of work included a full review and calculation of projected weight for the four pile jacket and foundation, and assessment of using a three leg configuration system.
North Idku PipelinesKW0791
Genesis / NIPETCO 2006 Detailed design of pipelines, 10" line from Platform NP2 to NP1, and 16" pipeline from NP1 to shore of Mediterranean sea.
West Akhen PipelineKW0790
GUPCO 2006 Integrity assessment and developing a remediation and repair plan for the snagged 6" Akhen condensate line bypass.
Western Desert to Dahshour PipelineKW0837
GUPCO 2006 Engineering of a first stage repair programme for the 8" pipeline to assess integrity and reduce the risk of failure to acceptable levels prior to a more comprehensive rehabilitation programme being undertaken.
DNV IPIC & Petrojet InspectionKW0846
DNV 2006 Pipeline inspection and supervision on concrete coating procedure for El-Arish to Ashqelon 26" pipeline at Petrojet coating yard in Port Said.
Raven FieldKW0672
BP 2006 Conceptual studies for the BP Raven deepwater gas development. Work included review of pipeline installation across deepwater channel soft foundations for manifolds and assessment of seabed movements.
Technical Training Programme KW0633
Petroleum Marine Services (PMS)
2006 Pipeline engineering technical training course presented to PMS engineers covering main concepts of pipeline design.
Duba KW0569
Petroleum Marine Services (PMS)
2005 Installation engineering for a novel floatover of a new deck for the offloading platform located on the coastline of the Persian Gulf. Undertook structural checks for barge and determined strengthening requirements.
Duba KW0696
Petrojet 2005 Pile driveability analysis for Duba Project Onshore section to ensure appropriate piling technique.
Mediterranean and North Africa Projects
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CAPABILITY STATEMENT I TRACK RECORD
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Project Owner / Client Date Scope of work
ESMA IIKW0709
GUPCO 2005 Design review and risk assessment of the ESMA II pipeline configuration and operating conditions to determine the fitness for purpose for the remaining operational life.
Saqqara Early Production SystemKW0736
GUPCO 2005 Internal corrosion analysis and materials selection study for temporary early production system for the Gupco Saqqara project.
Ras Shukheir Loading LinesKW0754
GUPCO 2005 Integrity assessment of the main oil export loading lines from the Ras Shukheir tank farm to the tanker bays.
Gulf of Aqaba Inspection Database and Pipeline Engineering Training Course KW0634
East Gas Company (EGC) 2005 Technical training course presented to EGC engineers covering main concepts of pipeline design.
Agiba Ashrafi FieldKW0670
Impresub 2005 Route design engineering for 8" gas lift pipeline during the pre-engineering survey to choose the most appropriate route through the Ashtrafi field in the Red Sea.
Sidi Krir Pre-QMSKW0385
ENPPI 2002 Provision of a technical report as part of the overall feasibility study for a new marine filling station at Sidi Kerir Terminal, Alexandria in Egypt. Fuel oil and diesel oil will be offloaded (1,000 to 3,000 tonne/hr) from tankers (500 to 5,000 tonne) at an existing SBM/PLEM via replacement 2 x 5.5km long offshore loading lines and 2 x 1km onshore pipelines.
Gulf of Aqaba PipelineKW0484
East Gas Company (EGC) 2002 Project management, detailed design, installation and commissioning supervision for a 15km x 36" pipeline crossing the Gulf of Aqaba in 900m water depths. The project presented numerous technical challenges due to the water depth, the uneven seabed terrain, seismic conditions and the environmental constraints. It remains to-date the deepest water 36" installed and the first pipeline approved by DnV without hydrotesting.
Scarab/SaffronKW0286
Burullus 2001 Verification of manifold foundation design.
West Akhen PipelineKW0790
GUPCO 2001 KW provided engineering supervision of design of the 6" pipeline as well as installation engineering and trenching supervision.
Hap’yKW0017
GUPCO 2000 Management and supervision of alternative trenching operation and stabilisation of pipe.
Mediterranean and North Africa Projects
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CAPABILITY STATEMENT I TRACK RECORD
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Mexico Projects
Project Owner / Client Date Scope of work
Ayatsil FieldKW1606
GDT Offshore / Pemex 2012 Prequalification for Ayatzil (Heavy Oil) Field Development.
