dafram spa_eng_2015

DAFRAM SpA

Company Presentation2015

Summary

• Who we are

• Built to Print Supplier

• Manufacturing Range

• Technical Section

• The Company Dafram Spa was

founded in 1956

• Dafram Head-Quarters and

Manufacturing Facilities are based

in Urbisaglia - Italy

• Number of Employees on 2014: 147 people

• Facilities Surface area: 32.000 m2

• Factory surface area 12.000 m2

• Modern Machining Centres

• Testing Facilities

• Painting Facilities

Certifications

OHSAS 18001TA-LUFT ATEX ISO 14000

API 6D

PED

SIL 3

API 6A API 6DSS

Cliente / End User Cliente / End User

ENI ADCO

Snam Rete Gas GASCO

Stogit ZADCO

Edison TAKREER

Statoil ADMA OPCO

Maersk Oil and Gas PDO

Det Norske OGC

Petronas KOC

Sinopec SOC

CNOOC Pemex

CNPC Petrobras

Petrochina PDVSA

Approvals

Dafram Growth in the last 4 years

Annual production (pieces)

2011 2012 2013 2014

DA

FR

AM

Sp

A

Ba

ll V

alv

es

Less than 2" 10.319 7.898 8.343 8.438

from 2" to 12" 12.899 13.163 13.748 14.083

from 12" to 24" 1.935 3.949 5.265 6.142

from 24« to 48» 645 1.316 1.455 1987

Dafram Evolution

Summary

• Who we are

• Built to Print Supplier

• Manufacturing Range

• Photo Gallery

• Technical evaluation of customers specifications and Data Sheets.

Software:• 2-D CAD drawing:

Autocad;• 3-D CAD modeling:

Pro-Engineer, Catia, Inventor

• Product Data Management : WindchillPDM-Link

• Finite Element Analysis: Ansys, Pro-Mechanica, Catia

Engineering to Offer

Forgings Bar Stock Castings

All Raw Materials are of Western European Origin and fully traceable

FAS - Replicast®

Polystyrene body Ceramic coating

Body ready for the melt Finished cast body

DESCRIPTION CHARACTERISTICS

Siderforge ForgingValbruna ForgingForgital. Forging

Forgerossi ForgingForge Nicromo Forging

Felb ForgingInox Fucine Forging

Ring Mill ForgingValforge ForgingVienna Forging

Sandwik BarCogne Bar

Fas ( Foundry) CastingAmpo ( Foundry) Casting

Fondinox ( Foundry) CastingFlag (Foundry) Casting

Agrati BoltingColombo Magno Bolting

SSF BoltingSaint Gobain Seals

Oldrati SealsGasket Seals

J.Walker SealsFlameSpray WC and CrC

Praxair WC and CrC

Dafram Approved Suppliers

Internal Test on Materials

Wide range of tests on soft and metallic materials ( certified Lab ISO 17025):

• Tensile testing machine (300 kN capacity, temperature up to 1400°C)

• Charpy impact testing machine (450 J capacity, temperature down to -196°C)

• Hardness testing machine (HV, HB, HRC)

• 3D measuring station

• Chemical analysis by spectrometer

• Micrographic examination by SEM

• Corrosion testing (ASTM G48, G28, A923, etc.)

Internal NDT FacilityMPI (Magnetic Particle Inspection) UT (ultrasonic test)

DPE (Dye Penetrant Examination) PMI (Positive Material Identification)

• 16 Modern Machining Center with high flexibility and efficiency;

• 2 Vertical Turning Machining

• 2 Grinding Machining for ball

• Machining programs managedinternally by Dafram

Manufacturing

Assembly

Internal Assembling Department

Internal Assembling

Department:

• Up 12 inch

• From 12 inch to

24 inch

• Above 24 inch to

48 inch

Testing Facility

Test benches up to 1.600 ton assure pressure test:

• hydraulic test up to 1.600 bar;

• gas test up to 1.350 bar;

• Stem exstension;

• torque test up to 100.000 Nm.

