design reliability verification report · 2019. 10. 23. · (me) jonathan cudal, angelito hatol...
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Proprietary InformationThe information contained in this document is the property of ARTESYN EMBEDDED TECHNOLOGIES. Except as specificallyrequested in writing by ARTESYN EMBEDDED TECHNOLOGIES, the holder of this document: (1) shall keep all information containedherein confidential and shall protect same in whole or in part from disclosure and dissemination to all third parties and (2) shall usesame for operating and maintenance purposes only.
Form No. ARTESYN/RE/FORM005A
Reliability EngineeringPhilippines
DESIGN RELIABILITY VERIFICATION REPORT
Date Released June 24, 2016 Reference Number RE-PH15/201B
Model No.73-936-0048(iHP Module)
Manufacturing Site Laguna
Product Spec Rev Rev.06Product SpecRelease Date
05-07-2015
BOM Release Date 10/25/2015 Schematic Rev A
Sample Size See page 4 Product Rev DVT
Name/s Signature Date
Issued by Napoleon N. Lanto 06/24/2016
Approved by Jet Bautista 06/24/2016
Circulation
Team Name/s
Design Team EW-01(EE) Ricardo Roldan, Louie Cuevas(ME) Jonathan Cudal, Angelito Hatol
Design Management Nonoy Neri, Peter Fernandes
Program Management Rowena Legaspi, Dan Soliman, Scott Ireland
Reliability EngineeringJet Bautista, Lito Baldo, Reggie Quinto, MP JohnLau
Revision Control
Revision Change History DateA First Release 11/29/2015B Update test remarks for section 1.3 & 2.1 06/24/2016
PASSED
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Model No.: 73-936-0048
Report Ref. No.: RE- PH15/201B
Form No. ARTESYN/FORM005A Page 2 of 10
REPORT CONTENTS
Test Result Summary and Conclusion ...............................................................................................3References:............................................................................................................................................4TEST DETAILS.......................................................................................................................................51.0 Reliability Test..............................................................................................................................5
1.1 ELECTROLYTIC CAPACITOR LIFE ESTIMATION ...................................................................51.2 OPTO-COUPLER CTR MARGIN CALCULATION....................................................................61.3 COMPONENT STRESS ANALYSIS..........................................................................................7
1.3.1 Thermal Stress Measurement ...............................................................................................71.3.2 Electrical Stress Measurement ..............................................................................................8
2.0 Robustness Test .........................................................................................................................92.1 HIGH TEMPERATURE STRESS TEST (HTST)........................................................................9
Appendix ..............................................................................................................................................10
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Model No.: 73-936-0048
Report Ref. No.: RE- PH15/201B
Form No. ARTESYN/FORM005A Page 3 of 10
Test Result Summary and Conclusion
TESTDRV Result
(P-Pass / F-Fail /NR-Not Required)
1.0 Reliability Test
1.1 Electrolytic Capacitor Life Prediction P
1.2 Opto-coupler CTR Margin Calculation P
1.3 Component Stress Analysis (DSA / WCSA)
1.3.1 Thermal Stress Measurement P
1.3.2 Electrical Stress Measurement P
2.0 Robustness Test
2.1 High Temperature Stress Test (HTST) Refer to 73-959-0001 HTST
3.0 Appendix
Test Report ConclusionThis product had completed the DRV tests as outlined in thisreport. Based on the test results depicted in this report, theproduct passed the DRV test.
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Model No.: 73-936-0048
Report Ref. No.: RE- PH15/201B
Form No. ARTESYN/FORM005A Page 4 of 10
References:1. Product Specifications: iHP Product Specificaton rev 06 Draft Rev.062. DRV Test Plan No. QAP-1146/PH3. Design Derating Requirements 920-0001144. Design Reliability Verification 920-0000955. Schematic Diagram 710-021500-0001 Rev.A6. PCB Artwork P/N’s: 509-021501-0002 Rev.A
SAMPLE UNIT SUMMARY
SampleUnit #
Serial # Date Code Firmware Product Revision
1 Unit 1 n/a 2.12 DVT
2 Unit 2 n/a 2.12 DVT
3 Unit 3 n/a 2.12 DVT
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Model No.: 73-936-0048
Report Ref. No.: RE- PH15/201B
Tested by: Napoleon Lanto Test Date: 11/15/2015Form No. ARTESYN/RE/FORM005A Page 5 of 10
TEST DETAILS
1.0 Reliability Test
1.1 Electrolytic Capacitor Life Estimation
Reference DocumentReliability Test Instruction 920-000098
Test Location RE Eastwood
Test Conditions Input Voltage 380-480 Volts
Output Power 2400 Watts
Loading Conditions 48V/50A
Ambient Temp 30 °C
Cooling Forced Air
Test EquipmentDescription Model No. Equip No.
