elcometer 456 coating thickness gauge - kennards
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Eng
lish
ge
s
Op_456_3_English.book Page -1 Tuesday, February 16, 2010 3:08 PM
Elcometer 4563
Coating Thickness Gau
Top Models
Operating Instruction
Eng
lish
models: (FNF)
Equipmen Patents:FNF UK P 5886522F1 2 UK P US 6,762,603F1 2 GermBluetooth
and ElcoMaster are registeredtrademarks
® and B d to Elcometer Limited.
All other tr
© CopyrighAll rights re transcribed, stored (in a retrievalsystem or means (electronic, mechanical,magnetic, f Elcometer Limited.A copy of t a www.elcometer.com.
Doc.No. TMA-0424 Issue 07Text with Cover No: 20243
Op_456_3_English.book Page 0 Tuesday, February 16, 2010 3:08 PM
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These instructions apply to the following Elcometer 4563 Ferrous (F), Non-Ferrous (NF) and Dual Ferrous/Non-Ferrous
t described in these instructions is covered by the following atent No: GB2306009B FNF US Patent No: atent No: 2367135B F1 2 US Patent No. an Patent Pending SIG QDID = B014393.
is a registered trademark of Elcometer Limited.ElcoShip of Elcometer Limited.
luetooth® are trademarks owned by Bluetooth SIG Inc and licenseademarks acknowledged.
t Elcometer Ltd. 2004-2010.served. No part of this Document may be reproduced, transmitted,otherwise) or translated into any language, in any form or by anyoptical, manual or otherwise) without the prior written permission ohis Instruction Manual is available for download on our Website vi
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1
Mutal Recognition Agreement Law
wing two conditions: (1) this device received, including interference that
ss B digital device, pursuant to Partn against harmful interference in ancy energy and, if not installed andmmunications. However, there is not does cause harmful interference tond on, the user is encouraged to try
receiver is connected.
ority to operate the equipment under
2009033 2009036 2009039 2009042
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The following table associates the relevant 4563 model number with its Japaneseidentifiers.
This device complies with Part 15 of the FCC Rules. Operation is subject to the follomay not cause harmful interference, and (2) this device must accept any interferencemay cause undesired operation.NOTE: This equipment has been tested and found to comply with the limits for a Cla15 of the FCC Rules. These limits are designed to provide reasonable protectioresidential installation. This equipment generates, uses and can radiate radio frequeused in accordance with the instructions, may cause harmful interference to radio coguarantee that interference will not occur in a particular installation. If this equipmenradio or television reception, which can be determined by turning the equipment off ato correct the interference by one or more of the following measures:• Reorient or relocate the receiving antenna.• Increase the separation between the equipment and receiver.• Connect the equipment into an outlet on a circuit different from that to which the • Consult the dealer or an experienced radio/TV technician for help.Modifications not expressly approved by Elcometer Limited could void the user's authFCC rules.This Class B digital apparatus complies with Canadian ICES-003.
A456FTI1 R 205 WW 2009029 A456FNFTI1 R 205 WWA456FTI12 R 205 WW 2009030 A456FTS R 205 WWA456FTI3 R 205 WW 2009031 A456NTS R 205 WWA456NTI1 R 205 WW 2009032 A456FNFTS R 205 WW
Page. . . . . . . . . . . . . . . . . . . . . . . . 5. . . . . . . . . . . . . . . . . . . . . . . . 6. . . . . . . . . . . . . . . . . . . . . . . . 6. . . . . . . . . . . . . . . . . . . . . . . . 7. . . . . . . . . . . . . . . . . . . . . . . . 7. . . . . . . . . . . . . . . . . . . . . . . . 7. . . . . . . . . . . . . . . . . . . . . . . . 8. . . . . . . . . . . . . . . . . . . . . . . . 8. . . . . . . . . . . . . . . . . . . . . . . . 8. . . . . . . . . . . . . . . . . . . . . . . . 9. . . . . . . . . . . . . . . . . . . . . . . 10. . . . . . . . . . . . . . . . . . . . . . . 10. . . . . . . . . . . . . . . . . . . . . . . 11. . . . . . . . . . . . . . . . . . . . . . . 11. . . . . . . . . . . . . . . . . . . . . . . 12. . . . . . . . . . . . . . . . . . . . . . . 13. . . . . . . . . . . . . . . . . . . . . . . 13. . . . . . . . . . . . . . . . . . . . . . . 13. . . . . . . . . . . . . . . . . . . . . . . 14
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CONTENTS
Section1 About your gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3 What this box contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4 Conventions in these instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5 Quick-start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Getting started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1 Fitting the batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2 Battery condition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3 Fitting probes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4 The controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5 Switching the gauge on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6 Switching the gauge off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7 The screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8 Selecting a language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9 Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Taking a reading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1 Before you start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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4 The reading screen and menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1 Reading screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2 Main MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3 Main MENU - Extended menu off . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4 Main MENU - Extended menu on . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Calibration adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1 Calibration method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2 Preset calibration methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3 Calibration foils and standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4 Calibration adjustment procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Statistics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1 Enlarge stats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2 Stats on LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3 Clear stats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.4 Select stats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.5 Set NDFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.6 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Batching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1 Exit batching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2 Open new batch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.3 Open existing batch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.4 Review batches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.5 Set limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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7.6 Free memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Transferring readings to a computer . . . . . . . . . . . . . . . . . . . . . . . . 8.1 Transferring Using a Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2 Transferring Using a Bluetooth® connection . . . . . . . . . . . . . . . . . . . . 8.3 Transferring PSPC readings data to ElcoMaster . . . . . . . . . . . . . . . . . 9 Probes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Personalised welcome screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Storage and transit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Statistics terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Related equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Fitting the wrist harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Probe measurement performance . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Probe capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
able inBasic,. This
s thethe
p. gauge-to-useaphicales the
s suchurationbration
ble either with a built-in integralate probe version. A wide rangeble to suit requirements - see probes may be standard, Integral Probes (PINIP™), andparately.
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Figure 1. Elcometer 4563
Coating Thickness Gauge
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Thank you for your purchase of this Elcometer 4563
Coating Thickness Gauge. Welcome to Elcometer.Elcometer are world leaders in the design,manufacture and supply of coatings inspectionequipment. Our products cover all aspects ofcoating inspection, from development throughapplication to post application inspection.The Elcometer 4563 Coating Thickness Gauge is aworld beating product. With the purchase of thisgauge you now have access to the worldwideservice and support network of Elcometer. Formore information visit our website atwww.elcometer.com.
1 ABOUT YOUR GAUGE
The Elcometer 4563 Coating Thickness Gauge is ahandheld gauge for fast and accuratemeasurement of the thickness of coatings on metalsubstrates.
The gauge is availthree versions; Standard and Topmanual describeoperation of Elcometer 4563 ToAll versions of thefeature an easymenu driven grinterface which guiduser through taskas gauge configand caliadjustment.
The gauge is availaprobe or as a separof probes is availapage 46. Separateminiature or Plug inmust be ordered se
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D 1186-B, ASTM G 12,411 (11), DIN 50981,4), ISO 1461, ISO 2063,
2808-12, ISO 19840,-PA2 (2004)
F)3900 (C5), BS 5411 (3),4, ISO 2360,2808-12
N-FERROUS (FNF)94.3-B, AS/NZS 1580.108.1,M E 376, ECCA T1,
808-12, NSTM 631, , US NAVY NSI 009-32,1-000
e coating thickness should berded. Your Elcometer 456 can
Organisation, Performance Standard for
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1.1 FEATURES• A range of smooth and rough surface
calibration adjustments.• Menu driven backlit graphical user interface.• Interchangeable probes (separate versions
only).• Statistics.• Monitoring of readings to NDFT in accordance
with 90/10 rule.• Bluetooth® interface.• RS232 interface.• High/low limits.• Memory of up to 50 000 readings in up to 999
batches.• Clock/alarm.• Date and time stamping.
1.2 STANDARDSThe Elcometer 4563 can be used in accordance withthe following National and International Standards:
FERROUS (F)ASTM B 499, ASTMBS 3900(C5), BS 5IMO MSC.215 (82/8ISO 2808-7C, ISONF T30-124, SSPC
NON-FERROUS (NASTM D 1400, BSBS 5599, DIN 5098ISO 2808-7D, ISO
FERROUS AND NOAS 2331.1.4, AS 38ASTM D 7091, ASTEN 13523-1, ISO 2SMS 6310-081-015US NAVY PPI 6310
For IMO PSPCa thmeasured and recobe used for this.
a. International MarineProtective Coatings
7
re the gauge and start taking
see page 8see page 9see page 10
e: see page 12ding: see page 13n: see page 24onfigured and ready to use.e benefits of your newease take some time to readstructions. Do not hesitate to or your Elcometer supplier ifstions.
parate probes only
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1.3 WHAT THIS BOX CONTAINS• Elcometer 4563 Gauge with integral probe, or
Elcometer 4563 Gauge and separate probe(probe must be ordered separately)
• Calibration foils• Gauge carrying pouch• Wrist harness• Batteries• CD containing data collection software• Operating instructions
1.4 CONVENTIONS IN THESE INSTRUCTIONSThe Elcometer 4563 is controlled using a simplemenu structure which helps you get the most fromyour gauge - see page 19.As an example, the LANGUAGES option which is inSETUP from the MAIN MENU would be shown inthese instructions as MENU/SETUP/LANGUAGES.These instructions include images of Elcometer4563 screens with units set to microns (µm). Similarscreens will be seen when the gauge is set to otherunits such as mils or inches.
1.5 QUICK-STARTTo quickly configureadings:1. Fit batteries:2. Fit probeb:3. Switch on:4. Select languag5. Try taking a rea6. Adjust calibratioThe gauge is now cTo maximise thElcometer 4563, plthese Operating Incontact Elcometeryou have any que
b. Gauges with se
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DITION.
condition/action required
00%
6%, replacement ended.
3%, replacement required.
auge beeps every 10 seconds bol flashes - immediate ent required.
eeps, gauge switches off ically.
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2 GETTING STARTED
2.1 FITTING THE BATTERIES1. Open battery compartment cover; press down
in direction of arrow using thumb nail.2. Insert 2 x LR03 (AAA), alkaline dry batteries
taking care to ensure correct battery polarity(2).
3. Close battery compartment cover.Rechargeable batteries can be used but they willonly have 25% to 30% of the life of alkalinebatteries.
