dalmia refractories limited (drl), formerly known as...
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Dalmia Refractories Limited (DRL), formerly known as Shri Nataraj Ceramic and
Chemical Industries Ltd. is a part of Dalmia Bharat Group, a leading Industrial
house of India. The group is committed to value creation with utmost integrity
and every initiative as well as action of the group reflects its core value.
DRL is Committed to provide Customer Confidence through
Compliance to Quality Requirements
Prompt Delivery
Better Utilisation of Resources
Continual Improvement of Quality Management System
n
n
n
n
Our business purpose is to provide customer with the most cost effective refractory solutions derived
from high quality innovative products and services.
Our production facilities are strategically located to offer competitive quality products at optimised
logistics. Captive mines and in-house calcination facilities for major raw materials helps in seamless
backward integration.
In our quest to innovate and develop the very best in refractory products, we have established sate-of-
the-art research and development institutions - Dalmia Institute of Scientific and Industrial Research
(DISIR), one in Tamil Nadu another In Orissa. An important part of the group, these training institutions
are independent entities dedicated tocontinuous upgradation of quality refractory products.
REFRACTORIES FOR :-
Products for Industries in General . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03
Cement Industries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09
Aluminium Industries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Power Industries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Fertilizer & Petrochem Industries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Steel Industries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Coke Industries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
CONTENTS
Dalmia Refractories Limited (DRL), formerly known as Shri Nataraj Ceramic and
Chemical Industries Ltd. is a part of Dalmia Bharat Group, a leading Industrial
house of India. The group is committed to value creation with utmost integrity
and every initiative as well as action of the group reflects its core value.
DRL is Committed to provide Customer Confidence through
Compliance to Quality Requirements
Prompt Delivery
Better Utilisation of Resources
Continual Improvement of Quality Management System
n
n
n
n
Our business purpose is to provide customer with the most cost effective refractory solutions derived
from high quality innovative products and services.
Our production facilities are strategically located to offer competitive quality products at optimised
logistics. Captive mines and in-house calcination facilities for major raw materials helps in seamless
backward integration.
In our quest to innovate and develop the very best in refractory products, we have established sate-of-
the-art research and development institutions - Dalmia Institute of Scientific and Industrial Research
(DISIR), one in Tamil Nadu another In Orissa. An important part of the group, these training institutions
are independent entities dedicated tocontinuous upgradation of quality refractory products.
REFRACTORIES FOR :-
Products for Industries in General . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03
Cement Industries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09
Aluminium Industries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Power Industries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Fertilizer & Petrochem Industries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Steel Industries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Coke Industries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
CONTENTS
PRODUCTS FOR INDUSTRIES IN GENERAL
Preheater, Cupola,MH 35-30 35 3.0 23 2.10 250 1350 Alkali Resistant Foundry & General
Cement, Steel
Calcining zone, Preheater,Precalciner, Cooler,HG 40-30 40 3.0 22 2.20 350 1390 Alkali Resistant
& GeneralLadle, Reheating Furnace
Cement, Steel
Corrosion Zone, Coke Oven, GlassHG 40-20 40 2.0 22 2.20 350 1400
Resistant Brick Coke, GlassTank Furnace
Pre calciner, CalciningCement,
HighRefractoriness,HG 45-30 45 3.0 22 2.25 350 1420
Inlet Chamber, Cooler GeneralAlkali Resistance
Calcining Zone, Kiln Hood, Cement,
HighHG 45-20 45 2.0 22 2.25 350 1430 Refractoriness, Inlet Chamber, Cooler General
Alkali Resistance
Calcining Zone, Kiln Hood, Cement,
Resistant to Slagand ReducingHG 45-15 45 1.5 19 2.25 400 1450 Furnaces Steel, CokeAtmosphere
Coke Ovens, Metallurgical Cement,
FIRE CLAY BRICKS
QUALITY
CHEMICALANALYSIS
PHYSICAL PROPERTIESTHERMAL
PROPERTIES
SPECIAL FEATURE AREA OF USAGEINDUSTRY
TO USEAl O2 3
(%)
Fe O2 3
(%)A P%
B D(g/cc)
C.C.S.2(Kg/Cm )
R.U.L O(Ta C)
2 3
PRODUCTS
PRODUCTS FOR INDUSTRIES IN GENERAL
Preheater, Cupola,MH 35-30 35 3.0 23 2.10 250 1350 Alkali Resistant Foundry & General
Cement, Steel
Calcining zone, Preheater,Precalciner, Cooler,HG 40-30 40 3.0 22 2.20 350 1390 Alkali Resistant
& GeneralLadle, Reheating Furnace
Cement, Steel
Corrosion Zone, Coke Oven, GlassHG 40-20 40 2.0 22 2.20 350 1400
Resistant Brick Coke, GlassTank Furnace
Pre calciner, CalciningCement,
HighRefractoriness,HG 45-30 45 3.0 22 2.25 350 1420
Inlet Chamber, Cooler GeneralAlkali Resistance
Calcining Zone, Kiln Hood, Cement,
HighHG 45-20 45 2.0 22 2.25 350 1430 Refractoriness, Inlet Chamber, Cooler General
Alkali Resistance
Calcining Zone, Kiln Hood, Cement,
Resistant to Slagand ReducingHG 45-15 45 1.5 19 2.25 400 1450 Furnaces Steel, CokeAtmosphere
Coke Ovens, Metallurgical Cement,
FIRE CLAY BRICKS
QUALITY
CHEMICALANALYSIS
PHYSICAL PROPERTIESTHERMAL
PROPERTIES
SPECIAL FEATURE AREA OF USAGEINDUSTRY
TO USEAl O2 3
(%)
Fe O2 3
(%)A P%
B D(g/cc)
C.C.S.2(Kg/Cm )
R.U.L O(Ta C)
2 3
PRODUCTS
24 5
PRODUCTS FOR INDUSTRIES IN GENERAL PRODUCTS FOR INDUSTRIES IN GENERAL
DALCAST 135 N
DALCAST 135 S
DALCAST 140 N
DALCAST 150 N
DALCAST 150 S
DALCAST 160 N
DALCAST 160 S
DALCAST 170 N
DALCAST 170 S
40
40
70
50
50
60
60
85 - 90
85 - 90
6.0
4.0
5.0
1.5
1.3
1.5
1.5
1.5
1.2
1101350
1101350
1101450
1101500
1101500
1101500
1101500
1101550
1101550
250225
300250
350350
300275
350350
350300
400325
500450
550550
2.10
2.15
2.45
2.15
2.20
2.20
2.30
2.75
2.80
6
6
6
6
6
6
6
6
6
+/-1.5
+/-1.5
+/-1.5
+/-1.5
+/-1.5
+/-1.5
+/-1.5
+/-1.5
+/-1.5
1350
1350
1450
1500
1500
1500
1500
1500
1500
1350
1350
1450
1500
1500
1600
1600
1700
1700
Moderate AbrasionResistant
Moderate AbrasionResistant
Abrasion Resistant
High Purity. AbrasionResistance and Thermal
Shock Resistance
High Purity. AbrasionResistance and Thermal
Shock Resistance
High Purity. AbrasionResistance and Thermal
Shock Resistance
High Purity. AbrasionResistance and Thermal
Shock Resistance
Very High purity,Abrasion Reistance and
High Hot Strength
Very High purity,Abrasion Reistance and
High Hot Strength
Conical Portion,Feed Pipes.
Cooler Cold Zone.
Conical Portion,Feed Pipes.
Cooler Cold Zone.
General usage
Cooler, LowerCyclones
Cooler, LowerCyclones
Cooler, LowerCyclones
Conical Portion,Feed Pipes.
Calciner.
Cooler, LowerCyclones,
General usage
Cooler, LowerCyclones,
General usage
Cement,General
Cement
Cement,Steel
Cement,General
Cement,General
Cement,General
Cement
Cement,Steel,
General
Cement,Steel,
General
QUALITY
CHEMICALANALYSIS
PHYSICAL PROPERTIES
C C S
At TempOC
2Kg / Cm
DryDensity(g/cc)
GrainSize
(mm)
Permanent LinearChange
At TempOC / 3hrs
(%)
Max.ServiceTemp.
OC
SPECIAL FEATUREAREA OFUSAGE
INDUSTRYTO USE
CONVENTIONAL CASTABLESHIGH ALUMINA BRICKS
HA 50-30
HA 60-30
HA 70-30
HA 80-30
HG 50-20
LF 60-20
LF 70-25
LF 70-20
LF 80-20
50
60
70
80
50
60
70
70
80
3.0
3.0
3.0
3.0
2.0
2.0
2.5
2.0
2.0
23
23
23
23
21
23
23
22
22
2.30
2.45
2.60
2.65
2.35
2.45
2.60
2.60
2.70
400
400
500
500
350
500
500
500
500
1400
1410
1450
1450
1450
1470
1480
1480
1500
+/- 1.0 / 1400
+/- 1.0 / 1400
+ 2.5 / 1450
+/- 1.0 / 1500
+/- 1.0 / 1400
+ 1.5 / 1450
+ 2.5 / 1500
+ 2.5 / 1500
+ 2.5 / 1500
Abrasion Resistant,Slag Resistant
High Refractoriness& Abrasion Resistant
Excellent Resistance toSpalling, Corrosion and Slag.
High Refractoriness
High Resistance toAbrasion, Slags, Corrosive
Slags and Spalling
High Refractoriness.Resistant to Slag &
Reducing Atmosphere
High Refractoriness& Abrasion Resistant
Excellent Mechanical &Thermal Properties.
Resistant to Slag
High Refractoriness,Excellent Resistance to
Spalling, Slag and Abrasion
High Refractoriness,Resistance to Reducingatmospheres, Spalling ,
Slag Attack and Abrasion
Kiln Hood, Cooler& Hot Air Generator
Preburning Zone, TransitionZone Lime Rotary Kiln
& Shaft Kiln
Cement, Lime Kiln BurningZone, Electric Arc Furnace
Roof & Steel Ladles
Ladles, EAF roofs,Smelting Furnaces &
Cooling Zone of Cement Kiln
Coke Ovens,Reheating Furnaces
Preburning Zone,Transition Zone, Lime Rotary
Kiln & Shaft Kiln
Burning Zone in Cement Kilns,EAF Roof, Ladles, Tundishes
& Metallurgical Furnaces
Burning Zone, TeamingLadles, Ladle Furnaces
& Metallurgical Furnaces
Cooler Side Wall,Sponge Iron Burning Zone,
EAF Delta Zone &Ladle Furnace.
Cement
Cement, Lime
Cement, Steel
Cement, Steel
Coke, Steel
Cement, Lime
Cement, Steel
Cement, Steel
Cement, Steeland
Sponge Iron
QUALITY
CHEMICALANALYSIS
PHYSICAL PROPERTIES THERMAL PROPERTIES
SPECIAL FEATURE AREA OF USAGEINDUSTRY
TO USEAl O2 3
(%)
Fe O2 3
(%)
A P(%)
B D(g/cc)
C.C.S.2(Kg/Cm )
R.U.LO(Ta C)
P.L.C. for 2 hrsO(%) / C
24 5
PRODUCTS FOR INDUSTRIES IN GENERAL PRODUCTS FOR INDUSTRIES IN GENERAL
DALCAST 135 N
DALCAST 135 S
DALCAST 140 N
DALCAST 150 N
DALCAST 150 S
DALCAST 160 N
DALCAST 160 S
DALCAST 170 N
DALCAST 170 S
40
40
70
50
50
60
60
85 - 90
85 - 90
6.0
4.0
5.0
1.5
1.3
1.5
1.5
1.5
1.2
1101350
1101350
1101450
1101500
1101500
1101500
1101500
1101550
1101550
250225
300250
350350
300275
350350
350300
400325
500450
550550
2.10
2.15
2.45
2.15
2.20
2.20
2.30
2.75
2.80
6
6
6
6
6
6
6
6
6
+/-1.5
+/-1.5
+/-1.5
+/-1.5
+/-1.5
+/-1.5
+/-1.5
+/-1.5
+/-1.5
1350
1350
1450
1500
1500
1500
1500
1500
1500
1350
1350
1450
1500
1500
1600
1600
1700
1700
Moderate AbrasionResistant
Moderate AbrasionResistant
Abrasion Resistant
High Purity. AbrasionResistance and Thermal
Shock Resistance
High Purity. AbrasionResistance and Thermal
Shock Resistance
High Purity. AbrasionResistance and Thermal
Shock Resistance
High Purity. AbrasionResistance and Thermal
Shock Resistance
Very High purity,Abrasion Reistance and
High Hot Strength
Very High purity,Abrasion Reistance and
High Hot Strength
Conical Portion,Feed Pipes.
Cooler Cold Zone.
Conical Portion,Feed Pipes.
Cooler Cold Zone.
General usage
Cooler, LowerCyclones
Cooler, LowerCyclones
Cooler, LowerCyclones
Conical Portion,Feed Pipes.
Calciner.
Cooler, LowerCyclones,
General usage
Cooler, LowerCyclones,
General usage
Cement,General
Cement
Cement,Steel
Cement,General
Cement,General
Cement,General
Cement
Cement,Steel,
General
Cement,Steel,
General
QUALITY
CHEMICALANALYSIS
PHYSICAL PROPERTIES
C C S
At TempOC
2Kg / Cm
DryDensity(g/cc)
GrainSize
(mm)
Permanent LinearChange
At TempOC / 3hrs
(%)
Max.ServiceTemp.
