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Tel: 353 1 276 1428 Fax: 353 1 276 1561 Email: energy@iol.ie
www.enviro-consult.com
Registered Office as above. Registered Number 243 412
ANNUAL ENVIRONMENTAL
REPORT
2008
For
Flight Group Ltd.
IPC Licence No. P0674-01
Flight Group Ltd. AER 2008
Environmental Efficiency Page 2 of 43 Document No.: 1124-01 v2.00
QF 1. v2 Document Lead Sheet Document Title Flight AER 2008
Project No. 1124
Document No. 1124-01
Client Flight Group Ltd
Address 65 Heather Road, Sandyford Industrial Estate, Dublin
Signed for and on behalf of Issue Status Date Author Environmental
Efficiency Client
1.00 Approved 03/04/2009 AR
2.00 Approved 17/04/2009 AR
Where it is a requirement that this report be issued to a regulatory or other authority,
then the client should sign the appropriate place in the above table and, unless
specifically agreed in writing to the contrary, forward copies to the appropriate
authority (e.g. EPA).
EEC Project Manager: Bob Sutcliffe, CEng, MIMechE
EEC Document Author: Agnès Ricoux, Diplôme d’Ingénieur, Industrial
Processes
Conditions relating to the issue of this report:
1. No alteration to this report by third parties is permitted
2. Where this report is reproduced, it shall only be reproduced in full.
3. Reports remain the property of Environmental & Efficiency Consultants
(Ireland) Limited until paid for in full.
Flight Group Ltd. AER 2008
Environmental Efficiency Page 3 of 43 Document No.: 1124-01 v2.00
Table of Contents
1 Introduction............................................................................................................5 1.1 Company Details............................................................................................5
2 Environmental Policy.............................................................................................6 3 Company Description ............................................................................................8
3.1 Previous site history.......................................................................................8 3.2 Company background ....................................................................................8 3.3 Description of equipment...............................................................................8 3.4 Manufacturing process...................................................................................8 3.5 Company Organization chart .........................................................................9
4 Emissions Summary.............................................................................................10 4.1 Emissions to sewer summary.......................................................................10 4.2 Surface water monitoring summary.............................................................10 4.3 Emissions to Atmosphere summary.............................................................11
4.3.1 Results: TOC as C................................................................................12 4.3.2 Results: Volume Flow Rate .................................................................13
4.4 Fugitive Emissions to Atmosphere summary ..............................................14 4.5 Environmental Noise summary....................................................................15
5 Waste Management Report..................................................................................16 6 Agency Monitoring and enforcement ..................................................................18 7 Resource Consumption ........................................................................................19
7.1 Energy ..........................................................................................................19 7.2 Water Usage.................................................................................................19 7.3 Raw materials...............................................................................................20
8 Bund integrity report............................................................................................21 9 Environmental Incidences & Complaints ............................................................22
9.1 Environmental Incidences............................................................................22 9.2 Environmental Complaints Summary..........................................................22
10 Management of the Activity ............................................................................22 10.1 Environmental Management Programme (report and proposal) .................22
11 Pollution Emission Register.............................................................................27 12 Pollution Register and Transfer (PRTR)..........................................................28
Flight Group Ltd. AER 2008
Environmental Efficiency Page 4 of 43 Document No.: 1124-01 v2.00
List of Tables
Table 1 Company details ...............................................................................................5 Table 2: Results of Surface Water Analysis 2008 .......................................................10 Table 3 TOC as C results for A2-01 ............................................................................12 Table 4 TOC as C results for A2-02 ............................................................................12 Table 5 Volume flow rate for A2-01 ...........................................................................13 Table 6 TOC as C results for A2-02 ............................................................................13 Table 6: Details of Waste Disposal 2008.....................................................................16 Table 7: Details of EPA Correspondence and Enforcement 2008...............................18 Table 8: Details of energy consumption 2008 .............................................................19 Table 9: Details of water usage 2008...........................................................................19 Table 10 Hazardous raw materials used in 2008 .........................................................20 Table 11 Summary of bund integrity test results .........................................................21 Table 12: Schedule of Environmental Objectives and Targets....................................23 Table 13 Pollution Emissions Register (all quantities in kilograms)...........................27
Flight Group Ltd. AER 2008
Environmental Efficiency Page 5 of 43 Document No.: 1124-01 v2.00
1 Introduction
1.1 Company Details
Table 1 Company details
Company Flight Group Ltd
Trading Name Flight Flexible Ltd
Address 65 Heather Road, Sandyford Industrial
Estate, Dublin
IPC Registration Number 674
IPPC Class of Activity (Schedule 1 of the
EPA Act 1992 as amended by PoE Act
2003)
12.2.2 The manufacturing or use of coating
materials in processes with a capacity to
make or use at least 10 tonnes per year of
organic solvent not included in paragraph
12.2.1
NACE Code*1
DE – manufacture of pulp, paper and paper
products, publishing and printing
Number of full-time staff equivalents 25
Contact Name Sydney Oosthuizen
Position Environmental Manager/ Quality Manager/
Health and Safety
Telephone (01) 295 5133
Fax (0)1 295 7673
Email Email: info@flightflexible.com
*1 As according to NACE codes referenced from Commission Regulation EC No 29/2002 amending
Council Regulation (EEC) No 3037/90 on the statistical classification of economic activates in the
European Community
Flight Group Ltd. AER 2008
Environmental Efficiency Page 6 of 43 Document No.: 1124-01 v2.00
2 Environmental Policy
Flight Group Ltd. regards environmental protection as an essential requirement of its
operations. The company will undertake to conduct its business in a manner which
protects the environment in which it operates. The company’s objective is to balance
the need to achieve its business aims with the need to protect the environment.
To achieve this goal the company will adhere to the following guiding principles:
Guiding Principles:
� Ensure continued compliance with all Irish and EU legislative environmental
requirements.
� Continually assess activities with the specific goal of preventing pollution,
minimising and reducing the environmental impact.
� Ensure that Environmental Policy objectives and targets have equality with
other business interests.
� Maintain a programme of Environmental awareness training (train staff to act in
an environmentally responsible manner).