Figure 2. Fitting batteries -ensure correct battery polarity
2.2 BATTERY CON
Symbol Battery
100%
66% to 1
33% to 6recomm
16% to 3
<16%, gand symreplacem5 loud bautomat
9
betion and pulle gauge. Thelock and the
ntil theTakings theobe byg ringse, or
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2.3 FITTING PROBES(separate versions only)
To ensure correct transfer of data from theprobe and detection of the new probe, thegauge must be switched off when
separate probes are fitted.A probe must be calibrated once it has beenfitted - see “Calibration adjustment” on page 24.
To fit the probeAlign connector keyway andpush in direction shown. Theconnector locks automatically.Note: The design of the probeconnector allows somemovement between the probeand the gauge. This is intentionaland does not affectmeasurement performance.
To release the proGrasp knurled secgently away from thconnection will unprobe will release.
To fit the PINIP™Twist the PINIP™ uconnector locates. care not to crosthreads, lock the prturning the lockin1½ times clockwiuntil tight.
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E GAUGE ON
hing the gauge on for the first a language” on page 12.
te :to
al
toor a
R
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CAL DATA STATS MENU
09 : 30 09 / 10 / 2000F1
F456
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2.4 THE CONTROLSThe gauge is operated by 5 keys (3).
• On/Off key : Switches the gauge on or off.• Softkeys: The function of these keys varies
and is described by symbols and writing on thebottom line of the screen.
• LED: Red/green flashes when the gauge isswitched on, green flashes when a reading istaken. Indicates when readings pass or fail the90/10 rule (see page 34). Also indicates whena reading is inside or outside limits (seepage 42).
Figure 3. Elcometer 4563 control keys
2.5 SWITCHING TH
Note: Before switctime read “Selecting
Softkeys
On/Off key
LED
Gauges with separaand PINIP™ probesPress key switch on gauge.
Gauges with integrprobes:Press key switch on gauge, place the probe onsurface.
11
is switched on a welcomemay be displayed briefly (4).
al Elcometer 4563 welcome screen
e measurement values andlayed is called the Readingcter size of the measurement additional information is shown. To maximise character size, (see Stats on LCD, page 33)
softkeys (see SOFTKEYS).
al Elcometer 4563 reading screens
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2.6 SWITCHING THE GAUGE OFFTo switch off all gaugetypes, press and hold
key for 3 seconds.The gauge will beep,two single tonesfollowed by a doubletone.The Elcometer 4563 switches itself off 60 secondsafter the last operation unless the Auto Switch Offtime is changed (MENU/SETUP/AUTO SWITCHOFF). The Auto Switch Off feature can be set to amaximum of 10 minutes or can be deactivated - see“AUTO SWITCH OFF:” on page 23.
2.7 THE SCREENFamiliarise yourself with the Elcometer 4563 screen.The screen displays:• Welcome information• Measurement information• Menus to configure the gauge and control functions• Help and miscellaneous information
When the gauge information screen
Figure 4. Typic
The screen wherstatistics are dispScreen. The charavalue decreases ason the display (5)switch off statisticsand unlock the LOCKED:, page 24
Figure 5. Typic
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3 seconds
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ff. left hand softkey.o switch on gauge.ill show language selectionrrent language highlighted by
nd softkey.ructions given above to select
t MENU/SETUP/LANGUAGESU - Extended menu on” on
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2.8 SELECTING A LANGUAGEThe Elcometer 4563 has over 20 built-in languages.When the gauge is switched on for the first timeafter dispatch from the Elcometer factory thedisplay will show the language selection screen (6).
Figure 6. Language selection screen
AT FIRST SWITCH ON1. Press Up/Down softkeys to locate language
required.2. Press SEL softkey to activate the selected
language.The screen displays an Elcometer 4563
welcome screen (4) followed by the readingscreen (5).The gauge operates in the new language untilchanged.
AT ANY TIME1. Switch gauge o2. Press and hold3. Press key t
The display wscreen with cucursor.
4. Release left haFollow the instthe language.
Alternatively, selec- see “Main MENpage 19.
13
DING
STARThe correct type of probe?n page 46.librated?n adjustment” on page 24.statistics? on page 32. save readings in memory? on page 36.measurement do you want to
n page 22.
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2.9 INTERFACESYour gauge is fitted with a Bluetooth® interfacewhich makes the creation of personalised‘welcome’ screens and transfer of information toand from a PC quick and easy - see “Transferringreadings to a computer” on page 44.If you do not have a Bluetooth® interface on yourPC, you can still connect your gauge to your PC byusing the optional PC connection cable (see 15.10,page 55) and the RS232 5-pin connector on theside of the gauge.
Figure 7. RS232 interface
3 TAKING A REA
3.1 BEFORE YOU • Are you using t
See “Probes” o• Is the probe ca
See “Calibratio• Do you require
See “Statistics”• Do you want to
See “Batching”• What units of
use?See “UNITS:” o
RS232 5-pin connector
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SCREEN AND MENUS
EENeading screen (10, 11) depends
easurement being made andt up.
ple of reading screen with calibration method selected
lected calibration adjustment
the main MENU of the gauges to user-selectable features -
ing
)Battery state
Substrate
Unitstions/symbols
Calibration Method
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3.2 PROCEDURE1. Press key to switch on gauge.2. Place probe on surface to be measured. The
reading may be inaccurate if the probe isnot held as shown in 8.
Figure 8. Taking a reading
3. Reading is displayed on screen (9).
Figure 9. Typical reading
4 THE READING
4.1 READING SCRThe content of the rupon the type of mhow the gauge is se
Figure 10. Examsmooth surface
CAL: Operates semethod.MENU: This opensand provides accessee page 19.
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Separate probe Integral probe
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CAL DATA STATS MENU
09 : 30 09 / 10 / 2000F1
F456Automatic-switchprobe symbol(FNF probes only
Softkey func
15
n and measurement functionsg menus (12). The structure of on page 19.
ical Elcometer 4563 menu
w the status of a feature to be off or select or deselect, etc. Aes this type of feature. A ticktem indicates the function isd.ts the option displayed and in the status of a tick box off/on.
move the cursor to the. The menus scroll up/down andreen indicates the start and end
Menu title
Menu contents
Softkey functions
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Note: If CAL softkey symbol is flashing the gaugeshould be recalibrated. This is due to the calibrationadjustment method having been changed or aprobe change - see “Calibration adjustment” onpage 24. Batches cannot be created while the CALsoftkey symbol is flashing.
Figure 11. Reading screen in extended mode and showing full set of statistical values.
If is shown flashing in the top right corner ofyour display, it indicates that your gauge and yourPC have established a Bluetooth® connection.When your gauge and PC are connected byBluetooth®, you can transfer readings and batchesusing ElcoMaster software - see “Transferringreadings to a computer” on page 44.
4.2 MAIN MENUGauge configuratioare controlled usinthe menus is shown
Figure 12. Typ
Some screens allochanged e.g. on totick box indicatagainst a menu iactivated or selecteSEL softkey selecsome cases togglesUp/Down softkeysmenu item requireda line across the scof the menu.
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XTENDED MENU OFF
menu - extended menu off
on and off. Toggle tick box to With BACKLIGHT activatedminated for approximately 5
ading is taken or a key pressed.fe is reduced by about one thirdis activated.
CKEDdvertent calibration adjustment.o activate/deactivate. If CALwhile CALIBRATION LOCKEDauge displays CALIBRATIONU TO UNLOCK. The messageeconds.
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BACK softkey returns the gauge to a previousscreen. Holding this softkey down will rapidly exitfrom any menu and return to the reading screen.
SIMPLE AND EXTENDED MENUSThe Elcometer 4563 Top Gauge has two menustructures:• Extended menu off (simple menu mode):
The gauge is shipped from the Elcometerfactory with EXTENDED MENU turned off. Inthis simple menu mode the gauge can becalibrated and used to take measurements.This is the ideal setting for users who do notrequire access to advanced features of thegauge.
• Extended menu on (extended menu mode):Additional items are automatically added to theMENU and the STATS softkey and DATAsoftkey are activated. These give access tomore advanced functions such as statistics,batching, calibration method, print/output,setup, etc.
4.3 MAIN MENU - E
Figure 13. Main
BACKLIGHTSwitches backlightactivate/deactivate.the display is illuseconds when a reNote: The battery liwhen the backlight
CALIBRATION LOProtects against inaToggle tick box tsoftkey is pressed is activated the gLOCKED USE MENdisappears after 3 s
17
libration or Gauge resets. Then (15) allows one of three gauged:
eturns gauge to calibrationt time of manufacture of the
will not necessarily restorevalues. The calibration of thedjusted before use, or at least that it has been previously
or the conditions of use.
sets gauge to International. DD/MM/YY date format and
ngs can also be activated at switchld softkey 3 and switch on gauge.
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EXTENDED MENUProvides access to additional features. Toggle tickbox to activate/deactivate. See “Main MENU -Extended menu on” on page 19.
ABOUTProvides information on Gauge, Probe, Contactinformation and Help (14):GAUGE INFORMATION: Elcometer 4563 model,software versions, etc.PROBE INFORMATION: Probe type, range, etc.CONTACT: Details of Elcometer offices worldwideand, if programmed, the contact details for theSupplier or Local Distributor.HELP: Explains symbols used on Elcometer 4563
display screens.
Figure 14. About menu
RESETSelects Factory CaRESET menu optioresets to be selecteFACTORY CAL: Rsettings created aprobe.Factory calibrationprecise calibration gauge should be achecked to ensureadjusted correctly f
INTL GAUGEc: Redefault settings e.gmetric units.
c. International settion. Press and ho
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USA GAUGED: Resets gauge to USA defaultsettings e.g. MM/DD/YY date format and imperialunits.
Figure 15. Reset menuA confirmation screen will be displayed. Press YESto reset, NO to cancel.
d. USA settings can also be activated at switch on.Press and hold softkey 4 and switch on gauge.
19
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4.4 MAIN MENU - EXTENDED MENU ONTo toggle EXTENDED MENU on/off select MENU/EXTENDED MENU/SEL
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either in immediate mode or in
E YOU SURE? (17).
e last reading confirmation screen
to include reading in statisticalftkey to delete reading. to delete gauge displays LASTAILABLE (18).
e last reading not available screen
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The following features are added to the MENUwhen EXTENDED MENU is active:
PRINT/OUTPUTOutputs data to a printer or to a PC. A single batchof readings, all batches of readings, or the currentstatistical summary can be output via Bluetooth® orthe RS232 interface.To use this function, first setup using:MENU/SETUP/OUTPUT - see “OUTPUT:” onpage 23.If no printers have been setup, PRINT/OUTPUT willdisplay a NOT AVAILABLE message.