OC
SPECIAL FEATUREAREA OFUSAGE
INDUSTRYTO USE
CONVENTIONAL CASTABLESHIGH ALUMINA BRICKS
HA 50-30
HA 60-30
HA 70-30
HA 80-30
HG 50-20
LF 60-20
LF 70-25
LF 70-20
LF 80-20
50
60
70
80
50
60
70
70
80
3.0
3.0
3.0
3.0
2.0
2.0
2.5
2.0
2.0
23
23
23
23
21
23
23
22
22
2.30
2.45
2.60
2.65
2.35
2.45
2.60
2.60
2.70
400
400
500
500
350
500
500
500
500
1400
1410
1450
1450
1450
1470
1480
1480
1500
+/- 1.0 / 1400
+/- 1.0 / 1400
+ 2.5 / 1450
+/- 1.0 / 1500
+/- 1.0 / 1400
+ 1.5 / 1450
+ 2.5 / 1500
+ 2.5 / 1500
+ 2.5 / 1500
Abrasion Resistant,Slag Resistant
High Refractoriness& Abrasion Resistant
Excellent Resistance toSpalling, Corrosion and Slag.
High Refractoriness
High Resistance toAbrasion, Slags, Corrosive
Slags and Spalling
High Refractoriness.Resistant to Slag &
Reducing Atmosphere
High Refractoriness& Abrasion Resistant
Excellent Mechanical &Thermal Properties.
Resistant to Slag
High Refractoriness,Excellent Resistance to
Spalling, Slag and Abrasion
High Refractoriness,Resistance to Reducingatmospheres, Spalling ,
Slag Attack and Abrasion
Kiln Hood, Cooler& Hot Air Generator
Preburning Zone, TransitionZone Lime Rotary Kiln
& Shaft Kiln
Cement, Lime Kiln BurningZone, Electric Arc Furnace
Roof & Steel Ladles
Ladles, EAF roofs,Smelting Furnaces &
Cooling Zone of Cement Kiln
Coke Ovens,Reheating Furnaces
Preburning Zone,Transition Zone, Lime Rotary
Kiln & Shaft Kiln
Burning Zone in Cement Kilns,EAF Roof, Ladles, Tundishes
& Metallurgical Furnaces
Burning Zone, TeamingLadles, Ladle Furnaces
& Metallurgical Furnaces
Cooler Side Wall,Sponge Iron Burning Zone,
EAF Delta Zone &Ladle Furnace.
Cement
Cement, Lime
Cement, Steel
Cement, Steel
Coke, Steel
Cement, Lime
Cement, Steel
Cement, Steel
Cement, Steeland
Sponge Iron
QUALITY
CHEMICALANALYSIS
PHYSICAL PROPERTIES THERMAL PROPERTIES
SPECIAL FEATURE AREA OF USAGEINDUSTRY
TO USEAl O2 3
(%)
Fe O2 3
(%)
A P(%)
B D(g/cc)
C.C.S.2(Kg/Cm )
R.U.LO(Ta C)
P.L.C. for 2 hrsO(%) / C
PRODUCTS FOR INDUSTRIES IN GENERAL
6 7
QUALITY SETTING
CHEMICAL ANALYSIS PHYSICAL PROPERTIESTHERMAL
PROPERTIES
Al O2 3
(%)
Fe O2 3
(%)Grademm
Fineness, 95 %passing through
mm
P.C.E.Orton Cone
°C
DALRAM SH 70-30
DALRAM LF 80-20
DALSET 35-30
DALSET 40-30
DALSET 40-25
DALSET 40-20
DALSET 50-35
DALSET 50-30
DALSET 50-25
DALSET 50-20
DALSET 60-35
DALSET 60-30
DALSET 60-25
DALSET 60-20
DALSET 70-35
DALSET 70-30
DALSET 70-25
DALSET 70-20
DALSET 80-35
CHEMICAL
CHEMICAL
AIR / HEAT
AIR / HEAT
AIR / HEAT
AIR / HEAT
AIR / HEAT
AIR / HEAT
AIR / HEAT
AIR / HEAT
AIR / HEAT
AIR / HEAT
AIR / HEAT
AIR / HEAT
AIR / HEAT
AIR / HEAT
AIR / HEAT
AIR / HEAT
AIR / HEAT
70
80
30
40
40
40
50
50
50
50
60
60
60
60
70
70
70
70
80
3.0
2.0
3.5
3.0
2.5
2.0
3.5
3.0
2.5
2.0
3.5
3.0
2.5
2.0
3.5
3.0
2.5
2.0
3.5
0 - 3
0 - 3
0 - 0.5
0 - 0.5
0 - 0.5
0 - 0.5
0 - 0.5
0 - 0.5
0 - 0.5
0 - 0.5
0 - 0.5
0 - 0.5
0 - 0.5
0 - 0.5
0 - 0.5
0 - 0.5
0 - 0.5
0 - 0.5
0 - 0.5
5.0
5.0
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
---
---
30 / 1665
31 / 1683
31 / 1683
31 / 1683
33 / 1743
33 / 1743
33 / 1743
33 / 1743
35 / 1785
35 / 1785
35 / 1785
35 / 1785
36 / 1804
36 / 1804
37 / 1820
37 / 1820
37 / 1820
Note:Ramming masses are used in the critical areas like Electric Arc Furnace roofs & ladles of steel plants.
RAMMING MASSES & MORTARS
QUALITY
QUICKPACK LC 45
QUICKPACK LC 60
QUICKPACK LC 70
QUICKPACK LC 70 LI
QUICKPACK LC 80
QUICKPACK LC 90
CHEMICALANALYSIS
PHYSICAL PROPERTIES THERMAL PROPERTIES
SPECIALFEATURE
AREA OFUSAGEAl O2 3
(%)
Fe O2 3
(%)
C C S
At TempOC
2Kg / Cm
DryDensity(g/cc)
GrainSize
(mm)
PermanentLinear Change
(%)At TempOC / 3hrs
Max.ServiceTemp.
OC
45
60
70
70
80
85-90
1.0
1.0
1.5
1.0
1.8
1.0
1101450
1101500
1101500
1101500
1101500
1101550
700800
600900
700900
700950
700950
700950
2.50
2.65
2.65
2.85
2.90
2.30 6
6
6
6
6
6
+/-1.0
+/-1.0
+/-1.5
+/-1.5
+/-1.5
+/-1.5
1450
1500
1500
1550
1500
1550
1450
1500
1600
1650
1700
1700
High Purity withResistance to Abrasion
and Thermal Shock
High Purity withResistance to Abrasion
and Thermal Shock
High Purity withResistance to Abrasion
and Thermal Shock
Very High Purity withResistance to Abrasion
and Thermal Shock
Resistant to Abrasionand Thermal Shock
Highly Resistant toAbrasion, Spalling andReducing atmosphere
Inlet Chamber,Riser Duct &
Cooler
Kiln Inlet,Kiln Hood &
Cooler
Kiln Inlet,Kiln Riser,
Cooler
Kiln Inlet,Kiln Riser,
Cooler
Cooler
Kiln Tip Casting,Cooler Lining
LOW CEMENT CASTABLES
INSULATION CASTABLES
QUALITY
DALINCAST 7
DALINCAST 9
DALINCAST 11
DALINCAST 13
DALINSUL 1600
CHEMICALANALYSIS
PHYSICAL PROPERTIES THERMAL PROPERTIES
SPECIAL FEATUREAREA OFUSAGEFe O2 3
(%)
C C S
At TempOC
2Kg / Cm
DryDensity(g/cc)
GrainSize
(mm)
Permanent LinearChange
ThermalConductivity
At TempOC / 3hrs
(%)At TempOC / 3hrs
w/mK
Max.ServiceTemp.
OC
9.0
8.0
4.0
3.5
2.0
1101100
1101100
1101200
1101100
1101100
128
1510
4030
6040
150 120
0.70
0.90
1.20
1.45
1.55
6
6
6
6
6
1100
1100
1100
1300
1300
+/- 1.2
+/- 1.2
+/- 0.8
+/-1.0
+/-0.5
500
500
500
500
500
0.24
0.30
0.36
0.35
0.40
1100
1100
1300
1350
1600
Low Thermal Conductivity& Good Strength
Low Thermal Conductivity& High Strength
Low Thermal Conductivity& High Strength
Low Thermal Conductivity& High Hot Strength
Calciner
Calciner
Calciner,Inlet Housing
Calciner,Inlet Housing
Calciner,Inlet Housing
Low Thermal Conductivity& Good Strength
PRODUCTS FOR INDUSTRIES IN GENERAL
PRODUCTS FOR INDUSTRIES IN GENERAL
6 7
QUALITY SETTING
CHEMICAL ANALYSIS PHYSICAL PROPERTIESTHERMAL
PROPERTIES
Al O2 3
(%)
Fe O2 3
(%)Grademm
Fineness, 95 %passing through
mm
P.C.E.Orton Cone
°C
DALRAM SH 70-30
DALRAM LF 80-20
DALSET 35-30
DALSET 40-30
DALSET 40-25
DALSET 40-20
DALSET 50-35
DALSET 50-30
DALSET 50-25
DALSET 50-20
DALSET 60-35
DALSET 60-30
DALSET 60-25
DALSET 60-20
DALSET 70-35
DALSET 70-30
DALSET 70-25
DALSET 70-20
DALSET 80-35
CHEMICAL
CHEMICAL
AIR / HEAT
AIR / HEAT
AIR / HEAT
AIR / HEAT
AIR / HEAT
AIR / HEAT
AIR / HEAT
AIR / HEAT
AIR / HEAT
AIR / HEAT
AIR / HEAT
AIR / HEAT
AIR / HEAT
AIR / HEAT
AIR / HEAT
AIR / HEAT
AIR / HEAT
70
80
30
40
40
40
50
50
50
50
60
60
60
60
70
70
70
70
80
3.0
2.0
3.5
3.0
2.5
2.0
3.5
3.0
2.5
2.0
3.5
3.0
2.5
2.0
3.5
3.0
2.5
2.0
3.5
0 - 3
0 - 3
0 - 0.5
0 - 0.5
0 - 0.5
0 - 0.5
0 - 0.5
0 - 0.5
0 - 0.5
0 - 0.5
0 - 0.5
0 - 0.5
0 - 0.5
0 - 0.5
0 - 0.5
0 - 0.5
0 - 0.5
0 - 0.5
0 - 0.5
5.0
5.0
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
---
---
30 / 1665
31 / 1683
31 / 1683
31 / 1683
33 / 1743
33 / 1743
33 / 1743
33 / 1743
35 / 1785
35 / 1785
35 / 1785
35 / 1785
36 / 1804
36 / 1804
37 / 1820
37 / 1820
37 / 1820
Note:Ramming masses are used in the critical areas like Electric Arc Furnace roofs & ladles of steel plants.
RAMMING MASSES & MORTARS
QUALITY
QUICKPACK LC 45
QUICKPACK LC 60
QUICKPACK LC 70
QUICKPACK LC 70 LI
QUICKPACK LC 80
QUICKPACK LC 90
CHEMICALANALYSIS
PHYSICAL PROPERTIES THERMAL PROPERTIES
SPECIALFEATURE
AREA OFUSAGEAl O2 3
(%)
Fe O2 3
(%)
C C S
At TempOC
2Kg / Cm
DryDensity(g/cc)
GrainSize
(mm)
PermanentLinear Change
(%)At TempOC / 3hrs
Max.ServiceTemp.
OC
45
60
70
70
80
85-90
1.0
1.0
1.5
1.0
1.8
1.0
1101450
1101500
1101500
1101500
1101500
1101550
700800
600900
700900
700950
700950
700950
2.50
2.65
2.65
2.85
2.90
2.30 6
6
6
6
6
6
+/-1.0
+/-1.0
+/-1.5
+/-1.5
+/-1.5
+/-1.5
1450
1500
1500
1550
1500
1550
1450
1500
1600
1650
1700
1700
High Purity withResistance to Abrasion
and Thermal Shock
High Purity withResistance to Abrasion
and Thermal Shock
High Purity withResistance to Abrasion
and Thermal Shock
Very High Purity withResistance to Abrasion
and Thermal Shock
Resistant to Abrasionand Thermal Shock
Highly Resistant toAbrasion, Spalling andReducing atmosphere
Inlet Chamber,Riser Duct &
Cooler
Kiln Inlet,Kiln Hood &
Cooler
Kiln Inlet,Kiln Riser,
Cooler
Kiln Inlet,Kiln Riser,
Cooler
Cooler
Kiln Tip Casting,Cooler Lining
LOW CEMENT CASTABLES
INSULATION CASTABLES
QUALITY
DALINCAST 7
DALINCAST 9
DALINCAST 11
DALINCAST 13
DALINSUL 1600
CHEMICALANALYSIS
PHYSICAL PROPERTIES THERMAL PROPERTIES
SPECIAL FEATUREAREA OFUSAGEFe O2 3
(%)
C C S
At TempOC
2Kg / Cm
DryDensity(g/cc)
GrainSize
(mm)
Permanent LinearChange
ThermalConductivity
At TempOC / 3hrs
(%)At TempOC / 3hrs
w/mK
Max.ServiceTemp.
OC
9.0
8.0
4.0
3.5
2.0
1101100
1101100
1101200
1101100
1101100
128
1510
4030
6040
150 120
0.70
0.90
1.20
1.45
1.55
6
6
6
6
6
1100
1100
1100
1300
1300
+/- 1.2
+/- 1.2
+/- 0.8
+/-1.0
+/-0.5
500
500
500
500
500
0.24
0.30
0.36
0.35
0.40
1100
1100
1300
1350
1600
Low Thermal Conductivity& Good Strength
Low Thermal Conductivity& High Strength
Low Thermal Conductivity& High Strength
Low Thermal Conductivity& High Hot Strength
Calciner
Calciner
Calciner,Inlet Housing
Calciner,Inlet Housing
Calciner,Inlet Housing
Low Thermal Conductivity& Good Strength
PRODUCTS FOR INDUSTRIES IN GENERAL
CEMENTINDUSTRY
PRODUCTS FOR INDUSTRIES IN GENERAL
REFRACTORY BINDERS
QUALITY
DALCEM NORMAL
DALCEM SUPER
42-45
70-72
30-35
28-30
6-8
0.5 Max
60
60
180
240
3000±100 300
4000±100 350 500
400
NA
Conventional& Insulating
Castable
Conventional,Insulating &Low Cement
Castable
Refractory
Refractory
Al O2 3
(%)
CaO(%)
Fe O2 3
(%)
CHEMICAL ANALYSIS
Setting Time
Initial(Min)
Final(Max)
SurfaceArea
2(cm /gm)
PHYSICAL PROPERTIES
2CCS Kg/Cm
1 Day 18±20C
1+1 Day AfterDrying At 110
0C
1+2 Day AfterWater Curing/48
Hrs .
