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Concrete Masonry Products
Commodity Data Information Pack
Brandon: 01842 810678 | Nazeing: 01992 464441
www.lignacite.co.uk
Recycled content ….. for specific details please contact the branch.
Carbon Footprint
-14kgof
CO2 pertonne
up to
Reducing Embodied Carbon
Clients and specifiers are increasingly looking at the embodied carbon of materials that are used and their end of life carbon impacts. Current Part L energy efficiency standards do not consider this aspect but as buildings continue to become more energy efficient so the relative importance of whole life carbon emissions in buildings increases. The Carbon Buster block has been developed with low carbon impact as its main benefit. This is achieved not only by using carefully selected raw materials, but by incorporating lightweight aggregates, including graded wood particles, that sequent a large amount of carbon dioxide (CO2). Carbon sequestration is the process of capturing and storing of atmospheric carbon dioxide. In this context Carbon Buster can be described as a carbon reservoir.
Carbon Buster’s carefully selected combination of raw materials result in a walling product that is carbon neutral and therefore can be specified for building projects that aim to achieve a low carbon design.
Carbon Methodology and Authority
The methodology used to determine the carbon footprint of Carbon Buster as well as other products, is PAS 2050:2011 ‘Specification for the assessment of the life cycle greenhouse gas emissions of goods and services’. The Study to assess carbon footprinting values was conducted by the School of Science, University of Greenwich Comparison of Building Materials. The performance of Carbon Buster can be compared to other building materials by reference to Table A opposite. Embodied energy for comparison purposes is based on ‘Cradle–to-Grave’ but excluding transport from factory gate to the construction site.
• Incorporates recycled and carbonated aggregates from by-products
• Captures more CO2 than is emitted during its manufacture
• Invented and made in Britain
• Key to meeting zero carbon home targets
• Suitable for facing and general purpose applications.
CARBON BUSTERCOMMODITY BLOCKS Concrete Masonry Products
The new and unique
Carbon Negative
BLOCK
‘The Carbon Buster‘ is made up of more than 50% recycled material.
This includes the Carbon8 pellets which are produced by combining CO2, sand, cement and water. The result is a unique aggregate that, when incorporated into Lignacite’s products, creates the first ever carbon negative building block.
Block Weights - Table A
Material Embodied CO2 (kg/tonne)
Concrete - typical 130
Common Bricks 220
Carbon Buster 3.6N/mm2 -14
Carbon Buster 7.3N/mm2 -3
Note: Data for generic materials taken from the‘Inventory of Carbon and Energy (ICE)’, University of Bath.
Table - Embodied CO2 for Carbon Buster and other building materials.
Brandon: 01842 810678 | Nazeing: 01992 464441 | info@lignacite.co.uk | www.lignacite.co.ukIssue Date: April 2013
• For use internally and externally above and below ground• High levels of air tightness, sound insulation and fire resistance.
Carbon Buster block is available in Standard grade, for locations where the surface will not be visible e.g. plastered.
Appearance
Carbon Buster blocks are medium grey in colour with an open textured surface.
Standards
Carbon Buster blocks are BSI Kitemarked approved to BS EN 771-3. They are Category 1 masonry units manufactured under a BSI certified Quality System complying with BS EN 9001.
Applications
Carbon Buster blocks are suitable for use in commercial and housing projects. Carbon Buster blocks can be used in the following locations:
• The inner and outer leaves of external cavity walls• Internal walls including fire break walls• Separating walls including those conforming to Robust Detail specifications• External and internal walls below ground (3.6N/mm2 blocks can be used in both inner leaf and internal walls; 7.3/mm2 blocks to other locations)
CARBON BUSTERCOMMODITY BLOCKS
Brandon: 01842 810678 | Nazeing: 01992 464441 | info@lignacite.co.uk | www.lignacite.co.ukIssue Date: April 2013
Sound Insulation
Carbon Buster blockwork provides excellent levels of sound insulation between buildings and adjoining rooms. It can be used in cavity party wall constructions in dwellings, satisfying the specifications for lightweight blockwork in accordance with Approved Document E to the Building Regulations. It can also be used to construct party walls meeting Robust Detail specifications eg. Robust Details E-WM-2, 4, 8, 11,14, 17, 19, 20, 21 and 22.
Face Size 440mm x 215mm
Dimensional Tolerances Category: D1
Mean Unit Strength 3.6N/mm2 7.3N/mm2
Net Dry Density 1450kg/m3
Thermal Conductivity @ 3% moisture content 0.79 W/mK
Moisture Movement <0.8mm/m
Reaction to Fire Class A1
Air Tightness 100mm solid (bare) - 4.17 m3/hr/m2 140mm SP (bare) - 4.62 m3/hr/m2
Configuration Solid Blocks: Group 1
General Properties - Table 1
Width (mm)
Form Unit Weight (kg)
Laid Weight (kg/m2)
100 Solid 14.9 159
140 Solid 19.2 206
Note: Weights are based on 3% moisture content by weight.
Thermal Resistance (m2 K/W)
Width (mm)
Form 3%m/c
5%m/c
100 Solid 0.111 0.103
140 Solid 0.177 0.167
Note: 3% moisture content (m/c) should be used for protected locations such as the inner leaf, and 5% for exposed locations such as the outer leaf when rendered.
Block Weights - Table 2 Thermal Resistances - Table 3
Design
The design of walls incorporating the Carbon Buster block should be in accordance with relevant design standards including BS 8103 Part 2 and BS EN 1996-1-1 and requirements of the Building Regulations.