DELETEDeletes last reading only, a single batch of readingsor all batches of readings (16).
Figure 16. DELETE screen
LAST READINGDeletes last readingbatch mode.Gauge displays AR
Figure 17. Delet
Press NO softkey summary or YES soIf there is no readingREADING NOT AV
Figure 18. Delet
21
AILABLE DATA MEMORY
Memory empty screen
.RE YOU SURE? Press NO
ta unchanged or YES softkey toches.
calibration method from list ofration method” on page 25 for
nge or activate gauge features:ates statistics feature.lay” on page 36.t NDFT” on page 34
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SINGLE BATCHDeletes the batch data.The gauge displays the current batch or the lastbatch used (19).
Figure 19. SINGLE BATCH screen
Use the Right/Left softkeys to locate thebatch to be deleted. At either end of the list ofbatches the gauge beeps. Press OK when thebatch to be deleted is displayed. Gauge displaysARE YOU SURE? Press NO softkey to leave dataunchanged or YES softkey to delete the batch. Ifthere is no data stored in the memory the gauge
displays NOT AVEMPTY (20).
Figure 20.
ALL BATCHESDeletes all batchesGauge displays Asoftkey to leave dadelete all of the bat
CAL METHODAllows selection ofoptions - see “Calibmore details.
SETUPUsed to select, chaSTATISTICS: ActivDisplay - see “DispSet NDFT - see “Se
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appear in the batch (with a tag-), but they are not included inns. are permanently deleted.ual function probes (FNF and F1mode.t from Automatic, F or N.t from F1 or F2.utomatically set by the probe
user can manually override theelect from µm, mm, mil, thou or
llows setting of time, date andd setting of the date format
DD/YY (23).
LOCK/ALARM screen
be set to be displayed on the topcreen when the gauge is on.
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Select stats - see “Select stats” on page 33.Softkey enabled - switches STATS softkey on/off.DATA: Activates DATA softkey, SHOW DATESTAMP option and selects the DELETEDREADING menu (21).
Figure 21. DATA menu screen
SOFTKEY ENABLED allows DATA softkey to beturned off when EXTENDED MENU is active.SHOW DATE STAMP - toggles date stamp on oroff in Review Batches - see “Review batches” onpage 42.DELETED READING screen (22) allows readingsto be tagged or deleted.
Figure 22. DELETED READING screen
TAG - readings stilldeleted symbol statistical calculatioDELETE - readingsPROBE: Only for d2). Changes probe FNF probes - selecF1 2 probes - selecUNITS: Units are atype, however the automatic setting. Sinch.CLOCK/ALARM: Aalarm functions anDD/MM/YY or MM/
Figure 23. C
Time and date can line of the reading s
23
erring readings to a computer”er information.be set at values from 1200 tovalue is 9600 baud.GE Toggle tick box to
When activated, readings areinterface as they are taken. Allters are output as bit-maps. Thisthe Elcometer Miniprinter (seee 55).EXT Toggle tick box to
When activated, readings arenterface as they are taken. Theard ASCII characters from thesete. This allows printing on
the Elcometer Miniprinter, e.g.r PC via Elcometer software
perTerminal.
in Text is selected the following lan-utput as English: Chinese, Greek,se, Korean, Russian, Lithuanian,
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Time and date can be set to be displayed in largedigits when the gauge is switched off.AUTO SWITCH OFF: Changes delay beforegauge switches off when displaying ReadingScreen.• Minimum = 1 minute• Maximum = 10 minutes• Default = 1 minuteAuto switch off may be disabled by selecting ‘off’ (Inthis case, switch off using On/Off key .)OUTPUT: Selects Bluetooth® PC Reply option,baud rate (24) and activates data output via theinterfaces - see “Interfaces” on page 13.
Figure 24. OUTPUT screen
BLUETOOTH PC REPLY When the box is ticked,and a Bluetooth® connection is establishedbetween your gauge and a PC, the gauge willexpect a reply from the PC after each reading is
taken. See “Transfon page 44 for furthBAUD RATE can 19200. The default RS232 BIT IMAactivate/deactivate.sent to the RS232 images and characallows printing on “Miniprinter” on pagRS232 PLAIN Tactivate/deactivate.sent to the RS232 igauge sends standCourier New font devices other thanRS 232 printers o(page 44) or via Hy
e. When RS232 Plaguages will be oHebrew, JapaneFarsi.
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e softkey functions disappearreen 5 seconds after the readingdisplayed, or 5 seconds after To view the functions again,e four softkeys.re always visible in menus.
: Disables the openingso that the gauge switches on to screen. welcome screen has been gauge (see page 49), Openingivated to display this screen.
ADJUSTMENT
ent is the process of setting thealues of thickness to ensurent substrate types, shapes and
an FNF probe it must bee ferrous mode and in the non-
sure accuracy of reading.
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24
BEEP VOLUME: Changes volume.• 0 = off• 5 = loudest• Default = 3LANGUAGES: Allows selection of language.LARGE FONTS: When ticked, displays all menusand screens using double height, single width fonts(for improved legibility, if needed).
Figure 25. Large fonts enabled
SOFTKEYS LOCKED: When ticked, the softkeyfunctions will always be displayed.
Figure 26. Softkeys locked/unlocked
When un-ticked, thfrom the reading scscreen has been pressing any key.press any one of thSoftkey functions aOPENING SCREEN(welcome) screens display the readingIf a personaliseddownloaded into theScreen must be act
5 CALIBRATION
Calibration adjustmgauge to known vaccuracy on differesurface finishes.Note: When usingcalibrated in both thferrous mode to en
25
tion method similar to 2-Point.accuracy of the gauge over thefined by the two values.is method uses the 2-Pointual substrate materials such astypes of stainless steel, highl aluminium alloys, etc.is is the method described inoatings on steel surfaces
t cleaning. The calibration usese technique, and a correction is applied to each reading toct of the roughened surface; thehe surface profile - see Table 1. screen sets and changes theurface roughness This value isero Offset calibration method.
tion values from ISO 19840
ing Correction Value(µm) (Zero Offset)102540
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5.1 CALIBRATION METHODThe calibration of the gauge can be adjusted(MENU/CAL METHOD) using several differentmethods described in National and InternationalStandards.The calibration adjustment method chosen isdependant on the condition of the substrate to bemeasured and is indicated on the screen by asymbol (27):
Figure 27. CAL METHOD screen
SMOOTH: Smooth surface calibration where thegauge is set to zero on the uncoated surface and aknown thickness above the expected thickness ofthe coating.2POINT: Calibration on a thin value and a thickvalue either side of the expected thickness. Thisenhances the accuracy of the gauge over thethickness range defined by the two values.
ROUGH: A calibraThis enhances the thickness range deSPECIAL SUB: Thcalibration for unuscast iron, certain carbon steel, speciaZERO OFFSET: ThISO 19840 for croughened by blasthe smooth surfacvalue (zero offset)account for the effevalue depends on tSET OFFSET: Thisoffset for different sused only with the Z
Table 1: Correc
Profile accordto ISO 8503-1FineMediumCoarse
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ibration method is changed, e.g.ough, the gauge will display a
alibration required screen
is pressed the CAL softkeydings Screen will flash to warnustment is still required. Whileymbol is flashing new batches
y is pressed the calibrationre is activated - see “Calibrationre” on page 27.
FOILS AND STANDARDSent should be carried out withbe on the same type of metal, and similar finish to the item toest to use an uncoated samplested.
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5.2 PRESET CALIBRATION METHODSThe gauge also contains four preset calibrationmethods which follow relevant standards. Theseset the calibration method and the data collectionmethod (data collection method is only set when inbatching mode).ISO: (ISO 19840) This uses the Zero Offsetcalibration method with counted average datacollection set to 5 readings.SSPC: (SSPC-PA2 2004) This uses the 2-Pointcalibration method with counted average set to 3readings.SWEDISH: (SS 18 41 60) This uses the 2-Pointcalibration method with counted average set to 5readings.AUSTRALIAN: (AS 3894) This uses the ZeroOffset calibration method with a correction value of1/3 the surface profile peak-to-valley height and acounted average data collection set to 5 readings.
Note: When the calfrom Smooth to Rmessage (28).
Figure 28. Rec
If the NO softkeysymbol on the Reathat calibration adjthe CAL softkey scannot be opened.If the YES softkeadjustment proceduadjustment procedu
5.3 CALIBRATIONCalibration adjustmthe appropriate prothe same curvaturebe measured. It is bof the items to be te
27
ng the foil labels between the
g foils to increase thickness
: Thickness standards usingterials coated with hardwearingeasured using techniques
gauge.are most often used to confirmets its specifications if it is not (shims).
ADJUSTMENT PROCEDUREent can be carried out at anyAL softkey from the reading
vent inadvertent calibration
Serial no.Inspected bymicron mils/thou
502 19.75
TK1009
Seria
l no.
Insp
ecte
d by
micr
onm
ils/th
ou
176.
16.
93
TK10
10
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Calibration can be carried out using measured foilsor coated standards.FOILS (SHIMS): These are coating thicknessstandards which have been measured usingtechniques independent of the gauge. They areideal for calibration because they provide a knownvalue of thickness on the actual substrate to bemeasured. Calibration certificates for foils areavailable upon request.When using foils care must be taken to keep thefoils clean and free from dust and to avoid damageby creasing particularly the thinner foils. Alwaysremove a foil from its storage wallet before use.When calibrating a High Temperature PINIP™Probe use the special thickness standards suppliedwith the probe - see “Calibrating High TemperaturePINIP™ Probes” on page 32.Note: To calibrate 5 mm (200 mils) and 13 mm(500 mils) range gauges it will be necessary tostack the foils (29). Care must be taken to avoid
errors due to placifoils.
Figure 29. Stackin
COATED STANDARDStypical substrate mamaterials and mindependent of the Coated standards that the gauge mepossible to use foils
5.4 CALIBRATIONCalibration adjustmtime by pressing Cscreen. To pre
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ir and press CAL softkey (30).