� Communicate its Environmental Policy to employees, suppliers, visitors and
interested parties.
� Maintain an open information policy towards all parties affected, interested and
involved in its activities and to issues, which concern the environment.
� Ensure that its employees have the knowledge, resources and authority to
implement these guiding principles.
In particular, Flight Group Ltd. will:
� Establish and comply with an Environmental Management System.
� Meet environmental objectives and targets set in the Environmental
Management Programme and review within each management review meeting
for their continuing suitability and effectiveness in achieving the aims of the
Environmental Policy.
� Ensure all hazardous materials are stored in an environmentally safe manner
� Reduce wherever practicable the level of effluent, air and noise emissions
� Ensure good Waste Management practices e.g. reuse rather than dispose
whenever possible, promote recycling and used licensed waste contractors
Flight Group Ltd. AER 2008
Environmental Efficiency Page 7 of 43 Document No.: 1124-01 v2.00
The objectives of this policy are achieved through the implementation of the
Environmental Management System documented in the Environmental Manual,
Environmental Procedures and Environmental Forms. This Environmental Policy
covers all activities at Flight Group Ltd. site, and has the full commitment and support
of Management. Commitment to this policy involves almost every aspect of the
company’s business and its employees and resources shall be made available to
implement these guiding principles.
Signed: _____________________ Date: __________________
(Company Director)
Signed: _____________________ Date: __________________
(Environmental Manager)
Flight Group Ltd. AER 2008
Environmental Efficiency Page 8 of 43 Document No.: 1124-01 v2.00
3 Company Description
3.1 Previous site history
Flight Group Ltd. was set up in 1991. No environmental issues are associated with the
previous nature of the site.
3.2 Company background
Flight Group Ltd. primarily manufactures gravure printed shrink sleeves for various
companies but has also facilities to produce flexo and plain printed sleeves as well as
tamper evident sleeves. The company primarily provides product to Irish and UK
markets.
The company was awarded ISO 9002 in 1992 and re-assessed for ISO 9001 in 2002
but has only required and received an IPC licence since May 2004. The company
employs approximately 25 staff and during times of high demand operates on a two-
shift basis Monday to Friday.
3.3 Description of equipment
The main energy consuming equipment is:
� Flexographic Printing Press
� Rotogravure Printing Press
3.4 Manufacturing process
Sleeves are mainly printed on PET, OPS or PVC and range in micronage from 40 mic
to 75 mic
Gravure printed sleeves are produced on the 8 colour Rotogravure printer while flexo
printed sleeves are produced on the 6 colour press and are generally supplied to
contract packers who specialize in their application onto the product. Lead times on
flexo sleeves are quicker than gravure because of the use of plates rather than
engraved cylinders. Tear tape may be added to produce tamper evident packaging.
Flight Flexible currently use water based inks and solvent based inks with the
objective of eliminating solvent based inks.
Flight Group Ltd. AER 2008
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3.5 Company Organization chart
Chairman/Owner
Eric Fresnel (Sleever)
Plant Manager
Jason Dingle
Quality and Environmental Manager:
Sydney Oosthuizen
Purchasing and Production co-ordinator
Brian Byrne
Sales and Customer service:
Kevin Cleary
Flight Group Ltd. AER 2008
Environmental Efficiency Page 10 of 43 Document No.: 1124-01 v2.00
4 Emissions Summary
4.1 Emissions to sewer summary
Condition 6.2 and Schedule 2ii of the company's IPC licence dictate that the company
must conduct quarterly monitoring of emissions to SE-01. The company ceased
discharging any trade emissions to sewer in June 2003 on the advice of their suppliers
who informed them that the inks that were being used are not suitable for discharge to
sewer. It was therefore not necessary to collect any sewer samples during 2008. A
report was sent to the EPA out-lining this decision (Environmental Efficiency
Document No: 593-01 and 593-02)
4.2 Surface water monitoring summary
According to Condition 9.1.2 and Schedule 4i, surface water monitoring is to occur
bimonthly and the results are to be submitted to the EPA bi-annually. The IPC licence
does not define any limits for the parameters that are monitored at Flight Group Ltd.
Following high BOD and COD results in September 2008, the Agency requested that
warning levels be defined. Above these thresholds, an investigation will be carried out
to investigate the origin of the high results. The table below shows the analysis results
of all surface water samples collected by Environmental Efficiency Consultants Ltd in
2008 along with the warning levels that were proposed.
Table 2: Results of Surface Water Analysis 2008
Sample
Number 593/33 593/36 593/38 593/40 593/42 593/43 Proposed
Period Jan/Feb Mar/Apr May/June Jul/Aug Sep/Oct Nov/Dec Warning
Levels
BOD mg/L 2 6 2 2 104 7 20
COD mg/L 108 303 <15 16.20 530 38.90 100
Conductivity µS/cm 365 221 265 475 120 415 N/A
pH pH Units
6.03 6.63 7.16 5.83 6.86 7.09 N/A
Temperature ˚C 7 8.5 13 18.90 15.10 10.60 N/A
Flight Group Ltd. AER 2008
Environmental Efficiency Page 11 of 43 Document No.: 1124-01 v2.00
4.3 Emissions to Atmosphere summary
Condition 5.6 and Schedule 1ii of Flight Group Ltd.’s IPC licence requires air
emission monitoring of TOC as C and volume flow rates be carried out at the
Rotogravure Printer (A2-01) on a quarterly basis and the Flexographic Printer (A2-02)
on an annual basis.
During 2008 numerous trials and test were conducted to reduce TOC as C levels in
the air emissions. All have been recorded accordingly. The company was able to
reduce our TOC as C emissions readings substantially (Please see following
breakdown of quarterly monitoring). Further initiatives are to follow in 2009.
The water based inks program has been successful in 2008. The water based ink
purchases have increased from 14.70% in January 2008 to 38.61% in Quarter 3 of
2008 and 53.55% in Quarter 4 of 2008. This percentage is expected to increase in
early 2009. The company continues to use away their current stock of solvent based
inks. All orders that are produced at Flight Flexible are now scrutinized for suitability
for water based inks production. Most orders are produced with water based inks and
only in exceptional circumstances are solvent based inks utilized. Detailed records are
kept on a weekly basis outlining water based / solvent based ink production. Detailed
records are also maintained on a monthly, quarterly and annual basis for ink
purchased.