• FAT (functional test Valve &

Actuator)

Testing Facility

Dafram’s extensive special testing facilities:

• Cryogenic test on valves up to 36”NB

• Fugitive emission monitoring;

• Helium testing

– SHELL MESC SPE 77/312;

– UNI EN ISO 15848;

– Qualified personnel to ASNT SNT TC 1A Level 2

• High temperature pressure testing.

Additional testing to customer specific requirements can be agreed withDafram Personnel.

Painting Facility

Dafram has more than 180 different painting procedures.

Three Paint Centers are utilized:

From 200 Kg to 44 Tons

Qualified personnel to NACE CIP level 3

certified to perform the following:

• Dry Film Thickness;

• Holiday test;

• Adhesion test;

• Chemical test;

• Environmental condition.

Welding Facility

Dafram has more than 50 different welding procedures (PQR).Qualified personnel certified as International Welding Engineer (IWA)

Three Welding Centers are utilized to perform the following:• SMAW: for small pipe welding, pup pieces welding;• GTAW: for the first pass on pup pieces welding;• GMAW: mechanized equipment for cladding in F316 – INC 625 – Duplex• SAW: for fully welded valves with narrow gap joint up to 150 mm.• PWHT: Automatic equipment to treat up to six different joint in the same time.

Summary

• Who we are

• Built to Print Supplier

• Manufacturing Range

• Photo Gallery

Ball Valves Types

• FLOATING BALL VALVES – 150 lbs to 300 lbs (10” max)

– 600 lbs (4” max),900 lbs to 2500 lbs (2” max)

• TRUNNION BALL VALVES CERTIFIED TO:

– API 6D 150 lbs to 2500 lbs

– API 6A 2000 to 15000 psi

BALL VALVES CONSTRUCTIONS:� SPLIT BODY TYPE

� INSERT BODY TYPE

� TOP ENTRY TYPE

� FULLY WELDED TYPE

Ball Valve Types

API 6A

From API 5000 to API 15000

Dafram Subsea Valves

� Subsea valves since 2006

(shallow water)

� API 6DSS Monogram in 2012

� DNV Project Validation in 2012

� 2015: two projects, 41 valves

Ball Valves Types

CRYOGENIC SERVICE

(down to min 196°C):

� FLOATING & TRUNNION

� SOFT or METAL SEATED (depending on service Temp)

� Up to 36” Class 600 in stdproduction range

� Upon request larger sizes and higher pressure classes can be evaluated on a case by case basis.

Ball Valves Types

HIGH TEMPERATURE

(up to 600°C)

– METAL to METAL seated ball valves (CrC)

– Complete with stem extension

– Special coating system available to suit customer requirements

Ball Valves Types

TOP ENTRY TYPE

• Designed for inline maintenance

• Suitable for installation in both the Verticaland Horizontal orientation

• Dafram in-house high quality italian bodycastings

DOUBLE BLOCK AND BLEED VALVES

• Cartridge type in pressure classes

above 900 class with a reduced bore

has the same face to face as a single

flanged valve.

• Split body type face to face to be

agreed with the end user

• Two valves in a single body with

minimal leak paths.

• Weight and Space savings

• API 6A & 6D designs

• Topside & Subsea designs

Ball Valves Types

Ball Valves Types

Fully Welded Side Entry

� Gas Pipe Line

� Available with stem extension for underground installation

� Up to 48’’ class 2500

Ball Valves Types

Multiport selector valves

� Compact solution for production skids

� Up to class 2500

� Engineered to customerrequirements

Ball Valve Types

ACTUATED BALL VALVES

• COMPLETE PACKAGE: VALVES + ACTUATORS + ACCESSORIES SUPPLIED AT DAFRAM’S CARE AND RESPONSABILITY

• ASSEMBLING & FUNCTIONAL TESTING OF ACTUATORS SUPPLIED BY THE CUSTOMERS

New Products

Flow control ball valves

� Less expensive than a same Cv globe valve

� Noise and cavitation control

� Up to 48’’ and up to API 15000

Summary

• Who we are

• Built to Print Supplier

• Manufacturing Range

• Photo Gallery

Photo Gallery

Photo Gallery

Photo Gallery

Photo Gallery

Thank You!