1 - on thickness standard
turns the gauge to the Readinge Calibration Procedure withoutnges.llows the user to take readingsuracy of the current calibration.s do not affect statistical
nd are not added to batch
on calibration standard. Theay a reading. then replace on calibratione displays the average ( ) of
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adjustment the CAL softkey can be locked(MENU/CALIBRATION LOCKED).The user is guided through the operation of thechosen calibration procedure by means ofinstructions and illustrations on the graphicsscreen. Audible warnings are also provided whenaction is required, e.g. when the probe must beplaced down to get a reading.If the routine is interrupted in any way the previoussettings will be restored until after the full calibrationroutine has been completed or the reset has beencompleted.The screen detail depends on the calibrationmethod chosen, but the calibration is in two steps.The following example is for a Smooth Calibrationadjustment.
Step 11. Hold probe in a
Figure 30. Step
ESC softkey reScreen from thmaking any chaTEST softkey ato verify the accThese readingcalculations amemory.
2. Place probe gauge will displ
3. Lift probe andstandard. Gaug
29
ates over-range (32). Taking aange clears this screen.
. Over-range reading
n uncoated standard or zerouge will take and display a
then replace on uncoatedro plate. Gauge displays the
f these readings and the last
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these readings and the last reading. Repeatthis action until a stable reading is obtained.
Figure 31. Step 1 - Calibration adjustment on thickness standard
To reject the displayed reading and start thecalibration procedure again, press both the Upand Down softkeys at the same time.To adjust the displayed reading until it iscorrect relative to the thickness standard usethe Up/Down softkeys.
4. Press SET softkey to accept the value.
Note: - - - indicreading within r
Figure 32
Step 21. Place probe o
plate. The gareading.
2. Lift probe andstandard or zeaverage ( ) o
First reading Second reading
Average
Last
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l display the option to test thee gauge.
EST READINGS screen
NO softkey to complete thestment procedure and return
e reading screen, or proceed tongs - see Taking test readings
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30
reading. Repeat this action until a stablereading is obtained.
Figure 33. Step 2 - Calibration adjustment on uncoated sample
To reject the displayed reading and start Step2 of the calibration procedure again, press theReset softkey .
3. Press ZERO softkey to zero the display (34).
Figure 34. Zero the display
4. Press SET softkey to accept this value.
The gauge wilcalibration of th
Figure 35. T
5. Either press calibration adjuthe gauge to thtake test readibelow.
First reading Second reading
31
ken on a thin standard valuecoated base.
tep 2 - On thin standard
ing will display the average. Thisl for rough surfaces as it allowsrface to be accounted for in theent, therefore improving thege.
- Calibration adjustment on hin standard
g Second reading
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Taking test readingsPress YES softkey (see previous section) to taketest readings. This allows the calibration of thegauge to be tested without adding readings to datamemory or contributing to the statisticalcalculations.
Figure 36. TEST READINGS screen
CAL softkey returns the gauge to Step 1 of thecalibration adjustment procedure.OK softkey exits the calibration adjustmentprocedure and returns the gauge to the readingscreen.
Other calibration methodsFor the 2-POINT, ROUGH and SPECIALSUBSTRATE calibration methods Step 2 requires
readings to be tainstead of on an un
Figure 37. S
Repeating the readis particularly usefuvariations in the sucalibration adjustmaccuracy of the gau
Figure 38. Step 2t
First readin
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3 Top has a Statistics featureulates and displays a statisticalgs as they are taken. The
ons are also applied to thehin a single batch in memory. MENU is active, press STATSTATS MENU (39).
e 39. Stats menu
ble are:dings
tion ariation g g equal to NDFT
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Calibrating High Temperature PINIP™ ProbesSpecial thickness standards are supplied withF1 2 High Temperature PINIP™ Probes - seepage 48. These thickness standards should beused in place of the calibration standard in Step 1of “Calibration adjustment procedure” on page 27.1. Place appropriate thickness standard over end
of PINIP™ probe.2. Press CAL softkey.
3. Place probe on hotf surface and take areading.
4. Lift probe and then replace on hot surface totake second reading.
5. Repeat as necessary until reading is stable.6. Press SET to accept value.7. Remove thickness standard from end of
PINIP™ probe.8. Proceed with Step 2 - see page 29.
6 STATISTICS
The Elcometer 456(STATS) which calcanalysis of readinstatistical calculatireadings stored witWhen EXTENDEDsoftkey to access S
Figur
The statistics availa• Number of Rea• Mean • Standard Devia• Coefficient of V• Highest Readin• Lowest Readin• % greater to or
f. The temperature of the surface used for calibrationshould be equal to the temperature of the substratebeing measured.
33
yed and the CLOCK is not
ng screen with all statistics
l statistical values selected inPLAY.
Shose which statistical values areult condition is all values except).
2. Select stats menu
Combined statistics symbol
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• % between 90% and 100% of NDFT • 90/10 pass or fail For more information see:• “Select stats” on page 33.• “Statistics terminology” on page 51.
6.1 ENLARGE STATSDisplays the chosen statistical values as double-height characters. The example screens (40)appear when all the statistical values are selected.The Up/Down softkeys can be used to movethrough the list. OK softkey returns to the ReadingScreen.
Figure 40. Enlarged statistics
6.2 STATS ON LCDActivates the presentation of the chosen statisticalvalues on the reading screen. If STATS ON LCD isactivated while CLOCK ON LCD is active, the
STATS are displadisplayed.
Figure 41. Readi
6.3 CLEAR STATSResets to zero alSTATS MENU/DIS
6.4 SELECT STATAllows the user to cdisplayed. The defaPSPC readings (42
Figure 4
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ADINGSble of displaying PSPC readings/10 rule as defined in the IMOj
ule (43):of all thickness measurements than or equal to NDFT, andaining measurements shall be
FT.
dard for Protective Coatingstime Organisation
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34
Use Up/Down softkeys to move cursor and SELsoftkey to select or deselect the statistical values.Note: When PSPC readings is selected, no othervalues can be selected and the SET NDFT screenwill be displayed automatically.See “Set NDFT” on page 34 for further informationabout PSPC and NDFT.
6.5 SET NDFTThe factory default valueg for NDFTh is 320 µm(12.6 mils).If you need to adjust this value, select ‘SET NDFT’,use the Up/Down softkeys to adjust the valueand then press OK. If any readings have beentaken in immediate mode, a screen will bedisplayed warning that the statistics will be cleared.Press YES to continue (to change the NDFT value)or NO to escape (and leave the value unchanged).
ABOUT PSPCI REYour gauge is capaaccording to the 90requirements.To pass the 90/10 r• At least 90%
shall be greater• none of the rem
below 0.9 x ND
g. Default value from PSPC for Ballast Water Tanksh. Nominal Dry Film Thickness
i. Performance Stanj. International Mari
35
tics are selected the standard on the screen are replaced by):
C statistics - selected and d on reading screeng readings with PSPC statisticse will beep and flash the LED:
: 1 beep Green flash: 3 beeps Green flash
: 3 beeps Red flashule is not compatible with thedata collection method (seet be used when saving readingsIf PSPC readings are selectederage batch mode, or a countedened while PSPC readings arearning screen will be displayed.sferring PSPC readings data toe 46 for additional information.
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Figure 43. Pass/Fail criteria for 90/10 rule
When PSPC statisstatistics displayedthose for PSPC (44
Figure 44. PSPdisplaye
While you are takinselected, your gaugPassFail (90%)Fail (<0.9xNDFT)Note: The 90/10 rcounted average page 39) and cannousing this method. while in counted avaverage batch is opbeing displayed a wNote: Refer to “TranElcoMaster” on pag
SUBSTRATE
NDFT
0.9 x
COATING
NDFT
At least 90% ofall readingsmust be in thiszone...
... no readingsmust be in thiszone
To PASS 90/10
AND
90/10 FAILED ifLess than 90%of all readingsare in thiszone...
OR
... any readingsare in this zone
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3 operates in one of two modes;.he gauge takes readings and but does not store any readings
g screen - Immediate mode
gauge takes readings and and stores readings in memoryres readings in one of up to 999
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6.6 DISPLAYOnly applies when using dual function probes.Allows selection of the types of readings used in thestatistical calculation when a dual function probe isconnected.Probe OptionsFNF F, N or F and N combinedk
F1 2 F1, F2 or F1 and F2 combinedk
7 BATCHING
The Elcometer 456immediate or batchIMMEDIATE MODE: Tcalculates statisticsin memory (45).
Figure 45. Readin
BATCH MODE: The calculates statistics(46). The gauge stoseparate batches.
k. When readings are combined a symbol will bedisplayed on the Reading Screen (41).
37
G the gauge to immediate modeings are stored in memory. Thee Reading Screen.
TCHcreates) a new batch using the number.
ch with new calibration settings BATCH in immediate mode -
ch with a copy of the calibrationnother batch use OPEN NEWh mode - see page 40. This ising’ a batch.pically used when several
eing tested, each with differentnd calibration settings. Cloningngs for a product to be quicklylicated. To clone a batch, first to be cloned (see section 7.3d then OPEN NEW BATCH.
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Batch mode (batching) allows reading data to becollected in groups to allow easier analysis of largestructures or complex assemblies.
Figure 46. Reading screen - Batch mode
The Elcometer 4563 Top has memory capacity forup to 50 000 readings in up to 999 batches.Batching is configured using the DATA MENU.To access the DATA MENU (47) press the DATAsoftkey (this softkey is only displayed withEXTENDED MENU on).
Figure 47. DATA MENU screen
7.1 EXIT BATCHINThis option returnsand no further readgauge returns to th
7.2 OPEN NEW BAThis option opens (next available batch• To create a bat
use OPEN NEWsee page 38.
• To create a batsettings from aBATCH in batcknown as ‘clonCloning is typroducts are bmeasurement aallows the settiand easily dupopen the batchon page 41) an
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EW BATCH screen (48) stays sets up the batch, as indicated.
OPEN NEW BATCH screen - mediate mode
e back to DATA MENU.
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38
Note: While the CAL softkey symbol is flashing,new batches cannot be opened. Calibrate thegauge before opening a new batch. FNF probesshould be calibrated in F mode and in N mode.
Opening new batch in immediate modeWhen a new batch is opened the following settingsare copied into the batch from immediate mode:• Calibration method• Offset (if applied)• Calibration adjustmentNote: Calibration method and offset must be setbefore opening the new batch. Calibrationadjustment can be changed after the batch hasbeen created - see “Calibration adjustmentprocedure” on page 27.
The initial OPEN Non while the gaugeby the progress bar
Figure 48. Initial Im
ESC takes the gaug
39
oggles between two options, average:
ach reading is added to thedings and contributes to thelation.E: n - Readings are taken in the default being 5 readings,e end of each group the gaugeulates the average for the group average value, which is usedcal calculation. The individualgroup are not stored. The value
NF probe in AUTO mode the firstroup will ‘lock’ the probe to that sub-le of the group.