AREA OFUSAGE
INDUSTRYTO USE
8
CEMENTINDUSTRY
PRODUCTS FOR INDUSTRIES IN GENERAL
REFRACTORY BINDERS
QUALITY
DALCEM NORMAL
DALCEM SUPER
42-45
70-72
30-35
28-30
6-8
0.5 Max
60
60
180
240
3000±100 300
4000±100 350 500
400
NA
Conventional& Insulating
Castable
Conventional,Insulating &Low Cement
Castable
Refractory
Refractory
Al O2 3
(%)
CaO(%)
Fe O2 3
(%)
CHEMICAL ANALYSIS
Setting Time
Initial(Min)
Final(Max)
SurfaceArea
2(cm /gm)
PHYSICAL PROPERTIES
2CCS Kg/Cm
1 Day 18±20C
1+1 Day AfterDrying At 110
0C
1+2 Day AfterWater Curing/48
Hrs .
AREA OFUSAGE
INDUSTRYTO USE
8
CEMENT INDUSTRY
06
CEMENT INDUSTRY
10 11
REFRACTORY BRICKS
EQUIPMENTAREA
OF INSTALLATIONQUALITY
CHEMICALANALYSIS
PHYSICALPROPERTIES
THERMALPROPERTIES
SPECIAL FEATURESAl O2 3
(%)
Fe O2 3
(%)
A P(%)
B D(g/cc)
C.C.S.2
(Kg/Cm )R.U.L
O(Ta C)
ThermalConductivity
O(K.Cal/m/hr/ C)
Oat 1000 C
PRE - HEATER &CALCINERVESSELS
Upper Cyclones& Riser ducts
Lower Cyclones& Riser ducts
Kiln Inlet Chamber& Calciner Vessel
Discharge Zone
Burning Zone
Pre Burning Zoneand Transition Zone
Calcination zone
ROTARY KILN
COOLER
TERTIARY AIR DUCT
MH 35-30
HG 40-30
LF 50-15 AR
LF 75-20
LF 80-20
LF 70-20
LF 70-25
HA 70-30
LF 60-25
LF 60-20
HG 45-25
HG 40-30
LF 70-20
HA 60-30
LF 30-20 HS
HG 40-20 AR
35
40
50
75
80
70
70
70
60
60
45
40
70
60
30
40
3.0
3.0
1.5
2.0
2.0
2.0
2.5
3.0
2.5
2.0
2.5
3.0
2.0
3.0
2.0
2.0
23
22
18
22
22
22
23
23
22
21
21
22
22
23
20
19
2.10
2.20
2.35
2.70
2.70
2.60
2.60
2.60
2.45
2.45
2.20
2.20
2.60
2.45
2.10
2.25
250
350
450
500
500
500
500
500
400
500
350
350
500
400
550
400
1350
1390
1450
1500
1500
1480
1480
1450
1450
1470
1400
1390
1480
1410
1250
1400
1.20
1.20
1.35
1.85
1.90
1.80
1.80
1.80
1.50
1.50
1.3
1.20
1.80
1.75
1.20
1.45
Good Strength &Abrasion Resistance
Good Strength &Abrasion Resistance
Alkali Resistant &High Refractoriness
Resistance to Spalling &Abrasion. Low flux &High Refractoriness
Resistance to Spalling &Abrasion, Low flux &High Refractoriness
Resistance to Spalling &Abrasion, Low flux &High Refractoriness
Resistance to Spalling,Abrasion. High Refractoriness.
Resistance to Spalling,Abrasion. Good Strength.
Abrasion Resistance& High Refractoriness
Resistance to Spalling &Abrasion, Low flux &High Refractoriness
Abrasion Resistance& High Refractoriness
Good Strength & Abrasion Resistance
Resistance to Spalling &Abrasion. High Refractoriness
Good Resistance toSpalling & Abrasion.
Low Porosity & GoodAbrasive Strength
Low Porosity, Good AbrasiveStrength & High Refractoriness
CEMENT INDUSTRY
DALSUPREME
60 / DAL CR 60
CEMENT INDUSTRY
06
CEMENT INDUSTRY
10 11
REFRACTORY BRICKS
EQUIPMENTAREA
OF INSTALLATIONQUALITY
CHEMICALANALYSIS
PHYSICALPROPERTIES
THERMALPROPERTIES
SPECIAL FEATURESAl O2 3
(%)
Fe O2 3
(%)
A P(%)
B D(g/cc)
C.C.S.2
(Kg/Cm )R.U.L
O(Ta C)
ThermalConductivity
O(K.Cal/m/hr/ C)
Oat 1000 C
PRE - HEATER &CALCINERVESSELS
Upper Cyclones& Riser ducts
Lower Cyclones& Riser ducts
Kiln Inlet Chamber& Calciner Vessel
Discharge Zone
Burning Zone
Pre Burning Zoneand Transition Zone
Calcination zone
ROTARY KILN
COOLER
TERTIARY AIR DUCT
MH 35-30
HG 40-30
LF 50-15 AR
LF 75-20
LF 80-20
LF 70-20
LF 70-25
HA 70-30
LF 60-25
LF 60-20
HG 45-25
HG 40-30
LF 70-20
HA 60-30
LF 30-20 HS
HG 40-20 AR
35
40
50
75
80
70
70
70
60
60
45
40
70
60
30
40
3.0
3.0
1.5
2.0
2.0
2.0
2.5
3.0
2.5
2.0
2.5
3.0
2.0
3.0
2.0
2.0
23
22
18
22
22
22
23
23
22
21
21
22
22
23
20
19
2.10
2.20
2.35
2.70
2.70
2.60
2.60
2.60
2.45
2.45
2.20
2.20
2.60
2.45
2.10
2.25
250
350
450
500
500
500
500
500
400
500
350
350
500
400
550
400
1350
1390
1450
1500
1500
1480
1480
1450
1450
1470
1400
1390
1480
1410
1250
1400
1.20
1.20
1.35
1.85
1.90
1.80
1.80
1.80
1.50
1.50
1.3
1.20
1.80
1.75
1.20
1.45
Good Strength &Abrasion Resistance
Good Strength &Abrasion Resistance
Alkali Resistant &High Refractoriness
Resistance to Spalling &Abrasion. Low flux &High Refractoriness
Resistance to Spalling &Abrasion, Low flux &High Refractoriness
Resistance to Spalling &Abrasion, Low flux &High Refractoriness
Resistance to Spalling,Abrasion. High Refractoriness.
Resistance to Spalling,Abrasion. Good Strength.
Abrasion Resistance& High Refractoriness
Resistance to Spalling &Abrasion, Low flux &High Refractoriness
Abrasion Resistance& High Refractoriness
Good Strength & Abrasion Resistance
Resistance to Spalling &Abrasion. High Refractoriness
Good Resistance toSpalling & Abrasion.
Low Porosity & GoodAbrasive Strength
Low Porosity, Good AbrasiveStrength & High Refractoriness
CEMENT INDUSTRY
DALSUPREME
60 / DAL CR 60
CEMENT INDUSTRYCEMENT INDUSTRY
12 13
QUALITY
CHEMICALANALYSIS
PHYSICAL PROPERTIES
SPECIAL FEATUREAREA OFUSAGEAl O 2 3
(%)
Fe O 2 3
(%)
SiC(%)
A P (%)
B D(g/cc)
C.C.S.2(Kg/Cm )
R.U.LO (Ta C)
P.L.C. for2 hrs
O(%) / C
ThermalConductivity
O(K.Cal/m/hr/ C)Oat 1000 C
ALITE
DALKAR 60
DALSINT B
DALSINT A
DALBURN
DAL CR 50
DAL CR 60
DAL CR 70
20
60
70
70
70
45
46
45
2.5
2.0
2.5
2.0
2.0
1.5
1.2
1.2
-
-
-
-
-
5 - 7
13 - 17
23 - 27
30Min.
18
18
18
17
16
15
15
1.75Max.
2.50
2.60
2.60
2.70
2.35
2.50
2.65
200
600
600
600
700
600
500
700
1300
1470
1500
1520
1600
1450
1550
1550
+/- 0.2 / 1200
+ 1.0 / 1400
+ 2.5 / 1500
+ 2.5 / 1500
+1.0 / 1500
+/- 0.6 / 1200
+/- 0.6 / 1200
+1.0 / 1200
0.60
1.80
1.85
1.90
1.90
1.50
2.45
2.70
Low Density, GoodStrength, Very Low
Thermal Conductivity.
Good Resistance toSpalling & Abrasion.
Low Porosity,High Refractoriness.
Excellent Resistance toSpalling & Abrasion.
Low Porosity,High Refractoriness.
Excellent Resistance toSpalling & Abrasion.
Low Porosity,High Refractoriness.
Excellent Resistance toSpalling & Abrasion.
Low Porosity, Very High RUL
Good Resistance toAbrasion with CoatingRepellent Properties
Excellent Resistance toAbrasion with CoatingRepellent Properties
Excellent Resistance toAbrasion with CoatingRepellent Properties
Calcination zone
Preburningzone and
Transition zone
Rotary KilnBurning zone
Preburningzone and
Transition zone
Rotary KilnBurning zone
Rotaty KilnInlet and
Bottom Cyclones
Rotaty Kiln Inlet,Calcinationzone & TAD
Rotaty KilnCalcination zone
SPECIAL QUALITY BRICKS
DALCAST 135 N
DALCAST 135 S
DALCAST 140 N
DALCAST 150 N
DALCAST 150 S
DALCAST 160 N
DALCAST 160 S
DALCAST 170 N
DALCAST 170 S
40
40
70
50
50
60
60
85 - 90
85 - 90
6.0
4.0
5.0
1.5
1.3
1.5
1.5
1.5
1.2
1101350
1101350
1101450
1101500
1101500
1101500
1101500
1101550
1101550
250225
300250
350350
300275
350350
350300
400325
500450
550550
2.10
2.15
2.45
2.15
2.20
2.20
2.30
2.75
2.80
6
6
6
6
6
6
6
6
6
+/-1.5
+/-1.5
+/-1.5
+/-1.5
+/-1.5
+/-1.5
+/-1.5
+/-1.5
+/-1.5
1350
1350
1450
1500
1500
1500
1500
1500
1500
1350
1350
1450
1500
1500
1600
1600
1700
1700
Moderate AbrasionResistant
Moderate AbrasionResistant
Abrasion Resistant
High Purity with AbrasionResistance and Thermal
Shock Resistance
High Purity with AbrasionResistance and Thermal
Shock Resistance
High Purity with AbrasionResistance and Thermal
Shock Resistance
High Purity with AbrasionResistance and Thermal
Shock Resistance
Very High Purity withAbrasion Reistance and
High Hot Strength
Very High Purity withAbrasion Reistance and
High Hot Strength
Conical Portion,Feed Pipes.
Cooler Cold Zone.
Conical Portion,Feed Pipes.
Cooler Cold Zone.
General usage
Cooler, LowerCyclones
Cooler, LowerCyclones
Cooler, LowerCyclones
Conical Portion,Feed Pipes.
Calciner.
Cooler, LowerCyclones,
General usage
Cooler, LowerCyclones,
General usage
QUALITY
CHEMICALANALYSIS
PHYSICAL PROPERTIES
C C S
At TempOC
2Kg / Cm
DryDensity(g/cc)
GrainSize
(mm)
Permanent LinearChange
At TempOC / 3hrs
(%)
Max.ServiceTemp.
OC
SPECIAL FEATUREAREA OFUSAGE
CONVENTIONAL CASTABLES
DALSUPREME 60 1.5 - 16 2.60 700 1700 +1.0 / 1500 1.80
Very High RUL,Excellent Abrasion and
Spalling Resistance
Rotary KilnUpper
Transition zone
CEMENT INDUSTRYCEMENT INDUSTRY
12 13
QUALITY
CHEMICALANALYSIS
PHYSICAL PROPERTIES
SPECIAL FEATUREAREA OFUSAGEAl O 2 3
(%)
Fe O 2 3
(%)
SiC(%)
A P (%)
B D(g/cc)
C.C.S.2(Kg/Cm )
R.U.LO (Ta C)
P.L.C. for2 hrs
O(%) / C
ThermalConductivity
O(K.Cal/m/hr/ C)Oat 1000 C
ALITE
DALKAR 60
DALSINT B
DALSINT A
DALBURN
DAL CR 50
DAL CR 60
DAL CR 70
20
60
70
70
70
45
46
45
2.5
2.0
2.5
2.0
2.0
1.5
1.2
1.2
-
-
-
-
-
5 - 7
13 - 17
23 - 27
30Min.
18
18
18
17
16
15
15
1.75Max.
2.50
2.60
2.60
2.70
2.35
2.50
2.65
200
600
600
600
700
600
500
700
1300
1470
1500
1520
1600
1450
1550
1550
+/- 0.2 / 1200
+ 1.0 / 1400
+ 2.5 / 1500
+ 2.5 / 1500
+1.0 / 1500
+/- 0.6 / 1200
+/- 0.6 / 1200
+1.0 / 1200
0.60
1.80
1.85
1.90
1.90
1.50
2.45
2.70
Low Density, GoodStrength, Very Low
Thermal Conductivity.
Good Resistance toSpalling & Abrasion.