Progress reports were submitted to the EPA on a quarterly basis as part of the
quarterly air monitoring for the A2-01 press in 2008.
A summary of the air monitoring results is given in the following tables.
Flight Group Ltd. AER 2008
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4.3.1 Results: TOC as C
Table 3 TOC as C results for A2-01
Sample number 593/37 593/39 593/41 N/A
Period Q1 2008 Q2 2008 Q3 2008 Q4 2008 Units
Date 18/04/2008 25/06/2008 01/10/2008 22/01/2008 N/A
TOC as C (mg/Nm3) 198.7 331.1 194.9 134.2 mg/Nm3
Compliance with ELV
(100mg/Nm3)
Non-Compliant Non-Compliant Non-Compliant Non-Compliant N/A
Table 4 TOC as C results for A2-02
Sample number N/A
Period 2008 Units
Date 22/01/2009 N/A
TOC as C (mg/Nm3) 90.6 mg/Nm3
Compliance with ELV
(100mg/Nm3)
Compliant N/A
Flight Group Ltd. AER 2008
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4.3.2 Results: Volume Flow Rate
Table 5 Volume flow rate for A2-01
Table 6 TOC as C results for A2-02
Sample Number N/A
Period 2008 Units
Date 22/01/2009 N/A
Volume Flow rate 184 Nm3/hr
Compliance with ELV
(1,800Nm3/hr)
Compliant N/A
Sample Number 593/37 593/34 593/41 N/A
Period Q1 2008 Q2 2008 Q3 2008 Q4 2008 Units
Date 18/04/2008 25/06/2008 01/10/2008 22/01/2009 N/A
Volume Flow rate 7,464 10,349 9,436 5,483 Nm3/hr
Compliance with ELV
(11,000Nm3/hr)
Compliant Compliant Compliant Compliant N/A
Flight Group Ltd. AER 2008
Environmental Efficiency Page 14 of 43 Document No.: 1124-01 v2.00
4.4 Fugitive Emissions to Atmosphere summary
Condition 5.10 of the IPC licence states that:
“fugitive emission (including venting from the ink store) to air of volatile organic
compounds shall be reduced to meet the following limit subject to Condition 3 of this
licence: 25% of the total solvent input, where solvent consumption is 15-25 tonnes per
year or 20% of solvent input where solvent consumption is greater than 25 tonnes per
year”.
The annual solvent input for the year 2008 was calculated at 15,604.8kg (TOC as C)
and thus the limit for the fugitive emission percentage is 20% of the solvent input.
The fugitive emissions represent 15.7% and thus the company is in compliance.
Flight Group Ltd. AER 2008
Environmental Efficiency Page 15 of 43 Document No.: 1124-01 v2.00
4.5 Environmental Noise summary
On the 23/02/2009, the company sent a letter to the EPA to request that noise
monitoring be removed from their regular monitoring. The reason for this request is
that the company is located in an industrial estate and also very close to the M50 (less
than 150m) and that therefore the readings for the noise surveys do not reflect the
noise emissions generated by the company alone. Flight Group is still awaiting the
response from the Agency on this matter.
Flight Group Ltd. AER 2008
Environmental Efficiency Page 16 of 43 Document No.: 1124-01 v2.00
5 Waste Management Report
Schedule 3i and 3ii of Flight Group's IPC licence details the disposal/recovery methods for specified wastes. All wastes are managed so as to
minimise their impact on the environment and appropriately licensed contractors are used in all cases.
Table 7: Details of Waste Disposal 2008
EWC Haz Waste
Materials Quantity
Method of Disposal/ Recovery*1
Location of
Disposal/Recovery*1
Waste
Contractor
Licence/
Permit Ref.
08 03 14 YES Waste Sludge 10,620 Kg
D10 - Incineration
15 02 02 YES Used cleaning rags
7,400 lts ~ 111 Kg
D15- Were stored in black bags in 1000L FIBC fabric bags on a pallet in a designated waste collection area (signs). Now stored in sealed, air tight steel barrels D10 – Incineration
C – Offsite (Recyfuel, Belgium)
Guardian Silver Lining
W0122-01
08 03 12 YES Waste Solvent 1,490.15 Kg
D10 - Incineration C – Offsite (Recyfuel, Belgium)
Guardian Silver Lining
W0122-01
20 01 21 YES Fluorescent tubes
130 units ~ 13 Kg
R4 – Bulbs collected, Glass segregated and cleaned, aluminium refined and mercury distilled and sold to dentists.
B – Offsite Ireland – Irish Lamp Recycling Site, Athy Co Kildare
Guardian Silver Lining
W0122-01
20 03 01 NO General and canteen waste
3,425 Kg Green bin collected by Onyx on a callout basis for disposal in a local landfill. (20 x 1000 litre wheelie bin in 2006)
B – Offsite Ireland Disposal Local landfill (Ballaly-EPAReg9\2 KTK-EPAReg82\2)
Veolia Ireland Ltd
EPAReg39-2 CPD 89\1
15 01 01 NO Paper and cardboard packaging waste
5,550 Kg R0 Majority is reused by the company R13 – Compacted and segregated for recycling R3 – Recycling/Reclamation of organic substances which are not used as solvents
B – Offsite Ireland Segregation and compaction (premises of Onyx) and recycled (Smurfit Recycling usually)
Veolia Ireland Ltd
EPAReg39-2 CPD 89\1
Flight Group Ltd. AER 2008
Environmental Efficiency Page 17 of 43 Document No.: 1124-01 v2.00
EWC Haz Waste
Materials Quantity
Method of Disposal/ Recovery*1
Location of
Disposal/Recovery*1
Waste
Contractor
Licence/
Permit Ref.