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The second OPEN NEW BATCH screen (49)shows the current batch settings.
Figure 49. Second OPEN NEW BATCH screen - Immediate mode
Upper and lower Limits for the batch can bechanged at any time once the batch has beencreated - see “Set limits” on page 42.Data collection method must be set before OKsoftkey is pressed.
Data Collection MethodThe Data Collection Method can be changed bypressing the Data Collection Method softkey or
. The display tnormal and counted• NORMAL - E
number of reastatistical calcu
• COUNTED AVpreset groupsl,n=5 (50). At thbeeps and calcand stores thisfor the statistireadings in the
Lower and upper limits
Number of readings in batch (0)
Batch number
Data collection method
Data collection method softkey
Calibration method
Offset
Limits selected/deselected symbol
Calibration type
l. When using an Freading in each gstrate for the who
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hodmethodd)stmentethod, data collection methodbe changed once the clonedted. Calibration adjustment andged after the batch has beenration adjustment procedure” onmits” on page 42.NEW BATCH screen displays’.
OPEN NEW BATCH screen -Batch mode
Op_456_3_English.book Page 40 Tuesday, February 16, 2010 3:08 PM
40
for n can be changedm by pressing the n=5n
softkey.
Figure 50. Setting data collection methodCounted average n = 5
Note: Counted average data collection mode is notcompatible with the 90/10 rule and therefore cannotbe used while PSPC readings are selected.
Opening new batch in batch modeOpening a new batch in batch mode duplicates(clones) an existing batch.Cloning copies the following settings to the newbatch:• Limits
• Calibration met• Data collection • Offset (if applie• Calibration adjuNote: Calibration mand offset cannot batch has been crealimits can be chancreated - see “Calibpage 27 and “Set liThe initial OPEN ‘CURRENT BATCH
Figure 51. Initial
m. If a preset calibration method (see “Preset calibrationmethods” on page 26) is selected, the value for ‘n’cannot be adjusted.
n. The value for ‘n’ shown on the softkey can be anynumber between 2 and 255.
41
re-open when the gauge is
is changed to another probe ofauge will display a warning (53).
ged probe warning screen
e serial number and calibrationobe are saved into the currentry.the batch calibration details areer can locate and fit the original
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The second OPEN NEW BATCH screen (52)shows the new batch settings.
Figure 52. Second OPEN NEW BATCH screen -Batch mode
Press OK to create batch.
Batch numberingThe gauge automatically allocates the next batchnumber when a new batch is created. Up to 999batches can be active at any time. Deleted batchesare removed from the list so that batch numbersabove 999 are valid. A deleted batch numbercannot be reused until all the batches are deleted,when the batch number count starts again at 1.
7.3 OPEN EXISTING BATCHThis allows any batch to be opened to add readings.If the gauge is switched off with the batch open, the
current batch will switched back on.Note: If the probe the same type the g
Figure 53. Chan
If NO is selected, thdata of the new prbatch as a data entIf YES is selected, retained and the usprobe, if they wish.
Cloned batch symbol
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(includes date stamp,tamp and, for dual functionbe mode). the bottom half of the screennumber and the type and serialbe used when the batch was
lues can be set by the user ton values.k the LIMITS ON box (55).
. SET LIMITS screen
and LOWER limit values moveit required and press SEL.
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42
7.4 REVIEW BATCHESThis allows the content of any batch to be displayed(54).
Figure 54. REVIEW BATCHES screen
The Up/Down softkeys move the cursor throughthe list of readings.The Status softkey toggles the status areaon/off.The Review Batches screen can contain thefollowing information:• Readings (including symbols indicating
whether they are above or below limits ifLIMITS ON is activated).
• Date stamp (entered whenever the batch isopened).
• Probe change (includes date stamp and probeserial number).
• Recalibration recalibration sprobes, the pro
The status area indisplays the batch number of the procreated.
7.5 SET LIMITSUpper and lower vamonitor specificatioTo activate limits tic
Figure 55
To set the UPPER the cursor to the lim
Status area
43
Ys the amount of free memorye of readings (57).
REE MEMORY screen
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The gauge will display the current settings (56).Values shown are for illustration only.
Figure 56. Setting upper and lower limits
Adjust the values with Up/Down softkeys. Whenthe correct value is displayed, press OK to enter.With LIMITS ON activated the out-of-limits readingwill be indicated by a triple beep and a red light onthe keypad LED. A reading within limits is indicatedby a single beep and a green light. Out-of-limitssymbols and will be stored in the batch and canbe seen when the batch is reviewed.
7.6 FREE MEMORThis option displayavailable for storag
Figure 57. F
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create personalised welcomeload them to your gauge.ta Conversion Software. Thisrts existing measurement dataformat. The following types of
data can be converted;S Win, EDCS Plus and EDCS.n also be downloaded from thewww.elcometer.com/downloads
G USING A CABLEgauge to your PC using theSee Section 15.10). gauge and ensure the Readingyed.
are and follow the instructionse software.
G USING A BLUETOOTH®
how to interface your gauge withwnload data are included with file supplied with the software.
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44
8 TRANSFERRING READINGS TO A COMPUTER
Your gauge comes complete with software whichallows data to be transferred to a PC usingBluetooth® or the optional PC connection cable.The CD supplied with your gauge includes thefollowing software:
• Elcometer Data Transfer Software (EDTS+
Excel Link). This software allows the user totransfer data from the memory of the gaugeinto Microsoft Excel using the PC connectioncable. The data can then be processed insoftware such as Word or Excel.
• ElcoMaster Software for MeasurementData. This software allows the user to transferdata from the memory of the gauge to a PC forarchiving, analysis and reporting. Data can betransferred using the PC connection cable orBluetooth®. Data can also be transferred as themeasurements are taken. ElcoMaster includesall the charts that you may need together witha report designer to let you design your reportsthe way you wish to see them. ElcoMaster can
also be used toscreens and up
• ElcoMaster Dasoftware conveto ElcoMaster measurement Elcometer EDC
All this software caElcometer website
8.1 TRANSFERRIN1. Connect your
optional cable (2. Switch on your
Screen is displa3. Start the softw
included with th
8.2 TRANSFERRINCONNECTIONFull instructions on ElcoMaster and dothe ElcoMaster help
45
EASUREMENTS AS THEY
can be transferred from youra Bluetooth® connection as the
s a feature which checks that ay the gauge has arrivedr PC. If the reading does not
n error message is displayed onrther readings cannot be taken
, tick the Bluetooth® PC ReplyU>SETUP>OUTPUT - see
e 23.s ticked, and a Bluetooth®
lished between your gauge andill expect a reply from the PC
s taken.
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VERIFYING A BLUETOOTH® CONNECTIONWhen a Bluetooth® connection is establishedbetween your gauge and a PC, the gauge producestwo high pitch beeps and shows a flashingBluetooth® icon in the top right corner of thedisplay. When the connection is closed or lost, thegauge produces two lower pitch beeps and the iconis removed.
BLUETOOTH® PINIf at any time ElcoMaster requests a PIN number foryour gauge, switch on your Elcometer 4563 andselect MENU>ABOUT>GAUGE INFORMATION.The display will show the Bluetooth® PIN (in theexample shown in 58, ‘19400’):
Figure 58. PIN code
Each gauge has a different PIN - use the PIN shownon your Gauge Information screen.
TRANSFERRING MARE TAKENMeasurement datagauge to a PC via readings are taken.Your gauge includereading taken bsuccessfully at youarrive at your PC, ayour gauge and fuuntil it is cleared.To use this featurebox under MEN“OUTPUT:” on pagWhen the box iconnection is estaba PC, the gauge wafter each reading i
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t the NDFT value is transferredaddition to the readings data.
of probes is available for theating Thickness Gauge. Probes
non-ferrous (N) and dual (FNF) operation are availableuilt-in) or separate options.e fully interchangeable and areard, PINIP™ and miniature
lug-In Integral Probe) is an which plugs in to a separates all the benefits of an integral
ibility of a separate gauge in a
probes permit measurementsricted.
PROBES the thickness of non-magneticic substrates. They can be used
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46
If this reply is not received within half a second ofsending the reading, an error message will bedisplayed (59).
Figure 59. Bluetooth PC Reply error message
If the Bluetooth® connection is still established andthe reply is received after half a second then themessage will clear automatically, (this indicates thatthe Bluetooth® connection is operating at the limit ofits range). If the Bluetooth® connection has beenlost, then the error message will remain on thescreen until a key is pressed.
8.3 TRANSFERRING PSPC READINGS DATA TO ELCOMASTERWhen transferring PSPC readings to ElcoMaster,run ElcoMaster and then tick the ‘Use 456 GaugeNDFT’ box in File>Preferences>Batch Info>NDFTSettings.
This will ensure thafrom your gauge in
9 PROBES
An extensive rangeElcometer 4563 Cofor ferrous (F), ferrous/non-ferrousas either integral (bSeparate probes aravailable in standformats.PINIP™ format (Pintegral style probegauge. This providegauge and the flexsingle unit.Miniature separatewhere space is rest
9.1 FERROUS (F) F probes measurecoatings on magnet
47
CHANGEABILITY shows which probes can be
pes of Elcometer 4563 Gauge.
Gauge TypeF N FNF
****
e
igh Temp
straight 45° 90° 90°
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on paint, plastic, galvanising, enamel, powder paint,hard chrome and other coatings such as electro-less nickel applied to steel or iron.
9.2 NON-FERROUS (N) PROBESO
N probes measure the thickness of non-metalliccoatings on non-magnetic metals. They can beused on anodising, paint, plastic coatings, powderpaint, etc. applied to aluminium, brass, non-magnetic stainless steel, etc.
9.3 DUAL FERROUS/NON-FERROUS (FNF) PROBESFNF probes are dual function, F and N in one probe.FNF gauges will automatically detect the type ofsubstrate and set the mode accordingly.Alternatively the mode can be set manually - see“PROBE:” on page 22 and “Coatings on galvanisedor metallised steel” on page 48.
9.4 PROBE INTERThe following tableused in the three ty
o. Using an N probe (or an FNF probe manually set toN1) on a ferrous substrate will give a reading, but thereading will be incorrect.