Low Porosity,High Refractoriness.
Excellent Resistance toSpalling & Abrasion.
Low Porosity,High Refractoriness.
Excellent Resistance toSpalling & Abrasion.
Low Porosity,High Refractoriness.
Excellent Resistance toSpalling & Abrasion.
Low Porosity, Very High RUL
Good Resistance toAbrasion with CoatingRepellent Properties
Excellent Resistance toAbrasion with CoatingRepellent Properties
Excellent Resistance toAbrasion with CoatingRepellent Properties
Calcination zone
Preburningzone and
Transition zone
Rotary KilnBurning zone
Preburningzone and
Transition zone
Rotary KilnBurning zone
Rotaty KilnInlet and
Bottom Cyclones
Rotaty Kiln Inlet,Calcinationzone & TAD
Rotaty KilnCalcination zone
SPECIAL QUALITY BRICKS
DALCAST 135 N
DALCAST 135 S
DALCAST 140 N
DALCAST 150 N
DALCAST 150 S
DALCAST 160 N
DALCAST 160 S
DALCAST 170 N
DALCAST 170 S
40
40
70
50
50
60
60
85 - 90
85 - 90
6.0
4.0
5.0
1.5
1.3
1.5
1.5
1.5
1.2
1101350
1101350
1101450
1101500
1101500
1101500
1101500
1101550
1101550
250225
300250
350350
300275
350350
350300
400325
500450
550550
2.10
2.15
2.45
2.15
2.20
2.20
2.30
2.75
2.80
6
6
6
6
6
6
6
6
6
+/-1.5
+/-1.5
+/-1.5
+/-1.5
+/-1.5
+/-1.5
+/-1.5
+/-1.5
+/-1.5
1350
1350
1450
1500
1500
1500
1500
1500
1500
1350
1350
1450
1500
1500
1600
1600
1700
1700
Moderate AbrasionResistant
Moderate AbrasionResistant
Abrasion Resistant
High Purity with AbrasionResistance and Thermal
Shock Resistance
High Purity with AbrasionResistance and Thermal
Shock Resistance
High Purity with AbrasionResistance and Thermal
Shock Resistance
High Purity with AbrasionResistance and Thermal
Shock Resistance
Very High Purity withAbrasion Reistance and
High Hot Strength
Very High Purity withAbrasion Reistance and
High Hot Strength
Conical Portion,Feed Pipes.
Cooler Cold Zone.
Conical Portion,Feed Pipes.
Cooler Cold Zone.
General usage
Cooler, LowerCyclones
Cooler, LowerCyclones
Cooler, LowerCyclones
Conical Portion,Feed Pipes.
Calciner.
Cooler, LowerCyclones,
General usage
Cooler, LowerCyclones,
General usage
QUALITY
CHEMICALANALYSIS
PHYSICAL PROPERTIES
C C S
At TempOC
2Kg / Cm
DryDensity(g/cc)
GrainSize
(mm)
Permanent LinearChange
At TempOC / 3hrs
(%)
Max.ServiceTemp.
OC
SPECIAL FEATUREAREA OFUSAGE
CONVENTIONAL CASTABLES
DALSUPREME 60 1.5 - 16 2.60 700 1700 +1.0 / 1500 1.80
Very High RUL,Excellent Abrasion and
Spalling Resistance
Rotary KilnUpper
Transition zone
CEMENT INDUSTRY CEMENT INDUSTRY
14 15
QUALITY
QUICKPACK LC 45
QUICKPACK LC 60
QUICKPACK LC 70
QUICKPACK LC 70 LI
QUICKPACK LC 80
QUICKPACK LC 90
CHEMICALANALYSIS
PHYSICAL PROPERTIES THERMAL PROPERTIES
SPECIALFEATURE
AREA OFUSAGEAl O2 3
(%)
Fe O2 3
(%)
C C S
At TempOC
2Kg / Cm
DryDensity(g/cc)
GrainSize
(mm)
PermanentLinear Change
(%)At TempOC / 3hrs
Max.ServiceTemp.
OC
45
60
70
70
80
85-90
1.0
1.0
1.5
1.0
1.8
1.0
1101450
1101500
1101500
1101500
1101500
1101550
700800
600900
700900
700950
700950
700950
2.50
2.65
2.65
2.85
2.90
2.30 6
6
6
6
6
6
+/-1.0
+/-1.0
+/-1.5
+/-1.5
+/-1.5
+/-1.5
1450
1500
1500
1550
1500
1550
1450
1500
1600
1650
1700
1700
High Puritywith Resistanceto Abrasion andThermal Shock
High Puritywith Resistanceto Abrasion andThermal Shock
High Puritywith Resistanceto Abrasion andThermal Shock
Very High Puritywith Resistanceto Abrasion andThermal Shock
Resistant toAbrasion and
Thermal Shock
Highly Resistantto Abrasion,Spalling and
Reducingatmosphere
Inlet Chamber,Riser Duct &
Cooler
Kiln Inlet,Kiln Hood &
Cooler
Kiln Inlet,Kiln Riser,
Cooler
Kiln Inlet,Kiln Riser,
Cooler
Cooler
Kiln TipCasting,
Cooler Lining
LOW CEMENT CASTABLES
QUALITY
RAPIDENSE 60
DALRESICOAT B
DALRESICOAT B TC
DALRESICOAT B BP
DALRESISTAL 80
DALABRACOAT 50
DALCORUNDUM95 ARX
CHEMICALANALYSIS
PHYSICAL PROPERTIES THERMAL PROPERTIES
SPECIAL FEATURE AREA OF USAGEAl O2 3
(%)
Fe O2 3
(%)
C C S
At TempOC
2Kg / Cm
DryDensity(g/cc)
GrainSize
(mm)
Permanent LinearChange
(%)At TempOC / 3hrs
Max.ServiceTemp.
OC
60
30
45
50
80
50
78 - 82
1.1
1.0
0.6
0.7
1.5
2.0
0.8
1101500
1101100
1101100
1101100
110900
110
1101100
9001000
600700
700900
700900
600800
800
10001200
2.65
2.35
2.60
2.70
2.75
2.40
2.90
8
8
8
8
8
8
8
+/- 1.0
+/- 0.5
+/- 0.3
+/- 0.3
+/-1.5
+/-0.5
+/-0.8
1500
1200
1200
1200
1500
1200
1550
1600
1500
1600
1650
1600
1200
1750
Highly Resistant toAbrasion & Alkali Attack
Highly Resistant toAbrasion & Alkali
Attack. Anti CoatingSiC based
Highly Resistant toAbrasion & Alkali
Attack. Anti CoatingSiC based
Highly Resistant to Abrasion & Alkali
Attack. Anti CoatingSiC based
Highly Resistant to Abrasion, Alkali Attack
Very High WearResistance
Highly Resistant to Abrasion, Alkali Attack
Kiln Inlet, CoolerSide Walls, Burner
Pipe and BullNose Area
Inlet Chamber,Riser Duct & Anti
Coating Areas
Tip Casting &Bull Nose
Burner Pipe& Bull Nose
Take off duct,Kiln Hood &Bend part
Cooler Vent Ducts,Coal Ducts
Tip Casting &Burner Pipe
SPECIAL CASTABLES
DALRESICOAT A 22-25 0.5110
1100500700
2.50 8 +/- 1.0 1500 1600
Resistant toHigh Abrasion,Alkali Attack.
SiC based
Anti Coating Area,Kiln Riser Duct
Note: Further details can be provided on request
CEMENT INDUSTRY CEMENT INDUSTRY
14 15
QUALITY
QUICKPACK LC 45
QUICKPACK LC 60
QUICKPACK LC 70
QUICKPACK LC 70 LI
QUICKPACK LC 80
QUICKPACK LC 90
CHEMICALANALYSIS
PHYSICAL PROPERTIES THERMAL PROPERTIES
SPECIALFEATURE
AREA OFUSAGEAl O2 3
(%)
Fe O2 3
(%)
C C S
At TempOC
2Kg / Cm
DryDensity(g/cc)
GrainSize
(mm)
PermanentLinear Change
(%)At TempOC / 3hrs
Max.ServiceTemp.
OC
45
60
70
70
80
85-90
1.0
1.0
1.5
1.0
1.8
1.0
1101450
1101500
1101500
1101500
1101500
1101550
700800
600900
700900
700950
700950
700950
2.50
2.65
2.65
2.85
2.90
2.30 6
6
6
6
6
6
+/-1.0
+/-1.0
+/-1.5
+/-1.5
+/-1.5
+/-1.5
1450
1500
1500
1550
1500
1550
1450
1500
1600
1650
1700
1700
High Puritywith Resistanceto Abrasion andThermal Shock
High Puritywith Resistanceto Abrasion andThermal Shock
High Puritywith Resistanceto Abrasion andThermal Shock
Very High Puritywith Resistanceto Abrasion andThermal Shock
Resistant toAbrasion and
Thermal Shock
Highly Resistantto Abrasion,Spalling and
Reducingatmosphere
Inlet Chamber,Riser Duct &
Cooler
Kiln Inlet,Kiln Hood &
Cooler
Kiln Inlet,Kiln Riser,
Cooler
Kiln Inlet,Kiln Riser,
Cooler
Cooler
Kiln TipCasting,
Cooler Lining
LOW CEMENT CASTABLES
QUALITY
RAPIDENSE 60
DALRESICOAT B
DALRESICOAT B TC
DALRESICOAT B BP
DALRESISTAL 80
DALABRACOAT 50
DALCORUNDUM95 ARX
CHEMICALANALYSIS
PHYSICAL PROPERTIES THERMAL PROPERTIES
SPECIAL FEATURE AREA OF USAGEAl O2 3
(%)
Fe O2 3
(%)
C C S
At TempOC
2Kg / Cm
DryDensity(g/cc)
GrainSize
(mm)
Permanent LinearChange
(%)At TempOC / 3hrs
Max.ServiceTemp.
OC
60
30
45
50
80
50
78 - 82
1.1
1.0
0.6
0.7
1.5
2.0
0.8
1101500
1101100
1101100
1101100
110900
110
1101100
9001000
600700
700900
700900
600800
800
10001200
2.65
2.35
2.60
2.70
2.75
2.40
2.90
8
8
8
8
8
8
8
+/- 1.0
+/- 0.5
+/- 0.3
+/- 0.3
+/-1.5
+/-0.5
+/-0.8
1500
1200
1200
1200
1500
1200
1550
1600
1500
1600
1650
1600
1200
1750
Highly Resistant toAbrasion & Alkali Attack
Highly Resistant toAbrasion & Alkali
Attack. Anti CoatingSiC based
Highly Resistant toAbrasion & Alkali
Attack. Anti CoatingSiC based
Highly Resistant to Abrasion & Alkali
Attack. Anti CoatingSiC based
Highly Resistant to Abrasion, Alkali Attack
Very High WearResistance
Highly Resistant to Abrasion, Alkali Attack
Kiln Inlet, CoolerSide Walls, Burner
Pipe and BullNose Area
Inlet Chamber,Riser Duct & Anti
Coating Areas
Tip Casting &Bull Nose
Burner Pipe& Bull Nose
Take off duct,Kiln Hood &Bend part
Cooler Vent Ducts,Coal Ducts
Tip Casting &Burner Pipe
SPECIAL CASTABLES
DALRESICOAT A 22-25 0.5110
1100500700
2.50 8 +/- 1.0 1500 1600
Resistant toHigh Abrasion,Alkali Attack.
SiC based
Anti Coating Area,Kiln Riser Duct
Note: Further details can be provided on request
12
CEMENT INDUSTRY CEMENT INDUSTRY
GUNNING CASTABLES
QUALITY
DALRESISTAL 80 GUN
DALRESISTAL 70 GUN
DALRESICOAT B GUN
QUICKPACK LC 45 GUN
QUICKPACK LC 60 GUN
DALCAST 135 S GUN
DALINCAST 13 GUN
DALINSUL 1600 GUN
CHEMICALANALYSIS
PHYSICAL PROPERTIES THERMAL PROPERTIES
SPECIAL FEATURE AREA OF USAGEAl O2 3
(%)
Fe O2 3
(%)
C C S
At TempOC
2Kg / Cm
DryDensity(g/cc)
GrainSize
(mm)
Permanent LinearChange
(%)At TempOC / 3hrs
Max.ServiceTemp.
OC
80
70
30
45
60
45
35
40
1.4
2.0
1.0
1.0
1.5
2.0
5.0
2.0
1101100
1101100
1101100
1101100
1101100
1101100
1101100
1101100
500800
300600
350-500300-450
350-500300-450
200-250150-200
20-30 8-10
60-80 20-30
500800
2.65
2.50
2.35
2.1-2.3
2.3-2.5
1.9-2.1
1.2-1.3
1.4-1.5
5
5
5
5
5
5
5
5
+/- 1.0
+/- 1.0
+/- 0.2
+/-1.0
+/-1.0
+/-1.0
+/-1.0
+/-1.0
1500
1500
1100
1400
1400
1300
1100
1300
1600
1600
1500
1500
1600
1350
1300
1500
Resistant toAbrasion, Alkali Attack.
Anti Coating
Resistant toAbrasion, Alkali Attack.
Anti Coating
Highly Resistant toAbrasion, Alkali Attack.
Anti Coating
High Purity,Resistant to Abrasionand Thermal Shock
High Purity,Resistant to Abrasionand Thermal Shock
ModerateAbrasion Resistant
ModerateAbrasion Resistant
ModerateAbrasion Resistant
Riser Duct,Kiln Hood
Riser Duct,Kiln Hood
Inlet Chamber,Riser Duct &
Anti Coating Areas
Inlet Chamber,Riser Duct& Cooler
General usage
Conical Portion,Feed Pipes.
Cooler Cold Zone.
