靈活 mes 完美工廠2012/07/19  · 追求卓越營運，打造完美工廠：sap...

靈活 MES 完美工廠

Allen Lin 林信宇 / SAP Taiwan

July 19, 2012

© 2012 SAP AG. All rights reserved. 2

A good place to start: Your “idea to delivery” network

80% of operating performance and 75% of costs

” because that’s where the money is”

.. Willie Sutton (1901 – 1980)

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近期生產製造業的關鍵字？

節能減碳

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AGENDA

節能減碳

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創新的背後：彈性的製造整合支援

彈性 Flexibility

跨系統整合 Integration

Sustainable Operations and Performance

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追求卓越營運，打造完美工廠：SAP 的願景和製造業戰略

完美工廠 能使你對生產過程的每個領域都擁有敏銳的洞察力，從而使你能對各種狀況作出快速反應，保證整個企業運行的暢通，以期最佳利用資源和最大實現產出

完美工廠

供應鏈協調

生產計劃與整合

即時生產智慧

製造執行 製造執行

EAP, PLC, OPC, HMI, etc

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AGENDA

節能減碳

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品質是企業的生命

降低成本

競爭優勢

顧客滿意度

法規與業界

標準的遵循

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製程中檢驗與品管分析 in SAP MES

品管資料蒐集 & 不良原因記錄

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AGENDA

節能減碳

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生產設備即時監控

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Syclo SMART Work Manager

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AGENDA

節能減碳

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物料使用記錄

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完整的產品追溯

包裝 成托

出貨 在途 海外倉庫 客戶

ERP

MES

原物料 半成品 關鍵零配件 成品

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AGENDA

節能減碳

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能耗管理

Energy Management with SAP MII

08:00 16:00

Shift A Shift B

Energy cost / ton

24:00

MAX Limit 20 USD / ton

Energy costs higher than MAX

energy cost limit per ton

Production line stopped

Line shut down Machine activity Optimal

Real

Production output

Real Optimal

© 2012 SAP AG. All rights reserved. 19

VALERO 能耗管理實例分享

“The resulting improvement in

energy management across

the company’s 15-site fleet of

refineries is expected to

produce big savings for Valero

- to the tune of $60 to $180

million annually, says Griffin.”

Rick Griffin Vice President

Refining Systems

每年節約 6 千萬到 1 億 8 千萬美元

http://www.automationworld.com/feature-5368

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AGENDA

節能減碳

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工廠管理方式演進 P

UR

PO

SE

Local

Operation

Global Mgt.

FUNCTION Data Input Information

Display & Alert

Mobility Paper work Bar-code scanner /

RFID

War-room / Kanban

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看板管理

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Video on Youtube - http://www.youtube.com/watch?v=Dy2ImyTZUzw

中控戰情室 & 行動裝置應用

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SAP MES 讓工廠更透明，也更有效率

Thank You!

Contact information:

Allen Lin

Solution Advisor Manager

allen.lin@sap.com

+886-2-25146497