Probe type
FER
RO
US
F1F2F1 2F3F1 right angleF2 right angleF1 2 right anglF1 telescopicF2 telescopicF1 PINIP™F2 PINIP™F1 2 PINIP™ HF3 PINIP™FM3 miniatureFM3 miniatureFM3 miniatureFM5 miniature
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PERATURE PINIP™
robes are capable of measuringces up to 250°C (480°F). Wearate protective clothing and takevoid bodily contact with the hotsurement.maximum measurement speedrobes - see page 52.cial calibration procedure - seemperature PINIP™ Probes” on
GALVANISED OR EL fixed N1 mode may be used totings on galvanised, aluminiumayed steel substrates.uge to the N1 mode/PROBE).rate the gauge on a sample ofl - see “Calibration adjustment”
Op_456_3_English.book Page 48 Tuesday, February 16, 2010 3:08 PM
48
* indicates probes available for integral typegauges.
9.5 F1 2 PROBESThe F1 2 scale combines the F1 scale with the F2scale in a single probe. The user selects theappropriate range for the work in hand. Theresolution of the gauge is dependent on the scaleselected on the gauge.
9.6 F1 2 HIGH TEMPROBES
These pon surfaappropricare to a
surface during meaDo not exceed the when using these pNote: Refer to spe“Calibrating High Tepage 32.
9.7 COATINGS ONMETALLISED STEThe FNF probe in measure paint coa(Al) or zinc (Zn) spr1. Set the ga
(MENU/SETUP2. Zero and calib
the coated steeon page 24.
NO
N-F
ERR
OU
S
N1 *N2N1 right angleN1A anodiser’sN1 PINIP™NM3 miniature straightNM3 miniature 45°NM3 miniature 90°
DU
AL FNF1 *
FNF1 right angleFNF PINIP™
Probe type Gauge TypeF N FNF
49
D TRANSIT
ge incorporates a Liquid Crystal(LCD). If the display is heated°C (120°F) it may be damaged. happen if the gauge is left in a sunlight.uge in its carrying pouch when ies from the gauge and storee gauge is to remain unused fore. This will prevent damage to
event of malfunction of the
E
the finest hand-held coating the world. If looked after, it will
ot contain any user-serviceable unlikely event of a fault, theturned to your local Elcometerto Elcometer. The warranty will
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Care must be taken to ensure that thecalibration conditions are not affected bychanges in the zinc or aluminium coatingthickness. This can be determined by checkingthe zero over an area of the galvanised ormetal-coated steel. Metal coatings on steelabove 50 µm (2 mil/thou) should be consistentenough to obtain a stable zero on the layer ofmetal.
3. Take readings.
10 PERSONALISED WELCOME SCREEN
A personalised welcome screen can be created anddownloaded into the gauge.Screen dimensions are 128 pixels x 64 pixels. Thewelcome screen is typically used to personalise thegauge with a logo, serial number, user name, etc.This is the first screen displayed when the gauge isswitched on.Use your Bluetooth® interface or PC connectioncable with ElcoMaster software to create andupload the screen - see the instructions includedwith ElcoMaster.
11 STORAGE AN
This gauDisplay above 50This can
car parked in strongAlways store the gait is not being used.Remove the batterthem separately if tha long period of timthe gauge in thebatteries.
12 MAINTENANC
You own one of thickness gauges inlast a lifetime.The gauge does ncomponents. In thegauge should be resupplier or directly
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50
be invalidated if the gauge has been opened.Contact details are stored in the gauge -MENU/ABOUT/CONTACT.Worldwide: sales@elcometer.comOr USA/Canada: inc@elcometer.comNote: Probes will eventually wear. Probe life willdepend on the number of measurements takenand how abrasive the coating is. Probe life canbe prolonged by careful positioning of theprobe on the surface.Replacement separate and PINIP™ probes canbe fitted by the user without the need to returnthe gauge for service.Gauges with an integral probe have to bereturned for re-programming or replacement ifthe probe becomes worn or damaged.
51
divided by the mean for a group
of readings.
of readings.
the individual readings divided
number of readings taken in a Readings is the number of gs taken.e spread of values in a group of
equal to the value of NDFT (see
alue of NDFT but greater than
test, = fail due to a reading is displayed, insufficient valid - take more measurements)
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13 STATISTICS TERMINOLOGY
Term Meaning
COEF OF VARIAT’N Coefficient of Variation. The standard deviationof readings, expressed as a percentage.
HIGHEST READING The value of the maximum thickness in a group
LOWEST READING The value of the minimum thickness in a group
MEAN The average of a group of readings; the sum ofby the number of readings.
NO. OF READINGS Number of Readings. The running value for thegroup. In the case of the mode, the Number ofvalues recorded, not the total number of readin
STD DEVIATION Standard Deviation. A statistical measure of threadings.
PERCENT GREATER OR EQUAL TO NDFT
The percentage (%) of readings greater than or“Set NDFT” on page 34)
PERCENT BETWEEN 90% AND 100% NDFT
The percentage (%) of readings less than the v90% of the value of NDFT.
90:10 PASS / FAIL 90/10 test results: = pass, = failed on 90%below 0.9xNDFT (if a number between 1 and 10 measurements have been taken to be statistically
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ut outer sleeve: 150°C (300°F)80°C (176°F)
LY2 x LR03 (AAA), alkalinep dryeableq equivalents.
rate Probe (FNF1), 190g z)rate Probe (PINIP™), 155g z)ral Probe, 130g (4.6oz)mm x 70 mm x 35 mm" x 2.76" x 1.38")
to 50°C (32°F to 120°F)ation outside these limits nds upon climatic conditions.o 95
impact ABS
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52
14 TECHNICAL DATA
14.1 MEASUREMENT SPEED>60 readings per minute.When measuring high temperature materialsmeasurement speed must be reduced to preventoverheating of the probe. The maximummeasurement speed of the High TemperaturePINIP™ probe at 250°C (480°F) is 4 readings perminute.
14.2 MINIMUM SUBSTRATE THICKNESSFerrous: 300 µm (12 mils)Non-ferrous: 100 µm (4 mils)Measurements can be taken on thinner substratesif 2-point calibration is carried out either side of therequired substrate thickness, however gauges willhave reduced range when adjusted for thinsubstrates.
14.3 PROBE OPERATING TEMPERATURESeparate ferrous probes: 150°C (300°F)High temperature PINIP™ probes: 250°C (480°F)
Miniature probes withoAll other probes:
14.4 PHYSICAL
14.5 POWER SUPPInternal batteries, batteries or recharg
Weight (including batteries):
Sepa(6.7oSepa(5.5oInteg
Dimensions: 130(5.12
Gauge operating temperature:
0°C Operdepe
Relative Humidity:
0% t
Case: High
53
S3 is complete with all the itemsted and take measurements.ing accessories are optional.
e consumable items that may over the lifetime of the gauge.s are available from Elcometer,
eter supplier. At time of orderingales part number which followsach accessory.
extensive range of 456 probesfrom Elcometer, your local
r or the Elcometer website,.
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Battery life30r hours to 40 hours continuous use with alkalinedry batteries. (15 000 to 20 000 readings at anaverage of 8 readings per minute.) Battery life isreduced by one third when using the backlight.
14.6 PACKAGINGThe gauge is packed in cardboard and plasticpackaging. Please ensure that this packaging isdisposed of in an environmentally sensitivemanner. Consult your Local EnvironmentalAuthority for further guidance.
15 ACCESSORIE
The Elcometer 456required to get starMany of the followHowever, some arneed to be replacedAll these accessorieor your local Elcomplease quote the sthe description of e
15.1 PROBESFull details of the can be obtained Elcometer suppliewww.elcometer.com
p. Alkaline batteries must be disposed of carefully toavoid environmental contamination. Please consultyour local environmental authority for information ondisposal in your region.Do not dispose of any batteries in fire.
q. Rechargeable batteries can be used if they arecharged outside the gauge.
r. Battery life is reduced to approximately 25% of drybattery life when using rechargeable batteries. Followthe instructions provided by the battery manufacturerwhen charging and disposing of rechargeablebatteries.
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KNESS STANDARDS IFICATE
EMENT JIGioning on small components aig is available and an adapterith the full range of miniatureable as an accessory.
TERS
4 Values): T995111261ard (4 Values): T9951112712 Values): T995166001ard (2 Values): T995166011
g: T95012880
F and N T9997766-
FNF probes): T99913225 (F & N T9997381-
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54
15.2 FOIL SETS
Individual foils in the range 12.5 µm to 20 mm (0.5mil to 790 mils) and customised sets chosen fromthis range are also available. Consult your localElcometer supplier.
15.3 CALIBRATION CERTIFICATES FOR FOILSCertificates traceable to National Standardsincluding UKAS and NIST are available on request.
15.4 TEST CERTIFICATESA certificate with results of a standard test on knownfoil values over the full range of the probe. Orderusing sales part number TEST-456.
15.5 COATED THICINCLUDING CERT
15.6 PROBE PLACTo aid probe positprobe placement jsuitable for use wprobes is also avail
15.7 PROBE ADAP
2.2 mm (85 mils) 8 pieces: T9904199F1.3 mm (51 mils) 3 pieces: T9904199G5.5 mm (220 mils) 4 pieces: T9904199J15 mm (595 mils) 4 pieces: T9904199K
Ferrous Standard (Non-Ferrous StandFerrous Standard (Non-Ferrous Stand
Probe placement ji
Jumbo Hand Grip (probes):Jumbo Hand Grip (V Adapter for pipesprobes):
55
DS
TION CABLE
pin adapter may be required fororts.
