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Acetylene plants
WE ARE MANUFACTURING LATEST CE QUALITY EUROPEAN BOSCHI ITALY BRAND
ACETYLENE PLANTS in withtechnical collaboration Ing L&A Boschi
UNIVERSAL BOSCHI acetylene plants capacity 10 to 200 m3/hr are based on the most modern and versatile designs. The
acetylene generator andacetylene plant is made to highest quality standards in the world. All the fabricated vessels are
welded as per the standard CE norms. All weld joints are subject to dp test at every layer,100% radiography and then finally
subjected to hydraulic test.All the components are engineered to the proper design and drawings.
IMPIANTI LIQUEFAZIONE E PRODUZIONE GAS TECNICI
Acetylene Generator
COMPARISON AT A GLANCE BETWEEN RISK, INVESTMENT AND SERVICE YEARS
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Acetylene plants
WE ARE MANUFACTURING LATEST CE QUALITY EUROPEAN BOSCHI ITALY BRAND
ACETYLENE PLANTS in withtechnical collaboration Ing L&A Boschi
Acetylene Plant Flow Diagram
IMPIANTI LIQUEFAZIONE E PRODUZIONE GAS TECNICI
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Acetylene plants
WE ARE MANUFACTURING LATEST CE QUALITY EUROPEAN BOSCHI ITALY BRAND
ACETYLENE PLANTS in withtechnical collaboration Ing L&A Boschi
1.Acetylene Generator
Acetylene Generator CE quality acetylene world class
generator with twin carbide charging
2. CONDENSOR
The medium pressure UA acetylene generator is stationary
carbide to water automatic generator with twin hoppers.
Acetylene is generated as a result of the chemical reaction
between calcium carbide and water. The generator is designed
to generate acetylene at a pressure of 7 psi.
The condensor cools and purifies the gas thereby condensing the
excessive moisture. Cooling water is circulated on the shell side
from bottom to top .Condenser is designed to suit all local conditions
provided sufficient water flow is maintained.
IMPIANTI LIQUEFAZIONE E PRODUZIONE GAS TECNICI
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Acetylene plants
WE ARE MANUFACTURING LATEST CE QUALITY EUROPEAN BOSCHI ITALY BRAND
ACETYLENE PLANTS in withtechnical collaboration Ing L&A Boschi
3. Low Pressure Dryer
4. Purifier
5 . Ammonia Scrubber
The solid anhydrous calcium chloride at atleast 80% purity in this
pressure vessel absorbs the moisture in the gas. It becomes fluid
and is collected at the bottom and drained.
This vessel divided into 2 sections by wire mesh framework , each
section charged of purifying mass. The chemicals in the purifying
mass absorbs impurities like HS, phosgene.2
This equipment is a vertical vessel of Boschi Italy design with
a level gauge and water make-up line. A particular level as
marked on the level indicator has to be maintained for efficient
WORKING .All the water soluble impurities like ammonia are
scrubbed/removed in the Ammonia scrubber.
IMPIANTI LIQUEFAZIONE E PRODUZIONE GAS TECNICI
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Acetylene plants
WE ARE MANUFACTURING LATEST CE QUALITY EUROPEAN BOSCHI ITALY BRAND
ACETYLENE PLANTS in withtechnical collaboration Ing L&A Boschi
7. High Pressure Drier
6. Acetylene Compressor
8. Filling Manifold with two
FRONT VIEW OF ACETYLENE COMPRESSOR
INSIDE VIEW OF ACETYLENE COMPRESSOR
The acetylene compressor is a multi-stage compressor which is immersed in a
water tank to avoid any pressurized gas to come in contact with air and also to
make sure that all the components are continuously cooled for highest safety .
The compressor is driven by a flame proof electric motor .
Salient Features:
1. High quality acetylene compressor designed for acetylene gas.
2. High pressure & low pressure safety cut off.
3. External lubricator.
4. Wika German make pressure gauges.
5. CE quality safety valves.
6. Interstage moisture separators for moisture drain by centralized drain valve station.
7. Long life antistatic v belts.
HIGH PRESSURE DRIER THREE STAGE filled with special packing's and
anhydrous chloride to remove impurities from the compressed acetylene gas.
Filling Manifold with two headers, non return valves flashback arrestor, pressure
gauges and control valve.
IMPIANTI LIQUEFAZIONE E PRODUZIONE GAS TECNICI
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Acetylene plants
WE ARE MANUFACTURING LATEST CE QUALITY EUROPEAN BOSCHI ITALY BRAND
ACETYLENE PLANTS in withtechnical collaboration Ing L&A Boschi
Manufacturing Standards of acetylene generators and plants as per CE codes &
guidelines for safety and proper working .