Calciner,Inlet Housing
Calciner,Inlet Housing
INSULATION CASTABLES
QUALITY
DALINCAST 7
DALINCAST 9
DALINCAST 11
DALINCAST 13
DALINSUL 1600
CHEMICALANALYSIS
PHYSICAL PROPERTIES THERMAL PROPERTIES
SPECIALFEATURE
AREA OFUSAGEFe O2 3
(%)
C C S
At TempOC
2Kg / Cm
DryDensity(g/cc)
GrainSize
(mm)
Permanent LinearChange
ThermalConductivity
At TempOC / 3hrs
(%)At TempOC / 3hrs
w/mK
Max.ServiceTemp.
OC
9.0
8.0
4.0
3.5
2.0
1101100
1101100
1101200
1101100
1101100
128
1510
4030
6040
150 120
0.70
0.90
1.20
1.45
1.55
6
6
6
6
6
1100
1100
1100
1300
1300
+/- 1.2
+/- 1.2
+/- 0.8
+/-1.0
+/-0.5
500
500
500
500
500
0.24
0.30
0.36
0.35
0.40
1100
1100
1300
1350
1600
Low ThermalConductivity &Good Strength
Low ThermalConductivity &Good Strength
Low ThermalConductivity &High Strength
Low ThermalConductivity &High Strength
Low ThermalConductivity& High hot
strength
Calciner
Calciner
Calciner,Inlet
Housing
Calciner,Inlet
Housing
Calciner,Inlet
Housing
16 17
12
CEMENT INDUSTRY CEMENT INDUSTRY
GUNNING CASTABLES
QUALITY
DALRESISTAL 80 GUN
DALRESISTAL 70 GUN
DALRESICOAT B GUN
QUICKPACK LC 45 GUN
QUICKPACK LC 60 GUN
DALCAST 135 S GUN
DALINCAST 13 GUN
DALINSUL 1600 GUN
CHEMICALANALYSIS
PHYSICAL PROPERTIES THERMAL PROPERTIES
SPECIAL FEATURE AREA OF USAGEAl O2 3
(%)
Fe O2 3
(%)
C C S
At TempOC
2Kg / Cm
DryDensity(g/cc)
GrainSize
(mm)
Permanent LinearChange
(%)At TempOC / 3hrs
Max.ServiceTemp.
OC
80
70
30
45
60
45
35
40
1.4
2.0
1.0
1.0
1.5
2.0
5.0
2.0
1101100
1101100
1101100
1101100
1101100
1101100
1101100
1101100
500800
300600
350-500300-450
350-500300-450
200-250150-200
20-30 8-10
60-80 20-30
500800
2.65
2.50
2.35
2.1-2.3
2.3-2.5
1.9-2.1
1.2-1.3
1.4-1.5
5
5
5
5
5
5
5
5
+/- 1.0
+/- 1.0
+/- 0.2
+/-1.0
+/-1.0
+/-1.0
+/-1.0
+/-1.0
1500
1500
1100
1400
1400
1300
1100
1300
1600
1600
1500
1500
1600
1350
1300
1500
Resistant toAbrasion, Alkali Attack.
Anti Coating
Resistant toAbrasion, Alkali Attack.
Anti Coating
Highly Resistant toAbrasion, Alkali Attack.
Anti Coating
High Purity,Resistant to Abrasionand Thermal Shock
High Purity,Resistant to Abrasionand Thermal Shock
ModerateAbrasion Resistant
ModerateAbrasion Resistant
ModerateAbrasion Resistant
Riser Duct,Kiln Hood
Riser Duct,Kiln Hood
Inlet Chamber,Riser Duct &
Anti Coating Areas
Inlet Chamber,Riser Duct& Cooler
General usage
Conical Portion,Feed Pipes.
Cooler Cold Zone.
Calciner,Inlet Housing
Calciner,Inlet Housing
INSULATION CASTABLES
QUALITY
DALINCAST 7
DALINCAST 9
DALINCAST 11
DALINCAST 13
DALINSUL 1600
CHEMICALANALYSIS
PHYSICAL PROPERTIES THERMAL PROPERTIES
SPECIALFEATURE
AREA OFUSAGEFe O2 3
(%)
C C S
At TempOC
2Kg / Cm
DryDensity(g/cc)
GrainSize
(mm)
Permanent LinearChange
ThermalConductivity
At TempOC / 3hrs
(%)At TempOC / 3hrs
w/mK
Max.ServiceTemp.
OC
9.0
8.0
4.0
3.5
2.0
1101100
1101100
1101200
1101100
1101100
128
1510
4030
6040
150 120
0.70
0.90
1.20
1.45
1.55
6
6
6
6
6
1100
1100
1100
1300
1300
+/- 1.2
+/- 1.2
+/- 0.8
+/-1.0
+/-0.5
500
500
500
500
500
0.24
0.30
0.36
0.35
0.40
1100
1100
1300
1350
1600
Low ThermalConductivity &Good Strength
Low ThermalConductivity &Good Strength
Low ThermalConductivity &High Strength
Low ThermalConductivity &High Strength
Low ThermalConductivity& High hot
strength
Calciner
Calciner
Calciner,Inlet
Housing
Calciner,Inlet
Housing
Calciner,Inlet
Housing
16 17
CEMENT INDUSTRY
Kiln Rotation:
OIn the temperature range of 300-600 C: 1/3 revolution every 30 minutes
OIn the temperature range of 600-900 C: 1/3 revolution every 15 minutes
OIn the temperature range of 900-1200 C: continuous rotation requiredOIn the temperature range of 1200 C up to working temperature:
bring the kiln up to normal operation
00
5 10 15 20 25 30 35 40 45 50 55 60
100200300400500600700800900
10001100120013001400
OSu
rfac
e T
em
pe
ratu
re o
f Li
nin
g in
C
Rotary Kiln Heating up Curve for Newly Lined Plants
O
25 C/h
NOTE:1. The suggested time / temperature schedule given above are the Kiln Burning zone surface temperatures.2. Feed shall be started in an incremental manner as per normal practice once the Burning zone temperature reaches 1100°C.
18 19
CEMENT INDUSTRY
00
5 10 15 20 25 30 35 40 45 50 55 60
100200300400500600700800900
10001100120013001400
OSu
rfac
e T
em
pe
ratu
re o
f Li
nin
g in
C
Rotary Kiln Heating up Curve for after Major Repairs
500 tpd to 10,000 tpd.
Services Offered:1. Design & Engineering of Refractories2. Selection of Quality3. Supply / Procurement of Material4. Installation
50 O C/
h
CEMENT INDUSTRY
Kiln Rotation:
OIn the temperature range of 300-600 C: 1/3 revolution every 30 minutes
OIn the temperature range of 600-900 C: 1/3 revolution every 15 minutes
OIn the temperature range of 900-1200 C: continuous rotation requiredOIn the temperature range of 1200 C up to working temperature:
bring the kiln up to normal operation
00
5 10 15 20 25 30 35 40 45 50 55 60
100200300400500600700800900
10001100120013001400
OSu
rfac
e T
em
pe
ratu
re o
f Li
nin
g in
C
Rotary Kiln Heating up Curve for Newly Lined Plants
O
25 C/h
NOTE:1. The suggested time / temperature schedule given above are the Kiln Burning zone surface temperatures.2. Feed shall be started in an incremental manner as per normal practice once the Burning zone temperature reaches 1100°C.
18 19
CEMENT INDUSTRY
00
5 10 15 20 25 30 35 40 45 50 55 60
100200300400500600700800900
10001100120013001400
OSu
rfac
e T
em
pe
ratu
re o
f Li
nin
g in
C
Rotary Kiln Heating up Curve for after Major Repairs
500 tpd to 10,000 tpd.
Services Offered:1. Design & Engineering of Refractories2. Selection of Quality3. Supply / Procurement of Material4. Installation
50 O C/
h
20 21
CEMENT INDUSTRY CEMENT INDUSTRY
20 21
CEMENT INDUSTRY CEMENT INDUSTRY
ALUMINIUMINDUSTRY
Bharat Group
NOTE SHEET
ALUMINIUMINDUSTRY
Bharat Group
NOTE SHEET
ALUMINIUM INDUSTRYALUMINIUM INDUSTRY
EQUIPMENT AREA OF APPLICATION BRICKS MONOLITHICS
Side wall & Bottom HG 42-20 QUICKPACK LC 45
Flue Wall & Head Wasll hot face DAL ABF 50Anode baking Furnace
Tie Bricks DAL ABF 60
Top cover QUICKPACK LC 45 PCPF QUICKPACK LC 45
Hearth & Ramp DAL 85 P QUICKPACK ULC 80 NW
Lower Side wall DAL 85 P QUICKPACK ULC 80 NWAluminium Melting & Holding furnaces
Upper Side wall DAL 60 A QUICKPACK LC 60
Backup lining DALCAST 150
POT furnaces (Electrolytic cell) Bottom HG 45-15 QUICKPACK LC 45 NW
Roof DAL 50 A, DAL 60 A
Aluminium Induction furnace Wall QUICKPACK ULC 97 NW
Roof (Back Face) DALINSUL 15
Lower Side wall DAL 85 P QUICKPACK ULC 80 NWTransfer Ladle
Upper Side wall HG 45-15 QUICKPACK LC 45
Trough Channel QUICKPACK LC 45 NWLaunder & Trough
Precalcination Zone QUICKPACK LC 45
Calciner - Rotary Kiln Calcination Zone RAPIDENSE 60
Outlet Zone QUICKPACK ULC 80
Cyclone wall HG 45-15 QUICKPACK LC 60Gas - Suspension - Calciner (GSC)
Ducts & Chutes RAPIDENSE 60
SPECIALISED PRODUCTS
QUALITYPermanent Linear
Change
%
C C S
At TempOC
2Kg / Cm (Min.)
TYPE
CHEMICALANALYSIS
PHYSICAL PROPERTIES THERMAL PROPERTIES
Al O2 3
(%)Min.
Fe O2 3
(%)Max.
A.P.(%)
Max.At temp.
OC/hrsta
(Min.)
OC
RULB.D./DryDensity(gm/CC)(Max.)
Max.ServiceTemp.
O( C)
Special Feature
Excellent NonWetting Properties
to Molten Aluminium
High RUL & Excellent Spalling Resistance
Excellent SpallingResistance
Low Permiability &High RUL
ExcellentResistance to Alkali& Chemical Attack
HG 42-20
DAL ABF 50
DAL ABF 60
QUICKPACKLC 45 PCPF
Fire Brick
AndalusiteBased Bricks
AndalusiteBased Bricks
PrecastPrefired
Block
42
50
60
45
2.0
1.5
1.2
1.0
18
16
16
21
2.20
2.35
2.50
2.20
350
450
500
400
1450/2
1400/5
1500/2
1450/3
+/- 0.5
+/- 0.2
+/- 0.5
+/- 1.0
1450
1520
1550
Side Walls &Bottom Lining
Flue Wall &Head Wall Hot
Face Lining
Tie Bricks
Top Cover
DAL 85 PPhos
Bonded Brick85 1.5 18 2.70 700 1500/2 +/- 0.5 1580 1580
DAL 60 AAndalusiteBased Brick
60 1.5 20 2.50 500 1500/2 +/- 0.5 1500 1550
DAL 50 AAndalusiteBased Brick
50 1.5 20 2.35 450 1500/2 +/- 0.5 1480 1550
HG 45 A Fire Brick 45 1.5 18 2.25 400 1450/2 +/- 0.5 1450 1450
QUICKPACK LC 45Low Cement
Castable45 1.0 2.00
1101450
700800
1450/3 +/- 1.0 1450
QUICKPACK LC 60 ALow Cement
Castable60 1.1 2.65
1101500
9001000
1500/3 +/- 1.0 1600Excellent Abrasion
Resistance Properties
QUICKPACKLC 60 NW
Low CementCastable
60 1.0 2.55110
1500600900
1500/3 +/- 1.0 1500Very Good Non-
Wetting Propertiesto Molten Aluminium
QUICKPACKULC 80 NW
Ultra LowCementCastable
80 1.0 2.80110
1500450
1000 1500/3 +/- 1.0 1600
Excellent Non-Wetting Properties toMolten Aluminium.
High Abrasion Resistance
QUICKPACKULC 97 NW
Ultra LowCementCastable
95 0.3 3.00110
1500500
12501500/3 +/- 1.0 1750
Excellent AbrasionResistance & Good Non-
Wetting Properties toMolten Aluminium
DALCAST 150Conventional
Castable50 1.3 2.20
1101500
350350
1500/3 +/- 1.5 1500Good Strength &
Resistant toChemical Attack
DALINCAST 15 3.0 1.60 1300/3 +/- 1.5 1350Low Thermal
Conductivity &Good Strength
InsulationCastable
1101300
10075
24 25
ZONE WISE PRODUCTS FOR DIFFERENT EQUIPMENTS
ALUMINIUM INDUSTRYALUMINIUM INDUSTRY
EQUIPMENT AREA OF APPLICATION BRICKS MONOLITHICS
Side wall & Bottom HG 42-20 QUICKPACK LC 45
Flue Wall & Head Wasll hot face DAL ABF 50Anode baking Furnace
Tie Bricks DAL ABF 60
Top cover QUICKPACK LC 45 PCPF QUICKPACK LC 45
Hearth & Ramp DAL 85 P QUICKPACK ULC 80 NW
Lower Side wall DAL 85 P QUICKPACK ULC 80 NWAluminium Melting & Holding furnaces
Upper Side wall DAL 60 A QUICKPACK LC 60
Backup lining DALCAST 150
POT furnaces (Electrolytic cell) Bottom HG 45-15 QUICKPACK LC 45 NW
Roof DAL 50 A, DAL 60 A
Aluminium Induction furnace Wall QUICKPACK ULC 97 NW
Roof (Back Face) DALINSUL 15
Lower Side wall DAL 85 P QUICKPACK ULC 80 NWTransfer Ladle
Upper Side wall HG 45-15 QUICKPACK LC 45
Trough Channel QUICKPACK LC 45 NWLaunder & Trough
Precalcination Zone QUICKPACK LC 45
Calciner - Rotary Kiln Calcination Zone RAPIDENSE 60
Outlet Zone QUICKPACK ULC 80
Cyclone wall HG 45-15 QUICKPACK LC 60Gas - Suspension - Calciner (GSC)
Ducts & Chutes RAPIDENSE 60
SPECIALISED PRODUCTS
QUALITYPermanent Linear
Change
%
C C S
At TempOC
2Kg / Cm (Min.)