Onel-A to Ixtal-A 20KW1612
GDT (Cal Dive) / Pemex 2012 OOS analysis.
Lakach FieldKW1616
Pemex 2012 Lakach ITT preparation for Pemex (several contracts). Supply of OE/PMC personnel for client’s project execution team. Supply of other PMC services to the Pemex Lakach project.
Tsimin A to Enlace Litoral PipelineKW1520
Pemex 2012 FEED and conceptual design of 36" x 19.5km pipeline.
Tsimin A to Enlace LitoralKW1557
SM Proyectos / Pemex 2012 Detailed design verification 36" x 19.5km pipeline.
Enlace Litoral to TMDBKW1573
Pemex / CPI 2012 Reliability and predictive upheaval buckling analysis for a 36" x 77km pipeline.
Tsimin-A to Enlace Litoral PipelineKW1557
Pemex / Grupo Diarqco 2011 Design review, OBS analysis and UHB detailed design.
Tsimin-A to Enlace Litoral PipelineKW1557
Pemex / Grupo Diarqco 2011 Conceptual UHB design of 36" x 19.5 km pipeline.
Etkal 101 & Submarine Trip in Che-1 KW1516
Pemex / SACMAG 2011 UHB analysis and design of 16" x 8.6 km pipeline.
Tsimin-A to Tsimin-B and May-AKW1524
Pemex / IMP 2011 Analysis and Conceptual Design of pipelines related to UHB, operating with maximum temperatures of 140°C and 150°C.
Homol-A to Chuc-AKW1452
Pemex / Global 2011 Review of design and undertake UHB analysis for a HPHT 24" x 16km pipeline.
Kuil-A to Homol-AKW1448
Pemex / Global 2011 Review of design and undertake UHB analysis for a HPHT 20" x 3km pipeline.
Ixtal-B to Ixtal-AKW1372
Pemex / Oceanografia 2010 Offshore survey support and as built OOS analysis for a HPHT 30" x 1.8km pipeline.
Ixtal-A to Abkatun-AKW1156
Pemex / Oceanografia 2010 Review of design and undertake UHB analysis for a HPHT 30" x 21km pipeline. Also provided offshore survey support and as built OOS analysis.
Upheaval Buckling CourseBD
Pemex 2010 Bespoke course developed and presented to PEMEX engineers covering aspects of HPHT pipelines and specifically analysis and mitigation of upheaval buckling.
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CAPABILITY STATEMENT I TRACK RECORD
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Project Owner / Client Date Scope of work
PICLM DevelopmentKW0616
Pemex / SACMAG 2009 Review of design and undertake UHB analysis for a HPHT 12" x 5km pipeline.
Alux Pipeline KW1133
Pemex / Condux 2009 Review of design and undertake UHB analysis for a HPHT 24" x 6km pipeline.
Xanab-A – Yaxhe-AKW1675
Pemex / Sacmag 2009 Review of design and undertake UHB analysis for a HPHT 20" x 15km pipeline.
Sinan-FKW1224
Pemex / Sacmag 2009 Review of design and undertake UHB analysis for a HPHT 12" x 5.5km pipeline.
Deepwater Pipeline CourseKW1190
Pemex 2009 Bespoke course developed and presented to PEMEX engineers covering aspects of deepwater design of pipelines.
Mexico Projects
75
CAPABILITY STATEMENT I TRACK RECORD
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Norway Projects
Project Owner / Client Date Scope of work
Mariner/BressayKW1758
Subsea7 2013 Tender support for SSIV umbilical and control system.
Goliat Development ProjectKW1640
Eni Norge / Tideway 2012 Routing optimisation of the 106 km power cable from shore to Goliat FPSO. Scope includes seabed slopes stability analysis, rock berm design, as laid analysis and cable route optimisation.
Knarr Gas Export Pipeline KW1578
BG Norge / Allseas 2012 Detailed design of the 12" x 106km gas export line from a tie-in PLET in the Norwegian North Sea to the FLAGS subsea hub located in the UK sector. Scope included routing, mechanical design, on-bottom stability, UHB, crossings design, CP design and pipeline protection.
