cataphoretic painting company - ktl zm a.s.ktlzm.sk/data/presentationktlzm.pdf · 2005...
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C a t a p h o r e t i c p a i n t i n g c o m p a n y
www.ktlzm.sk
C a t a p h o r e t i c p a i n t i n g c o m p a n yCompany introduction
History:
2004 – established company as Inalfa Zlaté Moravce a.s, instalation technology of Cataphoretic line2005 – certification ISO 90012008 – change of owners structure, new trade name as KTL ZM a.s.2010 – increasing the volume of production, 3 shifts2011 – certification ISO 14001, OHSAS 180012012 – increasing of capacity with new conveyor2013 – implementation of new MRP system QAD2014 – instalation of new technology – passivation line for aluminium parts
www.ktlzm.sk
C a t a p h o r e t i c p a i n t i n g c o m p a n y
Present:
Actual number of employees: 1122019: Certification according IATF 16949
Future:
2020: New technology – cataphoresis bath line2020: New technology – powder coating line
Company introduction
www.ktlzm.sk
C a t a p h o r e t i c p a i n t i n g c o m p a n y
Certificates:
IATF 16 949EN ISO 14 001OHSAS 18 001
Company introduction
www.ktlzm.sk
C a t a p h o r e t i c p a i n t i n g c o m p a n yStructure of company
KTL ZM a.s.
- Cataphoretic painting- Passivation of aluminium parts- Paint removal
Sister´s company TESGAL s.r.o.
Steel:- Zincing, ZnNi – drum / hang- Polishing- Pickling- Blacking- Degreasing- Passivating
Aluminium:- Passivating- Anodizing
www.ktlzm.sk
C a t a p h o r e t i c p a i n t i n g c o m p a n yBusiness datas
Cathaphoresis90%
Passivation10%
Sale
Cathaphoresis Passivation
Automotive93%
Nonautomotive7%
Industry
Automotive Nonautomotive
www.ktlzm.sk
C a t a p h o r e t i c p a i n t i n g c o m p a n y
0,320
1,528
1,833
2,250
1,954
1,332
1,930
2,884
3,210
3,910
4,280 4,200
4,5304,280 4,252
0,000
0,500
1,000
1,500
2,000
2,500
3,000
3,500
4,000
4,500
5,000
2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018
Turnover in millions €
Business datas
www.ktlzm.sk
C a t a p h o r e t i c p a i n t i n g c o m p a n yLocation
www.ktlzm.sk
C a t a p h o r e t i c p a i n t i n g c o m p a n yTechnology
Cathaphoresic painting:
Applications for steel materials, alloy, aluminum, zinc materialsThickness: 15-60 micronsMaximum weight: 100 kgMaximum dimensions of part: 1800x600x600 mmCapacity: 1.2 million m² / yearChemical material for pretreatment: HENKELChemicals for paint KTL: AXALTA / DuPontTechnology: AQUACOMPConveyor: EISENMANN
www.ktlzm.sk
C a t a p h o r e t i c p a i n t i n g c o m p a n yTechnology
Technological process of cataphoretic painting:
- 2 x Degreasing- Rinse with industrial water- Activation- Zinc phosphating- Rinsing with industrial water- Rinsing with demi water- Passivation- Rinsing with demi water- Cataphoresis painting- 2 x Rinsing with permeate- Blowing- Polymerisation of color
www.ktlzm.sk
C a t a p h o r e t i c p a i n t i n g c o m p a n yTechnology
Cathaphoresic painting:
The material fulfils the following specifications:BMW: GS90010, GS90011, GS 97019DB: DBL 7381, DBL 7390, DBL 7391, DBL 7392FORD: WSK-M2P151, WSK-M2P153, WSK-M2P177, WSK-M2P185JAGUAR LAND ROVER: STJLR 51.5249, STJLR 51.5250, STJLR 51.5251OPEL: GMW 14671VOLVO: STD 5751-5VW: TL 227, TL 260, TL 262, VW 13750MAN: MAN M 3018 Klasse 1-4PORSCHE: PN 11003 T1-T3, PN 11011
www.ktlzm.sk
C a t a p h o r e t i c p a i n t i n g c o m p a n y
Cataphoresis painting
Technology
www.ktlzm.sk
C a t a p h o r e t i c p a i n t i n g c o m p a n y
Passivation for aluminium materials:
Maximal weight of part: 100 kgMaximal dimensions of part: 1500x600x600 mmCapacity: 200 000 m² / yearChemical material: HENKEL
Technology
www.ktlzm.sk
C a t a p h o r e t i c p a i n t i n g c o m p a n yTechnology
Technological process of passivation:
- Degreasing- Washing dip with industrial water- Rinsing with industrial water- Passivation- Washing dip with industrial water- Rinsing with industrial water- Drying
The material fulfils the following specifications:
VW: TL 82427, TL 82428, TL 82433
www.ktlzm.sk
C a t a p h o r e t i c p a i n t i n g c o m p a n yProduction
Automotive:- Interior parts- Exterior parts- Roof systems- Visual parts- Passivation of aluminium parts
Nonautomotive:- Garden parts- Other parts
www.ktlzm.sk
C a t a p h o r e t i c p a i n t i n g c o m p a n yReference projects – interior parts
Final customer Customer
www.ktlzm.sk
C a t a p h o r e t i c p a i n t i n g c o m p a n y
Final customer Customer
Reference projects – exterior parts
www.ktlzm.sk
C a t a p h o r e t i c p a i n t i n g c o m p a n y
Final customer Customer
Reference projects – roof systems
www.ktlzm.sk
C a t a p h o r e t i c p a i n t i n g c o m p a n y
Final customer Customer
Reference projects – passivation
www.ktlzm.sk
C a t a p h o r e t i c p a i n t i n g c o m p a n y
Final customer Customer
Reference projects – nonautomotive
www.ktlzm.sk
C a t a p h o r e t i c p a i n t i n g c o m p a n y
Thank you for your attention.
KTL ZM a.s.
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