Calibration DueDate
Chroma 63203 QAE-573 9/29/2016
Tektronix Oscilloscope DPO 5034B QAE-587 6/8/2016
TTI DMM 1705 QAE-391 8/27/2016
Chroma 62150H-1000S QAE-533 9/15/2016
ESPEC Chamber PSL-2K QAE-231 4/15/2016
Test Sample Serial Nos. Sample 1, Sample 2
Date Code See page 4
Product Useful Life / Cap Life Expectancy 87,600 Hours
Test ResultsAll Electrolytic capacitor meets life expectancy
Test Remarks
Based on above test results, calculated E-cap prediction result meets LifeExpectancy requirement. See E-cap Life calculation data on Appendix.
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Model No.: 73-936-0048
Report Ref. No.: RE- PH15/201B
Tested by: Napoleon Lanto Test Date: 11/25/2015Form No. ARTESYN/RE/FORM005A Page 6 of 10
1.2 Opto-coupler CTR Margin Calculation
Reference DocumentReliability Test Instruction 920-000098
Test Location RE Eastwood
Test Conditions Input Voltage 342Vac Volts
Output Power 300 Watts
Loading Conditions 48V/62.5A
Ambient Temp 50 °C
Cooling Forced Air
Test EquipmentDescription Model No. Equip No.
Calibration DueDate
Chroma 63203 QAE-573 9/29/2016
Tektronix Oscilloscope DPO 5034B QAE-587 6/8/2016
TTI DMM 1705 QAE-391 8/27/2016
Chroma 62150H-1000S QAE-533 9/15/2016
ESPEC Chamber PSL-2K QAE-231 4/15/2016
Test Sample Serial Nos. Sample 1, Sample 2
Date Code See page 4
Product Useful Life 10 Years
Test Results Opto coupler U809 has the lowest CTR margin of 488.08%
Refer to the attachment at the appendix section for details.
Test Remarks
Passed
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Model No.: 73-936-0048
Report Ref. No.: RE- PH15/201B
Tested by: Napoleon Lanto Test Date: 11/25/2015Form No. ARTESYN/RE/FORM005A Page 7 of 10
1.3 Component Stress Analysis
1.3.1 Thermal Stress Measurement
Reference Document Reliability Test Instruction 920-000098
Test Location RE Eastwood
Test Conditions Input Voltage 342-519Vac Volts
Output Power 3000 Watts
Loading Condition 48V/62.5A
Ambient Temp 50 °C
Cooling Forced Air
Test EquipmentDescription Model No. Equipment No.
Calibration DueDate
Chroma 63203 QAE-573 9/29/2016
ESPEC Chamber PSL-2K QAE-231 4/15/2016
TTI DMM 1705 QAE-391 8/27/2016
Chroma 62150H-1000S QAE-533 9/15/2016
Test Sample Serial Nos. Sample 1, Sample 2
Date Code See page 4
Test Results
All components are found within Artesyn Component Thermal DeratingRequirement.
Test RemarksBased on the above test results, the product passed passed the ThermalDerating CSA / Worst-Case CSA. See CSA test data on Appendix.
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Model No.: 73-936-0048
Report Ref. No.: RE- PH15/201B
Tested by: Napoleon Lanto Test Date: 11/25/2015Form No. ARTESYN/RE/FORM005A Page 8 of 10
1.3.2 Electrical Stress Measurement
Reference Document Reliability Test Instruction 920-000098
Test Location RE Eastwood
Test Conditions Input Voltage 400Vdc Volts
Output Power 3000 Watts
Loading Condition 48V/62.5A
Ambient Temp 25 °C
Cooling Forced Air
Test EquipmentDescription Model No. Equipment No.
Calibration DueDate
Chroma 63203 QAE-573 9/29/2016
Tektronix Oscilloscope DPO 5034B QAE-587 6/8/2016
TTI DMM 1705 QAE-391 8/27/2016
Chroma 62150H-1000S QAE-533 9/15/2016
Test Sample Serial Nos. Sample 1, Sample 2
Date Code See page 4
Test Results All components are found within Artesyn Component Electrical DeratingRequirement.