15 01 02 NO Reels of backing/Offcuts (PVC/PET)
48,419 Kg R0 Majority is reused by the company R13 – Compacted and segregated for recycling R5 – Recycling/reclamation of other inorganic materials
B – Offsite Ireland Segregation and compaction (premises of Onyx) and recycled (Smurfit Recycling usually)
Veolia Ireland Ltd
EPAReg39-2 CPD 89\1
15 01 02 NO Plastic wrapping 134 Kg R0 Majority is reused by the company R13 – Compacted and segregated for recycling R5 – Recycling/reclamation of other inorganic materials
A Onsite reuse B Off-site segregation (Onyx premises) and recycling (Thorndale Env. Recycling)
Veolia Ireland Ltd
EPAReg39-2 CPD 89\1
15 01 10 YES 200L Empty Steel Drums (solvent-based inks)
57 Barrels ~ 855 Kg
15 01 10 YES 20kg empty Steel pails (solvent-based inks)
1,658 Containers ~ 1,658 Kg
R13 Stored on site in a designated area while awaiting collection R5 Containers are washed out and reused D10 – Drum washings are incinerated
B – Off site Ireland washing for reuse C – Offsite Disposal of washings (Recyfuel, Belgium)
Guardian Silver Lining
W0122-01
*1 Codes taken from EPA Guidance Note for AER
Environmental Efficiency Page 18 of 43 Document No.: 1124-01 v2.00
6 Agency Monitoring and enforcement
The following table details documentation regarding EPA monitoring and
enforcement in 2008.
Table 8: Details of EPA Correspondence and Enforcement 2008
Date Reference Content
09/10/2008 EPA Site Inspection
10/11/2008 P0674-01/08/SI04mor EPA Site Inspection Report
Environmental Efficiency Page 19 of 43 Document No.: 1124-01 v2.00
7 Resource Consumption
7.1 Energy
Table 9: Details of energy consumption 2008
Source Energy Consumption
Electricity 218,200 kWh
Gas 246,475 kWh
7.2 Water Usage
The following table details water use by the company.
Table 10: Details of water usage 2008
Water Source Volume
On-site groundwater N/A
On-site surface water N/A
Municipal Supply Unknown volume. Volume consumed is
thought be very small as water is only used
for domestic purposes in the company.
N/A - Not applicable, not used by the company
Environmental Efficiency Page 20 of 43 Document No.: 1124-01 v2.00
7.3 Raw materials
The total quantities of solvents and solvent-based inks consumed during 2008 are
summarised in the table below. The detailed figures for each product are provided in
Appendix 2 and Appendix 3.
Table 11 Hazardous raw materials used in 2008
Quantity
consumed
in 2007, kg
Quantity
consumed
in 2008, kg
Equivalent
TOC as C
2008
Totals Inks 19,700.3 22,082 7,169.2
Totals Solvents 13,473.7 15,138 8,435.6
Total 33,174 37,220 15,604.8
Environmental Efficiency Page 21 of 43 Document No.: 1124-01 v2.00
8 Bund integrity report
The integrity test of all the bunds was carried out on the 07/09/2007.
Table 12 Summary of bund integrity test results
Bund No. Pallet Type/Application Location Pass/Fail
44229 Bunded pallet – Solvent storage Stores Pass
47137 Bunded pallet – Solvent storage Stores Pass
53439 Bunded pallet – Solvent storage Stores Pass
44228 Bunded pallet – Solvent storage Stores Pass
52159 Bunded pallet – Ink storage Press Room Pass
48163 Bunded pallet – Ink storage Press Room Pass
48875 Bunded pallet – Ink storage Press Room Pass
48164 Bunded pallet – Temp storage Press Room Pass
48193 Bunded pallet – Solvent storage Chesnut Pass
53962 Bunded pallet – THF & Sludge Press Room Pass
5632 Bunded pallet – Ink storage Ink Room Pass
5633 Bunded pallet – Ink storage Ink Room Pass
4946 Barrel station (4 x solvent barrel storage) Press Room Pass
66051 Bunded pallet – Empty barrel storage Container Pass
01 Press-side spill tray – Inks & Solvents Aquaflex Pass
02 Press-side spill tray – Inks & Solvents Aquaflex Pass
03 Press-side spill tray – Inks & Solvents Aquaflex Pass
04 Press-side spill tray – Inks & Solvents Chesnut Pass
05 Press-side spill tray – Inks & Solvents Chesnut Pass
06 Press-side spill tray – Inks & Solvents Chesnut Pass
07 Press-side spill tray – Inks & Solvents Chesnut Pass
08 Ink trolley spill trays Press Room Pass
09 Ink trolley spill trays Press Room Pass
10 Toner trolley spill trays Press Room Pass
11 Shelving spill trays (under grated shelves) Ink Room Pass
12 Shelving spill trays (under grated shelves) Ink Room Pass
13 Solvent bath spill tray Ink Room Pass
14 Catchment tray Chesnut Pass
As can be seen in the previous table, all the bunds passed the integrity test.
Environmental Efficiency Page 22 of 43 Document No.: 1124-01 v2.00
9 Environmental Incidences & Complaints
9.1 Environmental Incidences
There were no environmental incidences on site during the course of 2008.
9.2 Environmental Complaints Summary
There were no environmental complaints associated with the site during the course of
2008.
10 Management of the Activity
10.1 Environmental Management Programme (report and proposal)
The table below summarises the objectives (set out in the AER 2005) achieved to date
and sets out a Schedule of Environmental Objectives and Targets for 2009.
Environmental Efficiency Page 23 of 43 Document No.: 1124-01 v2.00
Table 13: Schedule of Environmental Objectives and Targets
Ref.
No. Date Objective description
Licensee’s
Target
EMP
status Current status
OT1 13-Dec-04 Ensure that spill incidents are minimised
and managed N/A Ongoing
This is an ongoing objective. Flight is constantly
striving to minimize spills. Our Environmental
procedures ensure minimal spills but we are always
improving on them.
OT2 13-Dec-04
Implement a rationalisation programme to
minimise the storage of redundant solvents
on site
1-Jan-10 Ongoing
Numerous ink rationalisations have taken place during
the year 2008. Our stock of solvent based inks have
begun to diminish during this period as we have
developed our water-based inks program to a stage
where most orders are produced on water based inks.
Environmental Efficiency Page 24 of 43 Document No.: 1124-01 v2.00
Ref.
