chemical drainage new welder demo 12/14/07

Chemical Drainage New Welder

Demo 12/14/07

New Features Lighter more compact

designBuilt into CaseData-logging featureMore advanced power

compensationSoftware updates can

be done in fieldCalibration every 12 -

24 months

Keypad/Screen

Initial Power-On

Software Revision

Initial Power-On

Second Screen shows contact information

Main Menu

After initial power-up the unit will default to the main menu

From this screen user can select “A” to weld a joint or “D” for other options (i.e. software update)

Can come back to this screen anytime by pressing the main menu key

Welding Procedure

Select “A” using the keypad

Welding Procedure Cont. Unit will prompt for job information for data

logging Only enter once on power-up or after returning

to the main menu (Can press “Accept” to skip over)

Will Retain information until changed Enter name using standard text messaging

practices then press “Accept” key

Enter Job location and press “Accept” key (Can press “Accept” to skip over)

Welding Procedure Cont.

Welding Procedure Cont.Enter a Job Reference if desired

and Press “Accept” Key (Can press “Accept” to skip over)

Welding Procedure Cont.Unit will prompt user to connect

the fittings

Welding Procedure Cont. Unit will prompt for what group of fitting you are

welding 1 ½” – 4” 6”

Any combination of 1 ½” – 4” can be welded at the same time

6” joints will be welded by themselves (2 joints at a time)

Choose

Welding Procedure Cont.

Once Size selected Press the “Start” Key

Welding procedure Cont.If an error should occur the unit

will alarm and show it on the screen as shown below.

See the user manual for a complete list of possible errors

Download Data log

Insert USB Memory Key (included) into USB port on machine

Download Data log Cont.

At main menu Press “D” For options

Download Data log Cont.

Press “A” for Download Log

Download Data log Cont.Unit will Download the Log onto

the USB key. Then ask if you want to reset the log. If yes press “A” if no press “D ” then disconnect the memory key

Download Data log Cont.

Plug USB key into computer and open downloaded file

Weld Number

Serial Number Weld Date

Weld Time

Error Code

Expected Time

Actual Time

Set Current

Operator Name

Job Location Job Reference Temp.

33 ZN0024 10/12/2007 19:29 0 119s 119s 15.5A JEFF ERIE EXLEY HS +70F

34 ZN0024 10/12/2007 19:33 27 119s 13s 15.5A JEFF ERIE EXLEY HS +70F

Possible Error Codes 0: Weld OK 1: Stuck button on start up 2: Output fault before weld

start 4: No calibration 5: Case temperature sensor

fault (if fitted) 6: Case temperature out of

limits (if fitted) 10: Low supply frequency

<40Hz 11: High supply frequency

>70Hz 12: High supply voltage >140v 13: Low supply voltage <95v 14: Relay failed to latch on

weld start 20: Welding current Excessive

(>150%)

21: Welding current High (>125%)

22: Welding current High (>112.5%)

23: Welding current High (>106.25%)

24: Welding current High (>101.5%)

25: User stop button pressed 26: Relay unlatched 27: Fitting open circuit 28: Welding current Low

(<98.5%) 29: Welding current Low (<50%) 126: Cooling time failure 127: Power off failure.

Other Options

At main menu Press “D” For options

Other Options Cont.

Press “D” for More

Other Options Cont.Enter appropriate code from list in

users manual and press “Accept”Follow on screen Instructions