combine nichiyu warehouse equipment to pickers standard.pdf · 2019. 3. 14. · nichiyu has adopted...
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All specifications have been determined according to Nichiyu's terms and conditions.Specifications are subject to change without notice in the interests of product improvement.
1-1, 2-Chome, Higashikotari, Nagaokakyo-shi, Kyoto 617-8585 JAPANTel: +81-(0)75-956-8622 Fax: +81-(0)75-955-0480 URL: http://www.nichiyunet.co.jp/en CAT No.OSD103/K70-1 Printed in Japan 5000/1007(T)
RB10-15, RBC7-10
ORDER PICKERSELECTRIC LIFT TRUCK
Walkie Truck
Rack Fork Junior
Order Picker ▲▲ Rack Fork Junior
Combine Nichiyu warehouse equipment to create a highly efficient material-handling space.
Using the lowest rack level as a picking area with a Walkie Truck ensures efficient use of the lowest rack levels.
Case picking
Pallet handling
Order PickerApproximate aisle width: 1.5 m
Increased storage efficiencyIncreased picking efficiencyRack Fork Junior
▲ Order Picker
▲ Walkie Truck
Rack Fork Junior ▲
Benefit from increased work efficiency and optimal use of space.
Use of a Walkie Truck allows for more flexible warehouse operations.
JQA-2390JQA-EM4909
ISO 9001
ISO 14001
ORDER PICKER, RB and RBC Series
Regenerative functions extend the operating cycle by up to 20%.
■ An industry-leading regenerative function■ Lift lowering regeneration contributes to exceptionally efficient operation.
■ Dramatically increased operability
・ Lift lowering・ Braking・ Coasting
・ Plugging・ Speed suppression on downslope・ Speed suppression on turning
N E W
* According to Nichiyu’s tests
Model RB10-70-300, with a battery capacity of 48V201H/5HR (75% electrical discharge)Testing conforms to JIVAS (Japan Industrial Vehicles Association Standard) F30.
CycleWithout regenerative functions:With regenerative functions:
100%
120%Cycle
All models are available with a choice of two types of driver’s compartments.The fork-front type ensures easier stacking operations with the same ease as the Platter model.
The drive-front type is optimal for efficient picking operations.
D-type F-Type
Enhanced safety
Equipped with a digital loadindicator as standard equipment.
Extended picking range
Reel-type safety belt
Prevention of unintentional pallet loss
Auto pre-stop functionSmoother, more powerful operation
Innovative SICOS AC Control fortraveling & hydraulic operation
Greatly extended operating cycle
Lift lowering regeneration
Enhanced operability ensures significantly increased efficiency.Incorporating the SICOS AC multifunctional integrated control system.
Nichiyu has adopted advanced AC motors for travel and material handling. What’s more, we’ve ensured quiet operation by eliminating the sound of the control chopper. In addition, contact with motor brushes has been eliminated, significantly reducing maintenance costs.
A wide array of 10 models across a diverse picking site
RB Series
0.7 tLoadD
rive
-fro
nt ty
peFo
rk-f
ront
type
0.9 t 1 t1 t 1.5 t
RBC7D-70
RBC7F-70
RBC9D-70
RBC9F-70
RBC10D-70
RBC10F-70
RB10D-70
RB10F-70
RB15D-70
RB15F-70
RBC SeriesRBC SeriesWith a short wheelbase featuring an exceptionally tight turning radius
RB SeriesWith a long wheelbase offering outstanding stability
Work Efficiency and Safer OperationWe’ve introduced several new functions that satisfy both of these contradictory needs.
The battery is recharged as the lift is lowered.
1 2
The dead weight of the load is displayed on the indicator panel.
■ Digital Load Indicator ■ Reel-type Safety Belt
An alarm can be set to sound automatically when an overload is detected (optional).
The reel-type safety belt extends the work range without creating unnecessary slack. If sudden tension is detected, the safety feature locks to prevent further extension of the safety belt.