Test RemarksBased on the above test results, the product passed the Electrical Derating CSA/ Worst-Case CSA. See CSA test data on Appendix.
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Model No.: 73-936-0048
Report Ref. No.: RE- PH15/201B
Tested by: Napoleon Lanto Test Date: 10/24/2015Form No. ARTESYN/RE/FORM005A Page 9 of 10
2.0 Robustness Test
2.1 High Temperature Stress Test (HTST) – refer to 73-959-0001 HTST
Reference Document Robustness Test Instruction 920-000099-0000Test Location RE EastwoodTest Conditions Input Voltage 400Vdc (4days) Volts
Output Power 3000 WattsAmbient Temperature 50+15+10 °CCooling Forced Air by system box (Fan 19.8cfm)
Test EquipmentDescription Model No. Equipment No.
Calibration DueDate
Chroma DC source 62150H-1000S QAE-538 9/14/2016Chroma E-load 63203 TM15-170 3/6/2016ESPEC Chamber PSL-2K QAE-231 4/14/2016
Test Sample Serial No. Sample 3Date Code See page 4
1.) Load CyclingTest Output Loading
Min Load 0 A
Full Load 62.5 A
Cycling Sequence 16 hours FL, 8 hours MLDuration 96 hours
2.) Output ShortCircuit Test
Input Line On all the timeOutput ML then, short output to common, repeat 10X.
Test ResultsRefer to 73-959-0001 HTST
Failure Analysis(Yes/NR)
NA
Test remarksBased on above test results, Sample unit survived HTST.
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Model No.: 73-936-0048
Report Ref. No.: RE- PH15/201B
Form No. ARTESYN/RE/FORM005A Page 10 of 10
Appendix
Attachment Revision File Name
Rev A 73-936-0048 E-cap Life Calculator Rev15.1.xls
Rev A 73-936-0048 DVT DSA @ 50°C rev A.xlsx
Rev A 73-936-0048 DVT Opto CTR Calculation.xls
Cover Page
ARTESYN Embedded Technologies
Reliability Engineering
Eastwood/AIL-PB
E-cap Life Calculation REPORT
MODEL # :73-936-0048 (iHP 48V Module)
CUSTOMER :Standard
DESIGN TEAM :EW-1
BOM Release Date :October 25, 2015
Schematic Diagram :Rev. 01
Derating Document :Emerson Design Derating Requirements revAB / 920-000114-0000
Sample Build :DVT
Report Number Reference:RE-PH15/201
Name/sSignatureDate
PREPARED BY :Napoleon N. Lanto11/30/15
APPROVED BY:Jet Bautista11/30/15
CIRCULATION :
Design Team(EE) Ricardo Roldan, Louie Cuevas(ME) Jonathan Cudal, Angelito Hatol
Program MgmtRowena Legaspi, Dan Soliman, Peter Warren
Reliability Eng'gJet Bautista, Lito Baldo, Reggie Quinto, MP John Lau
REV CONTROLDATEREVCHANGES
11/30/15AInitial Release
Summary
E-CAP LIFE ESTIMATION
E-CAP Formula RevisionRev. 15.1BOM Revision DateOctober 25, 2015
Model # and Revision:73-936-0048Ouput Power Rating2400Watts
Test DateNovember 22, 2015Input Voltage380-480Vac
PSU Serial NumberUnit1 & 2Loading Condition48V/50A
End of Life Requirement87600 hoursTest Temperature30°C
Tested ByNapoleon Lanto