Surface Finish Recommendations
Drylining - Application to be as manufacturer’s recommendations.Dense Plaster - Apply either 1:1:6 cement:lime:sand or 1:4 ½ Masonry cement:sand or 1:5 ½ cement;sand and plasticiser. Alternatively: Thistle Bonding or Thistle Hardwall or Knauf Ultimate backing plaster.Finishing Coats - Thistle plaster finish or Thistle multi-finish or Knauf Multi cover.External Rendering - Rendering to be in accordance with BS EN 13914-1. Avoid over strong mixes. Ensure the first coat of render is applied to a greater thickness than successive coats. An initial spatterdash coat is advisable, consisting of 1 part cement, 1 part sand, gauged with a proprietary bonding agent (SBR). Builders considering the use of proprietary single coat render systems must exercise caution to accurately adhere to the render manufacturers’ design and specification guides. Furthermore, during application, strictly adhere to the specific and expansive application instructions, paying particular attention to prevailing weather conditions applied thereto. PLEASE NOTE that traditional rendering applications are not so seasonally and conditionally demanding.
Movement Control
Movement joints should be considered in accordance with PD 6697 at approximately 6.0 metre spacings. In areas of concentrated stress, such as those above and below openings, consideration should be given to the use of bed joint masonry reinforcement.
Mortar
The mortar type for work above ground level should be designation (iii) / Compressive Class M4. Stronger mixes may be used only with the permission of the designer. Stronger mixes may also be required for work below ground in accordance with PP 6697.
Issue Date: April 2013 Brandon: 01842 810678 | Nazeing: 01992 464441 | info@lignacite.co.uk | www.lignacite.co.uk
CARBON BUSTERCOMMODITY BLOCKS
Sustainability
Responsible sourcing - LLignacite Ltd operates its manufacturing plants to a BSI certified Environmental Management System (EMS) complying with ISO14001. Lignacite Ltd. complies with the requirements of BES 6001– Framework Standard for the Responsible Sourcing of Construction Products, Certificate No: BES 580823. This independently confirmed Responsible Sourcing Certification provides re-assurance to our customers that they are procuring products responsibly and sustainably. Credits can also be gained under environment assessment schemes such as BREEAM and the Code for Sustainable Homes.
Environmental ratings - Summary green guide ratings applicable to Lignacite blocks can be obtained from the BRE Green Guide to Specific Guide to Specification.
Sound Reduction - Table 4
Sound Reduction Index Rw (dB)
Width (mm)
Form L/tweight Plaster
Dry Lined
100 Solid 47 47
140 Solid 51 51
Note: 1. The above values are based on technical assessments and tests to BS EN ISO 140-3.2. Surface finishes are assumed to be applied to both wall faces.
Fire Resistance (hours)
Width (mm)
Form Loadbearing NonLoadbearing
100 Solid 2 2
140 Solid 2 4
Note: The above values are for single leaf walls with no finish.
Fire Resistances - Table 5
Accreditations
A range of fine textured, loadbearing units, suitable for facing and general purpose applications. Select from a range of sizes, strengths and grades for total design flexibility.
Face Size 440mm x 215mm
Dimensional Tolerances Category: D1
Mean Unit Strength 3.6, 7.3, 10.4N/mm2
Net Dry Density Lignacite (all strengths): 1570kg/m3 Lignacite GP and SP: 1450kg/m3
Thermal Conductivity@ 3% moisture content
Lignacite (all strengths): 0.90W/mK Lignacite GP and SP: 0.79 W/mK
Moisture Movement <0.8mm/m
Reaction to Fire Class A1
Air Tightness 100mm solid (bare) - 4.17 m3/hr/m2 140mm SP (bare) - 4.62 m3/hr/m2
100mm solid (painted)2 - 0.34 m3hr/m2 140mm SP (painted)2 0.17 m3/hr/m2
Configuration Solid Blocks: Group 1, Cellular & Hollow Blocks: Group 2
• Medium density fine textured blocks in Fair-Faced, Paint-Grade and Standard block finish• For use internally and externally above and below ground• High levels of air tightness, sound insulation and fire resistance.
Lignacite blocks are available in the following grades:
• Fair- Faced. For locations requiring a consistent colour and close textured block face. (When ordering please state blocks are for Fair-Faced use)• Paint-Grade. For locations where a consistent close textured face is required as a background for direct painting• Standard. For locations where the surface will not be visible eg. plastered, use below ground
Lignacite SP is available in a 140mm width solid block. It consists of a specially formulated mix which reduces the block density to produce a solid block under 20kg unit weight. It is available in all grades. There is a slight colour difference between the traditional block and the Lignacite SP. Lignacite GP has a striated face, providing an enhanced key for plastering and rendering. It is available in 100 and 140mm solid form only.
Appearance
Lignacite blocks are medium grey in colour with a fine textured surface. Lignacite GP blocks have a scratched surface.Solid, cellular, and hollow block types are available.
Standards
Lignacite blocks are BSI Kitemarked approved to BS EN 771-3. They are Category 1 masonry units manufactured under a BSI certified Quality System complying with BS EN 9001.