When the forklift truck is temporarily stopped on a slope, the operator can easily restart because the forklift reverses at the extremely slow speed of 1 km/h, even if the brake is released with the accelerator off.
■ Safety Cruise with Anti-roll back Function■ Extensive Interlock Functions● Safety guard is not in place.● Top cover is closed.● Truck is being charged.● Forks are sitting on rack (or chain is slack).
● Travel and lift lock activated.● Charging lock activated.● Travel and lift lock activated.● Travel and lift lowering lock* activated.
*Except RB Series
1km/h
The enhanced rigidity of the mast and body greatly reduce mast shaking compared to conventional models. This ensures stability and greater peace of mind during operation.
■ Significantly Reinforced Mast
This feature temporarily stops the pallet before it lands even when the operator holds down the lowering button. This prevents unintentional pallet loss. (The pallet is fully lowered when the lowering button is pressed a second time.)
■ Auto Pre-stop
The electric pallet lock automatically locks the pallet with a lock bar when the pallet is raised more than 300 mm.
■ Auto Pallet Lock
Auto Pallet Lock releasedAuto Pallet Lock activated
Stop
(1) Picking (2) Lift is lowered. (3) Pallet is fully lowered. (4) The operator moves on to the next operation, unaware the pallet is left behind.
Electromagnetic braking followed by regenerative braking ensures smooth, sure braking.
■ Smooth Assured Braking System ■ Auto Speed Control
Smooth braking
Regenerative braking
Electromagnetic braking actuates.
Smooth deceleration is activated at lifting heights of 0.5 m and up. Furthermore, when a certain lifting height is exceeded, traveling is stopped.
■ Travel speed suppression for higher lifts
The lift speed is smoothly reduced as the speed of the forklift increases. Also, the traveling speed is smoothly reduced as the steering angle becomes tighter.
■ Lift speed suppression and travel speed suppression on turning
Stopped
In case of emergency, the driver compartment can be controlled from the ground. To lower the lift, simply operate the valve on the main unit.
■ Emergency Lowering Device
To prevent wasteful power consumption, power is automatically shut off when the forklift is left idle for 15 minutes with the key switch accidentally left ON. This ensures peace of mind before a holiday period.
■ Auto Power-Off
The neutral safety function prevents unintended operation even if the key switch is accidentally turned ON when the accelerator/lift button is activated.
■ Neutral Safety Feature
POWER OFF
15 minutes
You can set lift limit and temporary lift stop at any position (one stage respectively as standard). The shockless function ensures minimal thrust shock when lifting is paused.
■ Lift Limit & Temporary Lift Stop Functions
■ Lift Temporary Stop Function ■ Lift Limit Function
Note: Contact a Nichiyu Service Technician to set the lift stop position.
Temporary Stop
Stop
Small Diameter Horizontal Electric Power Steering
■ Control Panel
Height Adjustable Control PanelThe turning angle of the drive wheel is clearly indicated on the display panel.
Easy-to-see wheel indicator
For Safer, Simpler, and Easier OperationDesign for safety increases work efficiency.
Assured Safety and Enhanced Protection
Innovative functions that contribute to enhanced safety
Electromagnetic braking actuates just before the truck stops.
Low-fatigue Accelerator Grip with Integrated Raising/Lowering Buttons
● Unintentional pallet loss occurs as follows.
3 4
This option facilitates maneuvering in aisles between racks, allowing the operator to concentrate on picking work.
For easier picking of elongated loads and the like, you can choose a specification that extends the floor step and straddle arm width according to the shape of the load (Drive-front type only).
This guard enables the operator to more easily maintain the optimal operating position. It also prevents the load from approaching the driver’s compartment (Drive-front type only).