TYPE
CHEMICALANALYSIS
PHYSICAL PROPERTIES THERMAL PROPERTIES
Al O2 3
(%)Min.
Fe O2 3
(%)Max.
A.P.(%)
Max.At temp.
OC/hrsta
(Min.)
OC
RULB.D./DryDensity(gm/CC)(Max.)
Max.ServiceTemp.
O( C)
Special Feature
Excellent NonWetting Properties
to Molten Aluminium
High RUL & Excellent Spalling Resistance
Excellent SpallingResistance
Low Permiability &High RUL
ExcellentResistance to Alkali& Chemical Attack
HG 42-20
DAL ABF 50
DAL ABF 60
QUICKPACKLC 45 PCPF
Fire Brick
AndalusiteBased Bricks
AndalusiteBased Bricks
PrecastPrefired
Block
42
50
60
45
2.0
1.5
1.2
1.0
18
16
16
21
2.20
2.35
2.50
2.20
350
450
500
400
1450/2
1400/5
1500/2
1450/3
+/- 0.5
+/- 0.2
+/- 0.5
+/- 1.0
1450
1520
1550
Side Walls &Bottom Lining
Flue Wall &Head Wall Hot
Face Lining
Tie Bricks
Top Cover
DAL 85 PPhos
Bonded Brick85 1.5 18 2.70 700 1500/2 +/- 0.5 1580 1580
DAL 60 AAndalusiteBased Brick
60 1.5 20 2.50 500 1500/2 +/- 0.5 1500 1550
DAL 50 AAndalusiteBased Brick
50 1.5 20 2.35 450 1500/2 +/- 0.5 1480 1550
HG 45 A Fire Brick 45 1.5 18 2.25 400 1450/2 +/- 0.5 1450 1450
QUICKPACK LC 45Low Cement
Castable45 1.0 2.00
1101450
700800
1450/3 +/- 1.0 1450
QUICKPACK LC 60 ALow Cement
Castable60 1.1 2.65
1101500
9001000
1500/3 +/- 1.0 1600Excellent Abrasion
Resistance Properties
QUICKPACKLC 60 NW
Low CementCastable
60 1.0 2.55110
1500600900
1500/3 +/- 1.0 1500Very Good Non-
Wetting Propertiesto Molten Aluminium
QUICKPACKULC 80 NW
Ultra LowCementCastable
80 1.0 2.80110
1500450
1000 1500/3 +/- 1.0 1600
Excellent Non-Wetting Properties toMolten Aluminium.
High Abrasion Resistance
QUICKPACKULC 97 NW
Ultra LowCementCastable
95 0.3 3.00110
1500500
12501500/3 +/- 1.0 1750
Excellent AbrasionResistance & Good Non-
Wetting Properties toMolten Aluminium
DALCAST 150Conventional
Castable50 1.3 2.20
1101500
350350
1500/3 +/- 1.5 1500Good Strength &
Resistant toChemical Attack
DALINCAST 15 3.0 1.60 1300/3 +/- 1.5 1350Low Thermal
Conductivity &Good Strength
InsulationCastable
1101300
10075
24 25
ZONE WISE PRODUCTS FOR DIFFERENT EQUIPMENTS
POWERINDUSTRY
Bharat Group
NOTE SHEET
POWERINDUSTRY
Bharat Group
NOTE SHEET
POWER INDUSTRY POWER INDUSTRY
SPECIAL QUALITY BRICKS REFRACTORY MONOLITHS
QUALITY
CHEMICALANALYSIS
PHYSICAL PROPERTIES THERMAL PROPERTIES
SPECIAL FEATURE AREA OF USAGEAl O2 3
(%)
Fe O2 3
(%)
LF 30-20 HS
HG 45-30
HG 45-20
SL 60-20
SL 60-15
DALBLAST 64-12
30
45
45
60
60
62
2.0
3.0
2.0
2.0
1.5
1.2
20
22
22
21
18
16
2.10
2.25
2.25
2.45
2.50
2.55
550
350
350
400
500
600
1250
1420
1430
1480
1500
1550
+/-1.0 /1250
+/-0.5 /1300
+/-0.5 /1350
+/-0.5 /1450
+/-0.5 /1450
+/-0.2 /1500
1.24
1.37
1.20
1.75
1.75
1.80
High StrengthLow Porosity
High Refractoriness,Alkali Resistance
High Refractoriness,Alkali Resistance
High Creep &Abrasion Resistant
High Creep &Abrasion Resistant
High Creep &Abrasion Resistant
Ducting
Boiler Floor
Boiler Floor
Lower Coneof Combustor
Lower Coneof Combustor
Lower coneof Combustor
A P (%)
B D(g/cc)
C.C.S.2 (Kg/Cm )
R.U.LO(Ta C)
P.L.C.for
2 hrsO(%) / C
ThermalConductivity
(K.Cal/m/Ohr/ C) at
O1000 C
* can be incorporated in to improve it's wear resistance.** PCPF shapes can be made out of suitable castables for chute pipes with combustor flooring etc.
SS fibres QUICKPACK LC CASTABLES
QUALITY Permanent LinearChange
%
C C S
At TempOC
2Kg / Cm
CHEMICALANALYSIS
PHYSICAL PROPERTIES THERMAL PROPERTIES
Al O2 3
(%)
Fe O2 3
(%) At temp.OC/3h
DALINCAST 9
DALINCAST 9 LF
DALINCAST 11
DALCAST 135 N
DALCAST 140 N
DALCAST 150 N
DALCAST 160 N
QUICKPACK LC 45
QUICKPACK LC 60*
QUICKPACK LC 80*
QUICKPACK LC 90*
QUICKPACK SF 45
QUICKPACK SF 60
QUICKPACK LC 45 GUN
QUICKPACK LC 60 GUN
DALRESISTAL 80 GUN
DALPLAST 80
DALPLAST 90
DALPHOSCAST 90 AR
-
-
-
40
70
50
60
45
60
80
85-90
44
59
45
60
80
80
90
85-90
8.0
1.0
4.0
6.0
5.0
1.5
1.5
1.0
1.0
1.8
1.0
1.0
1.5
1.0
1.5
1.4
1.5
0.7
1.0
0.90
0.95
1.20
2.10
2.45
2.15
2.20
2.30
2.50
2.85
2.90
2.20
2.45
2.1-2.3
2.3-2.5
2.65
2.60
2.95
2.55
6
6
6
6
6
6
6
6
6
6
6
6
6
5
5
6
6
6
6
1101100
1101200
1101200
110 1350
1101450
1101500
110 1500
1101450
110 1500
110 1500
110 1550
1101500
1101500
110 1100
110 1100
1101500
2601500
2601500
110 1300
1510
1510
4030
250225
350350
300 275
350 300
700800
600900
700950
700950
275650
350725
350-500300-450
350-500 300-450
6501000
250 400
350725
500700
1100
1100
1100
1350
1450
1500
1500
1450
1500
1500
1550
1500
1500
1400
1400
1500
1500
1500
1300
+/- 1.2
+/- 1.2
+/- 0.8
+/-1.5
+/-1.5
+/-1.5
+/-1.5
+/-1.0
+/-1.0
+/-1.5
+/-1.5
+/- 1.5
+/- 1.0
+/-1.0
+/-1.0
+/- 0.8
+/- 1.2
+/- 1.0
+/-0.6
500
500
500
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
0.30
0.32
0.36
1100
1100
1300
1350
1450
1500
1600
1450
1500
1700
1700
1500
1650
1500
1600
1600
1650
1700
1650
Low Thermal Conductivity Material
Low Iron Material Suitable in Reducing Atmosphere
High Strength Insualting
Moderate Abrasion Resistant
Abrasion Resistant
High Purity, Abrasion Resistance & Thermal Shock Resistance
High Purity, Abrasion Resistance & Thermal Shock Resistance
High Strength LCC
High Strength LCC with Excelent Thermal Shock Resistance
Very High Strength LCC with Excelent Thermal Shock Resistance
Self Flow Castable with High Strength
Self Flow Castable with High Strength
Gunning Material with High Strength & Low Rebound Loss
Gunning Material with High Strength& Low Rebound Loss
Gunning Material with High Strength& Low Rebound Loss
Excellent Resistance to Alkali & Sulphur
Excellent Resistance to Alkali & Sulphur
Resistant to High Abrasion and Alkali Attack
Backup Insula ion for Floor of Boilerst
Walls & Arches in Radiant Section of Boilers & Heaters
Walls & Arches in RadiantSection of Boilers & Heaters
General Purpose Castable for Normal Boilers & Furnace Opening for CFBC
High Purity General Purpose Castable for Boilers
Burner Throat, End Walls & Between Radiant & Breaching Section of Boilers
Burner Throat, End Walls & Between Radiant & Breaching Section of Boilers
Combustor Floor & Cyclone of CFBC
Combustion Chamber & Cyclone of CFBC & Non Target zone
Cyclone Inlet Top & Bottom Plates
Cyclone Inlet Top & Bottom Plates & Target z ones
Combustor Cone lower section
Lower Cone of Cyclone
Compact Seperator Roof
Compact Seperator Roof
Compact Seperator Roof
Cyclone Inlet Top & Bottom Plates
Cyclone Inlet Top & Bottom Plates & Target zones
Boiler Tube protection
High Strength LCC with Excelent Thermal Shock Resistance
SPECIAL FEATURE AREA OF USAGEDryDensity(g/cc)
Max.GrainSizemm
Hot Face0Temp. C
w/mK
Max.Service
0Temp. C
ThermalConductivity
28 29
POWER INDUSTRY POWER INDUSTRY
SPECIAL QUALITY BRICKS REFRACTORY MONOLITHS
QUALITY
CHEMICALANALYSIS
PHYSICAL PROPERTIES THERMAL PROPERTIES
SPECIAL FEATURE AREA OF USAGEAl O2 3
(%)
Fe O2 3
(%)
LF 30-20 HS
HG 45-30
HG 45-20
SL 60-20
SL 60-15
DALBLAST 64-12
30
45
45
60
60
62
2.0
3.0
2.0
2.0
1.5
1.2
20
22
22
21
18
16
2.10
2.25
2.25
2.45
2.50
2.55
550
350
350
400
500
600
1250
1420
1430
1480
1500
1550
+/-1.0 /1250
+/-0.5 /1300
+/-0.5 /1350
+/-0.5 /1450
+/-0.5 /1450
+/-0.2 /1500
1.24
1.37
1.20
1.75
1.75
1.80
High StrengthLow Porosity
High Refractoriness,Alkali Resistance
High Refractoriness,Alkali Resistance
High Creep &Abrasion Resistant
High Creep &Abrasion Resistant
High Creep &Abrasion Resistant
Ducting
Boiler Floor
Boiler Floor
Lower Coneof Combustor
Lower Coneof Combustor
Lower coneof Combustor
A P (%)
B D(g/cc)
C.C.S.2 (Kg/Cm )
R.U.LO(Ta C)
P.L.C.for
2 hrsO(%) / C
ThermalConductivity
(K.Cal/m/Ohr/ C) at
O1000 C
* can be incorporated in to improve it's wear resistance.** PCPF shapes can be made out of suitable castables for chute pipes with combustor flooring etc.