Applications
Lignacite blocks are suitable for use in commercial and housing projects. Fair-Faced and Paint-Grade blocks can be used to construct internal walls in commercial, industrial and leisure buildings. Lignacite blocks can be used in the following locations:
• The inner and outer leaves of external cavity walls• Internal walls including fire break walls• Separating walls including those conforming to Robust Detail specifications• External and internal walls below ground (3.6N/mm2 blocks can be used in both inner leaf and internal walls; 7.3N/mm2 blocks to other locations)• Infill units to beam and block flooring• Fair-Faced blocks are recommended for internal use
Note: (1) Cellular and hollow blocks are produced in 3.6 and 7.3N/mm2 strengths(2) Based on blocks painted to both faces
LIGNACITECOMMODITY BLOCKS
Brandon: 01842 810678 | Nazeing: 01992 464441 | info@lignacite.co.uk | www.lignacite.co.uk
GeneralProperties-Table1
Concrete Masonry Products
Issue Date: April 2013
Recycled content ….. for specific details please contact the branch.
Carbon Footprint
2kgof
CO2 pertonne
up to
Width(mm)
Form UnitWeight(kg)
LaidWeight(kg/m2)
75 Solid 11.1 118
90 Solid 13.4 143
100 Solid 14.9 159
140 Solid (SP) 19.2 206
140 C/H 15.3 168
190 Solid 28.2 301
190 Hollow 19.0 210
215 Solid 31.9 340
215 Hollow 20.8 231
Note: Weights are based on 3% moisture content by weight. Lignacite GP unit and laid weights are approximately 8% lower than 100mm solid blocks shown above.
ThermalResistance(m2K/W)
Width(mm)
Form 3%m/c
5%m/c
90 Solid 0.100 0.093
100 Solid 0.111 0.103
140 Solid (SP) 0.177 0.167
140 C/H 0.210 0.200
190 Solid 0.211 0.196
190 Hollow 0.246 0.235
215 Solid 0.239 0.222
215 Hollow 0.258 0.247
Note: 3% moisture content (m/c) should be used for protected locations such as the inner leaf, and 5% for exposed locations such as the outer leaf when rendered.
BlockWeights-Table2 ThermalResistances-Table3
Design
The design of walls incorporating Lignacite blocks should be in accordance with relevant design standards including BS 8103 Part 2 and BS EN 1996-1-1 and requirements of the Building Regulations.
SurfaceFinishRecommendations
Drylining - Application to be as manufacturer’s recommendations.Dense Plaster - Apply either 1:1:6 cement:lime:sand or 1:4 ½ Masonry cement:sand or 1:5 ½ cement;sand and plasticiser. Alternatively: Thistle Bonding or Thistle Hardwall or Knauf Ultimate backing plaster.Finishing Coats - Thistle plaster finish or Thistle multi-finish or Knauf Multi cover.External Rendering - Rendering to be in accordance with BS EN 13914-1. Avoid over strong mixes. Ensure the first coat of render is applied to a greater thickness than successive coats. An initial spatterdash coat is advisable, consisting of 1 part cement, 1 part sand, gauged with a proprietary bonding agent (SBR). Builders considering the use of proprietary single coat render systems must exercise caution to accurately adhere to the render manufacturers’ design and specification guides. Furthermore, during application, strictly adhere to the specific and expansive application instructions, paying particular attention to prevailing weather conditions applied thereto. PLEASE NOTE that traditional rendering applications are not so seasonally and conditionally demanding.
MovementControl
Movement joints should be considered in accordance with PD 6697 at approximately 6.0 metre spacings. In areas of concentrated stress, such as those above and below openings, consideration should be given to the use of bed joint masonry reinforcement.
Mortar
The mortar type for work above ground level should be designation (iii) / Compressive Class M4. Stronger mixes may be used only with the permission of the designer. Stronger mixes may also be required for work below ground in accordance with PP 6697.
Issue Date: April 2013 Brandon: 01842 810678 | Nazeing: 01992 464441 | info@lignacite.co.uk | www.lignacite.co.uk
LIGNACITECOMMODITY BLOCKS
Sustainability
Responsible sourcing - Lignacite Ltd operates its manufacturing plants to a BSI certified Environmental Management System (EMS) complying with ISO14001. Lignacite Ltd. complies with the requirements of BES 6001– Framework Standard for the Responsible Sourcing of Construction Products, Certificate No: BES 580823. This independently confirmed Responsible Sourcing Certification provides re-assurance to our customers that they are procuring products responsibly and sustainably. Credits can also be gained under environment assessment schemes such as BREEAM and the Code for Sustainable Homes.
Environmental ratings - Summary green guide ratings applicable to Lignacite blocks can be obtained from the BRE Green Guide to Specific Guide to Specification.
SoundInsulation
Lignacite blockwork provides excellent levels of sound insulation between buildings and adjoining rooms. It can be used in cavity party wall constructions in dwellings, satisfying the specifications for lightweight blockwork in accordance with Approved Document E to the Building Regulations. It can also be used to construct party walls meeting Robust Detail specifications eg. Robust Details E-WM-2, 4, 8, 11,14, 17, 19, 20, 21 and 22.
SoundReduction-Table4
SoundReductionIndexRw(dB)
Width(mm)
Form L/tweightPlaster
DryLined
PaintFinish
FairFaced
75 Solid 43 45 40 39
90 Solid 44 45 44 43
100 Solid 47 47 47 46
140 Solid (SP) 51 51 49 48
140 C/H 49 49 47 47
190 Solid 54 53 54 53
190 Hollow 50 50 50 49
215 Solid 54 55 55 54
200-215 2x100mleaves (1)
54 52 50-53 49-52
215 Hollow 51 51 51 50(1) 2 leaves of 100mm solid blocks laid back to back and tied together.Note: 1. The above values are based on technical assessments and tests to BS EN ISO 140-3.2. Surface finishes are assumed to be applied to both wall faces.