Krabbe DevelopmentKW1360
Lundin 2011 Conceptual study to assess tie-back of the Krabbe Field to the Blane subsea system including a review of the existing Blane Field facilities to evaluate the implications of exposing it to the full Krabbe shut-in pressure; as well as an assessment of HIPPS requirements.
Storklakken DevelopmentKW1445
Det Norske 2011 Conceptual study for tie-back of single well to Froy, approximately 20km in a water depth of 107m.
Subsea Cost Data BaseKW1345
Det Norske 2011 Prepare easy to use development costing tool and database for subsea developments.
Valhall Flanks Gas Lift ProjectKW1384
BP Norge 2010 Out of straightness analysis of 2 pipelines approximately 7.1km and 6km long and offshore support during installation.
Hod Gas Lift Pipeline Replacement StudyKW1288
BP Norge 2009 Conceptual study for replacement of a gas lift pipeline between Valhall Flanks and the Hod Platform.
Hild Development KW1210
Total Norge 2009 Conceptual study to establish feasible pipeline design solutions for various development options. Determine procurement and construction requirements and prepare development schedules and cost estimates.
Draupne DevelopmentKW1172
Det Norske 2009 Conceptual study to establish feasible design solutions, determine procurement and construction requirements and prepare development schedules and cost estimates.
Valhall Redevelopment ProjectKW1129
BP Norge 2008 Independent verification for the Valhall Redevelopment Project – Gas Lift Pipeline System comprising of pipelines, spools, riser caisson, PLETs and diverless connections.
Goliat Development ProjectKW1127
Det Norske 2008 Prepare cost estimate for the pipelines and riser systems.
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CAPABILITY STATEMENT I TRACK RECORD
t: +44 (0)1483 738 500 e: enquiries@kwltd.com Part of the Petrofac Group www.kwltd.com
Rev.13 / 02.13
Project Owner / Client Date Scope of work
Krabbe DevelopmentKW1125
Skeie Energy 2008 Engineering assistance for preparation of inquiry documentation including a tie-back of Krabbe.
Froy RedevelopmentKW1078
Det Norske 2008 Conceptual study for 14" production line, 10" test line, 12" water injection, 6" gas injection, 140/160mm umbilical and 12" gas export. Establish feasible design solutions for the system, determine procurement and construction requirements and prepare development cost estimates.
YME Field DevelopmentKW1053
Talisman / Technip 2008 UHB design of the 10" Production Line, 6" Water Injection Line, and 4" Service Line.
Volund Field DevelopmentKW1022
Marathon / Acergy Norway
2008 Review of the project design premise, reliability analysis and OOS analysis performed for the 12" rigid Production pipeline and the 4" rigid Gas Lift pipeline.
Rev DevelopmentKW0931
Talisman 2007 Upheaval buckling and out of straightness analysis of a 12" pipeline.
Skarv Export LineKW0906
BP Norge 2006 Review preliminary design of 26" x 80km gas export pipeline. Provision of an independent analysis of upheaval buckling due to temperature and pressure, and provision of trawl pullover analysis.
Njord Field DevelopmentKW0657
Norsk Hydro / Acergy Norway
2006 Upheaval buckling and out of straightness analysis of the 12" pipeline running 40.3km from the Njord ‘A’ Floating Production Unit into the gas export pipeline.
Alvheim Development ProjectKW0772
Marathon / Technip 2006 Upheaval buckling and out of straightness analysis of two 12" rigid (2.2km), 12" rigid (4.5km), 10" (5.3km), 14" (36.5km) and 14" (3.6km) pipelines.
Vilje Development ProjectKW0801
Norsk Hydro / Technip 2006 Upheaval buckling and out of straightness analysis of 12" rigid (19km) and offshore 6" rigid (21km) pipelines.
Skirne Byggve Field DevelopmentKW0409
TOTAL / Stolt 2003 Upheaval buckling and out of straightness analysis of subsea 12" pipeline (25.1km).
Ormen LangeNorwegian SeaKW0289
BP Norge 2001 Represented BP on Span Technical Committee.
Vale Field DevelopmentKW0220
Norsk Hydro / Stolt 2001 Upheaval buckling and out of straightness analysis of subsea 8" pipeline (16km).
Norway Projects
77
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