dia-clad hfrc hard facing and tinning rods › wp › wp-content › uploads › 2011 › 09 ›...

Dia-Clad HFRC Hard Facing and Tinning RodsDiaPacTM provides a wide range of bronze based rods containing cemented carbide WC/Co particles. The range of products are applied using an oxy-acetylene brazing process. HFRC is easy to use, produces low fume and enables the operator to “position” and optimize the carbide pieces for optimal performance. HFRC is available in non-fl uxed or fl uxed coated form. The large particles have exposure to enable a sharp cutting action, smaller particles provide a bearing or wear resistant surface

Applications include: downhole drilling, fi shing tools, augers and ground engaging components.

Standard Wear Grade and Cutting Grade Rods

Carbide Sizes (in)

Carbide Sizes (mm) Grades

3/8 x 5/16 7.9 x 9.5 Cutting Grade

5/16 x 1/4 6.4 x 7.9 Cutting Grade

1/4 x 3/16 4.8 x 6.4 Cutting Grade

3/16 x 1/8 3.2 x 4.8 Wear Grade

1/8 x 1/16 1.6 x 3.2 Wear Grade

US Mesh 10/18 1.0 x 2.0 Wear Grade

US Mesh 20/30 0.6 x 0.8 Wear Grade

Standard rod length: 18” / 460mm.Cemented carbide Vickers Hardness 1300 - 1700 kg/mm2

- HFRC is used to produce a cutting surface or wear protection surface on a wide range of base materials including: mild steel, low alloy steel, cast steels and cast irons.

Tinning Rod Cu (wt%) Zn (wt%) Ni (wt%) Solidus/Liquids

3/16 X 36” 48 42 10 920 - 935ºC / 1688 - 1715ºF

- For surface preparation and wetting, tinning rods are available in non-fl uxed or fl ux coated form.

Standard diameter and lengths: 3/16” X 36” - other sizes available on requestConforms to: AWS A5.8 = RBCuZn-D, EN 1044 = Cu305, DIN 8513 = LCuNi10Zn,NFA 81-362 = CZ8, BS 1845 = 49C1

DiaPacTM U.S.A.3416 Pinemont, Houston, Texas 77018 Phone 713.715.6300 | Fax 281.768.7919 | orders@diapac.com | info@diapac.com

W W W. D I A P A C . C O M

Dia-Clad HFRA Hard Facing RodsDiaPacTM provides a range of tungsten carbide based hardfacing products utilizing self-fl uxing nickel based binder. The Dia-CladTM HFRA range of rods may be applied using oxy-acetylene or TIG. The rods utilize selected mesh sizes of mono-tungsten carbide (WCZ), cast tungsten carbide (CCZ), spherical cast tungsten carbide (CCS) and WC/CO pellets (PL) in a nickel alloy (Ni-Cr-Si-B) binder.

DiaPac’s Dia-CladTM HFRA sintered hardfacing products provide exceptional corrosion, oxidation, abrasion and erosion resistance. The nickel-based alloy yields excellent corrosion properties, minimal dilution of the tungsten carbide particles and a repairable weld deposit. A high-integrity bond is created when joining to the parent material.Applications include: downhole tools, mining, construction and agriculture.

Carbide Type Mesh Size Vickers Hardnesskg/mm2

WCZ -40 +325 1900 - 2000

CCS -40 +325 2500 - 2900

CCZ -10 +325 1900 - 2100

PL -14 +60 1500 - 1600

Nickel alloy binder (Ni-Cr-Si-B-Fe compositions) - Standard alloy 40 HRc

• Nickel alloy rods for surface preparation are available.• Standard rods utilize a 40 HRc Ni-Cr-Si-B alloy – other alloy compositions

and hardness values are available (20-60 HRc).• Standard rods use a 60% tungsten carbide content. Other compositions are

available.• Standard dimensions are 18” (460 mm) long and 5/32” (4.0 mm) square.

DiaPacTM U.S.A.3416 Pinemont, Houston, Texas 77018 Phone 713.715.6300 | Fax 281.768.7919 | orders@diapac.com | info@diapac.com

W W W. D I A P A C . C O M