FireResistance(hours)
Width(mm)
Form Loadbearing NonLoadbearing
75 Solid - 1
90 Solid 1 1.5
100 Solid 2 2
140 Solid (SP) 2 4
140 C/H - 3
190 Solid 2 6
190 Hollow - 4
215 Solid 2 6
215 Hollow - 6
Note: The above values are for single leaf walls with no finish.
FireResistances-Table5
LIGNACITECOMMODITY BLOCKS
Brandon: 01842 810678 | Nazeing: 01992 464441 | info@lignacite.co.uk | www.lignacite.co.ukIssue Date: April 2013
Accreditations
A range of high density, robust, loadbearing units, suitable for internal and external walls. For total design flexibility select from a range of sizes, strengths and finishes.
Face Size 440mm x 215mm(1)
Dimensional Tolerances Category: D1
Mean Unit Strength (2) 7.3, 10.4, 17.5, 22.5, 30N/mm2
Net Dry Density Blocks <20.0N/mm2: 2000 kg/m3 Blocks >20.0N/mm2: 2100 kg/m3
Thermal Conductivity Internal: 1.33 W/mK External: 1.43 W/mK
Moisture Movement <0.8mm/m
Reaction to Fire Class A1
Air Tightness 100mm solid blocks(3) - 0.48 m3/hr/m2
140mm solid blocks(3) - 0.97 m3/hr/m2
Configuration Solid Blocks: Group 1, Cellular & Hollow Blocks: Group 2
• High strength blocks from 7.3 to 30N/mm2
• Standard, Paint Grade and Fair Faced finishes• For use internally and externally above and below ground• High levels of air tightness, sound insulation and fire resistance.
Lignacrete dense blocks are suitable for a wide range of applications. They have excellent levels of sound insulation and high strength capability, making them especially suitable for use in separating and partition walls. They can also be used as infill blocks in beam and block flooring systems.
Lignacrete dense blocks generally have a face size of 440mm x 215mm. Certain products are produced in an alternative size. For example, Midi blocks are solid 140mm units with a face size of 290mm x 215mm and have been developed for ease of handling whilst providing all the performance associated with conventional size solid blocks. Lignacrete PW blocks have a thickness of 195mm, and a face size of 440mm x 65mm.
Sound Insulation
Lignacrete blockwork provides excellent levels of sound insulation between buildings and adjoining rooms. It can be used in cavity and solid party wall constructions in dwellings,satisfying the specifications for dense blockwork in accordance with Approved Document E to the Building Regulations. It can also be used to construct party walls meeting Robust Detail specifications eg. Robust Details E-WM-1, 3, 16, 18 and 19.
Appearance
Lignacrete blocks are medium grey to buff in colour with a texture, depending on grade suitable for plastering, rendering, directly painted or fair face. Fair Faced products are natural in colour and made to order.Blocks are available in cellular, hollow or solid form.
Standards
Lignacrete blocks are BSI Kitemarked approved to BS EN 771-3. They are Category 1 masonry units manufactured under a BSI certified Quality System complying with BS EN 9001.
Applications
Lignacrete can be considered for use in the following locations:
• The inner and outer leaves of external cavity walls,• Internal walls including fire break walls• Separating walls including those conforming to Robust Detail specifications• High strength, loadbearing walls - blocks up to 30N/mm2 available• External and internal walls below ground• Infill units to beam and block flooring• Hollow blocks to construct reinforced retaining walls
Note: (1) Some products have an alternative face size as described in this Data Sheet (2) Cellular and hollow blocks are produced in 7.3 and 10.4N/mm2 strengths(3) Based on solid blocks with emulsion paint to both faces
Brandon: 01842 810678 | Nazeing: 01992 464441 | info@lignacite.co.uk | www.lignacite.co.uk
LIGNACRETECOMMODITY BLOCKS
General Properties - Table 1
Concrete Masonry Products
Issue Date: Nov 2012
Recycled content ….. for specific details please contact the branch.
Carbon Footprint
49kgof
CO2 pertonne
up to
Width (mm)
Form Unit Weight (kg)
Laid Weight (kg/m2)
75 Solid 14.4 149
90 Solid 17.0 17.9
100 Solid 18.9 198
140 Solid 26.5 278
140 Solid Midi 17.5 279
140 C/H 20.0 214
190 Solid 35.9 377
190 Hollow 25.0 269
215 Solid 40.7 427
215 Hollow 27.5 297
195PW Solid 11.7 400
Note: For blocks above 20N/mm2, the unit and laid weights will be approximately 5% greater than those indicated. Weights are based on 3% moisture content by weight.
Thermal Resistance (m2 K/W)
Width (mm)
Form 3%m/c
5%m/c
90 Solid 0.068 0.063
100 Solid 0.075 0.070
140 Solid 0.105 0.098
140 Solid Midi 0.105 0.098
140 C/H 0.162 0.155
190 Solid 0.143 0.133
190 Hollow 0.195 0.187
215 Solid 0.162 0.150
215 Hollow 0.207 0.199
195PW Solid 0.134 0.125
Note: 3% moisture content (m/c) should be used for protected locations such as the inner leaf, and 5% for exposed locations such as the outer leaf when rendered.
Block Weights - Table 2 Thermal Resistances - Table 3
Design
The design of walls incorporating Lignacrete blocks should be in accordance with relevant design standards including BS 8103 - Part 2 BS EN 1996-1-1 and the requirements of the Building Regulations.
