cr 43 ndt hd-cr 43 ndt · cassettes for scanner family„hd-cr signed43 ndt / cr 43 ndt“ the...

CR 43 NDT / HD-CR 43 NDTInstallation and Operating Instructions

9000-608-21/30

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Inhalt

Important information 1. General �� 4

1�1 Noteonconformity�� 41�2 GeneralNotes �� 41�3 Disposalofappliance�� 51�4 CorrectUsage �� 51�5 IncorrectUsage�� 61�6 UsingPeripheralDevices �� 61�7 Useofcassettes�� 61�8 Useofsoftware �� 61�9 Guarantee �� 7

2. Safety �� 72�1 Generalnotesonsafety �� 72�2 Electricalsafetyinstructions�� 8

3. Warnings and Symbols �� 93�1 Modelidentificationplate �� 9

4. Delivery contents�� 104�1 Consumables�� 104�2 Specialaccessories�� 11

5. System requirements�� 125�1 Monitor �� 125�2� Minimumsystemrequirements�� 12

6. Technical data�� 126�1 CR43NDT/HD-CR43NDT�� 126�2 Cassetteswithintegrated

imageplates�� 13 7. Functional layout �� 14

7�1 Functionofindividualcomponents� 15 8. Functional description �� 16

Mounting 9. Transport and packaging �� 17 10. Carrying the CR 43 NDT �� 17 11. Set-up �� 18

11�1 Installationroom�� 1811�2 Set-upalternatives �� 18

12. Electrical Connection �� 19 13. Initial use and start-up �� 20

13�1 Removethetransportaids �� 2013�2 Settinguptheappliance�� 2013�3 Installationandconfiguration�� 20

Use 14. Cassettes�� 21

14�1 Identificationofthecassettes �� 2114�2 Handlingofcassettes�� 21

15. X-ray�� 2215�1 PreparationforX-raying�� 2215�2 X-rayexposure�� 2215�3 Preparationforreadingoutthe

imagedata�� 2214�3 Storageofcassettes�� 2215�4 Readingouttheimagedata �� 2315�5 Erasingtheimagedata�� 25

16. Cleaning�� 2616�1 CR43NDT/HD-CR43NDT �� 2616�2�Cassettes�� 26

17. Maintenance �� 27

Troubleshooting 18. Tips for Operators and Technicians �� 28

18�1 Unitfault�� 2818�2 Errormessages�� 31

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Important information

1. General 1.1 Note on conformityThisequipmenthasundergoneatestofcon-formityasprescribedundertherelevantEuro-peanUniondirective�Thisequipmentconformstoallrequirements�

ETL approvalThisClassAdigitalapparatuscomplieswithCanadianICES-003�ThisequipmenthasbeentestedandfoundtocomplywiththelimitsforaclassAdigitaldevice,pursuanttoPart15oftheFCCrules�Theselimitsaredesignedtoprovidereasonableprotectionagainstharmfulinterfer-encewhentheequipmentisoperatedinacom-mercialenvironment�Thisequipmentgenerates,uses,andcanradiateradiofrequenceenergyand,ifnotinstalledandusedinaccordancewiththeinstructionmanual,maycauseharmfullinterferencetoradiocommunications�Operationoftheseequipmentinaresidentialareaislikelytocauseharmfulinterferenceinwhichcasetheuserwillberequiredtocorrecttheinterferenceathisownexpense�

FDA-RegistrationComplieswithFDAperformancestandardsforlaserproductsexceptfordeviationspursuanttoLaserNoticeNo�50,date(June,2007)�

Classification:ApplianceclassI,noapplicationparts,trans-portablecontinuousoperation�Thisapplianceisnotdesignedforuseinareaswhereflammableanestheticmaterialsarepresent�

1.2 General Notes•TheInstallationandOperatingInstructions

constitutepartoftheappliance�Theymustbemadeavailabletotheoperator�CorrectobservanceoftheInstallationandOperatingInstructionsisabasicrequirementforusingtheapplianceproperlyandsafely,andnewpersonnelmustbeinstructedaccordingly�TheseInstallationandOperatingInstructionsmustbehandedovertoanysubsequentowneroroperatorofthisappliance�

•Thesafetyoftheoperatorandtrouble-freeoperationoftheappliancecanonlybeensuredwhereoriginalengineeringmanufac-turedpartsareused�Furthermore,onlytheaccessoriesdescribedintheinstallationandoperatinginstructionsorapprovedbyDürrNDTforusewiththisappliancemaybeused�Ifaccessoriesareusedmanufacturedbythirdparties,thenDürrNDTcannolongerprovideanyguaranteeforsafeoperationorcorrec-tionfunctioning�Noliabilityonthepartofthemanufacturewillbeacceptedinthecasethatdamagearisesthroughtheuseofnon-approvedaccessories�

•DürrNDTcannotbeheldresponsiblefortheappliancewithregardtosafety,reliabilityandfunctionwhereinstallation,reset,alterations,extensionorrepairswerenotcarriedouteitherbyorforDürrNDTorbyathirdpartyspecificallyapprovedbyDürrNDT,oriftheapplianceisnotusedandoperatedaccordingtotheinstructionslaiddownintheInstallationandOperatingInstructions�

•TheseInstallationandOperatingInstructionsaccordwiththefeaturesoftheapplianceandthelevelofengineeringatthetimeoffirstintroductionofthemodel�Allcircuits,processes,names,softwareandappliancesquotedareprotectedunderindustrialpropertyrights�

•ThistranslationoftheInstallationandOperat-ingInstructionshasbeencarriedoutingoodfaith�Liabilityforincorrecttranslationwillnotbeaccepted�TheaccompanyingGermanversionoftheseInstallationandOperatingInstructionsaretobeusedasreference;ifyouhaveanydoubtastothecorrectinterpretationoftheinstructions,pleaseconsultyourdealer�

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•AnyreproductionoftheseInstallationandOperatingInstructions,orpartsthereof,inanymediumwhatsoeverincludingelectronicisonlypermittedwiththepriorwrittenapprovalofDürrNDT�

•Keeporiginalpackingforpossiblereturnoftheappliancetothesupplier�Ensure that the packaging is stored away from children�Onlytheoriginalpackingensuresoptimumprotectionfortheapplianceduringtransport�Ifareturnisrequiredduringthewarrantyperiod,DürrNDTcannotbeheldliablefordamagesduringtransportthathavebeencausedbyinadequatepackaging!