No. Date Objective description
Licensee’s
Target
EMP
status Current status
OT3 13-Dec-04 Construct a bunded store room of adequate
size and capacity 1-Feb-05 Closed
In 2006 Flight purchased prefabricated bunds for our
ink room. Flight also purchased spill trays for the
shelving units in the ink room and a spill tray for the
solvent bath in the ink room. The shelving units were
fitted with grating to ensure any leaks/spills drain into
the spill trays. A barrel station was purchased to house
our supply of various solvents. Flight is also keeping in
mind the possibility of a premises move to a location
with a purpose built ink room.
OT4 13-Dec-04 Ensure that all hazardous materials are
managed and stored correctly N/A Ongoing
Flights procedures dictate that all solvents and inks are
managed and stored in the correct manner. These
procedures are ISO14001 based and are policed by day-
to-day inspections and a monthly site inspection, which
is discussed at monthly environmental meetings.
OT5 13-Dec-04 Ensure the protection of surface water N/A Ongoing
This is an ongoing objective. Flight monitor surface
water every two months and submit a report bi-
annually.
OT6 13-Dec-04 Ensure that emissions to sewer are
managed appropriately 1-Dec-04 Closed
Emissions to sewer monitoring have ceased as no
harmful substances enter the drains in our factory.
Environmental Efficiency Page 25 of 43 Document No.: 1124-01 v2.00
Ref.
No. Date Objective description
Licensee’s
Target
EMP
status Current status
OT7 13-Dec-04 Minimise the generation of fugitive
emissions N/A Ongoing
Through investigation we have realised new methods of
reducing fugitive emissions and the fugitive emission
level for 2008 was found to be 15.7%, which represents
a reduction of 58%. In 2009 the company expects to
reduce our over all fugitive emissions results.
OT8 13-Dec-04 Ensure appropriate management of waste
generated by company N/A Ongoing
This is an ongoing objective. Our waste is segregated
and disposed of according to our environmental
procedures, which dictate that all wastes are stored and
disposed of in the correct manner and the correct
documentation is present.
OT9 13-Dec-04 Introduce a formal complaints policy 1-Mar-05 Closed A formal complaints procedure is included in the
environmental procedures.
OT10 13-Dec-04 Audit the company for energy efficiency N/A Closed Flight Flexible has been audited for energy efficiency.
OT11 13-Dec-04 Define a residuals management plan 1-May-05 Closed Residuals management plan defined.
Environmental Efficiency Page 26 of 43 Document No.: 1124-01 v2.00
Ref.
No. Date Objective description
Licensee’s
Target
EMP
status Current status
OT12 21-Aug-06 Investigate compliance with 2007 Toc as C
emissions limits 1-Jan-10 Ongoing
During 2008 Flight conducted quarterly monitoring.
Through this monitoring and in conjunction with their
water based inks program, the company was able to
analyse their processes and how best to achieve
compliant emissions results. Both monitoring and water
based program implementation to continue in 2009 to
comply with our IPC licence.
OT13 30-Aug-06 The construction of safe, permanent access
to emissions monitoring points. 30-Jun-07 Closed
Flight are currently looking at various options with
regards to safe, permanent access to all monitoring
points. They are keeping in mind the possible move to
new premises.
With the approval of the EPA, Flight Flexible purchased
mobile stairs/platform which will serve the monitoring
needs until such time as the company moves premises.
OT14 6-Sep-06 Preparation and implementation of ISO
14001 1-Feb-07 Closed
ISO14001 is close to completion and should be
audited/accredited for this in June 2007.
Although the company’s environmental procedures are
ISO14001 based, Flight Flexible decided not to pursue
this accreditation due to lack of resources
Environmental Efficiency Page 27 of 43 Document No.: 1124-01 v2.00
11 Pollution Emission Register
Table 14 Pollution Emissions Register (all quantities in kilograms)
POLLUTANTS SUMMARY
Outputs
Pollutant Name CAS Number Input1 Gross
Usage Air2
MOM Liquid
Effluent3 MOM Waste MOM Product
4 MOM Recovered
5 MOM Treated MOM Unaccounted
2-methoxy-1-methylethyl acetate 296.59 296.59 129.5 M, E 0.0 O 104.4 E 0.0 M, E 0.0 E 0.0 O 62.7
4-Methyl-pentane-2-one 391.50 391.50 170.9 M, E 0.0 O 137.8 E 0.0 M, E 0.0 E 0.0 O 82.8
Ethanol 4,559.02 4,559.02 1,989.8 M, E 0.0 O 1,605.2 E 0.0 M, E 0.0 E 0.0 O 963.9
Ethyl Acetate 3,345.46 3,345.46 1,460.2 M, E 0.0 O 1,177.9 E 0.0 M, E 0.0 E 0.0 O 707.4
Methyl Ethyl Ketone 1,015.00 1,015.00 443.0 M, E 0.0 O 357.4 E 0.0 M, E 0.0 E 0.0 O 214.6
N-Propyl Acetate 2,800.64 2,800.64 1,222.4 M, E 0.0 O 986.1 E 0.0 M, E 0.0 E 0.0 O 592.2
Propan-1-ol 386.18 386.18 168.6 M, E 0.0 O 136.0 E 0.0 M, E 0.0 E 0.0 O 81.7
Propan-2-ol 478.77 478.77 209.0 M, E 0.0 O 168.6 E 0.0 M, E 0.0 E 0.0 O 101.2
Ethoxypropanol 68.54 68.54 29.9 M, E 0.0 O 24.1 E 0.0 M, E 0.0 E 0.0 O 14.5
N-Propanol 2,203.20 2,203.20 961.6 M, E 0.0 O 775.8 E 0.0 M, E 0.0 E 0.0 O 465.8
Tetrahydrofuran 59.94 59.94 26.2 M, E 0.0 O 21.1 E 0.0 M, E 0.0 E 0.0 O 12.7
TOTAL (kg) 15,604.8 15,604.8 6,810.9 0.0 5,494.5 0.0 0.0 0.0 3,299.4
MOM = Method of Measurement, Codes taken from the EPA Guidance Note for AER: M = Direct Measurement B = Material Balance E = Engineering Estimates O = Other *1
Please refer Appendix 2 and Appendix 3 for detailed calculation of inputs *2
The TOC as C emissions through the stacks, the fugitive emissions and the wastes were calculated as part of the fugitive emission assessment. The emissions from each
compound were calculated assuming that the proportions were similar to the input proportions. *3
There is no effluent emission from the site *4
It is assumed that no solvent remains on the product. The solvent is believed to evaporate in the printer and to be emitted in the stack, or to be part of the fugitive emissions. *5
There is no solvent recovery or treatment on the site.