PARTPart NumberCircuit CodeDescriptionTypeVendorVratedDiam x Ht (mm)Cap. (uF)Rated ripple current (mA)Rated life (hrs)Rated Temp. (°C)Measured ripple current (mA)Measured Temp. (°C) @380VacMeasured Temp. (°C) @480VacEstimated Life (KHrs) @380VacEstimated Life (KHrs) @480VacEstimated lifetime (yrs)Estimated Life (KHrs) w/ 18Hrs per day dutyEstimated lifetime (yrs) w/ 18Hrs per day duty
PRIME201-018377-0277C1CAP,ELECT,LIMPD,270μF,80VDC,20%,-20%ZLHrubycon8012.5x20270143010000105420.0047.645.8131,400.00131,400.0015.0175,200.0020.0
SUB201-018377-0277C1CAP,ELECT,LIMPD,270μF,80VDC,20%,-20%KYBncc8012.5x20270143010000105420.0047.645.8131,400.00131,400.0015.0175,200.0020.0
PRIME201-018377-0277C2CAP,ELECT,LIMPD,270μF,80VDC,20%,-20%ZLHrubycon8012.5x20270143010000105433.0049.947.9131,400.00131,400.0015.0175,200.0020.0
SUB201-018377-0277C2CAP,ELECT,LIMPD,270μF,80VDC,20%,-20%KYBncc8012.5x20270143010000105433.0049.947.9131,400.00131,400.0015.0175,200.0020.0
PRIME201-018377-0277C3CAP,ELECT,LIMPD,270μF,80VDC,20%,-20%ZLHrubycon8012.5x20270143010000105420.0052.950.9131,400.00131,400.0015.0175,200.0020.0
SUB201-018377-0277C3CAP,ELECT,LIMPD,270μF,80VDC,20%,-20%KYBncc8012.5x20270143010000105420.0052.950.9131,400.00131,400.0015.0175,200.0020.0
PRIME201-018377-0277C4CAP,ELECT,LIMPD,270μF,80VDC,20%,-20%ZLHrubycon8012.5x20270143010000105433.0047.445.7131,400.00131,400.0015.0175,200.0020.0
SUB201-018377-0277C4CAP,ELECT,LIMPD,270μF,80VDC,20%,-20%KYBncc8012.5x20270143010000105433.0047.445.7131,400.00131,400.0015.0175,200.0020.0
PRIME201-018377-0277C5CAP,ELECT,LIMPD,270μF,80VDC,20%,-20%ZLHrubycon8012.5x20270143010000105420.004947.1131,400.00131,400.0015.0175,200.0020.0
SUB201-018377-0277C5CAP,ELECT,LIMPD,270μF,80VDC,20%,-20%KYBncc8012.5x20270143010000105420.004947.1131,400.00131,400.0015.0175,200.0020.0
PRIME201-018377-0277C8CAP,ELECT,LIMPD,270μF,80VDC,20%,-20%ZLHrubycon8012.5x20270143010000105422.0053.351.3131,400.00131,400.0015.0175,200.0020.0
SUB201-018377-0277C8CAP,ELECT,LIMPD,270μF,80VDC,20%,-20%KYBncc8012.5x20270143010000105422.0053.351.3131,400.00131,400.0015.0175,200.0020.0
PRIME201-015773-0157C9CAP,ELECT,LOW IMP,150μF,25VDC,20%,-20%ZLHrubycon256.3x1115054060001052.4153.351.3131,400.00131,400.0015.0175,200.0020.0
SUB201-015773-0157C9CAP,ELECT,LOW IMP,150μF,25VDC,20%,-20%KZMncc256.3x1115054060001052.4153.351.3131,400.00131,400.0015.0175,200.0020.0
PRIME201-018339-0127C912CAP,ELECT,POLY,120μF,16VDC,20%,-20%PXSncc168x6.3120290050001055.0057.655.7131,400.00131,400.0015.0175,200.0020.0
SUB201-018339-0127C912CAP,ELECT,POLY,120μF,16VDC,20%,-20%OVKlelon168x6.3120280050001055.0057.655.7131,400.00131,400.0015.0175,200.0020.0
JaniceMarieZapiter:K465N3003EAPP (Rev AP) - HTST
Rubycon
CAP.Manufacturer: Rubycon
Formula1 : General type.