1.3 Disposal of appliance DeviceEUDirective(s)2002/96/EG-WEEE(WasteElectricandElectronicEquipment)of27thJanu-ary2003andtheircurrentapplicationinnationallawstatesthatproductscoveredbytheabovedirectivewithintheEuropeanUnionmustbedisposedofasspecialwaste�

Forfurtherquestionsabouttheproperdisposaloftheproducts,pleasecontactDürrNDTorthespecialisedtrade�

Cassettes and image platesTheimageplatecontainsbariumcompounds�•Disposeoftheimageplateproperlyinaccord-

ancewiththelocallyapplicableregulations�

• InEurope,disposeoftheimageplateinac-cordancewithwastecode090199"wastesnototherwisespecified"�Disposalasdomes-ticwasteisnotpossible�

1.4 Correct Usage•Theapplianceisintendedexclusivelyforvisual

scanningandprocessingofimagedataonanimageplateunderindustrialconditions�

•Thedeviceisonlytobeusedinenclosed,dryrooms�

•CorrectusageoftheappliancealsoinvolvesobservingtheInstallationandOperatingInstructionsandadheringtotheinstructionsconcerningset-up,operatingandmainte-nance�

• Anyusagewhichisnotinaccordancewiththecorrectusageabovewillleadtotheguaranteesandwarrantiesbecomingnullandvoid�

•Theoperatorisliableforanydamagearisingthroughincorrectusage�

•Correctusageincludescompliancewithalllegalprovisionsapplicableattheplaceofusewithregardworkandradiationprotection�

•Thescannermayonlybeoperatedincombi-nationwithcassettesfromDürrNDT�

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1.5 Incorrect UsageTheapplianceisnotintendedforopticalscan-ningofimageplatesinhumanandveterinarymedicine�Anyuseoftheapplianceaboveandbeyondthatlaiddownheresconsideredtobeimproperuseoftheequipment�Anyresultingdamagethuscausedisthesoleliabilityoftheuser�Themanufacturercannotbeheldresponsiblefordamagecausedbyimproperuse�Cassettesfromthird-partymanufacturersarenotcompatiblewiththesystemandcoulddam-agetheappliance�

This appliance must not be used in operating theatres or similar types of room, where there is a risk of inflammable materials catching fire.

1.6 Using Peripheral Devices Onlyperipheraldevices(computers,monitors,printers)conformingtostand-ardIEC60950-1(EN60950-1)maybeconnectedtotheappliance�

•Appliancesmayonlybeconnectedtogetherorconnectedtoothersystempartswherethesafetyofpatients,operatorsandalsotheenvi-ronmentisensured�Wherethereisanyelementofdoubtcon-cerningthesafetyofconnectedequipment,theusermustcontactthemanufacturersconcernedoraskanexperttodeterminethatthelevelofsafetyrequiredfortheoperatorandtheenvironmentisnotimpairedbytheintendedcoupling�

1.7 Use of cassettesOthercassettesarenotcompatiblewiththesystemandcoulddamagetheappliance�

1.8 Use of softwareAnX-raysoftwareapprovedbyDÜRRNDTmustbeused,suchase�g�D-Tect�TheuseofthirdpartysoftwarerequirestheexpressapprovalofDÜRRNDT�Forfurtherinformationrefertoourinternetsiteatwww�duerr-ndt�de�

See"SystemrequirementsforcomputersystemsincombinationwithDürrNDT-CRSystems",OrderNo�9000-608-02/01orontheInternet�

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1.9 GuaranteeContentTheguaranteegrantedhereinappliesonlytoimageplatesmountedincludedinimageplatecassettesforscannerfamily„HD-CR43NDT/CR43NDT“�Theguaranteeisgrantedwithregardtodamage-freetransportoftheimageplateinthescannerandtherespectiveimageplatecassette�ThismeansthatweguaranteethattheimageplatewillnotshowanyscratchesorothermechanicaldamageontheopticalsideoftheimageplatewithintheDurationasspeci-fiedbelow�

DurationTheguaranteeisgrantedforaperiodoftwoyearsasofthedateofpurchaseorfor25,000scancycles,whatevercomesfirst�Proofneedstobesubmittedintheformofacopyofthepur-chaseinvoiceorotherappropriatedocumentsorthroughtheRFIDchipincludedintheimageplatecassette�

ExclusionsExcludedfromguaranteeareimageplatecassettesofthird-partymanufacturers,imageplatecassetteswhichhavehadtheirRFIDchipmanipulatedandimageplatecassetteswhichhavebeensubjectedtotemperaturesthatcouldaffectthefunctionalityoutsidetheintendedusageormechanicaldamagethatcouldaffectfunctionalityorthathavetheirsafefunctionalityaffectedinanyway�Thisguaranteealsodoesnotcovercasesofscannerdefectscausedbyinufficientmaintenanceorotherexternalfactorsofanykind�Inaddition,theguaranteedoesnotapplyincasesofwearandearormalfunctioningcausedbyincreasedX-rayorgammaradiation�

RightsIncaseofbreachoftheabove-definedguaran-tee,theclienthastherighttodemanddeliveryofanewimageplatecassette�Allotherrightsareexcluded,inparticulartherighttorequestdamages�

Applicable lawThisguaranteeisgovernedbyGermanlaw�

2. Safety 2.1 General notes on safetyTheappliancehasbeendevelopedandde-signedinsuchawaythatdangersareeffectivelyruledoutifoperatedinaccordancewiththeintendeduse�However,wefeelitisimportanttodescribethefollowingsafetymeasuresinordertoremoveanylikelihoodofdanger�•Whenoperatingthisappliance,alllocaland

nationalrulesandregulationsmustbeob-served!Thisappliancemustnotbeconvertedoralteredinanyway�DürrNDTacceptsnoliabilityclaimswhereanappliancehasbeenconvertedoralteredinanyway�Intheinterestsofsafeusageoftheappliance,bothoperatorandownerareresponsibleforseeingthatallrelevantregulationsandprovisionsareobserved�

•OpeninganapplianceconnectedtothemainsupplyresultsindangerfromClass3Blaserradiation�

• Installationmustbecarriedoutbyaspecialistauthorisedbythemanufacturer�

•Theoperatormustcarefullychecktheappli-anceforsafetyoffunctionandproperworkingconditionbeforeeveryuse�

•Theoperatormustbetrainedinthecorrectoperationoftheappliance�

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2.2 Electrical safety instructions•Theappliancemayonlybeconnectedtoa

correctlyinstalledelectricalsocket�

•Connectiontoamulti-socketpowerstripisnotpermitted�

•Beforeconnectingtotheelectricitysupply,theappliancemustbeinspectedandcheckedtoensurethatthesupplyvoltageandthesupplyfrequencycorrespondtothatofthelocalelectricalsupply�

•Beforeinitialuseandstart-up,theapplianceandallsupplylinesmustbecheckedforanysignsofdamage�Damagedsupplylinesandconnectionsmustbereplacedimmediately�

•Nevertouchpersonsandopenconnectorsoftheappliancesimultaneously�

•Whenusingtheappliance,observealltherelevantelectricalsafetyprocedures�

Beforeopeningthedevice,un-plugatthemainsandremoveallpowermainsplug!

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3. Warnings and Symbols Intheoperatinginstructions,thefollowingwarn-ingsandsymbolshavebeenused:

Information including preventa-tive measures to protect injury to persons or damage.

Specialinformationregardingtheeco-nomicaluseoftheequipmentandotherinformation

Unplugatthemainsandremoveallpower

WarningLaser

Warning:Dangerousvoltage

Donotpushtheappliance�

Donotsitontheappliance

Donotentertheappliance�

ON/OFFbutton

Readyforoperation

Datatransmission

FCC-Approval

Warning:Laser

Notesonlasersource

Laserclass1

3.1 Model identification plateThemodelidentificationplateislocatedontherearsideofthescanner�Thefollowingdesigna-tionsorsignsexistonthemodelidentificationplate:

Caution,observeaccompanyingdocu-mentation

Warning:Dangerousvoltage

Dateofmanufacture

Manufacturer

Observeaccompanyingdocumentation

DisposeofproperlyinaccordancewithEUDirective(2002/96/EU-WEEE)

IP20 TypeofprotectionNEMA 1 TypeofprotectionREF OrdernumberSN Serialnumber

CElabelwithoutnotifiedbodynumber

ETL-CertificationCONFORMSTOULSTD61010-1CERTIFIEDTOCAN/CSASTDC22:2NO61010-1Complieswith21CFR1040�10&IEC60825-1

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4.1 ConsumablesProtective sleeves for cassettes

18x24� � � � � � � � � � � � � � � � � � � � PRSH182410824x30� � � � � � � � � � � � � � � � � � � � PRSH243010835x43� � � � � � � � � � � � � � � � � � � � PRSH3543108

IP-CleaningWipes(100pcs�) � � CCB351A0101

OthercleaninganddisinfectantscanbeobtainedfromthecompanyOrochemie(www�orochemie�de)underthefollowingnames:DisinfectantwipesB60

4. Delivery contentsPleasecomparethecompletenessofthedeliv-erywiththepurchaseorder�

CR 43 NDT 2133-31

CR43NDT� � � � � � � � � � � � � � � � � 2133-000-53NetworkcableRJ45(3m)� � � � � 9000-119-065InstallationandOperatingInstructions� � � � � � � � 9000-608-21/��

Country-specific:Mainscable(EUR)� � � � � � � � � � � � 9000-118-17Mainscable(CH)� � � � � � � � � � � � 9000-119-002Mainscable(DK)� � � � � � � � � � � � 9000-119-041Mainscable(GB)� � � � � � � � � � � � � 9000-118-59Mainscable(AUS)� � � � � � � � � � � 9000-119-037Mainscable(I)� � � � � � � � � � � � � � 9000-119-036Mainscable(USA/J)� � � � � � � � 9000-119-039

HD-CR 43 NDT 2133-41

HD-CR43NDT� � � � � � � � � � � � � � 2133-000-54NetworkcableRJ45(3m)� � � � � 9000-119-065InstallationandOperatingInstructions� � � � � � � � 9000-608-21/��

Country-specific:Mainscable(EUR)� � � � � � � � � � � � 9000-118-17Mainscable(CH)� � � � � � � � � � � � 9000-119-002Mainscable(DK)� � � � � � � � � � � � 9000-119-041Mainscable(GB)� � � � � � � � � � � � � 9000-118-59Mainscable(AUS)� � � � � � � � � � � 9000-119-037Mainscable(I)� � � � � � � � � � � � � � 9000-119-036Mainscable(USA/J)� � � � � � � � 9000-119-039

