etcal level 4 nvq extended diploma in engineering … · 2018-08-01 · etcal level 4 nvq extended...
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ETCAL Level 4 NVQ Extended Diploma in
Engineering Manufacture (QCF)
Qualification No 601/1863/5 Credit Value 107 GLH 461 TQT 1070
Qualification Structure
The Learner must complete the common mandatory unit plus the Performing
Engineering Operations unit requirements from either Engineering Practices or
Technical Support plus 11 optional units from Engineering Manufacture, which
must include a minimum of 3 units from Group C and one unit from either
Group D or E
Unit Number
Unit Title Unit Credit Value/GLH
QCF Unit Number
Mandatory Unit (must be completed by all Learners) MAN2.01 Complying with Statutory Regulations and
Organisational Safety Requirements 5/35 A/601/5013
Performing Engineering Operations - Engineering Practices Optional Units: Candidates must complete three more units from the following: Barred unit combinations: Note: Only one unit from 4, 32 and 61 may be included in the candidate’s choice of three. If unit 65 is selected units 5, 6, 8, 11, 12, 15, 16, 17 cannot be included in the learner’s choice of three units. If unit 66 is selected units 10, 22, 23, 25, 26, 27, 28, 29, 30, 34 cannot be included in the learner’s choice of three units. If unit 67 is selected units 33, 35, 36, 40 cannot be included in the learner’s choice of three units. If unit 68 is selected units 19, 21, 37, 38, 39, 40, 58, 59 cannot be included in the learner’s choice of three units.
Group A
PEO2.04 Producing Mechanical Engineering Drawings using a CAD System
11/61 F/504/6348
PEO2.05 Producing Components using Hand Fitting Techniques
14/64 J/504/6349
PEO2.06 Producing Mechanical Assemblies
15/68 F/504/6351
PEO2.07 Forming and Assembling Pipework Systems
14/64 L/504/6353
PEO2.08 Carrying Out Aircraft Detail Fitting Activities
14/64 R/504/6354
PEO2.09 Installing Aircraft Mechanical Fasteners
11/61 L/504/6367
PEO2.10 Producing Aircraft Detail Assemblies
14/64 L/504/6370
PEO2.11 Preparing and Using Lathes for Turning Operations
15/68 Y/504/6372
PEO2.12 Preparing and Using Milling Machines
15/68 K/504/6375
PEO2.13 Preparing and Using Grinding Machines
15/68 T/504/6377
PEO2.14 Preparing and Proving CNC Machine Tool Programs
14/64 F/504/6379
PEO2.15 Preparing and Using CNC Turning Machines
14/64 F/504/6382
PEO2.16 Preparing and Using CNC Milling Machines
14/64 L/504/6384
PEO2.17 Preparing and Using CNC Machining Centres
14/64 D/504/6387
PEO2.18 Preparing and Using Industrial Robots
14/64 D/504/6390
PEO2.19 Maintaining Mechanical Devices and Equipment
14/64 T/504/6394
PEO2.20 Assembling and Testing Fluid Power Systems
14/64 J/504/6397
PEO2.21 Maintaining Fluid Power Equipment
14/64 F/504/6401
PEO2.22 Producing Sheet Metal Components and Assemblies
14/64 J/504/6402
PEO2.23 Producing Platework Components and Assemblies
14/64 L/504/6403
PEO2.24 Cutting and Shaping Materials using Thermal Cutting Equipment
14/64 R/504/6404
PEO2.25 Preparing and Proving CNC Fabrication Machine Tool Programs
14/64 Y/504/6405
PEO2.26 Preparing and Using CNC Fabrication Machinery
14/64 D/504/6406
PEO2.27 Preparing and Using Manual Metal Arc Welding Equipment
15/68 K/504/6408
PEO2.28 Preparing and Using Manual TIG or Plasma-arc Welding Equipment
15/68 M/504/6409
PEO2.29 Preparing and Using Manual MIG, MAG and Other Continuous Wire Welding Equipment
15/68 H/504/6410
PEO2.30 Preparing and Using Manual Gas Welding Equipment
14/64 Y/504/6419
PEO2.31 Preparing and Using Manual Flame Brazing and Bronze Welding Equipment
11/61 L/504/6420