Environmental Efficiency Page 28 of 43 Document No.: 1124-01 v2.00
12 Pollution Register and Transfer (PRTR)
| PRTR# : P0674 | Facility Name : Flight Group Limited | Filename : P0674_2008.xls |
Return Year : 2008 |
Version 1.1.04
REFERENCE YEAR 2008
1. FACILITY IDENTIFICATION
Parent Company Name Flight Group Limited
Facility Name Flight Group Limited
PRTR Identification Number P0674
Licence Number P0674-01
Waste or IPPC Classes of Activity
No. class_name
Address 1 65 Heather Road
Address 2 Sandyford Industrial Estate
Address 3 Dublin 18
Address 4
Country Ireland
Coordinates of Location 31922261
River Basin District
NACE Code 203
Main Economic Activity
Manufacture of paints, varnishes and similar coatings, printing ink
and mastics
AER Returns Contact Name Sydney Oosthuizen
AER Returns Contact Email Address Sydney.OOSTHUIZEN@sleever.com
AER Returns Contact Position Quality/Environment Manager
AER Returns Contact Telephone Number 01-2957588
AER Returns Contact Mobile Phone Number
AER Returns Contact Fax Number 01-2957674
Production Volume 0.0
Production Volume Units
Number of Installations 0
Number of Operating Hours in Year 0
Number of Employees 0
User Feedback/Comments
Web Address
2. PRTR CLASS ACTIVITIES
Activity Number Activity Name
3. SOLVENTS REGULATIONS (S.I. No. 543 of 2002)
Is it applicable? Yes
Have you been granted an exemption ? No
If applicable which activity class applies (as per
Schedule 2 of the regulations) ? 8
Is the reduction scheme compliance route being
used ? No
AER Returns Worksheet
Environmental Efficiency Page 29 of 43 Document No.: 1124-01 v2.00
4.1 RELEASES TO AIR | PRTR# : P0674 | Facility Name : Flight Group Limited | Filename : P0674_2008.xls | Return Year : 2008 | 02/04/2009 17:07
8 8 16 16 24 24 6 6 6 7
SECTION A : SECTOR SPECIFIC PRTR POLLUTANTS
QUANTITY
No. Annex II Name M/C/E Method Code Designation or Description Emission Point 1 T (Total) KG/Year A (Accidental) KG/Year F (Fugitive) KG/Year
0.0 0.0 0.0 0.0
* Select a row by double-clicking on the Pollutant Name (Column B) then click the delete button
SECTION B : REMAINING PRTR POLLUTANTS
QUANTITY
A2-01
No. Annex II Name M/C/E Method Code Designation or Description Emission Point 1 Emission Point 2 T (Total) KG/Year
A (Accidental)
KG/Year
F (Fugitive)
KG/Year
07 Non-methane volatile organic compounds (NMVOC) M ISEN13526-2002 FID 6750.89 60.01 10110.3 0.0 3299.4
* Select a row by double-clicking on the Pollutant Name (Column B) then click the delete button
SECTION C : REMAINING POLLUTANT EMISSIONS (As required in your Licence)
QUANTITY
Pollutant No. Name M/C/E Method Code Designation or Description Emission Point 1 T (Total) KG/Year A (Accidental) KG/Year F (Fugitive) KG/Year
0.0 0.0 0.0 0.0
* Select a row by double-clicking on the Pollutant Name (Column B) then click the delete button
Additional Data Requested from Landfill operators
Landfill: Flight Group LimitedPlease enter summary data on the
quantities of methane flared and / or
utilised
additional_pollutant_no T (Total) kg/Year M/C/E Method Code
Designation or
Description
Facility Total Capacity m3
per hour
Total estimated methane generation (as per
site model) 0.0 N/A
Methane flared 0.0 0.0 (Total Flaring Capacity)
Methane utilised in engine/s 0.0 0.0 (Total Utilising Capacity)
Net methane emission (as reported in Section
A above) 0.0 N/A
METHOD
POLLUTANT METHOD
Method Used
For the purposes of the National Inventory on Greenhouse Gases, landfill operators are requested to provide summary data on landfill gas (Methane)
flared or utilised on their facilities to accompany the figures for total methane generated. Operators should only report their Net methane (CH4)
emission to the environment under T(total) KG/yr for Section A: Sector specific PRTR pollutants above. Please complete the table below:
Method Used
RELEASES TO AIR
POLLUTANT METHOD
Method Used
POLLUTANT
RELEASES TO AIR
RELEASES TO AIR
Method Used
Environmental Efficiency Page 30 of 43 Document No.: 1124-01 v2.00
4.2 RELEASES TO WATERS | PRTR# : P0674 | Facility Name : Flight Group Limited | Filename : P0674_2008.xls | Return Year : 2008 | 02/04/2009 17:07
8 8 16 16 24 24 6 6 6 6 6 6
SECTION A : SECTOR SPECIFIC PRTR POLLUTANTS Data on ambient monitoring of storm/surface water or groundwater, conducted as part of your licence requirements, should NOT be submitted under AER / PRTR Reporting as this only concerns Releases from your facility
QUANTITY
No. Annex II Name M/C/E Method Code Designation or Description Emission Point 1 T (Total) KG/Year A (Accidental) KG/Year F (Fugitive) KG/Year
0.0 0.0 0.0 0.0
* Select a row by double-clicking on the Pollutant Name (Column B) then click the delete button
SECTION B : REMAINING PRTR POLLUTANTS
QUANTITY
No. Annex II Name M/C/E Method Code Designation or Description Emission Point 1 T (Total) KG/Year A (Accidental) KG/Year F (Fugitive) KG/Year
0.0 0.0 0.0 0.0
* Select a row by double-clicking on the Pollutant Name (Column B) then click the delete button
SECTION C : REMAINING POLLUTANT EMISSIONS (as required in your Licence)
QUANTITY