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4.2 Special accessoriesThepartslistedinthefollowingarenotincludedinthescopeofdelivery�Pleaseorderasrequired�

Cassette 18x24

Highlysensitive(GCR),normalsolvent(HCR)orhighlysolvent(XHD)

Order number Name Copper thickness (mm)

2133-010-70 DürrNDTGCRCassette18x24cm 0,1

2133-010-71 DürrNDTHCRCassette18x24cm 0,1

2133-010-72 DürrNDTXCRCassette18x24cm 0,1

Cassettes 24x30

Cassettes 35x43

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6. Technical data6.1 CR 43 NDT / HD-CR 43 NDTElectrical Rated connection dataVoltage(Vac)� � � � � � � � � � � � � � � � � � � 100-240Frequency(Hz)� � � � � � � � � � � � � � � � � � � 50-60Currentconsumption(A)� � � � � � � � � � � 2�5-1�0Output(VA)� � � � � � � � � � � � � � � � � � � � � � � � �250Typeofprotection� � � � � � � � � � � � � � � � � � � IP20Typeofprotection� � � � � � � � � � � � � � � � NEMA1Protectionclass � � � � � � � � � � � � � � � � � � � � � � �1Transientsurgevoltagecategory� � � � � � � � � � � II

Data connectionsNetwork� � � � � � � � � � � � � � � � � LAN100BaseT

WeightCR43NDT/HD-CR43NDT(kg/lbs)� � � ca�55/ca�121�25

Dimensions(H/D/Winmm) � � � � � � � � � � � 1130x440x400(H/D/Win)� � � � � � � � � � �44�49x17�32x15�15

Ambient conditions during storage and transportTemperature(°C)� � � � � � � � � � � � � � � -20to+60Temperature(°F)� � � � � � � � � � � � � � � -4to+140Relativehumidity(%)� � � � � � � � � � � � � � � 10-80

Ambient temperature during operationTemperature(°C)� � � � � � � � � � � � � � � +10to+35Temperature(°F)� � � � � � � � � � � � � � � +50to+95Relativehumidity(%)� � � � � � � � � � � � � � � 20-80

Atmospheric pressure for operation and storageApplianceinoperation(hPa)� � � � � � 750-1060Sealevel(m)� � � � � � � � � � � � � � � � � � � � � �<2000Sealevel(m)� � � � � � � � � � � � � � � � � � �<6561,67Storageandtransport(hPa) � � � � � � 750-1060Sealevel(m)� � � � � � � � � � � � � � � � � � � � � � 16000Sealevel(foot) � � � � � � � � � � � � � � � � � 52493�43

5. System requirementsFortheoperationofthescanner,thefollowingcomponentsandrequirementsarenecessary�

5.1 Monitor

Themonitordoesnotformpartofthescopeofsupplyofthescanner�

Onlymonitorsdesignedfordigitalx-raywithsuperiorlightintensityandbroadercontrastwhichconformtostandardEN25580shouldbeused�Brightroomlighting,directsunlightandevenreflectedlightwillreducethediagnosticusefulnessofthex-rays�

5.2. Minimum system requirements Seeenclosedinformationsheet,ordernumber9000-608-02

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General valuesLaserprotectionclassexternal � � � � � � � � � � � � � � � � � � 1(EN60825-1)Laserprotectionclassinternal� � � � � � � � � � � � � � � � � � 3b(EN60825-1)

Wavelengthλ635nm15mW EN60825-1:2006-04+ A1:2002-07+A2:2001-03

Heatoutput(W) � � � � � � � � � � � � � � � � � � � � �250

Sound levelStand-by(db(A))� � � � � � � � � � � � � � � approx�42Duringreadout(db(A))� � � � � � � � � � � approx�45

Pixel size

HD-CR43NDTcanbeselectedinarangefrom12�5μmto250μmResolutionbasedontheimageplate,theoreti-callyuptomax�approx�40linepairs/mm(LP/mm)

CR43NDTcanbeselectedinarangefrom30μmto250μmResolutionbasedontheimageplate,theoreti-callyuptomax�approx�15linepairs/mm(LP/mm)

Conformity Acceptance Procedure06/95/EC(LowVoltageDirective)04/108/EC(EMCDirective)

6.2 Cassettes with integrated image plates

Storage and transportTemperature(°C)� � � � � � � � � � � � � � � � � � � � �<33Temperature(°F)� � � � � � � � � � � � � � � � � � � <93�2Relativehumidity(%)� � � � � � � � � � � � � � � � � �<80

UseTemperature(°C)� � � � � � � � � � � � � � � � � � 18-45Temperature(°F)� � � � � � � � � � � � � � � � �59-93�2Relativehumidity(%)� � � � � � � � � � � � � � � � � �<80

No. of cycles

Cycles/cassette� � � � � � � � � � � � � � � � � � 25,000

Awarningmessageisdisplayedafterthe25,000cycles�Thecassettecancontinuetobeused�After27,500cycles,thecassettemustbereplacedinordertoavoidincorrectdiagnosesordefects�

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7. Functional layout

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7.1 Function of individual components

1 LED whiteTheapplianceisreadyforoperation�

2 LED blueLEDout:CommunicationtoPCestablished

LEDlit:CommunicationtoPCinterrupted�

3 LED redLEDlit:ErrorDevicefault:Urgentneedforactionbytheoperator

•SwitchofftheCR43forapprox�10seconds�

•RestarttheCR43�

• IftheCR43doesnotstart,informtheservicetechnician�

Forfurtherinformationrefertothesec-tionTroubleshooting�

4 ON/OFF buttonPressthebuttontoswitchONandOFF�

5 LED yellowLightsupduringprocessingofacassette�

6 LED greenLightsupwhenthecassetteslideisready�Flasheswhentheprocesshasbeencompleted�

7 Cassette slideThecassetteisinsertedintotheapplianceviathecassetteslide�

8 CassetteThecassettecontainstheimageplateandpre-ventsthedeletionofimagedatabyforeignlightandprotectstheimageplatefrommechanicaldamages�

9 Cassette lockThecassetteislockedviatherecessesduringremovaloftheimageplate�

10 TransponderInformationsuchascassettesizeandse-rialnumberofthecassetteisstoredonthetransponderandisreadoutwhenthecassetteisinserted�

11 Opening:Theintegratedimageplateistakenoutofthecassetteviathecassetteopeningforscanning�

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8. Functional description CR43NDT/HD-CR43NDTconvertstheim-agedataontheimageplateintoadigitalimage�

X-rays

ThecassettewiththeintegralimageplateisplacedintotheX-rayapplianceandexposed�

Scanning the image data

TheCR43NDTisswitchedonbypressingtheON/OFFbutton�Thescanmodeisthenacti-vated(viatheinterfacedPCandthesoftware)�Thecassettewiththeexposedimageplateisthenpushedintothecassetteslideasfaraspossible�Thecassetteisautomaticallydrawninandlocked�Inthecassetteisatransponderthattransmitstheidentificationdataofthecassettetothescannerwhenthecassetteispushedin�Thisensuresthatthescannedimageisas-signedwiththecorrectevaluation�Theimageplateisdrawnautomaticallyontothescannerslidebythetransportmechanism�Thescan-nerslidewiththeimageplatemovespastthescannerunitwheretheimagedataarescanned�ThestatusoftheimagescanningisdisplayedinawindowonthemonitoroftheinterfacedPC�Afterscanning,theimageplatepassesthroughtheerasureunit�Theretheimageplateiserased�Theimageplateisthenpushedbackautomaticallyintothecassettebythetransportmechanism�

ImageplatePhotomultiplier

Lasersource

Reflectionlayer

Pentaprism

RotatingdiscParabolicmirror

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Mounting

Only qualified specialists or persons trained by Dürr NDT may install, connect and commission the appliance.

9. Transport and packaging •Transporttheapplianceonlyintheoriginal

packaging�

•Checkthatthedeliverycontentsarecompleteandcheckforanysignsoftransportdamage�

•Carefullyremovethepackaging�Donotuseaknifeinordertoavoiddamagingthesurfaceandotherdelicatepartsoftheappliance�

•DonotexposetheCR43NDTtoseverevibrationsduringtransportasdelicatecompo-nentsintheappliancecouldbedamaged�

10. Carrying the CR 43 NDT Carry the appliance only at the transport aids (13) installed at the factory. If the appliance is carried in any other way (e.g. on the base, cover, cassette slide), there is a risk of injury or delicate parts could be damaged.

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11. Set-up 11.1 Installation room• InstalltheCR43NDTonlyinaclosed,dry

andwellventilatedroom�

•Theroomtemperaturemustnotdropbelow+10°C/50°Finwinterorexceed+35°C/95°Finsummer�

Danger of short circuit due to build up of condensation. The system can only be put into operation once the appliance has warmed up to room temperature and it is dry.

• Installationinapurpose-builtroom,e�g�inaboilerroomorinawetroomisnotpermitted�

•Donotexposetheappliancetodirectsun-light,e�g�nearwindows�Theambientlightmustbereducedifnecessary�Themaximumlightintensityis1500lux�

•Thedeviceisdesignedforuseinlaboratory,testandmeasurementareas�Theremustbenosourceofinterferenceintheroomforset-up(e�g�strongmagneticfield)�Interferencefieldsmaycausemalfunctionsintheappli-ance�

•Thisapplianceisnotequippedwithitsownmainpowerswitch�Therefore,theappliancemustbesetupinsuchawaythatthesocketoutletiseasilyaccessibleincaseofapossiblefaultandthatthisissituatedwithinthemaxi-mumcablelengthof3m/118�11inch�

• InstalltheapplianceissuchawaythatitdoesnotcauseinterferenceinotherappliancesduringthescanningprocessoftheandtheRFIDsystemoftheCR43�

•SetuptheappliancesothatitisnotinthepathoftheX-rays�

11.2 Set-up alternatives Inordertoavoiderrorsduringscanningoftheimagedata,alwaysinstalltheappliancehorizontallyandonasolidsurfacewhereitisnotexposedtovibra-tions�

Table set-up

CR43canbesetupasatabletopappliance� Observe the maximum load-bearing strength of the table. The table must have an adequate load-bearing strength. The table and appliance must be set up so that there is no danger of tipping over.

Mobile use

Theappliancecanalsobeinstalledinamotorvehicleformobileuse�Theappliancemusttherebybe•transportedwithlowvibrationlevel(damped-

decoupledfromthevehicle)�

•safelyinstalledinthevehicle(withsuitablemountingkit)

Level adjustment

Thefrontfoot(14)withknurledsurfaceisadjustable�

Seepoint13�2Aligningtheappliance�

192013/10/21 9000-608-21/30

12. Electrical Connection Beforestart-up,checkthemainsvoltageagainstthevoltageindicatedonthemodelidentificationplate�Theconnectionportsarelocatedintherecessontherearoftheappliance�• Insertthemainscablesuppliedintothemains

jackontheappliance�

•Plugthemainscableintothemainssupplysocket�

20 9000-608-21/30 2013/10/21

Thisapplianceisnotequippedwithitsownmainpowerswitch�Therefore,theappliancemustbesetupinsuchawaythatthesocketoutletiseasilyacces-sibleincaseofapossiblefaultandthatthisissituatedwithinthemaximumcablelengthof3m/118�11inch�

13. Initial use and start-up13.1 Remove the transport aids•Whentheappliancehasbeenmovedtoits

intendedlocation,removethetransportaidsbytiltingtheapplianceslightly�

Thetransportaidsshouldfalloutontheirownwhentheapplianceistilted�Ifthisisnotthecase,pullbrieflydown-wardsonthecord�

13.2 Setting up the applianceThefrontfoot(14)oftheapplianceisadjustable�

Theadjustmentrangeis± 3 mm/0�12inch�

•Setuptheapplianceatitsintendedlocation�

•Carefullytilttheapplianceslightlytotherear�Adjustthefoot,ifnecessary,untiltheappli-anceisstandingfirmlyonallfourfeet�

13.3 Installation and configuration Performtheinstallationandconfigura-tionaccordingtotheprovidedoperatinginstructions"InstallationandConfigura-tionCR43"OrderNo�9000-608-61/��

Connections and displays

1Mainsconnection:Forconnectionoftheappliancetothemainspowersupply�

2 Resetbutton:BypressingandholdingtheResetbuttonfor15-20secondswhileswitchingon,allnet-worksettingsfortheappliancearesetbacktofactorysettings�

3StatusLEDs:Displayofthedevicestatusduringtheservice

4AUXport:Programmingandtestinterface�Forservicepurposesonly�

5 Networkport:Forconnectionoftheappliancetothenet-work�

212013/10/21 9000-608-21/30

14. Cassettes The scanner may only be operated in combination with cassettes from Dürr NDT. Other cassettes are not compatible with the appliance and could damage the appliance.

Cassettes•protecttheimageplatefromlight,soilingand

mechanicaldamage�•preventtheerasureofimagedataontheim-

ageplate�•arepositionedatthecassetteslideoftheap-

pliance�•Aredesignedforapprox�25,000cycles�After

thistimethecassettesshouldbereplacedinordertoavoidincorrectdiagnosesordefects�

•canbebrieflyexposedtohighersurfacetemperaturesasthesurfaceismadeofalu-minium�

14.1 Identification of the cassettesGeneral identification:Thesize,ordernumberandidentificationnumberareshownonalabelonthenarrowside�

Active side:Theactivesideisnotlabelled�Passive side:Thepassivesideismarked"BACK SIDE"�

14.2 Handling of cassettesInspectcassettesforvisibledamage�Dam-agedcassettes(e�g�visiblescratchesthatcouldimpairthediagnosis)mustbereplaced�

•Donotbendorexposetoextremepressure�•Donotscratchorsoil�•Donotimmersecassettesinliquidsanddo

notspraywithliquids�Werecommendtheuseofprotectivesleeves,OrderNo�seepoint4�1

22 9000-608-21/30 2013/10/21

14.3 Storage of cassettes•Donotstoreinhotormoistconditions�• Ifthecassetteisstoredforlongerthan24

hours,itmustbeerasedagainbeforethenextX-rayexposure�

• IfstoredintheX-rayroom,thecassettesmustbeprotectedagainstexposuretoX-rayradia-tion�

15. X-ray15.1 Preparation for X-raying

Imageplatesarepre-exposedbynatu-ralX-rayradiationandscatteredX-rayradiation�

Whenthecassetteisusedforthefirsttimeorafterstorageformorethan24hours,theimageplatemustbeerasedagainbeforeuse�Seealsopoint16�5Erasingtheimagedata�

15.2 X-ray exposure•Positionthecassetteinthenormalway�The

inactiveside(markedwith"BACKSIDE")mustfaceawayfromtheX-rays�

Liquids can destroy the image plate on the inside of the cassette and the cassette can become contaminated. Protect cassettes against fluids. We recommend using protective glasses (see special accessories).

•TakingtheX-rayexposure�

The image data must be read within 30 minutes after the creation.

15.3 Preparation for reading out the image data Soiling of the CR 43 NDT:The cassette must be clean before reading out the image data. Other-wise there can be a loss of the im-age data, soiling of the image plate and the inside of the scanner.

•Removeanylargedebriswithadampcloth�

•Oilorgreaseshouldberemovedwithanon-aggressivedisinfectionwipe(e�g�OrochemieB60)�

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15.4 Reading out the image dataDescription of the main control panel

ON/OFFbutton

Readyforoperation

Datatransmission

•SwitchontheCR43attheON/OFFbutton�•Startthecomputer�•Startthesoftware�

Thesequenceoftheread-outpro-cedurecandiffer,dependingonthesoftwareused�Seealsothemanualofthesoftwareused�

•Selecttheobjecttypeandrecordingmode�•ActivatetheCR43inthesoftware�

ObservetheLEDsatthecassetteslideofthescanner�

Green LED on the cassette slide is lit:•Placethecassetteintothecassetteslideand

pushintotheappliancestraight�Thecassetteisautomaticallylockedandtheimageplatedrawninforthescanningproc-ess�Thecassettethenmovesbackslightly,butremainslocked�

Thismovementclosesthelightprotec-tionflaps�

Yellow LED on the cassette slide is lit:Cassettedrawninandlocked�Read-outproce-durerunning�

The appliance must not be exposed to vibrations during the read-out procedure.