PEO2.32 Producing Electrical or Electronic Engineering Drawings using a CAD System
11/61 R/504/6421
PEO2.33 Wiring and Testing Electrical Equipment and Circuits
14/64 Y/504/6422
PEO2.34 Forming and Assembling Electrical Cable Enclosure and Support Systems
13/65 D/504/6423
PEO2.35 Assembling, Wiring and Testing Electrical Panels/Components Mounted in Enclosures
14/64 H/504/6424
PEO2.36 Assembling and Testing Electronic Circuits
14/64 K/504/6425
PEO2.37 Maintaining Electrical Equipment/Systems
15/68 M/504/6426
PEO2.38 Maintaining Electronic Equipment/Systems
15/68 T/504/6427
PEO2.39 Maintaining and Testing Process Instrumentation and Control Devices
15/68 A/504/6428
PEO2.40 Wiring and Testing Programmable Controller Based Systems
15/68 F/504/6429
PEO2.41 Using Wood for Pattern, Modelmaking and Other Engineering Applications
15/68 T/504/6430
PEO2.42 Assembling Pattern, Model and Engineering Woodwork Components
14/64 A/504/6431
PEO2.43 Producing Composite Mouldings using Wet Lay-up Techniques
14/64 F/504/6432
PEO2.44 Producing Composite Mouldings using Pre-Preg Laminating Techniques
14/64 L/504/6434
PEO2.45 Producing Composite Mouldings using Resin Infusion Techniques
14/64 R/504/6435
PEO2.46 Producing Composite Assemblies 14/64 Y/504/6436
PEO2.47 Producing Components by Rapid Prototyping Techniques
11/61 D/504/6437
PEO2.48 Producing and Preparing Sand Moulds and Cores for Casting
14/64 H/504/6438
PEO2.49 Producing and Preparing Molten Materials for Casting
14/64 K/504/6439
PEO2.50 Producing Cast Components by Manual Means
13/65 D/504/6440
PEO2.51 Fettling, Finishing and Checking Cast Components
11/61 H/504/6441
PEO2.52 Finishing Surfaces by Applying Coatings or Coverings
9/41 M/504/6443
PEO2.53 Finishing Surfaces by Applying Treatments
9/41 T/504/6444
PEO2.54 Carrying Out Heat Treatment of Engineering Materials
9/41 A/504/6445
PEO2.55 Carrying Out Hand Forging of Engineering Materials
9/41 F/504/6446
PEO2.56 Stripping and Rebuilding Motorsport Vehicles (Pre-Competition)
14/64 J/504/6447
PEO2.57 Inspecting a Motorsport Vehicle During a Competition
14/64 L/504/6448
PEO2.58 Diagnosing and Rectifying Faults on Motorsport Vehicle Systems (During Competition)
15/68 R/504/6449
PEO2.59 Carrying out Maintenance Activities on Motorsport Vehicle Electrical Equipment
15/68 J/504/6450
PEO2.60 Stripping and Rebuilding Motorsport Engines (Pre-Competition)
14/64 L/504/6451
PEO2.61 Producing CAD Models (Drawings) using a CAD System
11/61 R/504/6452
PEO2.65 General Machining, Fitting and Assembly Applications
12/55 K/504/6456
PEO2.66 General Fabrication and Welding Applications
12/55 M/504/6457
PEO2.67 General Electrical and Electronic Engineering Applications
12/55 T/504/6458
PEO2.68 General Maintenance Engineering Applications
12/55 A/504/6459
PEO2.69 Joining Public Service Vehicle Components by Mechanical Processes
11/61 L/503/4056
PEO2.70 Assembling Structural Sub-Assemblies to Produce a Public Service Vehicle
14/64 R/503/4057
PEO2.71 Fitting Sub-Assemblies and Components to Public Service Vehicles
14/64 Y/503/4058
PEO2.72 Preparing and Manoeuvring Fighting Vehicles AFVs for Maintenance and Transportation
14/64 R/503/7198
PEO2.73 Producing Composite Mouldings using Resin Film Infusion Techniques
14/64 J/504/3404
OR Performing Engineering Operations - Technical Support
Group B
Optional Units: Candidates must complete one of the following units:
PEO2.04 Producing Mechanical Engineering Drawings using a CAD System
11/61 F/504/6348
PEO2.32 Producing Electrical or Electronic Engineering Drawings using a CAD System
11/61 R/504/6421
PEO2.61 Producing CAD Models (Drawings) using a CAD System
11/61 R/504/6452