DescriptionRatingMeasured DataResult
P/NCircuit codeDescriptionTypesize D*L (mm)Cap. (uF)IoLoTmax∆TjoCαβITcFLConclusionTa∆TjA
Rated ripple current (mA)Rated life (Khrs)Rated Temp. (°C)Rated internal temp. rise(°C)Constant valueTemp. rise ratioAir cooling coefficientMeasured ripple current (mA)Measured case temp.(°C)Freq. CoeffEstimated lifetime (khrs)Estimated lifetime (yrs)Customer requirement (Khrs)PASS or FAILCalculated ambient temp.(°C)Actual core temp. rise (°C)Ripple acceleration coefficient
201-018377-0277C1CAP,ELECT,LIMPD,270μF,80VDC,20%,-20%ZLH12.5x2027014301010550.5711.11420.0047.601.00131.415.03.8PASS47.570.439.96
201-018377-0277C2CAP,ELECT,LIMPD,270μF,80VDC,20%,-20%ZLH12.5x2027014301010550.5711.11433.0049.901.00131.415.03.8PASS49.860.469.96
201-018377-0277C3CAP,ELECT,LIMPD,270μF,80VDC,20%,-20%ZLH12.5x2027014301010550.5711.11420.0052.901.00131.415.03.8PASS52.870.439.96
201-018377-0277C4CAP,ELECT,LIMPD,270μF,80VDC,20%,-20%ZLH12.5x2027014301010550.5711.11433.0047.401.00131.415.03.8PASS47.360.469.96
201-018377-0277C5CAP,ELECT,LIMPD,270μF,80VDC,20%,-20%ZLH12.5x2027014301010550.5711.11420.0049.001.00131.415.03.8PASS48.970.439.96
201-018377-0277C8CAP,ELECT,LIMPD,270μF,80VDC,20%,-20%ZLH12.5x2027014301010550.5711.11422.0053.301.00131.415.03.8PASS53.270.449.96
201-015773-0157C9CAP,ELECT,LOW IMP,150μF,25VDC,20%,-20%ZLH6.3x11150540610550.571112.4153.301.00131.415.03.8PASS53.300.0010.00
Formula1 : General type.
DescriptionRatingMeasured DataResult
P/NCircuit codeDescriptionTypesize D*L (mm)Cap. (uF)IoLoTmax∆TjoCαβITcFLConclusionTa∆TjA
Rated ripple current (mA)Rated life (Khrs)Rated Temp. (°C)Rated internal temp. rise(°C)Constant valueTemp. rise ratioAir cooling coefficientMeasured ripple current (mA)Measured case temp.(°C)Freq. CoeffEstimated lifetime (khrs)Estimated lifetime (yrs)Customer requirement (Khrs)PASS or FAILCalculated ambient temp.(°C)Actual core temp. rise (°C)Ripple acceleration coefficient
201-018377-0277C1CAP,ELECT,LIMPD,270μF,80VDC,20%,-20%ZLH12.5x2027014301010550.5711.11420.0045.801.00131.415.03.8PASS45.770.439.96
201-018377-0277C2CAP,ELECT,LIMPD,270μF,80VDC,20%,-20%ZLH12.5x2027014301010550.5711.11433.0047.901.00131.415.03.8PASS47.860.469.96
201-018377-0277C3CAP,ELECT,LIMPD,270μF,80VDC,20%,-20%ZLH12.5x2027014301010550.5711.11420.0050.901.00131.415.03.8PASS50.870.439.96
201-018377-0277C4CAP,ELECT,LIMPD,270μF,80VDC,20%,-20%ZLH12.5x2027014301010550.5711.11433.0045.701.00131.415.03.8PASS45.660.469.96
201-018377-0277C5CAP,ELECT,LIMPD,270μF,80VDC,20%,-20%ZLH12.5x2027014301010550.5711.11420.0047.101.00131.415.03.8PASS47.070.439.96
201-018377-0277C8CAP,ELECT,LIMPD,270μF,80VDC,20%,-20%ZLH12.5x2027014301010550.5711.11422.0051.301.00131.415.03.8PASS51.270.449.96
201-015773-0157C9CAP,ELECT,LOW IMP,150μF,25VDC,20%,-20%ZLH6.3x11150540610550.571112.4151.301.00131.415.03.8PASS51.300.0010.00
SunnyLi:If Ta lower than 65°C,Ta should be 65°C
SunnyLi:If Ta lower than 65°C,Ta should be 65°C
NCC
CAP.Manufacturer: NCC
Le for Conductive Polymer Aluminum Solid Capacitors:
Formula1: Radial: KZM, KZH, KZE, KY, LZA, LXZ, LXY, LXV, KXJ, KXG, FL, LGB, KMQ, PAG, KLG, KMG, KMH, KLJ, SMH, KZN,KWA,KHE Snap-in: LXM, LXS, LXQ, LXG, LXH, KMH, KMS, KMM, KMW, KMR(CST), KMQ, KLM, CHA, KMT, KMV, 81D, SMQ, SMM, SLM, SMH
DescriptionRatingMeasured DataResult
P/NCircuit codeDescriptionTypesize D*L (mm)Cap. (uF)IoLrToKt∆ToImTcKfLxConclusionLx'Tx∆TIx
Rated ripple current (mA)Rated life (Khrs)Rated Temp. (°C)Temp. Slope correction factorRated internal temp. rise(°C)Measured ripple current (mA)Measured case temp.(°C)Freq. CoeffEstimated lifetime (Khrs)Estimated lifetime (yrs)Customer requirement (Khrs)PASS or FAILCalculated lifetime (Khrs)Calculated ambient temp.(°C)Actual internal temp. rise (°C)Actual ripple current (mA)