® MODULE
ion: T45616161robe Version: T45616162
2 Connection T99916217
le Adaptor n with ect to a USB
T99916716
Connection es of 16716)
T99916217A
odule: T99920130
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15.8 Miniprinter42 column, rechargeable battery poweredMiniprinter complete with charger. Three chargeroptions:
Miniprinter spares
15.9 BENCH STAN
15.10 PC CONNEC
Note: A 9-pin to 25-certain PC RS232 p
15.11 BLUETOOTH
V Adapter for pipes (FNF probes): T99913133
230V (UK Plug): X4569964B230V (European Plug): X4569964C110V (US Plug): X4569964D
456 to printer connection cable (25-pin):
T45616267
Ribbon Cassettes (Pack of 5): T9769992-Paper Rolls (Box of 20): T9999993-
Integral Probe VersIntegral/Separate P
Gauge-to-PC RS23CableRS232 to USB Cab(Used in conjunctioT99916217 to connport)Gauge-to-PC USBCable Kit (ComprisT99916217 & T999
USB Bluetooth® M
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WRIST HARNESS
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56
16 RELATED EQUIPMENT
Elcometer produces a wide range of coatingthickness gauges and associated paint inspectionequipment. Users of the Elcometer 4563 may alsobenefit from the following Elcometer products:• Uncured powder thickness gauges• Coatings analyser• Inspection management software• Mechanical coatings thickness gauges• Appearance testers• Adhesion testersFor further information contact Elcometer, yourlocal Elcometer supplier or visitwww.elcometer.com
17 FITTING THE
1. Pass harnessround pin
2. Pass harnessthrough loop
3. Pull tight
57
easured.
ion in range0 µm to 99.9 µm100 µm to 1500 µm0 mil to 4.99 mils5 mils to 60 mils0 mm to 0.99 mm1.0 mm to 5.0 mm0 mil to 49.9 mils50 mils to 200 mils0 mm to 1.99 mm2 mm to 13 mm0 mil to 99.9 mils100 mils to 500 mils0 µm to 99.9 µm100 µm to 500 µm0 mil to 3.99 mils4 mils to 10 mils0 mm to 1.99 mm2 mm to 25 mm0 mil to 99.9 mils100 mils to 980 mils0 mm to 1.99 mm2 mm to 30 mm0 mil to 99.9 mils100 mils to 1200 mils
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18 PROBE MEASUREMENT PERFORMANCE
Scale Total range Accuracya
a. Whichever is the greater. Lower value achieved when calibrated close to the thickness to be m
ResolutF1F1 2 (F1 mode)FNF1, FM5N1, N1A
0 µm to 1500 µm ±1% to ±3% or ±2.5 µm 0.1 µm1.0 µm
0 mil to 60 mils ±1% to ±3% or ±0.1 mil 0.01 mil0.1 mil
F1 2 (F2 mode)N2
0 mm to 5.0 mm ±1% to ±3% or ±0.02 mm 1.0 µm10 µm
0 mil to 200 mils ±1% to ±3% or ±1 mil 0.1 mil1 mil
F3 0 mm to 13 mm ±1% to ±3% or ±0.05 mm 1.0 µm10 µm
0 mil to 500 mils ±1% to ±3% or ±2.0 mils 0.1 mil1 mil
FM3NM3
0 µm to 500 µm ±1% to ±3% or ±2.5 µm 0.1 µm1.0 µm
0 mil to 10 mils ±1% to ±3% or ±1.0 mil 0.01 mil0.1 mil
F6 0 mm to 25 mm ±1% to ±3% or ±0.1 mm 10 µm100 µm
0 mil to 980 mils ±1% to ±3% or ±2.0 mils 1 mil10 mil
N6 0 mm to 30 mm ±1% to ±3% or ±0.05 mm 10 µm100 µm
0 mil to 1200 mils ±1% to ±3% or ±2.0 mils 1 mil10 mil
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inimum mple ameter
Cal foil valuea
accuracy under these measurement
mm (0.16”) 250 µm (10 mil)
mm (0.32”) 1 mm (40 mil)
mm (0.55”) 2.5 mm (100mil)
mm (0.24”) 250 µm (10 mil)
mm (0.32”) 250 µm (10 mil)
mm (0.16”) 250 µm (10 mil)
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58
19 PROBE CAPABILITIES
19.1 INTEGRAL PROBES
Probe typeMinimum convex surface diameter
Minimum concave surface radius
HeadroomMsadi
a. This is the recommended maximum calibration foil value to achieve the specifiedconditions
F1 (or F1 2 set for F1 operation)
4 mm (0.16”) 25 mm (0.98”) 130 mm (5.1”) 4
F1 2 (set for F2 operation)
4 mm (0.16”) 25 mm (0.98”) 135 mm (5.3”) 8
F3 15 mm (0.59”) 40 mm (1.57”) 150 mm (5.9”) 14
N1 (N) 35 mm (1.38”) 25 mm (0.98”) 130 mm (5.1”) 6
FNF1 (N) 38 mm (1.50”) 25 mm (0.98”) 135 mm (5.3”) 8
FNF1 (F) 4 mm (0.16”) 25 mm (0.98”) 135 mm (5.3”) 4
59
nimum mple ameter
Cal foil valuea
accuracy under these measurement
m (0.16”) 250 µm (10 mil)
m (0.32”) 1 mm (40 mil)
m (0.16”) 250 µm (10 mil)
m (0.32”) 1 mm (40 mil)
m (0.16”) 250 µm (10 mil)
m (0.32”) 1 mm (40 mil)
mm (0.55”) 2.5 mm (100 mil)
x 51 mm" x 2")
5 mm (200 mil)
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19.2 SEPARATE FERROUS PROBES
Probe typeMinimum convex surface diameter
Minimum concave surface radius
HeadroomMisadi
a. This is the recommended maximum calibration foil value to achieve the specifiedconditions
F1 (or F1 2 set to F1) 4 mm (0.16”) 25 mm (0.98”) 85 mm (3.35”) 4 m
F1 2 (set to F2) 4 mm (0.16”) 25 mm (0.98”) 89 mm (3.50”) 8 m
F1 Right Angle(or F1 2 set to F1)
4 mm (0.16”) 25 mm (0.98”) 28 mm (1.10”) 4 m
F1 2 Right Angle(set to F2)
4 mm (0.16”) 25 mm (0.98”) 32 mm (1.26”) 8 m
F1 Telescopic 4 mm (0.16”) 25 mm (0.98”) 32 mm (1.26”) 4 m
F1 2 Telescopic 4 mm (0.16”) 25 mm (0.98”) 36 mm (1.42”) 8 m
F3 15 mm (0.59”) 40 mm (1.57”) 102 mm (4.02”) 14
F6 35 mm 170 mm 150 mm 51(2
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nimum mple meter
Cal foil valuea
accuracy under these measurement
m (0.24”) 250 µm (10 mil)
m (0.24”) 250 µm (10 mil)
m (0.24”) 250 µm (10 mil)
mm (0.55”) 1 mm (40 mil)
mm Any
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60
19.3 SEPARATE NON-FERROUS PROBES
Probe typeMinimum convex surface diameter
Minimum concave surface radius
HeadroomMisadia
a. This is the recommended maximum calibration foil value to achieve the specifiedconditions
N1 35 mm (1.38”) 25 mm (0.98”) 85 mm (3.35”) 6 m
N1 Right Angle 35 mm (1.38”) 25 mm (0.98”) 28 mm (1.10”) 6 m
N1A Anodiser’s Probe
35 mm (1.38”) 25 mm (0.98”) 85 mm (3.35”) 6 m
N2 100 mm (3.97”) 150 mm (5.90”) 85 mm (3.35”) 14
N6 Flat surface 400 mm 160 mm 58
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nimum mple ameter
Cal foil valuea
accuracy under these measurement
m (0.32”) 250 µm (10 mil)
m (0.16”) 250 µm (10 mil)
m (0.32”) 250 µm (10 mil)
m (0.16”) 250 µm (10 mil)
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19.4 SEPARATE DUAL FNF
Probe typeMinimum convex surface diameter
Minimum concave surface radius
HeadroomMisadi
a. This is the recommended maximum calibration foil value to achieve the specifiedconditions
FNF1 (N) 38 mm (1.50”) 25 mm (0.98”) 88 mm (3.46”) 8 m
FNF1 (F) 4 mm (0.16”) 25 mm (0.98”) 88 mm (3.46”) 4 m
FNF1 Right Angle (N)
38 mm (1.50”) 25 mm (0.98”) 34 mm (1.34”) 8 m
FNF1 Right Angle (F)
4 mm (0.16”) 25 mm (0.98”) 34 mm (1.34”) 4 m
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nimum mple meter
Cal foil valuea
accuracy under these measurement
m (0.16”) 250 µm (10 mil)
m (0.32”) 1 mm (40 mil)
mm (0.55”) 2.5 mm (100mil)
m (0.24”) 250 µm (10 mil)
m (0.32”) 250 µm (10 mil)
m (0.16”) 250 µm (10 mil)
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19.5 PINIP™ PROBES
Probe typeMinimum convex surface diameter
Minimum concave surface radius
HeadroomMisadia
a. This is the recommended maximum calibration foil value to achieve the specifiedconditions
F1 (or F1 2 set to F1) 4 mm (0.16”) 60 mm (2.36”) 155 mm (6.10”) 4 m
F1 2 (set to F2) 4 mm (0.16”) 60 mm (2.36”) 159 mm (6.25”) 8 m
F3 15 mm (0.59”) 45 mm (1.77”) 169 mm (6.65”) 14
N1 35 mm (1.38”) 50 mm (1.97”) 155 mm (6.09”) 6 m
FNF1 (N) 38 mm (1.50”) 55 mm (2.17”) 156 mm (6.15”) 8 m
FNF1 (F) 4 mm (0.16”) 55 mm (2.17”) 156 mm (6.14”) 4 m
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Minimum access width
Overall length (headroom)
(0.24”) 150 mm (5.91”)
(0.24”) 260 mm (10.24”)
7 mm (0.28”) 145 mm (5.71”)
7 mm (0.28”) 250 mm (9.84”)
7 mm (0.28”) 140 mm (5.51”)
7 mm (0.28”) 140 mm (5.51”)
7 mm (0.28”) 245 mm (9.64”)
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19.6 SEPARATE MINIATURE FERROUS PROBES
Probe Type
Minimum convex surface diameter
Minimum concave surface radius
Minimum sample diameter
Minimum access height
FM3, Straight,45 mm (1.77”)
1.5 mm (0.06”) 6.5 mm (0.26”) 3 mm (0.12”) 6 mm
FM3, Straight,150 mm (5.9”)
1.5 mm (0.06”) 6.5 mm (0.26”) 3 mm (0.12”) 6 mm
FM3, 45°,45 mm (1.77”)
1.5 mm (0.06”) 6.5 mm (0.26”) 3 mm (0.12”) 18 mm (0.71”)
FM3, 45°,150 mm (5.9”)
1.5 mm (0.06”) 6.5 mm (0.26”) 3 mm (0.12”) 18 mm (0.71”)
FM3, 90°,45 mm (1.77”)
1.5 mm (0.06”) 6.5 mm (0.26”) 3 mm (0.12”) 16 mm (0.63”)
FM5, 90°,45 mm (1.77”)
3 mm (0.012”) 6.5 mm (0.26”) 4 mm (0.16”) 16 mm (0.63”)
FM3, 90°,150 mm (5.9”)
1.5 mm (0.06”) 6.5 mm (0.26”) 3 mm (0.12”) 16 mm (0.63”)
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Minimum access width
Overall length (headroom)
(0.24”) 150 mm (5.91”)
(0.24”) 260 mm (10.24”)
7 mm (0.28”) 145 mm (5.71”)
7 mm (0.28”) 250 mm (9.84”)
7 mm (0.28”) 140 mm (5.51”)
7 mm (0.28”) 245 mm (9.64”)
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19.7 SEPARATE MINIATURE NON-FERROUS PROBES
Probe TypeMinimum convex diameter
Minimum concave radius
Minimum sample diameter
Minimum access height
NF, Straight,45 mm (1.77”)
3 mm (0.12”) 25 mm (0.98”) 4 mm (0.16”) 6 mm
NF, Straight,150 mm (5.9”)
3 mm (0.12”) 25 mm (0.98”) 4 mm (0.16”) 6mm
NF, 45°,45 mm (1.77”)
3 mm (0.12”) 25 mm (0.98”) 4 mm (0.16”) 18 mm (0.71”)
NF, 45°,150 mm (5.9”)
3 mm (0.12”) 25 mm (0.98”) 4 mm (0.16”) 18 mm (0.71”)
NF, 90°,45 mm (1.77”)
3 mm (0.12”) 25 mm (0.98”) 4 mm (0.16”) 16 mm (0.63”)
NF, 90°,150 mm (5.9”)
3 mm (0.12”) 25 mm (0.98”) 4 mm (0.16”) 16 mm (0.63”)
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messages are normally cleared by the message and should be
akege - return to Elcometer*.uge - remove probe and refit. ists, return to Elcometer*.ge - return to Elcometer*.uge - try new probe.ists, return to Elcometer*.lcometer*.odel F and gauge model N sed with a dual FNF probe. Elcometer* for software
adjustment required.