Plus two more of the following units:
PEO2.62 Producing Engineering Project Plans
8/37 Y/504/6453
PEO2.63 Using Computer Software Packages to Assist with Engineering Activities
8/37 D/504/6454
PEO2.64 Conducting Business Improvement Activities
8/41 H/504/6455
Plus two more units from the following:
PEO2.65 General Machining, Fitting and Assembly Applications
12/55 K/504/6456
PEO2.66 General Fabrication and Welding Applications
12/55 M/504/6457
PEO2.67 General Electrical and Electronic Engineering Applications
12/55 T/504/6458
PEO2.68 General Maintenance Engineering Applications
12/55 A/504/6459
Plus
Engineering Manufacture – Optional units 11units from Engineering Manufacture which must include a minimum of 3 units from Group C and 1 unit from either Group D or E Barred Combinations for Engineering Manufacture (L3, 4 and 5 units) Groups C, D and E: If unit 8 is selected unit 15 or 21 cannot be included in the learner’s choice of 11 units If unit 26 is selected unit 49 cannot be included in the learner’s choice of 11 units If unit 28 is selected unit 46 cannot be included in the learner’s choice of 11 units If unit 33 is selected unit 48 cannot be included in the learner’s choice of 11 units If unit 34 is selected unit 50 cannot be included in the learner’s choice of 11 units If unit 37 is selected units 95 to 113 cannot be included in the learner’s choice of 11 units If unit 54 is selected units 58 to 66 cannot be included in the learner’s choice of 11 units If unit 56 is selected unit 24 or 25 cannot be included in the learner’s choice of 11 units
Only one unit from 90 and 91 may be selected in the learners choice of 11 units
Group C (minimum of 3 units must be selected)
Research
EMan4.02 Identify and Define Areas of Engineering Research
16/56 J/505/0952
EMan4.03 Develop a Research Methodology for Engineering
16/56 L/505/0953
EMan4.04 Propose and Specify Engineering Research
16/56 R/505/0954
EMan4.05 Undertake Engineering Research
16/56 L/505/0936
EMan4.06 Evaluate the Results of Engineering Research
16/56 Y/505/0955
Design
EMan4.07 Identify Engineering Design Requirements of Clients
16/56 F/505/0934
EMan4.08 Establish an Engineering Design Brief
16/56 Y/505/0938
EMan4.09 Develop a Strategy for the Engineering Design Process
16/56 D/505/0956
EMan4.10 Create Engineering Designs
16/56 D/505/0939
EMan4.11 Evaluate Engineering Designs
16/56 R/505/0940
New Product Design and Introduction
EMan4.12 Contribute to a Team Feasibility Review of a New Product Design
16/56 Y/505/1006
EMan4.13 Control the New Product Design Change Process
16/56 H/505/1008
EMan4.14 Plan and Control New Product Design Benchmarking Activities
16/56 K/505/1009
EMan4.15 Establish New Product Development and Introduction Brief
16/56 H/505/1011
EMan4.16 Produce and Evaluate Conceptual Design Options for New Products
16/56 D/505/1010
EMan4.17 Verify New Product Designs using a Computer Model
16/56 K/505/1012
EMan4.18 Verify New Product Designs using a Physical Model
16/56 L/505/1018
EMan4.19 Produce New Product Designs for Manufacture and Assembly
16/56 T/505/1045
EMan4.20 Plan and Control New Product Manufacturing Process Benchmarking Activities
16/56 J/505/1048
EMan4.21 Establish Manufacturing Process Design Brief for New Product Introduction
16/56 L/505/1049
EMan4.22 Develop a New Product Manufacturing Process Design Strategy
16/56
F/505/1050
EMan4.23 Develop a New Product Manufacturing Process Flow and Floor Plan Layout
16/56
J/505/1051
EMan4.24 Plan and Manage the Installation of the New Product Manufacturing Process
16/56
R/505/1053
EMan4.25 Commission a New Product Manufacturing Process
16/56
T/505/1059