201-018377-0277C1CAP,ELECT,LIMPD,270μF,80VDC,20%,-20%KYB12.5x202701430101051.23420.0047.60113115.044PASS79347.380.26420.00
201-018377-0277C2CAP,ELECT,LIMPD,270μF,80VDC,20%,-20%KYB12.5x202701430101051.23433.0049.90113115.044PASS67649.670.28433.00
201-018377-0277C3CAP,ELECT,LIMPD,270μF,80VDC,20%,-20%KYB12.5x202701430101051.23420.0052.90113115.044PASS54952.680.26420.00
201-018377-0277C4CAP,ELECT,LIMPD,270μF,80VDC,20%,-20%KYB12.5x202701430101051.23433.0047.40113115.044PASS80347.170.28433.00
201-018377-0277C5CAP,ELECT,LIMPD,270μF,80VDC,20%,-20%KYB12.5x202701430101051.23420.0049.00113115.044PASS72048.780.26420.00
201-018377-0277C8CAP,ELECT,LIMPD,270μF,80VDC,20%,-20%KYB12.5x202701430101051.23422.0053.30113115.044PASS53453.080.26422.00
201-015773-0157C9CAP,ELECT,LOW IMP,150μF,25VDC,20%,-20%KZM6.3x1115054061051.122.4153.30113115.044PASS28553.300.002.41
Formula2: Surface Mount: MVS, MVA, MV, MVE, MVK, MZJ, MZA, MVY, MZF, MZE, MZK, MLA, MLF, MLE, MLK, MVL, MVJ, MKB, MVK-BP, MV-BP, Radial: SRM, SRE, KRE, SRA, SRE-BP, KRE-BP, KMA-BP, SRA-BP, KMA, KME-BP, KRG, SRG(Length ==12.5mm),
DescriptionRatingMeasured DataResult
P/NCircuit codeDescriptionTypesize D*L (mm)Cap. (uF)IoLoToKt∆ToImTcKfLxConclusionLx'Tx∆TIx
Rated ripple current (mA)Rated life (Khrs)Rated Temp. (°C)Temp. Slope correction factorRated internal temp. rise(°C)Measured ripple current (mA)Measured case temp.(°C)Freq. CoeffEstimated lifetime (Khrs)Estimated lifetime (yrs)Customer requirement (Khrs)PASS or FAILCalculated lifetime (Khrs)Calculated ambient temp.(°C)Actual internal temp. rise (°C)Actual ripple current (mA)
10021051.655100451799.044PASS7941.975.00100.00
Formula3: Surface Mount high tmeperature products(125°C): MVH, MHB,
DescriptionRatingMeasured DataResult
P/NCircuit codeDescriptionTypesize D*L (mm)Cap. (uF)IoLoToKt∆ToImTcKfLxConclusionLx'Tx∆TIx
Rated ripple current (mA)Rated life (Khrs)Rated Temp. (°C)Temp. Slope correction factorRated internal temp. rise(°C)Measured ripple current (mA)Measured case temp.(°C)Freq. CoeffEstimated lifetime (Khrs)Estimated lifetime (yrs)Customer requirement (Khrs)PASS or FAILCalculated lifetime (Khrs)Calculated ambient temp.(°C)Actual internal temp. rise (°C)Actual ripple current (mA)
10011051.655100551576.544PASS5751.975.00100.00
Formula4: Radial high temperature products(125°C): GXE, GXL, GPA,
DescriptionRatingMeasured DataResult
P/NCircuit codeDescriptionTypesize D*L (mm)Cap. (uF)IoLrToKt∆ToImTcKfLxConclusionLx'Tx∆TIx
Rated ripple current (mA)Rated life (Khrs)Rated Temp. (°C)Temp. Slope correction factorRated internal temp. rise(°C)Measured ripple current (mA)Measured case temp.(°C)Freq. CoeffEstimated lifetime (Khrs)Estimated lifetime (yrs)Customer requirement (Khrs)PASS or FAILCalculated lifetime (Khrs)Calculated ambient temp.(°C)Actual internal temp. rise (°C)Actual ripple current (mA)
10031051.65510055113115.044PASS34251.975.00100.00
Formula5: Radial high temperature products(135°C): GXH
DescriptionRatingMeasured DataResult
P/NCircuit codeDescriptionTypesize D*L (mm)Cap. (uF)IoLrToKt∆ToImTcKfLxConclusionLx'Tx∆TIx
Rated ripple current (mA)Rated life (Khrs)Rated Temp. (°C)Temp. Slope correction factorRated internal temp. rise(°C)Measured ripple current (mA)Measured case temp.(°C)Freq. CoeffEstimated lifetime (Khrs)Estimated lifetime (yrs)Customer requirement (Khrs)PASS or FAILCalculated lifetime (Khrs)Calculated ambient temp.(°C)Actual internal temp. rise (°C)Actual ripple current (mA)
10021051.65510048113115.0PASS55644.975.00100.00
Formula6: Conductive Polymer Aluminum, ∆To=20°C for these capacitors.
