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EUROPEAN SHORTEUROPEAN SHORTEUROPEAN SHORT---COURSE ON QUALITY AND SAFETY OF FRESHCOURSE ON QUALITY AND SAFETY OF FRESHCOURSE ON QUALITY AND SAFETY OF FRESH---CUT PRODUCECUT PRODUCECUT PRODUCE
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT CUT PROCESSING LINES PROCESSING LINES
Dr. AlessandroDr. Alessandro TurattiTurattiTuratti S.r.l.Turatti S.r.l.
Tuesday, March 11th, 2008CORDOBA
TURATTI:TURATTI:Innovative Innovative TailorTailor--Made Made SolutionsSolutions
MissionMissionMission
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINESEQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Turatti GroupTuratti Group
••Turatti s.r.l. Turatti s.r.l. Cavarzere (Venice) - Italy
••Turatti France Turatti France Allonnes - France
••Turatti North Europe GmbHTuratti North Europe GmbH-Kleve – Germany-The Netherlands••Turatti North America Inc.Turatti North America Inc.Yorba Linda (Los Angeles) - USA
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
•• Lion FoodTech s.r.l. Lion FoodTech s.r.l. Cavarzere (Venice) - Italy
Confindustria Awards forConfindustria Awards forExcellenceExcellence
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
TopicsTopics
�� Preliminary NotesPreliminary Notes�� Trimming and foreign bodies removalTrimming and foreign bodies removal�� WasherWasher�� Treatment/InfusionTreatment/Infusion�� DryerDryer�� DewateringDewatering�� CoolingCooling�� MixingMixing�� FreshFresh--Cut FruitCut Fruit
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Area Area SeparationSeparation
LOW CARELOW CARELOW CARELOW CARE(LOW RISK)(LOW RISK)(LOW RISK)(LOW RISK)
TRIMMING
HIGH CARE (HIGHHIGH CARE (HIGHHIGH CARE (HIGHHIGH CARE (HIGH----RISK)RISK)RISK)RISK)
CUTTING- WASHING – DEWATERING –PACKAGING
FINISHEDPRODUCTSHIPPING
RAWMATERIALARRIVAL
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Area Area SeparationSeparation
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Boot-washer
Hand-washer
Ozonated hand-washer
Area Area SeparationSeparation
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Flow Diagram: TrimmingFlow Diagram: Trimming
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PROCESS
TRIMMING
CUTTING - PEELING
WASHING - TREATMENT
DEWATERING - DRYING
PACKAGING
• Less operators
• Manual/automatic feeding
• No visual selection
Automatic Automatic TrimmingTrimming
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Automatic Automatic TrimmingTrimming
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Automatic Automatic TrimmingTrimming
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Manual Manual TrimmingTrimming
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Manual Manual TrimmingTrimming
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Waste removal systemWaste removal system
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
“Field cored lettuce”“Field cored lettuce”
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
“Field cored lettuce”“Field cored lettuce”
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
“Field cored lettuce”“Field cored lettuce”
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
“Field cored lettuce”“Field cored lettuce”
Metal Metal DetectorDetector
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Patented Patented “V“V--Force”Force” TurattiTuratti
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Patented Patented “V“V--Force”Force” TurattiTuratti
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
ROOTS
Florida – Sugarcane
COTILEDONS
California
Patented Patented “V“V--Force”Force” TurattiTuratti
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Foreign Bodies OriginForeign Bodies Origin
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Field ……..……….…………70/80%Field ……..……….…………70/80%
Plant………… ………………20/30%Plant………… ………………20/30%
Others…….…….………………..10%Others…….…….………………..10%
Source: Ready Pac Produce (Brian Zomorodi) 2006Source: Ready Pac Produce (Brian Zomorodi) 2006
Flow Diagram: CuttingFlow Diagram: Cutting
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PROCESS
TRIMMING
CUTTING - PEELING
WASHING - TREATMENT
DEWATERING - DRYING
PACKAGING
Cutting and slicingCutting and slicing
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Courtesy UrschelCourtesy Urschel
Cutting and slicingCutting and slicing
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Cutting and slicingCutting and slicing
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Cutting and slicingCutting and slicing
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Cutting and slicingCutting and slicing
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Cutting and slicingCutting and slicing
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Maxwell Chase Tomato TrayMaxwell Chase Tomato TrayMaxwell Chase Tomato TrayMaxwell Chase Tomato TrayMaxwell Chase Tomato TrayMaxwell Chase Tomato TrayMaxwell Chase Tomato TrayMaxwell Chase Tomato Tray
•• Alternative to bladesAlternative to blades
(waterjet, ultrasonic,…)(waterjet, ultrasonic,…)
•• Flexible systemsFlexible systems
Cutting and slicing: trendsCutting and slicing: trends
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Peeling: AbrasivePeeling: Abrasive
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Peeling: AbrasivePeeling: Abrasive
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Peeling: AbrasivePeeling: Abrasive
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Flow Diagram: WashingFlow Diagram: Washing
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
PROCESS
TRIMMING
CUTTING - PEELING
WASHING - TREATMENT
DEWATERING - DRYING
PACKAGING/OTHERS
WashingWashing
••Remove Foreign BodiesRemove Foreign Bodies••Reduce bacteriogical Reduce bacteriogical loadload••Lower temperature of Lower temperature of the productthe product
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Washing:Washing: Means of Means of disinfectiondisinfection
••Chemical (chlorine)Chemical (chlorine)••Physic (U.V. light)Physic (U.V. light)••Mechanical (Filters)Mechanical (Filters)••CombinationCombination