om electro-magnetic . Elcometer*.
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20 ERROR MESSAGES
Under certain conditions the gauge will display error messages (60). Theseby pressing any one of the softkeys. The cause of the error will be indicatedcorrected before proceeding.
Error message Causes Action to t#1 - PROBE Probe-to-gauge communication failure. Integral gau
Separate gaIf error pers
#2 - PROBE Corrupt data output from probe. Integral gauSeparate gaIf error pers
#3 - PROBE Internal error. Return to EPROBE UNSUPPORTED
a) Probe is dual FNF, but gauge is ferrous only, or non-ferrous only. See page 46.b) Old gauge software does not support new probe.
a) Gauge mcannot be ub) Return toupgrade.
PROBE CHANGED
Probe has been changed. Calibration
UNSTABLE READING
a) External electro-magnetic interference.b) Gauge faulty.
a) Isolate frinterferenceb) Return to
R
cted to gauge
ge off then on again.ists contact Elcometer..ists, return to Elcometer*.lcometer*.
ake
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* Contact Elcometer or your local Elcometer Supplier to arrange return.
Figure 60. Example error message - no probe is conne
VALUE TOO LARGE
Numerical error. Switch gauIf error pers
CALIBRATION Incorrect calibration calculation. Re-calibrateIf error pers
LANGUAGE MEMORY
Software error. Return to E
Error message Causes Action to t
Shims 27Calibration Adjustment 27
Procedure, 2Point 31Procedure, Rough 31Procedure, Smooth 28Procedure, Special substrate 31
Calibration certificates 54Calibration methods
2 POINT 25AUSTRALIAN 26ISO 26ROUGH 25SET OFFSET 25SPECIAL SUB 25SSPC 26SWEDISH 26ZERO OFFSET 25
Character size 11Clock and alarm 22Cloning a batch 37Coated thickness standards 27
Spares 54Coatings
On galvanised steel 48On metallised steel 48
Coefficient of Variation 51Computer
Connection cable 55Computer, transferring data to 44Copying a batch 37
D
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21 INDEX
Numerics2 Point calibration method 2590/10 rule 34
AAccessories 53AS 2331.1.4 6AS 3894 26AS 3894.3-B 6AS/NZS 1580.108.1 6ASTM B 499 6ASTM D 1186-B 6ASTM D 1400 6ASTM D 7091 6ASTM E 376 6ASTM G 12 6Australian calibration method 26
BBatch mode 36Batch numbering 41Batches
Copying (Cloning) 37Reviewing 42
Batching 36Creating new batch 37Data collection method 39Exiting 37Opening existing batch 41
BatteriesFitting 8Life of 53
Precautions 49Rechargeable
Charging 53Life of 8
Specification 52Baud rate 23Beep
Changing volume 24Switching off 24
Bluetooth 44Icon in display 15Transferring readings 44
Bluetooth module 55BS 3900 (C5) 6BS 3900(C5) 6BS 5411 (11) 6BS 5411 (3) 6BS 5599 6
CCable
PC to gauge 55CAL softkey
Flashing 26Calibration
Adjustment 26Coated standards 27Coated thickness standards 27FNF probes 24Foils 27Locking 16Methods 25
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Setting 42Lowest reading 51
MMaintenance 49Mean 51Measurement speed 52Memory
Amount available 43Menu items
2-POINT 25ABOUT 17AUSTRALIAN 26AUTO SWITCH OFF 23BACKLIGHT 16BAUD RATE 23BEEP VOLUME 24BLUETOOTH PC REPLY 23CAL METHOD 21CALIBRATION LOCKED 16CLEAR STATS 33CLOCK/ALARM 22CONTACT 17DATA 22DATA MENU 37DELETE 20DELETED READING 22DISPLAY 36ENLARGE STATS 33EXIT BATCHING 37EXTENDED MENU 19FACTORY CAL 17FREE MEMORY 43GAUGE INFORMATION 17
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Data collection method 39Counted average 39Normal 39
Data, activating 22Date stamp 22Delete all batches 21Delete last reading 20Delete single batch 21Deleting readings
Permanent or tagged 22Dimensions 52DIN 50981 6DIN 50984 6Display
Changing size of fonts 24Character size 11Locking softkeys 24
EECCA T1 6EDTS+ Excel Link 44ElcoMaster 44Elcometer 456
Features 6Overview 5
EN 13523-1 6Error messages 65ESC 28Extended menu
Contents 20
FFactory calibration 17FNF 47
Foils 27Ordering 54
GGalvanised steel 48Gauge information 17
HHigh temperature 48Highest reading 51
IImmediate mode 36IMO MSC.215 (82/84) 6IMO, testing to standards of 34Interface 13
RS232 13International gauge settings 17ISO 1461 6ISO 19840 6, 25, 26ISO 2063 6ISO 2360 6ISO 2808-12 6ISO 2808-7C 6ISO 2808-7D 6ISO calibration method 26
KKeypad 10
LLanguage, selecting 12Limits
All batches of readings 20Batch of readings 20Statistical summary 20
Printing readings 23To Bluetooth 23
Probe positioning jig 54Probes 46
Adapters 54Capabilities 58–64Extending life of 50F (Ferrous)
What used for 46F1 2
High Temperature PINIP 48Substrate selection modes 22
F1 2 overview 48Fitting of 9FNF (Ferrous/Non-ferrous)
Substrate selection modes 22, 47What used for 47
Maximum temperature 52N (Non-ferrous)
What used for 47Performance 57PINIP
What used for 46Replacement of 50Wear of 50Which one to use? 47
PSPC readings90/10 rule 34About 34Transferring to ElcoMaster 46
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HELP 17INTL GAUGE 17ISO 26LANGUAGES 24LARGE FONTS 24OPEN EXISTING BATCH 41OPEN NEW BATCH 37OPENING SCREEN 24OUTPUT 23PRINT/OUTPUT 20PROBE 22PROBE INFORMATION 17RESET 17REVIEW BATCHES 42ROUGH 25RS232 BIT IMAGE 23RS232 PLAIN TEXT 23SELECT STATS 33SET LIMITS 42SET NDFT 34SET OFFSET 25SETUP 21SHOW DATE STAMP 22SMOOTH 25SOFTKEY ENABLED 22SOFTKEYS LOCKED 24SPECIAL SUB 25SSPC 26STATISTICS 21STATS MENU 32STATS ON LCD 33SWEDISH 26TAG 22UNITS 22USA GAUGE 18
ZERO OFFSET 25Menus
Extended off (simple) 16Extended on 19Overview 16Structure 19
Metallised steel 48Minimum substrate thickness 52Mode
Batch 36Immediate 36
NNDFT, adjusting 34NF T30-124 6NSTM 631 6Number of readings 51
OOn/off 10Opening screen
Creating 49Disabling 24
PPackaging 53PIN 45PINIP probes
Fitting of 9High temperature 48
Power supply 52Printer
Miniprinter 55Printing
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Swedish calibration method 26Switching on/off 10
Automatically 11, 23
TTemperature
Effect on measurement speed 52High, measuring of 48Operating 52Probes, maximum 52
Test certificates 54Test readings 30Testing calibration of gauge 31Tick box 15Transferring data to computer 44
BlueTooth 44
UUnits
Automatic setting of 22Manual setting of 22
Up/Down 15US gauge settings 18US NAVY NSI 009-32 6US NAVY PPI 63101-000 6
WWeight 52Welcome screen
Creating 49Disabling 24
Wrist harness, fitting of 56
ZZero offset calibration method 25
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QQuick-start 7
RReading screen 11
Typical 14Reading, taking 13Resetting the gauge 17Rough calibration method 25RS232 interface 13
SScale selection, F1 F2 22Screen
Welcome information 11Screen symbols
Battery condition 8Definition of 17
Screen symbols, explanation of 17Set offset 25Setting up the gauge 21Shims 27
Ordering 54Simple menu
Turning on/off 17Smooth calibration method 25SMS 6310-081-015 6Softkey
BACK 16CAL 14, 31
Flashing 15Procedure 27
DATA 37DATA COLLECTION METHOD 39ESC 28
MENU 14SEL 15SET 29, 30TEST 28UP/DOWN 15ZERO 30
Software 44Data conversion 44ElcoMaster 44
Special sub calibration method 25SS 18 41 60 26SSPC calibration method 26SSPC-PA 2 26SSPC-PA2 (2004) 6Standard deviation 51Standards
AS 3894 26Coated thickness 54ISO 19840 26SS 18 41 60 26SSPC-PA 2 26
StatisticsActivating 21Choice of 33Clearing 33Displaying on screen 33Dual function probes 36Increasing size on display 33Overview 32Terminology 51
Substrate selectionAutomatic 22, 47Manual 22, 47
Substrate thicknessMinimum 52
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