Engineering and Manufacture
EMan4.26 Solve Engineering or Manufacturing Problems
16/56 A/505/0933
EMan4.27 Undertake Project Management Activities
16/56 T/505/0963
EMan4.28 Determine the Requirements for Engineering Activities
16/56 Y/505/0941
EMan4.29 Produce Engineering Specifications
16/56 J/505/0935
EMan4.30 Specify Methods and Procedures to Achieve Engineering Requirements
16/56 D/505/0942
EMan4.31 Schedule Engineering Activities
16/56 H/505/0943
EMan4.32 Obtain Resources for the Implementation of Engineering Activities
16/56 K/505/0944
EMan4.33 Implement Engineering Processes
16/56 M/505/0945
EMan4.34 Monitor and Evaluate Engineering Processes
16/56 T/505/0946
EMan4.35 Provide technical advice and guidance on engineering or manufacturing requirements
16/56 F/505/0951
EMan4.36 Implement Quality Assurance Methods and Procedures
16/56 J/505/0949
EMan4.37 Improve the Quality of Engineering Products or Processes
16/56 A/505/0950
EMan4.38 Specify Risk Reduction Methods and Procedures
16/56 F/505/0948
EMan4.39 Evaluate Engineering Risk Assessments
16/56 A/505/0947
EMan4.40 Investigate Incidents Relating to Engineering Activities
16/56 K/505/0961
EMan4.41 Configure Engineering Products, Processes or Facilities
16/56 H/505/0957
EMan4.42 Transfer Control of Engineering Products, Processes or Facilities
16/56 K/505/0958
EMan4.43 Propose Decommissioning of Engineering Products, Processes or Facilities
16/56 M/505/0959
EMan4.44 Plan and Decommission Engineering Equipment, Processes or Facilities
16/56 H/505/0960
EMan4.45 Commission Engineering Products, Processes or Facilities
16/56 M/505/0962
EMan4.46 Determine Welding and Related Technical Requirements to Achieve Objectives
16/56 D/505/0987
EMan4.47 Plan Welding Production Resources and Activities
16/56 H/505/0988
EMan4.48 Implement Welding Production Methods and Procedures
16/56 K/505/0989
EMan4.49 Solve Welding Problems in Production
16/56 D/505/0990
EMan4.50 Monitor Welding Activities in Production
16/56 H/505/0991
EMan4.51 Inspect Welded Components or Structures for Visual Quality and Dimensional Accuracy
16/56 K/505/0992
EMan4.52 Lead Welding and Fabrication Activities
16/56 L/505/0967
EMan4.53 Lead Rail Welding Activities
16/56 R/505/0968
EMan4.54 Lead Maintenance Activities
16/56 A/505/0964
EMan4.55 Lead Mechanical Manufacturing or Inspection Activities
16/56 F/505/0965
EMan4.56 Lead Installation or Commissioning Activities
16/56 J/505/0966
EMan4.57 Lead Electrical/Electronic Product Manufacturing or Testing Activities
16/56 Y/505/0969
EMan4.58 Carry Out the Testing and Calibration of Instrumentation Control Equipment and Circuits
16/56
L/505/0970
EMan4.59 Carry out Maintenance Activities on Mechanical Equipment
16/56 R/505/0971
EMan4.60 Carry out Maintenance Activities on Electrical Equipment
16/56 Y/505/0972
EMan4.61 Carry out Maintenance Activities on Fluid Power Equipment
16/56 D/505/0973
EMan4.62 Carry out Maintenance Activities on Instrumentation and Control Equipment
16/56 H/505/0974
EMan4.63 Carry out Maintenance Activities on Mechanical Equipment within an Engineered System
16/56
K/505/0975
EMan4.64 Carry out Maintenance Activities on Electrical Equipment within an Engineered System
16/56 M/505/0976
EMan4.65 Carry out Maintenance Activities on Fluid Power Equipment within an Engineered System
16/56 A/505/0978
EMan4.66 Carry out Maintenance Activities on Process Controller Equipment within an Engineered System
16/56
F/505/0979
Group D (1 unit must be selected from either Group D or E) Council for Administration units
EMan4.67 Build, support and manage a team
4/20 F/600/9682
EMan4.68 Develop, maintain and review personal networks