DescriptionRatingMeasured DataResult
P/NCircuit codeDescriptionTypesize D*L (mm)Cap. (uF)IoLeTo∆ToKtBtImTaKfLxConclusionLx'∆TxIx
Rated ripple current (mA)Effective life time (Khrs)Rated Temp. (°C)Rated internal temp. rise(°C)Temp. Slope correction factorTemp. acceleration factor ≒2Measured ripple current (mA)Measured ambient temp.(°C)Freq. CoeffEstimated lifetime (Khrs)Estimated lifetime (yrs)Customer requirement (Khrs)PASS or FAILCalculated lifetime (Khrs)Actual internal temp. rise(°C)Actual ripple current (mA)
201-018339-0127C912CAP,ELECT,POLY,120μF,16VDC,20%,-20%PXS8x6.312029005105201.12557.6113115.044PASS1340.005.00
Formula1: Radial: KZM, KZH, KZE, KY, LZA, LXZ, LXY, LXV, KXJ, KXG, FL, LGB, KMQ, PAG, KLG, KMG, KMH, KLJ, SMH, KZN,KWA,KHE Snap-in: LXM, LXS, LXQ, LXG, LXH, KMH, KMS, KMM, KMW, KMR(CST), KMQ, KLM, CHA, KMT, KMV, 81D, SMQ, SMM, SLM, SMH
DescriptionRatingMeasured DataResult
P/NCircuit codeDescriptionTypesize D*L (mm)Cap. (uF)IoLrToKt∆ToImTcKfLxConclusionLx'Tx∆TIx
Rated ripple current (mA)Rated life (Khrs)Rated Temp. (°C)Temp. Slope correction factorRated internal temp. rise(°C)Measured ripple current (mA)Measured case temp.(°C)Freq. CoeffEstimated lifetime (Khrs)Estimated lifetime (yrs)Customer requirement (Khrs)PASS or FAILCalculated lifetime (Khrs)Calculated ambient temp.(°C)Actual internal temp. rise (°C)Actual ripple current (mA)
201-018377-0277C1CAP,ELECT,LIMPD,270μF,80VDC,20%,-20%KYB12.5x202701430101051.23420.0045.80113115.044PASS89945.580.26420.00
201-018377-0277C2CAP,ELECT,LIMPD,270μF,80VDC,20%,-20%KYB12.5x202701430101051.23433.0047.90113115.044PASS77647.670.28433.00
201-018377-0277C3CAP,ELECT,LIMPD,270μF,80VDC,20%,-20%KYB12.5x202701430101051.23420.0050.90113115.044PASS63150.680.26420.00
201-018377-0277C4CAP,ELECT,LIMPD,270μF,80VDC,20%,-20%KYB12.5x202701430101051.23433.0045.70113115.044PASS90445.470.28433.00
201-018377-0277C5CAP,ELECT,LIMPD,270μF,80VDC,20%,-20%KYB12.5x202701430101051.23420.0047.10113115.044PASS82146.880.26420.00
201-018377-0277C8CAP,ELECT,LIMPD,270μF,80VDC,20%,-20%KYB12.5x202701430101051.23422.0051.30113115.044PASS61451.080.26422.00
201-015773-0157C9CAP,ELECT,LOW IMP,150μF,25VDC,20%,-20%KZM6.3x1115054061051.122.4151.30113115.044PASS32751.300.002.41
Formula6: Conductive Polymer Aluminum, ∆To=20°C for these capacitors.