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Today’s challengeToday’s challenge
Replacement of ChlorineReplacement of Chlorine
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“Compact” “Compact” WasherWasher
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ProductProduct
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“Niagara” “Niagara” Cascade WasherCascade Washer
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“Niagara” “Niagara” Cascade WasherCascade Washer
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
“Venezia” Blowing “Venezia” Blowing WasherWasher
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
“Venezia” Blowing “Venezia” Blowing WasherWasher
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Bugs Bugs removalremoval
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Others: Pipes Others: Pipes -- FlumesFlumes
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Others: Drum Others: Drum -- CratesCrates
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
TreatmentTreatment/Infusion/Infusion
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Flow Diagram: DryingFlow Diagram: Drying
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
PROCESS
TRIMMING
CUTTING - PEELING
WASHING - TREATMENT
DEWATERING - DRYING
PACKAGING
Automatic Automatic Spin DryersSpin Dryers
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
“Nextra” Automatic“Nextra” Automatic Spin DryerSpin Dryer
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
“Jumbo” “Jumbo” Spin DryerSpin Dryer
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Dewatering Dewatering SystemSystem
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Dewatering Dewatering SystemSystem
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Hybrid DewateringHybrid DewateringSpin DryerSpin Dryer
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
CompactCompact Air DryerAir Dryer
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
CompactCompact Air DryerAir Dryer
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
AirAir DryerDryer
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
“Mistral”“Mistral” Air DryerAir Dryer
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
“Mistral”“Mistral” Air DryerAir Dryer
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Air DryerAir Dryer VS Spin DryerVS Spin Dryer
Spin DryerSpin Dryer. Mechanical Damages. Mechanical Damages. Discontinuity in the majority of the models. Discontinuity in the majority of the models. Reduced Room. Reduced Room
Air DryerAir Dryer. Best drying level. Best drying level. “Fine Tuning” . “Fine Tuning” -- ExactExact. Continuous. Continuous. Large sizes. Large sizes
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Cooling: Cooling: “Polar Wind”“Polar Wind”
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Cooling: Cooling: “Polar Wind”“Polar Wind”
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Cooling: Cooling: “Polar Wind”“Polar Wind”
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Cooling: Cooling: “Polar Wind”“Polar Wind”
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Developed with Air LiquideDeveloped with Air Liquide
Flow Diagram: PackagingFlow Diagram: Packaging
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
PROCESS
TRIMMING
CUTTING - PEELING
WASHING - TREATMENT
DEWATERING - DRYING
PACKAGING
To the packaging machineTo the packaging machine
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Courtesy IntraloxCourtesy Intralox
To the packaging machineTo the packaging machine
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Courtesy IntraloxCourtesy Intralox
To the packaging machineTo the packaging machine
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
MixingMixing
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
MixingMixing
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FreshFresh--Cut Fruit: an overviewCut Fruit: an overview
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FreshFresh--Cut Fruit: receivingCut Fruit: receiving
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FreshFresh--Cut Fruit: “low care”Cut Fruit: “low care”
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FreshFresh--Cut Fruit: disinfectionCut Fruit: disinfection
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
FreshFresh--Cut Fruit: “high care”Cut Fruit: “high care”
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FreshFresh--Cut Fruit: CuttingCut Fruit: Cutting
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FreshFresh--Cut Fruit: TreatmentCut Fruit: Treatment
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
FreshFresh--Cut Fruit: PackagingCut Fruit: Packaging
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
•• Higher standard sanitary Higher standard sanitary designdesign
••More automationMore automation••Foreign bodies removalForeign bodies removal••Alternative to ChlorineAlternative to Chlorine
••Longer shelfLonger shelf--lifelife••Less water consumptionLess water consumption
TrendsTrends
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Join United Fresh !Join United Fresh !
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
http://www.unitedfresh.org/http://www.unitedfresh.org/
Many Thanks For Many Thanks For Your Attention!Your Attention!
Any Question ?Any Question ?
Dr. AlessandroDr. Alessandro TurattiTuratti
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Turatti SrLTuratti SrL
Turatti SrLTuratti SrLViale Regina Margherita 42Viale Regina Margherita 4230014 Cavarzere (VE) 30014 Cavarzere (VE) -- ItalyItalyTel. +39 0426 310731Tel. +39 0426 310731Fax +39 0426 310500Fax +39 0426 310500EE--mail: info@turatti.commail: info@turatti.comwww.turatti.comwww.turatti.com
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
TurattiTuratti North AmericaNorth America
24835 E. La Palma G24835 E. La Palma GCA 92887 USACA 92887 USAPh. (714) 345Ph. (714) 345--60356035Fax (866) 632Fax (866) 632--20252025EE--mail: info@turattimail: info@turatti--na.comna.comwww.turattiwww.turatti--na.comna.com
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
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