Acetylene plants are designed and constructed to very strict engineeringstandards.
Changes to the plant or process can introduce serious hazards
Any changes to the plant or the operational procedures shall be properlyapproved and validated by a competent person using formal Engineering Change management procedures such as Risk Assessment, FMEA (failure Mode Effects Analysis)as appropriate.
Further details can be found in IGC Doc 51/02
Any change to the plant or the operational procedures shall be properlyapproved and validated by a CE certified manufacturer.
IMPIANTI LIQUEFAZIONE E PRODUZIONE GAS TECNICI
Use safety devices such as a flame arrestor,NON RETURN VALVES AND SEALS to prevent
the transmission of a decomposition
through the system.
The Machinery Directive 89/392/EC,
the Pressure Equipment Directive (PED) 97/23/EC and the Explosion
Protection Directive (ATEX)
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Flame Proof Level Controller
Strict usage of accurate and reliable infrared
level controller senses high level and low level
in accuracy of millimeters and designed for
hazardous atmosphheres and has very long life.
it meets the criterion of CE standards directive .
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Acetylene plants
WE ARE MANUFACTURING LATEST CE QUALITY EUROPEAN BOSCHI ITALY BRAND
ACETYLENE PLANTS in withtechnical collaboration Ing L&A Boschi
Instrument Control Panel
Electric panel
Instrument Control Panel
Instrument Control Panel for control of high and low level pressure
monitring in generator, high and low pressure cut off in the
compressure for high safety due to accuracy of pressure transmitters
as specified by CE manual.
IMPIANTI LIQUEFAZIONE E PRODUZIONE GAS TECNICI
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Safety devices shall be provided on the system to ensure that pressures,
temperatures, flow levels,
CE QUALITY 6.2
QUALITY 6.2 Materials of construction Materials of construction shall withstand the mechanical, chemical and thermal constraints that may appear during
normal operating conditions. Materials shall not react with the substances with which they come into contact. The
materials should not cause adverse reactions with acetylene, solvents, carbide and other products generated from
carbide. Because acetylene may form explosive compounds with copper, silver and mercury, these metals are
prohibited in the construction and maintenance of acetylene systems. Some alloys containing restricted amounts
of these metals may be used.
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Acetylene plants
WE ARE MANUFACTURING LATEST CE QUALITY EUROPEAN BOSCHI ITALY BRAND
ACETYLENE PLANTS in withtechnical collaboration Ing L&A Boschi
IMPIANTI LIQUEFAZIONE E PRODUZIONE GAS TECNICI
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S.No.S.No.
11 100100 200200505025251515
44 44444444
28kw28kw 40kw40kw15kw15kw12kw12kw10kw10kw
1010 1010
5050 5050
1010
5050
1010
5050
1010
5050
As requiredAs required As requiredAs required As requiredAs required As requiredAs requiredAs requiredAs required
As requiredAs required As requiredAs required As requiredAs required As requiredAs requiredAs requiredAs required