4/25
R/600/9587
EMan4.69 Review risk management processes in own area of responsibility
3/20 L/600/9622
EMan4.70 Provide leadership and direction for own
area of responsibility
5/30
T/600/9601
EMan4.71 Ensure compliance with legal, regulatory, ethical and social requirements
5/25
H/600/9609
EMan4.72 Implement change in own area of responsibility
6/25
M/600/9659
EMan4.73 Support individuals to develop and take responsibility for their performance
4/20
D/600/9690
EMan4.74 Know how to follow disciplinary procedures
4/20
H/600/9691
EMan4.75 Managing grievance procedures
3/10 K/600/9692
EMan4.76 Support the management of redundancies in own area of responsibility
3/15 M/600/9693
EMan4.77 Develop working relationships with colleagues and stakeholders
4/20
K/600/9661
EMan4.78 Support learning and development within own area of responsibility
5/25
M/600/9676
EMan4.79 Address performance problems affecting team members
3/20
F/600/9679
EMan4.80 Manage a tendering process
4/20 H/600/9738
EMan4.81 Develop and implement a risk assessment plan in own area of responsibility
6/20
L/600/9703
EMan4.82 Manage physical resources
3/25 K/600/9711
EMan4.83 Manage the environmental impact of work activities
5/10
M/600/9712
EMan4.84 Prepare for and support quality audits
4/20 Y/600/9798
EMan4.85 Develop and implement marketing plans
6/25 K/600/9790
EMan4.86 Analyse the market in which your organisation operates
5/25
M/600/9791
EMan4.87 Develop and evaluate operational plans for own area of responsibility
6/25
Y/600/9588
EMan4.88 Manage the achievement of customer satisfaction
5/25
A/600/9793
EMan4.89 Plan, allocate and monitor work in own area of responsibility
5/25
H/600/9674
EMan4.90 Manage budgets
5/29 T/601/2552
EMan4.91 Agree a budget
4/25 J/601/2552
EMan4.92 Make decisions in a business environment
4/25 H/601/2560
EMan4.93 Negotiate in a business environment
7/40 K/601/2561
EMan4.94 Prepare specifications for contracts
5/30 F/601/2565
Group E (1 unit must be selected from either Group D or E) Business Improvement Techniques units
EMan4.95 Leading workplace organisation activities
10/25 F/600/5406
EMan4.96 Leading continuous improvement (Kaizen) activities
14/32 M/600/5420
EMan4.97 Leading the development of visual management systems
9/25 M/600/5434
EMan4.98 Leading the creation of flexible production and manpower systems
7/25 K/600/5447
EMan4.99 Leading value stream mapping (VSM) activities
13/32 M/600/5563
EMan4.100 Leading statistical process control (SPC) activities
8/25 J/600/5665
EMan4.101 Leading value management (value engineering & value analysis) activities
11/32 A/600/5713
EMan4.102 Leading failure modes and effects analysis (FMEA) activities
9/25 L/600/5733
EMan4.103 Leading measurement systems analysis (MSA) activities
9/25 R/600/5748
EMan4.104 Carrying out design of experiments (DOE)
9/25 L/600/5862
EMan4.105 Leading mistake/error proofing (POKA YOKE) activities
9/25 K/600/5867
EMan4.106 Applying quality function deployment (QFD)
9/25 J/600/5875
EMan4.107 Leading the creation of standard operating procedures
8/25 F/600/5888
EMan4.108 Leading the application of Six Sigma methodology to a project
14/32 D/600/5896
EMan4.109 Leading the carrying out of Six Sigma process mapping
14/32 T/600/5905
EMan4.110 Leading the application of basic statistical analysis
10/25 T/600/5919
EMan4.111 Leading the application of Six Sigma metrics to a project
9/25 Y/600/5931
EMan4.112 Leading the production of a characteristic selection matrix
9/25 R/600/5944
EMan4.113 Leading the carrying out of capability studies
14/32 L/600/5957
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