Pollutant No. Name M/C/E Method Code Designation or Description Emission Point 1 T (Total) KG/Year A (Accidental) KG/Year F (Fugitive) KG/Year
0.0 0.0 0.0 0.0
* Select a row by double-clicking on the Pollutant Name (Column B) then click the delete button
RELEASES TO WATERS
RELEASES TO WATERS
Method Used
POLLUTANT
Method Used
POLLUTANT
POLLUTANT
RELEASES TO WATERS
Method Used
4.3 RELEASES TO WASTEWATER OR SEWER | PRTR# : P0674 | Facility Name : Flight Group Limited | Filename : P0674_2008.xls | Return Year : 2008 | 02/04/2009 17:07
8 8 16 16 6 6 6 6
SECTION A : PRTR POLLUTANTS
QUANTITY
No. Annex II Name M/C/E Method Code Designation or Description Emission Point 1 T (Total) KG/Year A (Accidental) KG/Year F (Fugitive) KG/Year
0.0 0.0 0.0 0.0
* Select a row by double-clicking on the Pollutant Name (Column B) then click the delete button
SECTION B : REMAINING POLLUTANT EMISSIONS (as required in your Licence)
QUANTITY
Pollutant No. Name M/C/E Method Code Designation or Description Emission Point 1 T (Total) KG/Year A (Accidental) KG/Year F (Fugitive) KG/Year
0.0 0.0 0.0 0.0
* Select a row by double-clicking on the Pollutant Name (Column B) then click the delete button
OFFSITE TRANSFER OF POLLUTANTS DESTINED FOR WASTE-WATER TREATMENT OR SEWER
OFFSITE TRANSFER OF POLLUTANTS DESTINED FOR WASTE-WATER TREATMENT OR SEWER
Method Used
Method Used
POLLUTANT METHOD
POLLUTANT METHOD
Environmental Efficiency Page 31 of 43 Document No.: 1124-01 v2.00
4.4 RELEASES TO LAND | PRTR# : P0674 | Facility Name : Flight Group Limited | Filename : P0674_2008.xls | Return Year : 2008 | 02/04/2009 17:07
8 8 16 16 6 6 6 6
SECTION A : PRTR POLLUTANTS
QUANTITY
No. Annex II Name M/C/E Method Code Designation or Description Emission Point 1 T (Total) KG/Year A (Accidental) KG/Year
0.0 0.0 0.0
* Select a row by double-clicking on the Pollutant Name (Column B) then click the delete button
SECTION B : REMAINING POLLUTANT EMISSIONS (as required in your Licence)
QUANTITY
Pollutant No. Name M/C/E Method Code Designation or Description Emission Point 1 T (Total) KG/Year A (Accidental) KG/Year
0.0 0.0 0.0
* Select a row by double-clicking on the Pollutant Name (Column B) then click the delete button
POLLUTANT METHOD
Method Used
RELEASES TO LAND
RELEASES TO LAND
POLLUTANT METHOD
Method Used
5. ONSITE TREATMENT & OFFSITE TRANSFERS OF WASTE | PRTR# : P0674 | Facility Name : Flight Group Limited | Filename : P0674_2008.xls | Return Year : 2008 | 17/04/2009 15:33
5 12 10
Transfer Destination
European Waste
Code Hazardous
Quantity
T/Year Description of Waste
Waste
Treatment
Operation M/C/E Method Used
Location of
Treatment
Name and Licence / Permit
No. of Recoverer / Disposer /
Broker
Address of Recoverer /
Disposer / Broker
Name and Address of Final
Destination i.e. Final
Recovery / Disposal Site
(HAZARDOUS WASTE
ONLY)
Licence / Permit No. of Final
Destination i.e. Final
Recovery / Disposal Site
(HAZARDOUS WASTE
ONLY)
To Other Countries 08 03 14 Yes 10.62 Waste Sludge D10 M Weighed Abroad
Guardian Silver Lining/
W0122-01
Unit 61, Cookstown Industrial
Estate, Tallaght, Dublin 24,
Ireland Recyfuel (Belgium) Not available
To Other Countries 15 02 02 Yes 0.111 Used cleaning rags D10 C Volume Calculation Offsite in Ireland
Guardian Silver Lining/
W0122-01
Unit 61, Cookstown Industrial
Estate, Tallaght, Dublin 24,
Ireland Recyfuel (Belgium) Not available
To Other Countries 08 03 12 Yes 0.149015 Waste solvent (rationalisation) D10 M Weighed Abroad
Guardian Silver Lining/
W0122-01
Unit 61, Cookstown Industrial
Estate, Tallaght, Dublin 24,
Ireland Recyfuel (Belgium) Not available
Within the Country 20 01 21 Yes 0.013 Fluorescent tubes R4 C Volume Calculation Offsite in Ireland
Guardian Silver Lining/
W0122-01
Unit 61, Cookstown Industrial
Estate, Tallaght, Dublin 24,
Ireland
Irish Lamp Recycling, Athy,
Co. Kildare Not available
Within the Country 20 03 01 No 3.425 General and canteen waste D10 M Weighed Offsite in Ireland Veolia Ireland EPA Reg 39-2
Dublin Ballymount Cross,
Tallaght, D24
Within the Country 15 01 01 No 5.55 Paper and cardboard packaging waste R3 M Weighed Offsite in Ireland Veolia Ireland EPA Reg 39-2
Dublin Ballymount Cross,
Tallaght, D24
Within the Country 15 01 02 No 48.553
Reels of backing/ Offcuts (PVC/PET) and
Plastic wrapping R5 M Weighed Offsite in Ireland Veolia Ireland EPA Reg 39-2
Dublin Ballymount Cross,
Tallaght, D24
Within the Country 15 01 10 Yes 2.513
Empty 200L steel drums (solvent-based
inks) and empty 20kg steel pails (solvent-
based inks) R4 C Volume Calculation Offsite in Ireland
Guardian Silver Lining/
W0122-01
Unit 61, Cookstown Industrial
Estate, Tallaght, Dublin 24,
Ireland
Method Used
Environmental Efficiency Page 32 of 43 Document No.: 1124-01 v2.00
Appendix 1 Contact details for waste contractors
Company Contact Details
Guardian Silver Lining Unit 61,
Cookstown Industrial Estate,
Belgard Road,
Tallaght,
Dublin 24
01-4587270
Conroy Recycling Kildallon,
Mullingar,
Co. Westmeath
(044) 45819
Veolia Ireland Ltd. Ballymount Cross, Tallaght, Dublin 24
Tel (01) 4136500
National Recycling & Environmental Protection
Ltd.