DescriptionRatingMeasured DataResult
P/NCircuit codeDescriptionTypesize D*L (mm)Cap. (uF)IoLeTo∆ToKtBtImTaKfLxConclusionLx'∆TxIx
Rated ripple current (mA)Effective life time (Khrs)Rated Temp. (°C)Rated internal temp. rise(°C)Temp. Slope correction factorTemp. acceleration factor ≒2Measured ripple current (mA)Measured ambient temp.(°C)Freq. CoeffEstimated lifetime (Khrs)Estimated lifetime (yrs)Customer requirement (Khrs)PASS or FAILCalculated lifetime (Khrs)Actual internal temp. rise(°C)Actual ripple current (mA)
201-018339-0127C912CAP,ELECT,POLY,120μF,16VDC,20%,-20%PXS8x6.312029005105201.12555.7113115.044PASS1520.005.00
Lelon
CAP.Manufacturer: Lelon
Type 1 and 2:
Type 2 : Exponent "W" selection table
Type 3:
Type 1: The formula can be used for capacitor's rated voltage under 350V or case size under 20Φ (Liquid type).
DescriptionRatingMeasured DataResult
P/NCircuit codeDescriptionTypesize D*L (mm)Cap. (uF)IoLoTo∆T∆ToIrTrKfLrConclusion∆Tr
Rated ripple current (mA)Rated life (Khrs)Rated Temp. (°C)measured temp. rise(°C) at rated ripple currentMax allowable temp. rise(°C)Measured ripple current(mA)Measured ambient temp.(°C)Freq. CoeffEstimated lifetime (Khrs)Estimated lifetime (yrs)Customer requirement (Khrs)PASS or FAILActual core temp. rise (°C)
5002105515100351131.415.043.8PASS0.2
Type 2: The formula can be used for capacitor's rated voltage higher than 350V or case size larger than 20Φ.
DescriptionRatingMeasured DataResult
P/NCircuit codeDescriptionTypesize D*L (mm)Cap. (uF)IoLoTo∆T∆ToVRWVIrTrKfLrConclusion∆TrVA
Rated ripple current (mA)Rated life (Khrs)Rated Temp. (°C)measured temp. rise(°C) at rated ripple currentRated internal temp. rise(°C)Rated working voltage (V)Voltage multiplierMeasured voltage (V)Measured ripple current(mA)Measured ambient temp.(°C)Freq. CoeffEstimated lifetime (Khrs)Estimated lifetime (yrs)Customer requirement (Khrs)PASS or FAILActual core temp. rise (°C)Actual operating voltage (V)
10021053.554001.520080451131.415.043.8PASS2.24240
Type 3: The formula can be used for Solid Polymer electrolytic capacitor.∆To = 0C
DescriptionRatingMeasured DataResult
P/NCircuit codeDescriptionTypesize D*L (mm)Cap. (uF)IoLoTo∆T∆ToIrTrKfLrConclusion∆Tr
Rated ripple current (mA)Rated life (Khrs)Rated Temp. (°C)measured temp. rise(°C) at rated ripple currentRated internal temp. rise(°C)Measured ripple current(mA)Measured ambient temp.(°C)Freq. CoeffEstimated lifetime (Khrs)Estimated lifetime (yrs)Customer requirement (Khrs)PASS or FAILActual core temp. rise (°C)
201-018339-0127C912CAP,ELECT,POLY,120μF,16VDC,20%,-20%OVK8x6.31202800510580557.61131.415.043.8PASS0.0000255102
Type 3: The formula can be used for Solid Polymer electrolytic capacitor.∆To = 0C
DescriptionRatingMeasured DataResult
P/NCircuit codeDescriptionTypesize D*L (mm)Cap. (uF)IoLoTo∆T∆ToIrTrKfLrConclusion∆Tr
Rated ripple current (mA)Rated life (Khrs)Rated Temp. (°C)measured temp. rise(°C) at rated ripple currentRated internal temp. rise(°C)Measured ripple current(mA)Measured ambient temp.(°C)Freq. CoeffEstimated lifetime (Khrs)Estimated lifetime (yrs)Customer requirement (Khrs)PASS or FAILActual core temp. rise (°C)
201-018339-0127C912CAP,ELECT,POLY,120μF,16VDC,20%,-20%OVK8x6.31202800510580555.71131.415.043.8PASS0.0000255102
SunnyLi:If Tr lower than 40°C, should use 40°C as Tr.
SunnyLi:Ir and Io must be at same frequency
SunnyLi:If Tr under 40°C, should use 40°C as Tr.
SunnyLi:Ir and Io must be at same frequency
Linda lee: whenVA
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