150 Sq.M.150 Sq.M. 200 Sq.M.200 Sq.M.110 Sq.M.110 Sq.M.70 Sq.M.70 Sq.M.50 Sq.M.50 Sq.M.
175 Sq.M.175 Sq.M. 250 Sq.M.250 Sq.M.112 Sq.M.112 Sq.M.75 Sq.M.75 Sq.M.60 Sq.M.60 Sq.M.
100 Sq.M.100 Sq.M. 150 Sq.M.150 Sq.M.60 Sq.M.60 Sq.M.40 Sq.M.40 Sq.M.30 Sq.M.30 Sq.M.
200 Sq.M.200 Sq.M. 400 Sq.M.400 Sq.M.160 Sq.M.160 Sq.M.100 Sq.M.100 Sq.M.80 Sq.M.80 Sq.M.
250 Sq.M.250 Sq.M. 300 Sq.M.300 Sq.M.180 Sq.M.180 Sq.M.100 Sq.M.100 Sq.M.80 Sq.M.80 Sq.M.
30 Sq.M.30 Sq.M. 40 Sq.M.40 Sq.M.20 Sq.M.20 Sq.M.12 Sq.M.12 Sq.M.10 Sq.M.10 Sq.M.
20 M20 M 20 M20 M18.5M18.5M16 M16 M15M15M
15gms/15gms/N.Cum+N.Cum+4gms4gms
15gms/15gms/N.Cum+N.Cum+4gms4gms
15gms/15gms/N.Cum+N.Cum+4gms4gms
15gms/15gms/N.Cum+N.Cum+4gms4gms
15gms/15gms/N.Cum+N.Cum+4gms4gms
22
33
Main raw Main raw matrerialmatrerial
PowerPower
WaterWater
Space required (approx.)Space required (approx.)44
Acetone godownAcetone godown
Free space around the plant (on all sides)Free space around the plant (on all sides)
Lime slurry disposal areaLime slurry disposal area
cylinder storage area (depending upon cylinder inventory)cylinder storage area (depending upon cylinder inventory)
Carbide e AreaCarbide e Area
Cylinder filling areaCylinder filling area
Process AreaProcess Area
Acetone in cylinders pumped through acetone pumpAcetone in cylinders pumped through acetone pump
Cylinder Filling Cylinder Filling
Purifying mass (gas plus acid absorption mix per cum of gas)Purifying mass (gas plus acid absorption mix per cum of gas)
Calcium chloride (gms/N.cubic meter of gas)Calcium chloride (gms/N.cubic meter of gas)(one charge supplied inside LP drier)(one charge supplied inside LP drier)
Cooling water make-up (liters/N.cubic meter of gas)Cooling water make-up (liters/N.cubic meter of gas)
Chemical &consumables in smaller quantities for purifying processChemical &consumables in smaller quantities for purifying process
Power (average requirement)Power (average requirement)
Calcium carbide (kg/m3of gas)Calcium carbide (kg/m3of gas)Main raw material -cac2- carbide quality 5mm to 25 mm specify Main raw material -cac2- carbide quality 5mm to 25 mm specify
Raw material requiredRaw material required
Capacity Cubic Meter per hourCapacity Cubic Meter per hour
UA-15UA-15 UA-25UA-25 UA-50UA-50 UA-100UA-100 UA-200UA-200DescriptionDescription
TECHNICAL SPECIFICATIONSTECHNICAL SPECIFICATIONS
Standard Followed Standard
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Acetylene plants
WE ARE MANUFACTURING LATEST CE QUALITY EUROPEAN BOSCHI ITALY BRAND
ACETYLENE PLANTS in withtechnical collaboration Ing L&A Boschi
IMPIANTI LIQUEFAZIONE E PRODUZIONE GAS TECNICI
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Acetylene Generator UA-50Acetylene Generator UA-50 Acetylene generator -25
Photo Gallery
Acetylene Compressor& HP Drier UA-50Acetylene Generator UA-50 Purifier & ammonia SCRUBBER UA-50
Condenser & Low pressure Dyer Acetylene Generator UA-100Acetylene Plant Filing manifold UA-25
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Acetylene plants
WE ARE MANUFACTURING LATEST CE QUALITY EUROPEAN BOSCHI ITALY BRAND
ACETYLENE PLANTS in withtechnical collaboration Ing L&A Boschi
IMPIANTI LIQUEFAZIONE E PRODUZIONE GAS TECNICI
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A B
E
D
C
MANIFOLD
CompressorH.P Dryer
Compressor
H.P Drier
Scrubber
Scrubber
Purifier
Purifier
Condenser
Condenser
L.P.Drier
L.P.Drier
Generator
Generator Carbide Godown
Name of the Models UA-15
11.5M
4.2M
4.3M
10M 6M
UA-25
11.5M
4.2M
4.3M
10M 6M
UA-50 UA-100 UA-200
11.55 12M 20M
4.2M 4.2M 6.2M
4.5M 5M 10M
12M 15M 25M
6M 6M 6M
Plant layout (A)
Plant layout (B)
Plant layout (C)
Plant layout (D)
Plant layout (E)
ING. L. & A. BOSCHIIMPIANTI LIQUEFAZIONE E PRODUZIONE GAS TECNICI
UNIVERSAL INDUSTRIAL PLANTS Mfg.Co (P) LTD.UNIVERSAL INDUSTRIAL PLANTS Mfg.Co (P) LTD.IMPIANTI LIQEFAZIONE E PRODUZIONE GAS TECNICI
E- mail: info@universalboschi.com, ,info@universalo2.comE- mail: info@universalboschi.com, ,info@universalo2.comWebsite : wwwWebsite : www.oxygen-plants.com,www.oxygen-plants.com,www.air-separation-plants.com.air-separation-plants.com
ISO 9001:2000 CERTIFICAISO 9001:2000 CERTIFICATIONTION
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Acetylene plants
WE ARE MANUFACTURING LATEST CE QUALITY EUROPEAN BOSCHI ITALY BRAND
ACETYLENE PLANTS in withtechnical collaboration Ing L&A Boschi
IMPIANTI LIQUEFAZIONE E PRODUZIONE GAS TECNICI
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