Green LED on the cassette slide flashes:•Removecassettefromthecassetteslide�

24 9000-608-21/30 2013/10/21

Description of the LED on the cassette slide

Cassette slide

Appliancenotreadytoreceivethecassette

Cassetteslideenabled,cassettecanbepushedin�

Cassettedrawninandlocked�

Removecassette�

Cassettewasinsertedincorrectly(RFIDwasnotrecognised)

Cassettewasejectedagainorsliderefusestoacceptthecassette(nomatchingorder)

or ON Off Flashing

252013/10/21 9000-608-21/30

15.5 Erasing the image dataAfterscanning,theimageplateautomaticallyrunsthroughtheerasureunit�There,theim-agedataontheimageplateareautomaticallyerased�Theimageplateisthentransportedbackintothecassette�

To erase again:

Theimageplateinthecassettehastobeerasedagainif:•Thecassetteisstoredforlongerthan24

hours�

•TheimagedataontheimageplatewasnotdeletedbyafaultintheCR43NDT�

Proceedasfollows:•Selectamodewithlowresolutioninthesoft-

wareused�•Click"Scan"�

ObservetheLEDsonthecassetteslide�

Green LED lit:•Placethecassetteintothecassetteslideand

pushintotheappliancestraight�Thecassetteisautomaticallylockedandtheimageplatedrawninforthescanningproc-ess�

Yellow LED on the cassette slide is lit:Cassettedrawninandlocked�Erasureprocessrunning�

The appliance must not be exposed to vibrations during the erasure pro-cedure.

Green LED on the cassette slide flashes:•Removecassettefromthecassetteslide�

26 9000-608-21/30 2013/10/21

16. Cleaning OnlycleaningagentsauthorisedbyDürrNDTmustbeused�Othercleaningpreparationscandamagethedeviceandaccessories�

16.1 CR 43 NDT / HD-CR 43 NDT Damage to the CR 43 NDT:Do not spray the appliance with cleaning preparation! No liquid must get inside the ap-pliance. This might damage the appliance.

•Removeanylargedebriswithadampcloth�

Seeinstructionsforuseofthedisinfectantandcleaningagent�

16.2. Cassettes Damage to the cassettes:Do not spray the cassettes with a cleaning preparation! The im-age plate in the cassette will be destroyed by liquids. Clean only by wiping. Visible soiling must be removed before further use of the cassettes.

•Removecoarsesoilingofthesurfacewithadampcloth�

•Beforeusingagain,thecassettemustbecompletelydried�

272013/10/21 9000-608-21/30

17. Maintenance•Maintenancemustbecarriedoutbyaspecialistapprovedbythemanufac-turer�

Maintenance interval

Theappliancemustbeservicedatregularinter-vals,butatleastonceayear�Thescopeofthemaintenancedependsonthenumberofoperatinghoursandthedegreeofsoiling�

28 9000-608-21/30 2013/10/21

Troubleshooting

18. Tips for Operators and Technicians Any repairs above and beyond routine maintenance must be carried out by suitably qualified personnel or one of our service technicians.

Before starting repairs or opening the appliance unplug at the mains and remove all power, remove the mains plug from the plug socket.

18.1 Unit fault

Problem Possible cause Solution

1. CR 43 does not switch on

•Nosupplyvoltage •Checkthemainscableandallconnections

•Checkthemainfuseboxtobuild-ing

•Switch-onbuttondefective • Informyourservicetechnician

2. CR 43 switches off after a short period

•Mainscablenotproperlypluggedin

•Checkthemainscableandallconnections

•Hardwaredefective • Informyourservicetechnician

•Mainssupplyvoltagetoolow •Checkthesupplyvoltage

3. Status or operat-ing LED does not light up

•LEDdefective • Informyourservicetechnician

4. Loud noises during operation after switching on

• Ifthenoisespersistlongerthan30seconds,thentheradiationdeflectorisdefective

• Informyourservicetechnician

5. Software does not recognise the CR 43

•CR43isnotswitchedon •SwitchonCR43

•ConnectingcablebetweenCR 43andnetworkloose

•Checkthenetworkcable

•PCdoesnotrecogniseconnec-tiontoCR43

•Drivernotinstalledorinactive•Checkthenetworkcable•CheckIPaddresses

•Hardwarefault • Informyourservicetechnician

6. Appliance does not react

• CR43hasnotyetcompletedbootprocedure

•Theappliancetakesapprox�20-30secondstobootafterswitch-ingon�Repeattheprocedureagainafterthistime�

•CR43isblockedbythefirewall� •Enabletheportsfortheapplianceinthefirewall�

292013/10/21 9000-608-21/30

7. Cassette is not drawn into the cassette slide

•Cassettenotproperlyengaged •Positionthecassettecorrectly

•Cassettenotpushedincorrectly •Positionthecassettecorrectly

•CR43isnotready •ActivateCR43

8. X-ray exposure does not appear on the screen after the scanning

• Imagedataontheimageplateofthecassettewereerased,e�g�bynaturalorscatteredX-rayradia-tion

• Imagedataontheimageplatemustbereadoutasquicklyaspossibleafterremoval

•Problemwiththehardware • Informyourservicetechnician

•X-raydeviceisfaulty • Informyourservicetechnician

•Noimageinformationontheim-ageplateofthecassette

•Exposetheimageplate

9. X-ray too dark/light

•Wrongbrightness/contrastsettinginthesoftware

•SetthebrightnessoftheX-rayimagewiththesoftware

10. X-ray unclear •X-raydosetoolow •ChecktheX-rayparameters

11. Ghosts and shad-ows on the X-ray exposure

• Imagedataontheimageplateinthecassettewerenotsufficientlyerased

•Erasetheimageplateofthecas-setteagain

12. CR 43 does not appear in the selection list in CRConfig

•Applianceisconnectedbehindanetworkrouter�

•ConfiguretheIPaddressattheCR43withoutanintermediatenetworkrouter�

•Connectthenetworkrouteragain�•EntertheIPaddressmanuallyin

CRConfigandregistertheappli-ance�

13. Image appears shadowy on the scan window Software cannot combine data to make a complete image

•TheX-raydosisontheimageplatewasinsufficient

• IncreasetheX-raydose

•Theamplificationissettoolow(HVvalue)

• Increaseamplification(HVvalue)