Guide Rollers
Wide Straddle Arm & Wide Step
Center Guard
Battery side loading
Cold storage applications : RB & RBC series
SICOS-AC Control
Lift lowering
Braking
Coasting
Speed suppression on turning
Plugging
Speed suppression on downslope
Speed-meter
Odometer
Mode setting*
Multi-hour meter
Battery dischage indicator
Lift height indicator
Load indicator
Clock
Wheel indicator
Safety monitor
Self-diagnostics
Charge time extention for low temperature
Supplemental thermal charge
Reset for power cutting
Rapid recharge
Lift limit (one stage)
Lift limit (two stages)
Temporary lift stop (one stage)
Shock absorption
Soft landing mechanism
Auto pallet lock
Charging / Top cover
Operation / Charging
Operation / Safety guard
Neutral safety
Auto pre-stop
Safety cruise
Overload alarm buzzer
Lowering warning chime
Turn warning chime
Center guard (D-type** only)
Corner post (D-type** only)
Turn signal lamp
Headlight
Backup alarm
Transparent binder
Large storage box
Accessory case
Fan
Head guard sheet
250Ah/5HR
390Ah/5HR
445Ah/5HR
201Ah/5HR
210Ah/5HR
240Ah/5HR
280Ah/5HR
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Reg
ener
ativ
e Fu
nctio
ns
Control
Mul
tifun
ctio
nal D
ispl
ayB
uilt-
in C
harg
erLi
ft F
unct
ions
Safe
ty F
unct
ions
& D
evic
esA
cces
sorie
sB
atte
ry
Series
Model
RBC RB
RBC7D(F)-70
RBC9D(F)-70
RBC10D(F)-70
RB10D(F)-70
RB15D(F)-70
5-hour operating capacityVoltage
This option increases the efficiency of battery maintenance and battery replacement. (RB series only)(Replacement batteries require a battery carrier, sold separately.)
For picking work inside and outside of -35℃-class freezers
■ Special Specifications
24 V 48 V
■ Practical right angle turning aisle width*
■ Practical right angle stacking aisle width*
* Includes 200 mm clearance.
Pallet length × width
Model1100
×1100
1000×
1200
900×
1100
800×
1100
1100×
1400
mm
RBC7D (F) -70 2730
2730
2760
2970
3070
2800
2800
2830
3040
3140
2690
2690
2720
2930
3030
2470
2470
2490
2700
2800
2800
2800
2830
3040
3140
RBC9D (F) -70
RBC10D (F) -70
RB10D (F) -70
RB15D (F) -70
Pallet length × width
Model1100
×1100
1000×
1200
900×
1100
800×
1100
1100×
1400
mm
RBC7D (F) -70 1790
1790
1790
1850
1890
1800
1800
1810
1860
1900
1740
1740
1740
1810
1850
1690
1690
1700
1780
1830
1990
1990
1990
2030
2050
RBC9D (F) -70
RBC10D (F) -70
RB10D (F) -70
RB15D (F) -70
M o d e l
A
BC
DEFGH
kgmmmmkm/hkm/hmm/smm/smmmmmmmmmmmmmmmmmmkgkg
mmmm
kWkWkWV
700
8.5
240
12102145
8501000100
16801720
250240
390・445330
1.6
900500
8.09.0220330
12102215
9201000100
16801720
2.66.0
390330445330
3.4
1000
8.0
220
12402240
9201030
95
18001840
390330445330
3.4
1000
8.09.0220330
14202455
1210
17401780
Urethan φ152 × 90 2 pcs.
201340240390
60030003000
109621405080
60
Urethan φ330 × 145 1pc.Urethan φ152 × 90 2 pcs.
0.2524
110421405080920
60130
2.68.80.348
Inverter / travel & hydraulic Chopper / power steering
Automatic stationary charger (3φ200V) Automatic stationary charger (3φ200V)
1500
7.58.0200320
15202565
1315
18901930
Urethan φ152 × 109 2 pcs.