Surface Finish Recommendations
Drylining - Application to be as manufacturer’s recommendations.Dense Plaster - Apply either 1:1:6 cement:lime:sand or 1:4 ½ Masonry cement:sand or 1:5 ½ cement; sand and plasticiser. Alternatively: Thistle Bonding or Thistle Hardwall or Knauf Ultimate backing plaster.Finishing Coats - Thistle plaster finish or Thistle multi-finish or Knauf Multi cover.External Rendering - Rendering to be in accordance with BS EN 13914-1. Avoid over strong mixes. Ensure the first coat of render is applied to a greater thickness than successive coats. An initial spatterdash coat is advisable, consisting of 1 part cement, 1 part sand, gauged with a proprietary bonding agent (SBR). Builders considering the use of proprietary single coat render systems must exercise caution to accurately adhere to the render manufacturers’ design and specification guides. Furthermore, during application, strictly adhere to the specific and expansive application instructions, paying particular attention to prevailing weather conditions applied thereto. PLEASE NOTE that traditional rendering applications are not so seasonally and conditionally demanding.
Movement Control
Movement joints should be considered in accordance with PD 6697 at approximately 6.0 metre spacings. In areas of concentrated stress, such as those above and below openings, consideration should be given to the use of bed joint masonry reinforcement.
Mortar
The mortar type for work above ground level should be designation (iii) / Compressive Class M4. Stronger mixes may be used only with the permission of the designer. Stronger mixes may also be required for work below ground in accordance with PD 6697.
Issue Date: Nov 2012 Brandon: 01842 810678 | Nazeing: 01992 464441 | info@lignacite.co.uk | www.lignacite.co.uk
LIGNACRETECOMMODITY BLOCKS
Sustainability
Responsible sourcing - Lignacite Ltd operates its manufacturing plants to a BSI certified Environmental Management System (EMS) complying with ISO14001. Lignacite Ltd. complies with the requirements of BES 6001 – Framework Standard for the Responsible Sourcing of Construction Products, Certificate No: BES 580823. This independently confirmed Responsible Sourcing Certification provides re-assurance to our customers that they are procuring products responsibly and sustainably. Credits can also be gained under environment assessment schemes such as BREEAM and the Code for Sustainable Homes.
Environmental ratings - Summary green guide ratings applicable to Lignacite blocks can be obtained from the BRE Green Guide to Specification.
Sound Reduction - Table 4
Sound ReductionIndex Rw (dB)
Width (mm)
Form L/tweight Plaster
Dry Lined
PaintFinish
FairFaced
75 Solid 48 46 41 40
90 Solid 50 48 43 42
100 Solid 51 49 44 43
140 Solid 55 53 53 52
140 Solid Midi 55 53 53 52
140 C/H 52 50 48 47
190 Solid 57 56 56 55
190 Hollow 55 55 53 52
215 Solid 58 57 58 57
200-215 2x100mleaves (1)
56 55 53-55 52-54
215 Hollow 55 54 53 53
195PW Solid 57 56 56 55
(1) 2 leaves of 100mm solid blocks laid back to back and tied together.Note: 1. The above values are based on technical assessments and tests to BS EN ISO 140-3.2. Surface finishes are assumed to be applied to both wall faces.
Fire Resistance (hours)
Width (mm)
Form Loadbearing NonLoadbearing
75 Solid - 1
90 Solid 1 1.5
100 Solid 2 2
140 Solid 2 3
140 Solid Midi 2 3
140 C/H - 3
190 Solid 2 4
190 Hollow - 4
215 Solid 2 6
215 Hollow - 6
195PW Solid 2 4
Note: The above values are for single leaf walls with no finish.
Fire Resistances - Table 5
LIGNACRETECOMMODITY BLOCKS
Brandon: 01842 810678 | Nazeing: 01992 464441 | info@lignacite.co.uk | www.lignacite.co.ukIssue Date: Nov 2012
Accreditations
Medium density, loadbearing units, suitable for general purpose walling applications. Ashlite combines good all round technical performance with a high content of recycled material.
Face Size 440mm x 215mm
Dimensional Tolerances Category: D1
Mean Unit Strength 3.6,7.3, 10.4N/mm2
Net Dry Density 1450 kg/m3
Thermal Conductivity (W/mK) @ 3% moisture content
Internal: 0.47 External: 0.51
Moisture Movement <0.6mm/m
Reaction to Fire Class A1
Configuration Solid Blocks: Group 1
• Manufactured from 100% recycled aggregate conserving valuable sources of primary material• Suitable for various applications above and below ground• Good surface key for the direct application of plasters and renders• Provides a strong background for all types of fixings
Ashlite is a medium density concrete block manufactured from 100% recycled aggregate conserving valuable sources ofprimary material. They are a robust and durable block suitable for a range of walling applications. This includes the inner leaf of cavity walls when used with cavity insulation, separating or partition walls, infill blocks in beam and block flooring systems. They can also be used externally where rendering or cladding is to be applied to the wall. Ashlite blocks provide a strong background for holding fixings.
Applications
Ashlite blocks can be considered for use in the following locations:
• Inner and outer leaves of external cavity walls• Internal walls, including fire break walls• Separating walls including those conforming to Robust Detail specifications• External and internal walls below ground (7.3N/mm2 strength blocks should be used to walls exposed to the external ground)• Infill units to beam and block flooring
Appearance Ashlite blocks are medium to dark grey in colour with a granular surface texture suitable for plastering or rendering. They have a face size of 440m x 215mm and are available in100mm and 140mm widths in solid form only.