SS fibres QUICKPACK LC CASTABLES
QUALITY Permanent LinearChange
%
C C S
At TempOC
2Kg / Cm
CHEMICALANALYSIS
PHYSICAL PROPERTIES THERMAL PROPERTIES
Al O2 3
(%)
Fe O2 3
(%) At temp.OC/3h
DALINCAST 9
DALINCAST 9 LF
DALINCAST 11
DALCAST 135 N
DALCAST 140 N
DALCAST 150 N
DALCAST 160 N
QUICKPACK LC 45
QUICKPACK LC 60*
QUICKPACK LC 80*
QUICKPACK LC 90*
QUICKPACK SF 45
QUICKPACK SF 60
QUICKPACK LC 45 GUN
QUICKPACK LC 60 GUN
DALRESISTAL 80 GUN
DALPLAST 80
DALPLAST 90
DALPHOSCAST 90 AR
-
-
-
40
70
50
60
45
60
80
85-90
44
59
45
60
80
80
90
85-90
8.0
1.0
4.0
6.0
5.0
1.5
1.5
1.0
1.0
1.8
1.0
1.0
1.5
1.0
1.5
1.4
1.5
0.7
1.0
0.90
0.95
1.20
2.10
2.45
2.15
2.20
2.30
2.50
2.85
2.90
2.20
2.45
2.1-2.3
2.3-2.5
2.65
2.60
2.95
2.55
6
6
6
6
6
6
6
6
6
6
6
6
6
5
5
6
6
6
6
1101100
1101200
1101200
110 1350
1101450
1101500
110 1500
1101450
110 1500
110 1500
110 1550
1101500
1101500
110 1100
110 1100
1101500
2601500
2601500
110 1300
1510
1510
4030
250225
350350
300 275
350 300
700800
600900
700950
700950
275650
350725
350-500300-450
350-500 300-450
6501000
250 400
350725
500700
1100
1100
1100
1350
1450
1500
1500
1450
1500
1500
1550
1500
1500
1400
1400
1500
1500
1500
1300
+/- 1.2
+/- 1.2
+/- 0.8
+/-1.5
+/-1.5
+/-1.5
+/-1.5
+/-1.0
+/-1.0
+/-1.5
+/-1.5
+/- 1.5
+/- 1.0
+/-1.0
+/-1.0
+/- 0.8
+/- 1.2
+/- 1.0
+/-0.6
500
500
500
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
0.30
0.32
0.36
1100
1100
1300
1350
1450
1500
1600
1450
1500
1700
1700
1500
1650
1500
1600
1600
1650
1700
1650
Low Thermal Conductivity Material
Low Iron Material Suitable in Reducing Atmosphere
High Strength Insualting
Moderate Abrasion Resistant
Abrasion Resistant
High Purity, Abrasion Resistance & Thermal Shock Resistance
High Purity, Abrasion Resistance & Thermal Shock Resistance
High Strength LCC
High Strength LCC with Excelent Thermal Shock Resistance
Very High Strength LCC with Excelent Thermal Shock Resistance
Self Flow Castable with High Strength
Self Flow Castable with High Strength
Gunning Material with High Strength & Low Rebound Loss
Gunning Material with High Strength& Low Rebound Loss
Gunning Material with High Strength& Low Rebound Loss
Excellent Resistance to Alkali & Sulphur
Excellent Resistance to Alkali & Sulphur
Resistant to High Abrasion and Alkali Attack
Backup Insula ion for Floor of Boilerst
Walls & Arches in Radiant Section of Boilers & Heaters
Walls & Arches in RadiantSection of Boilers & Heaters
General Purpose Castable for Normal Boilers & Furnace Opening for CFBC
High Purity General Purpose Castable for Boilers
Burner Throat, End Walls & Between Radiant & Breaching Section of Boilers
Burner Throat, End Walls & Between Radiant & Breaching Section of Boilers
Combustor Floor & Cyclone of CFBC
Combustion Chamber & Cyclone of CFBC & Non Target zone
Cyclone Inlet Top & Bottom Plates
Cyclone Inlet Top & Bottom Plates & Target z ones
Combustor Cone lower section
Lower Cone of Cyclone
Compact Seperator Roof
Compact Seperator Roof
Compact Seperator Roof
Cyclone Inlet Top & Bottom Plates
Cyclone Inlet Top & Bottom Plates & Target zones
Boiler Tube protection
High Strength LCC with Excelent Thermal Shock Resistance
SPECIAL FEATURE AREA OF USAGEDryDensity(g/cc)
Max.GrainSizemm
Hot Face0Temp. C
w/mK
Max.Service
0Temp. C
ThermalConductivity
28 29
FERTILIZER AND PETROCHEM INDUSTRIES
Bharat Group
NOTE SHEET
FERTILIZER AND PETROCHEM INDUSTRIES
Bharat Group
NOTE SHEET
FERTILIZER & PETRO CHEMICAL INDUSTRYFERTILIZER & PETRO CHEMICAL INDUSTRY
REFRACTORY MONOLITHICS
QUALITY Permanent LinearChange
%
C C S
At TempOC
2Kg / Cm
CHEMICAL ANALYSIS PHYSICAL PROPERTIES THERMAL PROPERTIES
Al O2 3
(%)
Fe O2 3
(%) At temp.OC/3h
SPECIAL FEATURE AREA OF USAGEDryDensity(g/cc)
Max. GrainSize mm Hot Face
0Temp. C
w/mK
Max.Service
0Temp. C
DALINCAST 4
DALINCAST 7
DALINSCAST 9
DALINSCAST 9 LF
DALINCAST 11
DALCAST 135 N
DALCAST 140 N
DALCAST 150 N
DALCAST 160 N
DALTAB 94
DALTAB 97
QUICKPACK LC 45
RAPIDENSE 60
QUICKPACK LC 70*
QUICKPACK SF 95
DALCAST 150 GUN
DALINCAST 13 GUN
DALPLAST 94
ThermalConductivity
-
-
-
-
-
40
70
50
60
93
95.5
45
60
70
44
48
35
90
11.0
9.0
8.0
1.0
4.0
6.0
5.0
1.5
1.5
0.3
0.3
1.0
1.1
1.5
1.0
1.3
5.0
0.7
0.55
0.70
0.90
0.95
1.20
2.10
2.45
2.15
2.20
2.75
2.75
2.30
2.65
2.65
2.20
2.22
1.2-1.3
2.95
6
6
6
6
6
6
6
6
6
6
6
6
8
6
6
5
5
6
110800
1101100
1101100
1101200
1101200
110 1350
110 1450
110 1500
110 1500
1101550
1101550
110 1450
1101500
1101500
110 1500
1101500
1101500
2601500
4-83-5
128
1510
1510
4030
250 225
350 350
300 275
350 300
450600
325400
700800
9001000
700900
275650
275325
20-308-10
350725
800
1100
1100
1100
1100
1350
1450
1500
1500
1550
1550
1450
1500
1500
1500
1500
1100
1500
+/- 0.8
+/- 1.2
+/- 1.2
+/- 1.2
+/- 0.8
+/-1.5
+/-1.5
+/-1.5
+/-1.5
+/- 1.0
+/- 1.5
+/-1.0
+/-1.0
+/- 1.5
+/- 1.5
+/- 1.5
+/- 1.0
+/- 1.0
500
500
500
500
500
-
-
-
-
-
-
-
-
-
-
-
-
-
0.14
0.24
0.30
0.32
0.36
-
-
-
-
-
-
-
-
-
-
-
-
-
1000
1100
1100
1100
1300
1350
1450
1500
1600
1800
1850
1450
1600
1600
1500
1450
1300
1700
Low Thermal Conductivity Material
Low Thermal Conductivity Material
Low Thermal Conductivity material
Low Iron Material Suitable in Reducing Atmosphere
High Strength Insualting
Moderate Abrasion Resistant
Abrasion Resistant
High Purity, Abrasion Resistance & Thermal Shock Resistance
High purity, Abrasion Resistance and Thermal Shock Resistance
Tab Alumina based High Pority
Tab Alumina based High Pority
High Strength LCC
Very High Strength LCC with ExcelentThermal Shock Resistance
Very High Strength LCC with Excelent Thermal Shock Resistance
Tab Alumina based High Pority Self flow Castable
High Purity Gunning Castable
High Strength Gunning
Excellent Resistance to Alkalis & Sulphur
Backup in Secondary Reformer
Primary Reformer Side Walls & Roof
Primary Reformer Side Walls & Roof
Primary Reformer Side Walls & Roof
Heaters & Crackers
Heaters & Crackers
Heaters & Crackers
Condensors
Condensors
Secondary Reformer& Tubesheet
Secondary Reformer& Tubesheet
PCPF of Burner Blocks
PCPF of Burner Blocks
PCPF of Burner Blocks
Transfer Line ofSecondary Reformer
Downcomer of CO Boiler
Heaters & Crackers
FCCU
* SS fibres can be incorporated in QUICKPACK LC CASTABLES to improve it's wear resistance.** PCPF shapes can be made out of suitable castables for chute pipes with combustor flooring etc.
SPECIAL QUALITY BRICKS
QUALITY
CHEMICAL ANALYSISPHYSICAL PROPERTIES THERMAL PROPERTIES
SPECIAL FEATURE AREA OF USAGEAl O2 3
(%)
Fe O2 3
(%)
HG 45-30
HG 45-20
LF 95-05
DALMUL 70
DALMUL 60
A P(%)
B D(g/cc)
C.C.S.2(Kg/Cm )
R.U.LO(Ta C)
P.L.C.for
2 hrsO(%) / C
45
45
95
70
60
3.0
2.0
0.5
0.5
0.8
-
-
-
22
22
16
18
18
2.25
2.25
3.00
2.55
2.45
350
350
1000
500
500
1420
1430
1650
1650
1580
+/- 0.5 / 1300
+/- 0.5 / 1350
+/- 0.5 / 1550
+/- 0.5 / 1500
+/- 0.5 / 1500
High Refractoriness,Alkali Resistance
High Refractoriness,Alkali Resistance
High Creep &Abrasion Resistant
High Creep &Abrasion Resistant
High Creep &Abrasion Resistant
Heater & PrimaryReformer Floor
Heater & PrimaryReformer Floor
Throat Blocks ofIncinerator
Incinerator of SRU
Incinerator of SRU
32 33
FERTILIZER & PETRO CHEMICAL INDUSTRYFERTILIZER & PETRO CHEMICAL INDUSTRY
REFRACTORY MONOLITHICS
QUALITY Permanent LinearChange
%
C C S
At TempOC
2Kg / Cm
CHEMICAL ANALYSIS PHYSICAL PROPERTIES THERMAL PROPERTIES
Al O2 3
(%)
Fe O2 3
(%) At temp.OC/3h
SPECIAL FEATURE AREA OF USAGEDryDensity(g/cc)
Max. GrainSize mm Hot Face
0Temp. C
w/mK
Max.Service
0Temp. C
DALINCAST 4
DALINCAST 7
DALINSCAST 9
DALINSCAST 9 LF
DALINCAST 11
DALCAST 135 N
DALCAST 140 N
DALCAST 150 N
DALCAST 160 N
DALTAB 94
DALTAB 97
QUICKPACK LC 45
RAPIDENSE 60
QUICKPACK LC 70*
QUICKPACK SF 95
DALCAST 150 GUN
DALINCAST 13 GUN
DALPLAST 94
ThermalConductivity
-
-
-
-
-
40
70
50
60
93
95.5
45
60
70
44
48
35
90
11.0
9.0
8.0
1.0
4.0
6.0
5.0
1.5
1.5
0.3
0.3
1.0
1.1
1.5
1.0
1.3
5.0
0.7
0.55
0.70
0.90
0.95
1.20
2.10
2.45
2.15
2.20
2.75
2.75
2.30
2.65
2.65
2.20
2.22
1.2-1.3
2.95
6
6
6
6
6
6
6
6
6
6
6
6
8
6
6
5
5
6
110800
1101100
1101100
1101200
1101200
110 1350
110 1450
110 1500
110 1500
1101550
1101550
110 1450
1101500
1101500
110 1500
1101500
1101500
2601500
4-83-5
128
1510
1510
4030
250 225
350 350
300 275
350 300
450600
325400
700800
9001000
700900
275650
275325
20-308-10
350725
800
1100
1100
1100
1100
1350
1450
1500
1500
1550
1550
1450
1500
1500
1500
1500
1100
1500
+/- 0.8
+/- 1.2
+/- 1.2
+/- 1.2
+/- 0.8
+/-1.5
+/-1.5
+/-1.5
+/-1.5
+/- 1.0
+/- 1.5
+/-1.0
+/-1.0
+/- 1.5
+/- 1.5
+/- 1.5
+/- 1.0
+/- 1.0
500
500
500
500
500
-
-
-
-
-
-
-
-
-
-
-
-
-
0.14
0.24
0.30
0.32
0.36
-
-
-
-
-
-
-
-
-
-
-
-
-
1000
1100
1100
1100
1300
1350
1450
1500
1600
1800
1850
1450
1600
1600
1500
1450
1300
1700
Low Thermal Conductivity Material
Low Thermal Conductivity Material
Low Thermal Conductivity material
Low Iron Material Suitable in Reducing Atmosphere
High Strength Insualting
Moderate Abrasion Resistant
Abrasion Resistant
High Purity, Abrasion Resistance & Thermal Shock Resistance
High purity, Abrasion Resistance and Thermal Shock Resistance
Tab Alumina based High Pority
Tab Alumina based High Pority
High Strength LCC
Very High Strength LCC with ExcelentThermal Shock Resistance
Very High Strength LCC with Excelent Thermal Shock Resistance
Tab Alumina based High Pority Self flow Castable
High Purity Gunning Castable
High Strength Gunning
Excellent Resistance to Alkalis & Sulphur
Backup in Secondary Reformer
Primary Reformer Side Walls & Roof
Primary Reformer Side Walls & Roof
Primary Reformer Side Walls & Roof
Heaters & Crackers
Heaters & Crackers
Heaters & Crackers
Condensors
Condensors
Secondary Reformer& Tubesheet
Secondary Reformer& Tubesheet
PCPF of Burner Blocks
PCPF of Burner Blocks
PCPF of Burner Blocks
Transfer Line ofSecondary Reformer
Downcomer of CO Boiler
Heaters & Crackers
FCCU
* SS fibres can be incorporated in QUICKPACK LC CASTABLES to improve it's wear resistance.** PCPF shapes can be made out of suitable castables for chute pipes with combustor flooring etc.