210410280450
Ah/5HRkg
Ah/5HRkg
KVA
RBC7D (F) -70 RBC9D (F) -70 RBC10D (F) -70 RB10D (F) -70 RB15D (F) -70
RB10D (F) -70
RB10D/15D-70 RB10F/15F-70RBC7D/9D/10D-70 RBC7F/9F/10F-70
RB15D (F) -70RBC7D (F) -70 RBC9D (F) -70 RBC10D (F) -701100
1000
900
800
700
600
500
400
300
3500mm
3700mm
4000mm
Load center (mm)600 700 800 900 1000 1100
4500mm
5000mm
1000
900
800
700
600
500
400
300
200
3500mm
3700mm
4000mm
Load center (mm)500 600 700 800 900 1000
4500mm
5000mm
1100
1000
900
800
700
600
500
400
300
3500mm
3700mm
4000mm
Load center (mm)500 600 700 800 900 1000
4500mm
5000mm
800
700
600
500
400
300
200
Cap
acity
(kg)
Cap
acity
(kg)
Cap
acity
(kg)
Cap
acity
(kg)
Cap
acity
(kg)
3500mm
4000mm
Load center (mm)500 600 700 800 900 1000
4500mm
5000mm
1600150014001300120011001000900800700600500
3500mm
3700mm4000mm
Load center (mm)600 700 800 900 1000 1100
4500mm5000mm
* D-type: Drive-front type F-type: Fork-front typeNote: Specifications are subject to change without notice in the interests of product improvement.
195 G F
A
C
2095
D
1090 10
0
560~
750
1072
Step
wid
th
B
60
3000
E
H H195 G F
A
C
2095
D
1090 10
0
560~
750
1072
Step
wid
th
B
60
3000
E
195 G F
A
C
2095
D
1090 *1
00
560~
750
1072
Step
wid
th
B
60
3000
E
H195 G F
A
CH
2095
D
1090 *1
00
610~
750
1072
Step
wid
th
60
3000
E
B
3.8
Rubber φ330 × 145 1pc.
*RB15D (F) : 122
Perf
orm
ance
CapacityLoad centerLifting height
LadenUnladen
LadenUnladen
Travel speed(with 0.5 m max. lift height)
Lifting speed
Minimum turning radius
Dim
ensi
ons
Overall lengthOverall width
Mast loweredMast raised
Fork lengthWheelbase
Front overhangRoad clearance
Serviseweight
(w/o batt.)
D-type*F-type*
TyresDrive wheelLoad wheel
Control system
MotorTractionHydraulic
Power steering
Battery
VoltageStandard
Mass (with case)Optional
Mass (with case)
ChargerCapacity
Inte
rlock
Overallheight
○ ・・・Standard equipment △ ・・・Optional* The E, N and P stages and turtle mode can be set in seven increments of 1 km/h from 2 km/h to 8 km/h.** D-type: Drive-front typeNote: Specifications and equipment are subject to change without notice.
Options Standard SpecificationsEquipment
5 6
All specifications have been determined according to Nichiyu's terms and conditions.Specifications are subject to change without notice in the interests of product improvement.
1-1, 2-Chome, Higashikotari, Nagaokakyo-shi, Kyoto 617-8585 JAPANTel: +81-(0)75-956-8622 Fax: +81-(0)75-955-0480 URL: http://www.nichiyunet.co.jp/en CAT No.OSD103/K70-1 Printed in Japan 5000/1007(T)
RB10-15, RBC7-10
ORDER PICKERSELECTRIC LIFT TRUCK
Walkie Truck
Rack Fork Junior
Order Picker ▲▲ Rack Fork Junior
Combine Nichiyu warehouse equipment to create a highly efficient material-handling space.
Using the lowest rack level as a picking area with a Walkie Truck ensures efficient use of the lowest rack levels.
Case picking
Pallet handling
Order PickerApproximate aisle width: 1.5 m
Increased storage efficiencyIncreased picking efficiencyRack Fork Junior
▲ Order Picker
▲ Walkie Truck
Rack Fork Junior ▲
Benefit from increased work efficiency and optimal use of space.
Use of a Walkie Truck allows for more flexible warehouse operations.
JQA-2390JQA-EM4909
ISO 9001
ISO 14001
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