ASHLITECOMMODITY BLOCKS
Standards Ashlite blocks are BSI Kitemarked approved to BS EN 771-3. They are Category 1 masonry units manufactured under a BSI certified Quality System complying with BS EN 9001.
Sound Insulation Ashlite blockwork provides excellent levels of sound insulation between buildings and adjoining rooms. It can be used in party wall constructions, based on lightweight blockwork specifications, detailed in Approved Document E to the Building Regulations. It can also be used to construct party walls meeting Robust Detail specifications eg. Robust Details E-WM-2, 4, 8,11,14,17, 19, 20 and 21.
Brandon: 01842 810678 | Nazeing: 01992 464441 | info@lignacite.co.uk | www.lignacite.co.uk
General Properties - Table 1
Concrete Masonry Products
Recycled content ….. for specific details please contact the branch.
Carbon Footprint
9kgof
CO2 pertonne
up to
Width (mm)
Form Unit Weight (kg)
Laid Weight (kg/m2)
100 Solid 13.7 147
140 Solid 19.2 206
Note: Weights are based on 3% moisture content by weight.
Thermal Resistance (m2 K/W)
Width (mm)
Form 3%m/c
5%m/c
100 Solid 0.212 0.196
140 Solid 0.298 0.274
Note: 3% moisture content (m/c) should be used for protected locations such as the inner leaf, and 5% for exposed locations such as the outer leaf when rendered.
Block Weights - Table 2
Thermal Resistances - Table 3
Sound Reduction - Table 4
Design
The design of walls incorporating Ashlite blocks should be in accordance with relevant European design standards including BS 8103: Parts 1 and 2 and requirements of the Building Regulations.
Surface Finish Recommendations
Drylining - Application to be as manufacturer’s recommendations.Dense Plaster - Apply either 1:1:6 cement:lime:sand or 1:4 ½ Masonry cement:sand or 1:5 ½ cement:sand and plasticiser. Alternatively: Thistle Bonding or Thistle Hardwall or Knauf Ultimate backing plaster.Finishing Coats - Thistle plaster finish or Thistle multi-finish or Knauf Multi cover.External Rendering - Rendering to be in accordance with BS EN 13914-1. Avoid over strong mixes. Ensure the first coat of render is applied to a greater thickness than successive coats. Ensure the first coat of render is applied to a greater thickness than successive coats. Builders considering the use of proprietary single coat render systems must exercise caution to accurately adhere to the render manufacturers’ design and specification guides. Furthermore, during application, strictly adhere to the specific and expansive application instructions, paying particular attention to prevailing weather conditions applied thereto. PLEASE NOTE that traditional rendering applications are not so seasonally and conditionally demanding.
Movement Control
Movement joints should be considered in accordance with PD 6697 at approximately 6.0 metre spacings. In areas of concentrated stress, such as those above and below openings, consideration should be given to the use of bed joint masonry reinforcement.
Mortar
The mortar type for work above ground level should be designation (iii) / Compressive Class M4. Stronger mixes may be used only with the permission of the designer. Stronger mixes may also be required for work below ground in accordance with PD 6697.
Sound Reduction Index Rw (dB)
Width (mm)
Form L/tweight Plaster
Dry Lined
100 Solid 42 42
140 Solid 52 51
Notes: The above values are based on technical assessments and tests to BS EN ISP 140-3 Surface finishes are assumed to be applied to both wall faces
Fire Resistance (hours)
Width (mm)
Form Loadbearing NonLoadbearing
100 Solid 2 2
140 Solid 3 4
Note: The above values are for single leaf walls with no finish.
Fire Resistances - Table 5
Issue Date: Nov 2012 Brandon: 01842 810678 | Nazeing: 01992 464441 | info@lignacite.co.uk | www.lignacite.co.uk
ASHLITECOMMODITY BLOCKS
Sustainability
Responsible sourcing - Lignacite Ltd operates its manufacturing plants to a BSI certified Environmental Management System (EMS) complying with ISO14001. Lignacite Ltd. complies with the requirements of BES 6001 – Framework Standard for the Responsible Sourcing of Construction Products, Certificate No: BES 580823. This independently confirmed Responsible Sourcing Certification provides re-assurance to our customers that they are procuring products responsibly and sustainably. Credits can also be gained under environment assessment schemes such as BREEAM and the Code for Sustainable Homes.
Environmental ratings - Summary green guide ratings applicable to Ashlite blocks can be obtained from the BRE Green Guide to Specification.
Accreditations
Ultra lightweight, loadbearing units, suitable for general purpose walling applications. Ideal for use in housing and extensions.
Face Size 440mm x 215mm
Dimensional Tolerances Category: D1
Mean Unit Strength 3.6N/mm2
Net Dry Density 850 kg/m3
Thermal Conductivity @ 3% moisture content
Internal: 0.31W/mK External: 0.38W/mK
Moisture Movement <0.8mm/m
Reaction to Fire Class A1
Configuration Solid Blocks: Group 1
• High thermal insulation reducing the amount of added insulation required to comply with energy efficiency standards• Lightweight, making Fibo 850 an easy to handle - one-hand lift - and quick to lay• Good background for direct application of plasters and renders - no bonding agents required. • Fixings can be easily made and held securely. Ideal background for direct nailing• High levels of fire protection - up to 2 hours for 100mm loadbearing walls
Fibo 850 is an ultra lightweight concrete block manufactured from expanded clay aggregates and a mixture of other naturally occurring raw materials and cement. The clay aggregate is produced from carefully selected clays which through heat expansion are bloated to create a low density porous aggregate with numerous cavities. This is what makes Fibo 850 so incredibly light and thermally efficient.