•Theselectedscanmodeisnotsuitable

•Selectsuitablescanmode

•Thesettingforthethresholdvalueistoohigh

•Reducesetting

14. When starting the X-ray module in D-Tect, a fault message appears

•CR43isconflictingwithanotherdevice

• In"CRConfig",settheCR43ortheliketo"DemowithoutScan-ner"�

30 9000-608-21/30 2013/10/21

15. X-ray exposure has stripes on image

• ImageplateinthecassettewasexposedbynaturalorscatteredX-rayradiation

•Onlyusetheimageplatewithin24hoursofdataerasure�

• Imageplateinthecassettesoiledorscratched

• Informyourservicetechnician

16. Warning mes-sage: "Too much ambient light"

•CR43exposedtotoomuchlight •Darkentheroom•TurntheCR43sothatthelight

doesnotfalldirectlyontotheinputunit

17. Pale stripes in scanning window

•Toomuchstraylightentereddur-ingscanning

•Darkentheroom•TurntheCR43sothatthelight

18. Narrow images with light and dark streaks ap-pear in addition to the correct image

•Ambientlightenteredduringscanning

•Darkentheroom•TurntheCR43sothatthelight

19. Blue LED out •NoconnectionbetweenCR43andPC

•ActivatetheCR43viathesoft-ware

20. Red LED lit •Devicefault:Urgentneedforactionbytheoperator

•SwitchofftheCR43forapprox�10seconds�

•RestarttheCR43�

• IftheCR43doesnotstart,informtheservicetechnician�

312013/10/21 9000-608-21/30

18.2 Error messages

Fault code -11 Unitisinillegalcondition-incombinationwithaninitialisationproblem

Fault code -1006 RFIDFault

Fault code -1008 Internalcommunicationfaulttosub-assembly

•Switchtheapplianceoffandon�•Checkallsub-assemblies�

Fault code -1010 Temperatureofunittoohigh •Allowunittocooldown�• Informtheservicetechnician�

Fault code -1020 Non-permissibleaction •Switchtheapplianceoffandon�

Fault code -1022 Subassemblynotinitialised •Faultinsoftware,ifnecessaryup-datethesoftware�

• Informtheservicetechnician�

Fault code -1026 Scanmodeisfaulty •Choosealternativescanmode•Correctscanmodesettings

Fault code -1100 Scanningprocesshasexceededallottedtimeallowance

• Informtheservicetechnician�•Checkbeltdrive�•Checkforblockage,remove

imageplatefromunit�

Fault code -1104 Erasureunitfault • Informtheservicetechnician�•Replaceerasureunit�

Fault code -1108 Motorblocksonejectingcassette

Fault code -1117 Positionerroroninsertionortransport,internalfaultysettingofunit

•Switchtheapplianceoffandon�•Checkinsertionmechanism�•Checkimageplatedetector�

Fault code -1120 Asaresultof-1160,motorblocksonimageplateejection

Fault code -1122 Unitcannotcarryoutself-adjust •Checkself-adjust�

Fault code -1150 Temperatureofunittoohigh •Allowunittocooldown�

Fault code -1153 Subassemblyfault •Switchtheapplianceoffandon�

Fault code -1154 Internaldatacommunicationfault •Switchtheapplianceoffandon�

Fault code -1160 Finalradiationdeflectorrotationspeednotachieved

• Informtheservicetechnician�•Replacethedeflectorsub-

assemblyifproblemregularlyoccurs�

32 9000-608-21/30 2013/10/21

Fault code -1170 SOL-SensorTimeoutFaultatlaserorSOL-sensor

•Switchtheapplianceoffandon�• Informtheservicetechnician�

Fault code -1171 Faultatlaser •Sendapplianceforrepair�

Fault code -1172 DeflectorassemblyortheSOL-sensordefect

•Switchtheapplianceoffandon�• Informtheservicetechnician�• Replacethedeflectorassembly�

Fault code -2002 Occurswhenthereareproblemswithnetwork

•Seefaultcode-2490

Fault code -2395 Occurswhenthereareproblemswithnetwork

•Seefaultcode-2490

Fault code -2490 Networkproblem/faultyconnection

•Checkthenetwork�

Fault code -3000 Internalfaultysettingofunit •Movetransportslidetoupperpositionmanually�

Fault code -3001 Motorfault

Motorhasautomaticallyswitcheditselfoff

•Switchtheapplianceoffandon�

Fault code -3002 Sensorfault

Armsensorhasnotswitchedon(potentiometermustbeset)

Fault code -3003 Cassetteflapdoesnotopenfully •Switchtheapplianceoffandon�

Fault code -3004 Shaftsubassemblydoesnotfunctioncorrectly

Faultwithcassetteinsertion-oc-cursincombinationwithnetworkproblems,imagenotcorrectlyscannedetc�

Fault code -3005 Armsubassemblydoesnotfunc-tioncorrectly

Fault code -3008 Invalidcassetteidentification •Switchtheapplianceoffandon�

Fault code -3009 Nocassettedetected, •Switchtheapplianceoffandon�

Fault code -78 Memorycardfull� •Transmitimagedatatocom-puter�

• Insertemptymemorycard�

Fault code -10000 Unitexposedtotoomuchlight •Darkenroom�•Turntheunitsothatnodirect

lightfallsontheentryslot�

Fault code -10017 Unitswitchesoff •Waituntilunithasshutdowncompletely

Firmware not running Firmwareupdatenotcarriedout •Switchtheapplianceoffandon�

Faultininternalcommunication •Switchtheapplianceoffandon�

34 9000-608-21/30 2013/10/21

352013/10/21 9000-608-21/30

DÜRR NDT GmbH & Co. KGHöpfigheimerStraße22·74321Bietigheim-Bissingen,GermanyPhone:+49714299381-0·Fax:+49714299381-299info@duerr-ndt�de·www�duerr-ndt�de

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