SPECIAL QUALITY BRICKS
QUALITY
CHEMICAL ANALYSISPHYSICAL PROPERTIES THERMAL PROPERTIES
SPECIAL FEATURE AREA OF USAGEAl O2 3
(%)
Fe O2 3
(%)
HG 45-30
HG 45-20
LF 95-05
DALMUL 70
DALMUL 60
A P(%)
B D(g/cc)
C.C.S.2(Kg/Cm )
R.U.LO(Ta C)
P.L.C.for
2 hrsO(%) / C
45
45
95
70
60
3.0
2.0
0.5
0.5
0.8
-
-
-
22
22
16
18
18
2.25
2.25
3.00
2.55
2.45
350
350
1000
500
500
1420
1430
1650
1650
1580
+/- 0.5 / 1300
+/- 0.5 / 1350
+/- 0.5 / 1550
+/- 0.5 / 1500
+/- 0.5 / 1500
High Refractoriness,Alkali Resistance
High Refractoriness,Alkali Resistance
High Creep &Abrasion Resistant
High Creep &Abrasion Resistant
High Creep &Abrasion Resistant
Heater & PrimaryReformer Floor
Heater & PrimaryReformer Floor
Throat Blocks ofIncinerator
Incinerator of SRU
Incinerator of SRU
32 33
STEEL INDUSTRY
Bharat Group
NOTE SHEET
STEEL INDUSTRY
Bharat Group
NOTE SHEET
22
STEEL INDUSTRY
BRICKS
QUALITY
CHEMICALANALYSIS
PHYSICAL PROPERTIESTHERMAL
PROPERTIES
SPECIAL FEATURE AREA OF USAGEAl O2 3
(%)
Fe O2 3
(%)
A P(%)
B D(g/cc)
C.C.S.2(Kg/Cm )
R.U.LO(Ta C)
P.L.C. forO2 hrs (%) / C
MH 35-30
HG 40-30
HA 70-30
HA 80-30
LF 70-25
LF 70-20
LF 80-20
35
40
70
80
70
70
80
3.0
3.0
3.0
3.0
2.5
2.0
2.0
24
22
23
23
23
22
22
2.10
2.20
2.60
2.65
2.60
2.60
2.70
250
350
500
500
500
500
500
1350
1390
1450
1450
1480
1480
1500
+ 2.5 / 1450
+/- 1.0 / 1500
+ 2.5 / 1500
+ 2.5 / 1500
+ 2.5 / 1500
Fire Clay Based
Grog Based
Excellent Resistance toSpalling, Corrosion and
Slag. High Refractoriness
High Resistance toAbrasion, Corrosive Slags
and Spalling
Excellent Mechanical,Thermal Properties,
Resistant to Slag
High Refractoriness.Excellent Resistance to
Spalling, Slag and Abrasion
High Refractoriness.Resistance to ReducingAtmospheres, Spalling,
Slag Attack and Abrasion
Cupola, Foundry
Ladle, ReheatingFurnace
Electric Arc FurnaceRoof & Steel Ladles
Ladles, EAF Roofs,Smelting Furnaces
EAF Roof, Ladles,Tundishes &Metallurgical
Furnaces
Burning zone, TeamingLadles, Ladle Furnaces
& Metallurgical Furnaces
Sponge IronBurning zone, EAFDelta zone & Ladle
Furnace.
LOW CEMENT CASTABLES
QUALITY
CHEMICALANALYSIS
PHYSICAL PROPERTIES THERMAL PROPERTIES
SPECIAL FEATURE AREA OF USAGEAl O2 3
(%)
Fe O2 3
(%)
C C S
At TempOC
2Kg / Cm
DryDensity(g/cc)
GrainSize
(mm)
Permanent LinearChange
(%)At TempOC / 3hrs
Max.ServiceTemp.
OC
QUICKPACK LC 45
QUICKPACK LC 60
QUICKPACK LC 70
QUICKPACK LC 70 LI
QUICKPACK LC 80
QUICKPACK LC 90
DALCAST 140 N
DALCAST 170 N
45
60
70
70
80
85-90
70
85 - 90
85 - 90
1.0
1.5
1.5
1.0
1.8
1.0
5.0
1.5
1.2
1101450
1101500
1101500
1101500
1101500
1101550
1101450
1101550
1101550
700800
700900
700900
700950
700950
700950
350350
500550
550550
2.30
2.60
2.65
2.65
2.85
2.90
2.45
2.75
2.80
6
6
6
6
6
6
6
6
6
+/-1.0
+/-1.0
+/-1.0
+/-1.0
+/-1.5
+/-1.5
+/-1.5
+/-1.5
+/-1.5
1450
1500
1500
1500
1500
1550
1450
1500
1500
1450
1500
1600
1650
1700
1700
1450
1700
1700
High Purity, Resistantto Abrasion andThermal Shock
High Purity, Resistantto Abrasion andThermal Shock
High Purity, Resistantto Abrasion andThermal Shock
Very High Purity.Resistant to Abrasionand Thermal Shock
Resistant to Abrasionand Thermal Shock
Highly Resistant toAbrasion, Spalling andReducing Atmosphere
Abrasion Resistant
Very High Purity.Abrasion Resistance and
High Hot Strength
Very High Purity.Abrasion Resistance and
High Hot Strength
General usage
General usage
Ladle Patching
Ladle Patching
Steel TundishPermanent Lining
Steel TundishPermanent Lining
Foundry Ladles
Ladle &EAF Patching
Ladle &EAF Patching
DALCAST 170 S
STEEL INDUSTRY
HG 40-25
LF SR 47-12
DALBLAST 64-12
DALMUL 70
40
45
62
70
2.5
1.2
1.2
0.5
21
18
16
18
2.10
2.30
2.55
2.55
300
400
600
500
1400
1500
1550
1650
+/- 1.0 / 1450
+/- 0.2 / 1500
+/- 0.2 / 1500 /4 Hrs
+/- 0.5 / 1500
Fire Clay Based
Fire Clay andAndalusite Based
Andalusite andCorrundum Based
Fused Mullite andCorrundum Based
Torpedo Ladle
Blast Furnace
Blast Furnace
Blast Furnace &Torpedo Ladle
36 37
22
STEEL INDUSTRY
BRICKS
QUALITY
CHEMICALANALYSIS
PHYSICAL PROPERTIESTHERMAL
PROPERTIES
SPECIAL FEATURE AREA OF USAGEAl O2 3
(%)
Fe O2 3
(%)
A P(%)
B D(g/cc)
C.C.S.2(Kg/Cm )
R.U.LO(Ta C)
P.L.C. forO2 hrs (%) / C
MH 35-30
HG 40-30
HA 70-30
HA 80-30
LF 70-25
LF 70-20
LF 80-20
35
40
70
80
70
70
80
3.0
3.0
3.0
3.0
2.5
2.0
2.0
24
22
23
23
23
22
22
2.10
2.20
2.60
2.65
2.60
2.60
2.70
250
350
500
500
500
500
500
1350
1390
1450
1450
1480
1480
1500
+ 2.5 / 1450
+/- 1.0 / 1500
+ 2.5 / 1500
+ 2.5 / 1500
+ 2.5 / 1500
Fire Clay Based
Grog Based
Excellent Resistance toSpalling, Corrosion and
Slag. High Refractoriness
High Resistance toAbrasion, Corrosive Slags
and Spalling
Excellent Mechanical,Thermal Properties,
Resistant to Slag
High Refractoriness.Excellent Resistance to
Spalling, Slag and Abrasion
High Refractoriness.Resistance to ReducingAtmospheres, Spalling,
Slag Attack and Abrasion
Cupola, Foundry
Ladle, ReheatingFurnace
Electric Arc FurnaceRoof & Steel Ladles
Ladles, EAF Roofs,Smelting Furnaces
EAF Roof, Ladles,Tundishes &Metallurgical
Furnaces
Burning zone, TeamingLadles, Ladle Furnaces
& Metallurgical Furnaces
Sponge IronBurning zone, EAFDelta zone & Ladle
Furnace.
LOW CEMENT CASTABLES
QUALITY
CHEMICALANALYSIS
PHYSICAL PROPERTIES THERMAL PROPERTIES
SPECIAL FEATURE AREA OF USAGEAl O2 3
(%)
Fe O2 3
(%)
C C S
At TempOC
2Kg / Cm
DryDensity(g/cc)
GrainSize
(mm)
Permanent LinearChange
(%)At TempOC / 3hrs
Max.ServiceTemp.
OC
QUICKPACK LC 45
QUICKPACK LC 60
QUICKPACK LC 70
QUICKPACK LC 70 LI
QUICKPACK LC 80
QUICKPACK LC 90
DALCAST 140 N
DALCAST 170 N
45
60
70
70
80
85-90
70
85 - 90
85 - 90
1.0
1.5
1.5
1.0
1.8
1.0
5.0
1.5
1.2
1101450
1101500
1101500
1101500
1101500
1101550
1101450
1101550
1101550
700800
700900
700900
700950
700950
700950
350350
500550
550550
2.30
2.60
2.65
2.65
2.85
2.90
2.45
2.75
2.80
6
6
6
6
6
6
6
6
6
+/-1.0
+/-1.0
+/-1.0
+/-1.0
+/-1.5
+/-1.5
+/-1.5
+/-1.5
+/-1.5
1450
1500
1500
1500
1500
1550
1450
1500
1500
1450
1500
1600
1650
1700
1700
1450
1700
1700
High Purity, Resistantto Abrasion andThermal Shock
High Purity, Resistantto Abrasion andThermal Shock
High Purity, Resistantto Abrasion andThermal Shock
Very High Purity.Resistant to Abrasionand Thermal Shock
Resistant to Abrasionand Thermal Shock
Highly Resistant toAbrasion, Spalling andReducing Atmosphere
Abrasion Resistant
Very High Purity.Abrasion Resistance and
High Hot Strength
Very High Purity.Abrasion Resistance and
High Hot Strength
General usage
General usage
Ladle Patching
Ladle Patching
Steel TundishPermanent Lining
Steel TundishPermanent Lining
Foundry Ladles
Ladle &EAF Patching
Ladle &EAF Patching
DALCAST 170 S
STEEL INDUSTRY
HG 40-25
LF SR 47-12
DALBLAST 64-12
DALMUL 70
40
45
62
70
2.5
1.2
1.2
0.5
21
18
16
18
2.10
2.30
2.55
2.55
300
400
600
500
1400
1500
1550
1650
+/- 1.0 / 1450
+/- 0.2 / 1500
+/- 0.2 / 1500 /4 Hrs
+/- 0.5 / 1500
Fire Clay Based
Fire Clay andAndalusite Based
Andalusite andCorrundum Based
Fused Mullite andCorrundum Based
Torpedo Ladle
Blast Furnace
Blast Furnace
Blast Furnace &Torpedo Ladle
36 37
COKEINDUSTRY
Bharat Group
NOTE SHEET
COKEINDUSTRY
Bharat Group
NOTE SHEET
COKE INDUSTRY
SPECIAL QUALITY BRICKS
QUALITY
CHEMICALANALYSIS
PHYSICAL PROPERTIES THERMAL PROPERTIES
Al O2 3
(%)
Fe O2 3
(%)
SPECIAL FEATURE AREA OF USAGE
LF 30-20
HG 40-25
SL 60-15
SL 60-20
LFSR 47-12
DALBLAST 64-12
A P(%)
B D(g/cc)
C.C.S. (Kg/
2Cm )
R.U.LO(Ta C)
P.L.C.for
2 hrsO(%) / C
CreepResistance
0-50Hrs
20-50Hrs
HMORat
O1250 C/30 mins
ThermalConductivity(K.Cal/m/hr/O OC) at 1000 C
30
40
60
60
45
62
2.0
2.5
1.5
2.0
1.2
1.2
23
21
18
21
18
16
2.00
2.10
2.5
2.45
2.30
2.55
250
300
500
400
400
600
1300
1400
1500
1480
1500
1550
+/-0.5/1350
+/-1.0/1450
+/-0.5/1450
+/-0.5/1450
+/-0.2/1500
+/-0.2/1500/4 hrs
-
-
-
-
1.00% 0.20%
at 1350°C
1.00% 0.20%
1.00% 0.20%
1.00% 0.20%
at 1250°C
-
-
75
75
75
90
1.25
1.34
1.75
1.75
1.40
1.80
Good Strength and LowThermal Condutivity
Good Strength andHigh Refractoriness
Abrasion Resistance,High Refractoriness
& RULAbrasion Resistance,High Refractoriness
& RULAbrasion Resistance, Very
High Creep Resistance & High RUL
Abrasion Resistance, Very High Creep Resistance
& High RUL
Floor, Wall & Roof Back-up
Floor, Wall & Roof Back-up
Furnace Wall and Roof
Furnace Wall and Roof
Furnace Wall and Roof
Furnace Sole
Bharat Groupat 1450°C
40
at 1350°C
NOTE SHEET
COKE INDUSTRY
SPECIAL QUALITY BRICKS
QUALITY
CHEMICALANALYSIS
PHYSICAL PROPERTIES THERMAL PROPERTIES
Al O2 3
(%)
Fe O2 3
(%)
SPECIAL FEATURE AREA OF USAGE
LF 30-20
HG 40-25
SL 60-15
SL 60-20
LFSR 47-12
DALBLAST 64-12
A P(%)
B D(g/cc)
C.C.S. (Kg/
2Cm )
R.U.LO(Ta C)
P.L.C.for
2 hrsO(%) / C
CreepResistance
0-50Hrs
20-50Hrs
HMORat
O1250 C/30 mins
ThermalConductivity(K.Cal/m/hr/O OC) at 1000 C
30
40
60
60
45
62
2.0
2.5
1.5
2.0
1.2
1.2
23
21
18
21
18
16
2.00
2.10
2.5
2.45
2.30
2.55
250
300
500
400
400
600
1300
1400
1500
1480
1500
1550
+/-0.5/1350
+/-1.0/1450
+/-0.5/1450
+/-0.5/1450
+/-0.2/1500
+/-0.2/1500/4 hrs
-
-
-
-
1.00% 0.20%
at 1350°C
1.00% 0.20%
1.00% 0.20%
1.00% 0.20%
at 1250°C
-
-
75
75
75
90
1.25
1.34
1.75
1.75
1.40
1.80
Good Strength and LowThermal Condutivity
Good Strength andHigh Refractoriness
Abrasion Resistance,High Refractoriness
& RULAbrasion Resistance,High Refractoriness
& RULAbrasion Resistance, Very
High Creep Resistance & High RUL
Abrasion Resistance, Very High Creep Resistance
& High RUL
Floor, Wall & Roof Back-up
Floor, Wall & Roof Back-up
Furnace Wall and Roof
Furnace Wall and Roof
Furnace Wall and Roof
Furnace Sole
Bharat Groupat 1450°C
40
at 1350°C
NOTE SHEET
Dalmia Refractories Limited(Formerly Shri Nataraj Ceramic & Chemical Industries Ltd.)
Bharat Group
marketingdpm@dalmiarf.com marketingkbl@dalmiarf.com marketingkatni@dalmiarf.com
Phase - III, Lamtara Indusrial AreaDist. Devbhoomi Dwarka
Khambhalia Works
Jam-Khambhalia-361 305
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