Applications
Fibo 850 is suitable for use in housing and extension projects. It can also be used to construct walls in other buildings where there is a requirement to specifiy blockwork with a low self-weight, eg., partition walls on floor slabs.
Fibo 850 can be considered for use in the following locations:
• Inner and outer leaves of external cavity walls• Internal walls, including fire break walls• Internal walls below ground, such as the inner leaf of external cavity walls and interior walls
For use in separating walls meeting the requirements of Part E of the Building Regulations, we recommend the use of products from the Ashlite, Lignacite or Lignacrete ranges.
Appearance Fibo 850 has an open textured surface which is ideal for applying plaster and render. It has a face size of 440mm x 215mm in 100mm and 140mm widths and is produced in solid form only.
Sustainability
Responsible sourcing - Lignacite Ltd operates its manufacturing plants to a BSI certified Environmental Management System (EMS) complying with ISO14001. Lignacite Ltd. complies with the requirements of BES 6001 – Framework Standard for the Responsible Sourcing of Construction Products, Certificate No: BES 580823. This independently confirmed Responsible Sourcing Certification provides re-assurance to our customers that they are procuring products responsibly and sustainably. Credits can also be gained under environment assessment schemes such as BREEAM and the Code for Sustainable Homes.
Environmental ratings - Summary green guide ratings applicable to Fibo 850 blocks can be obtained from the BRE Green Guide to Specification.
Standards Fibo 850 blocks are BSI Kitemarked approved to BS EN 771-3. They are Category 1 masonry units manufactured under a BSI certified Quality System complying with BS EN 9001.
Brandon: 01842 810678 | Nazeing: 01992 464441 | info@lignacite.co.uk | www.lignacite.co.uk
FIBO 850COMMODITY BLOCKS
General Properties - Table 1
Concrete Masonry Products
Carbon Footprint
198kgof
CO2 pertonne
Recycled content ….. for specific details please contact the branch.
up to
Width (mm)
Form Unit Weight (kg)
Laid Weight (kg/m2)
100 Solid 8.7 98
140 Solid 12.2 143
Note: Weights are based on 3% moisture content by weight.
Thermal Resistance (m2 K/W)
Width (mm)
Form 3%m/c
5%m/c
100 Solid 0.32 0.29
140 Solid 0.45 0.41
Note: 3% moisture content (m/c) should be used for protected locations such as the inner leaf, and 5% for exposed locations such as the outer leaf when rendered.
Block Weights - Table 2
Thermal Resistances - Table 3
Sound Reduction - Table 4
Design
The design of walls incorporating Fibo 850 should be in accordance with relevant design standards including BS 8103: Parts 2 and BS EN 1996-1-1 and the requirements of the Building Regulations.
Surface Finish Recommendations
Drylining - Application to be as manufacturer’s recommendations.Dense Plaster - Apply either 1:1:6 cement:lime:sand or 1:4 ½ Masonry cement:sand or 1;5 ½ cement;sand and plasticiser. Alternatively: Thistle Bonding or Thistle Hardwall or Knauf Ultimate backing plaster.Finishing Coats - Thistle plaster finish or Thistle multi-finish or Knauf Multi cover.External Rendering - Rendering to be in accordance with BS EN 13914-1. Avoid over strong mixes. Ensure the first coat of render is applied to a greater thickness than successive coats. Ensure the first coat of render is applied to a greater thickness than successive coats. Builders considering the use of proprietary single coat render systems must exercise caution to accurately adhere to the render manufacturers’ design and specification guides. Furthermore, during application, strictly adhere to the specific and expansive application instructions, paying particular attention to prevailing weather conditions applied thereto. PLEASE NOTE that traditional rendering applications are not so seasonally and conditionally demanding.
Movement Control
Movement joints should be considered in accordance with PD 6697 at approximately 6.0 metre spacings. In areas of concentrated stress, such as those above and below openings, consideration should be given to the use of bed joint masonry reinforcement.
Mortar
The mortar type for work above ground level should be designation (iii) / Compressive Class M4. Stronger mixes may be used only with the permission of the designer. Stronger mixes may also be required for work below ground in accordance with PD 6697.
Sound Reduction Index Rw (dB)
Width (mm)
Form L/tweight Plaster
Dry Lined
100 Solid 39 38
140 Solid 41 40
Note: 1. The Above values are based upon technical assessments and test to BS EN ISO 140-3. Note: 2. Surface finishes are assumed to be applied to both wall surfaces.
Fire Resistance (hours)
Width (mm)
Form Loadbearing NonLoadbearing
100 Solid 2 2
140 Solid 3 4
Note: The above values are for single leaf walls with no finish.
Fire Resistances - Table 5
Issue Date: Nov 2012 Brandon: 01842 810678 | Nazeing: 01992 464441 | info@lignacite.co.uk | www.lignacite.co.uk
FIBO 850COMMODITY BLOCKS
Accreditations
A versatile lightweight aggregate for use in housing, extensions and other buildings.
Face Size 440mm x 215mm
Dimensional Tolerances Category: D1
Mean Unit Strength 3.6N/mm2
Net Dry Density 1100 kg/m3
Thermal Conductivity @ 3% moisture content
Internal: 0.39W/mk External: 0.42W/mk
Moisture Movement <1.0mm/m
Reaction to Fire Class A1
Configuration Solid Blocks: Group 1
• Manufactured using selected lightweight aggregates, resulting in a light block for ease of handling and laying• Suitable for applications above and below ground, including loadbearing and non-loadbearing walls.• A strong background for applying plaster and render finishes and to secure fixings.
Houseblock 1100 lightweight aggregate concrete blocks are robust and durable and suitable for a range of walling applications. This includes the inner leaf of cavity walls when used with cavity insulation, partition walls and infill blocks in beam and block flooring systems.
Houseblock 1100 can also be used externally where rendering or a cladding is to be applied to the wall.
Sound Insulation
Houseblock 1100 can provide good levels of sound insulation between rooms in buildings and satisfies Building Regulation E2 for use between rooms in dwelling houses. It is not recommended for use in separating walls in dwellings. However, other products are available to satisfy this requirement.
Appearance
Houseblock 1100 is medium to dark grey in colour and has a granular surface suitable for plastering or rendering. It is available in a face size of 440mm x 215mm in 100mm and 140mm widths. They are produced in solid form only.
Standards
Houseblock 1100 blocks are BSI Kitemarked certified to BS EN 771-3. They are Category 1 masonry units, manufactured under a BSI approved certified Quality System complying with BS EN 9001.
Applications
Houseblock 1100 can be considered for use in the following locations:
• The inner and outer leaves of external cavity walls,• Internal walls including fire break walls• Internal walls below ground• Infill units to beam and block flooring
Brandon: 01842 810678 | Nazeing: 01992 464441 | info@lignacite.co.uk | www.lignacite.co.uk
HOUSEBLOCK 1100COMMODITY BLOCKS
General Properties - Table 1
Concrete Masonry Products
Recycled content ….. for specific details please contact the branch.
Carbon Footprint
116kgof
CO2 pertonne
up to
Width (mm)
Form Unit Weight (kg)
Laid Weight (kg/m2)
100 Solid 10.7 117
140 Solid 15.0 164
Note: Weights are based on 3% moisture content by weight.
Thermal Resistance (m2 K/W)
Width (mm)
Form 3%m/c
5%m/c
100 Solid 0.256 0.228
140 Solid 0.360 0.333
Note: 3% moisture content (m/c) should be used for protected locations such as the inner leaf, and 5% for exposed locations such as the outer leaf when rendered.
Block Weights - Table 2
Thermal Resistances - Table 3
Sound Reduction - Table 4
Design
The design of walls incorporating Houseblock 1100 blocks should be in accordance with BS 8103: Parts 2 and BS EN 1996-1-1.
Surface Finish Recommendations
Drylining - Application to be as manufacturer’s recommendations.Dense Plaster - Apply either 1:1:6 cement:lime:sand or 1:4 ½ Masonry cement:sand or 1:5 ½ cement:sand and plasticiser. Alternatively: Thistle Bonding or Thistle Hardwall or Knauf Ultimate backing plaster.Finishing Coats - Thistle plaster finish or Thistle multi-finish or Knauf Multi cover.External Rendering - Rendering to be in accordance with BS EN 13914-1. Avoid over strong mixes. Ensure the first coat of render is ap-plied to a greater thickness than successive coats. Builders considering the use of proprietary single coat render systems must exercise caution to accurately adhere to the render manufacturers’ design and specification guides. Furthermore, during application, strictly adhere to the specific and expansive application instructions, paying particular attention to prevailing weather conditions applied thereto. PLEASE NOTE that traditional rendering applications are not so seasonally and conditionally demanding.
Movement Control
Movement joints should be considered in accordance with PP 6667 at approximately 6.0 metre spacings. In areas of concentrated stress, such as those above and below openings, consideration should be given to the use of bed joint masonry reinforcement.
Mortar
The mortar type for work above ground level should be designation (iii) / Compressive Class M4. Stronger mixes may be used only with the permission of the designer. Stronger mixes may also be required for work below ground in accordance with PP 6667.
Sound Reduction Index Rw (dB)
Width (mm)
Form L/tweight Plaster
Dry Lined
100 Solid 41 40
140 Solid 43 42
Note: 1. The above values are based on technical assessments and tests to BS EN ISO 140-3 2. Surface finishes are assumed to be applied to both wall faces.
Fire Resistance (hours)
Width (mm)
Form Loadbearing NonLoadbearing
100 Solid 2 2
140 Solid 3 4
Note: The above values are for single leaf walls with no finish.
Fire Resistances - Table 5
Issue Date: Nov 2012 Brandon: 01842 810678 | Nazeing: 01992 464441 | info@lignacite.co.uk | www.lignacite.co.uk
HOUSEBLOCK 1100COMMODITY BLOCKS
Sustainability
Responsible sourcing - Lignacite Ltd operates its manufacturing plants to a BSI certified Environmental Management System (EMS) complying with ISO14001. Lignacite Ltd. complies with the requirements of BES 6001 – Framework Standard for the Responsible Sourcing of Construction Products, Certificate No: BES 580823. This independently confirmed Responsible Sourcing Certification provides re-assurance to our customers that they are procuring products responsibly and sustainably. Credits can also be gained under environment assessment schemes such as BREEAM and the Code for Sustainable Homes.
Environmental ratings - Summary green guide ratings applicable to Houseblock 1100 blocks can be obtained from the BRE Green Guide to Specific Guide to Specification.
Accreditations
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