Naas Road,
Dublin
01-4500905
Environmental Efficiency Page 33 of 43 Document No.: 1124-01 v2.00
Appendix 2 Details of solvent based inks consumed in 2008
Ink description Qty (kg) component % kg TOC as C
(kg)
ASBF-04-10958/MPL 20 Unknown
INK - EVASION CAP WHITE 180 Ethanol 50 90 46.96
Propan-2-ol 5 9 5.40
Ink - PVC Shrink - Silver XL22794 200 Ethanol 50 100 52.17
Propan-2-ol 5 10 6.00
ink 072 pvc schrink blue 40 Ethanol 50 20 10.43
Propan-2-ol 5 2 1.20
INK CAP SHRINK WHITE 708 Ethanol 50 354 184.70
Propan-2-ol 5 35.4 21.24
ink P/R finelap NT 710 white 4020 Ethyl Acetate 37.5 1507.5 822.27
Methyl Ethyl Ketone 17.5 703.5 469.00
Propan-2-ol 6.25 251.25 150.75
4-Methyl-pentane-2-one 6.25 251.25 180.9
2-methoxy-1-methylethyl acetate 6.25 251.25 137.04
ink pvb shrink white flexo 357 Ethanol 50 178.5 93.13
Propan-2-ol 5 17.85 10.71
ink pvc flexoschrink blacktoner 20 Ethanol 50 10 5.22
Propan-2-ol 5 1 0.60
ink pvc schrink black 300 Ethanol 50 150 78.26
Propan-2-ol 5 15 9.00
ink pvc schrink medium 40 Ethanol 50 20 10.43
Propan-2-ol 5 2 1.20
ink pvc schrink pantone yellow 20 Ethanol 50 10 5.22
Propan-2-ol 5 1 0.60
ink pvc schrink PMS blue toner 10 Ethanol 50 5 2.61
Environmental Efficiency Page 34 of 43 Document No.: 1124-01 v2.00
Ink description Qty (kg) component % kg TOC as C
(kg)
Propan-2-ol 5 0.5 0.30
ink pvc schrink purplec 10 Ethanol 50 5 2.61
Propan-2-ol 5 0.5 0.30
ink pvc schrink rubine red 20 Ethanol 50 10 5.22
Propan-2-ol 5 1 0.60
ink pvc schrink rubine redtoner 20 Ethanol 50 10 5.22
Propan-2-ol 5 1 0.60
ink pvc schrink silver 60 Ethanol 50 30 15.65
Propan-2-ol 5 3 1.80
ink pvc schrink violet 20 Ethanol 50 10 5.22
Propan-2-ol 5 1 0.60
INK STILETTO 072 BLUE XL20336 20 Ethanol 37.5 7.5 3.91
Ethyl Acetate 12.5 2.5 1.36
N-Propyl Acetate 12.5 2.5 1.47
Propan-1-ol 12.5 2.5 1.50
INK STILETTO 072 BLUE TONER 20 Ethanol 37.5 7.5 3.91
Ethyl Acetate 12.5 2.5 1.36
N-Propyl Acetate 12.5 2.5 1.47
Propan-1-ol 12.5 2.5 1.50
INK STILETTO 662c BLUE TONER 20 Ethanol 37.5 7.5 3.91
Ethyl Acetate 12.5 2.5 1.36
N-Propyl Acetate 12.5 2.5 1.47
Propan-1-ol 12.5 2.5 1.50
INK STILETTO CYAN TONER / 20 KG 20 Ethanol 37.5 7.5 3.91
Ethyl Acetate 12.5 2.5 1.36
N-Propyl Acetate 12.5 2.5 1.47
Propan-1-ol 12.5 2.5 1.50
ink stiletto medium /170 328 Ethanol 37.5 123 64.17
Ethyl Acetate 12.5 41 22.36
Environmental Efficiency Page 35 of 43 Document No.: 1124-01 v2.00
Ink description Qty (kg) component % kg TOC as C
(kg)
N-Propyl Acetate 12.5 41 24.12
Propan-1-ol 12.5 41 24.60 INK STILETTO PROCESS BLACK / 20 KG 280 Ethanol 37.5 105 54.78
Ethyl Acetate 12.5 35 19.09
N-Propyl Acetate 12.5 35 20.59
Propan-1-ol 12.5 35 21.00 INK STILETTO PROCESS YELLOW / 20 KG 40 Ethanol 37.5 15 7.83
Ethyl Acetate 12.5 5 2.73
N-Propyl Acetate 12.5 5 2.94
Propan-1-ol 12.5 5 3.00
INK STILETTO REFLEX BLUE / 20 KG 40 Ethanol 37.5 15 7.83
Ethyl Acetate 12.5 5 2.73
N-Propyl Acetate 12.5 5 2.94
Propan-1-ol 12.5 5 3.00
ink stilletto blackthorn black 160 Ethanol 37.5 60 31.30
Ethyl Acetate 12.5 20 10.91
N-Propyl Acetate 12.5 20 11.76
Propan-1-ol 12.5 20 12.00
INK STILLETTO GREEN PMS 5845 20 Ethanol 37.5 7.5 3.91
Ethyl Acetate 12.5 2.5 1.36
N-Propyl Acetate 12.5 2.5 1.47
Propan-1-ol 12.5 2.5 1.50
INK STILLETTO MATT LACQUER 20 Ethanol 37.5 7.5 3.91
Ethyl Acetate 12.5 2.5 1.36
N-Propyl Acetate 12.5 2.5 1.47
Propan-1-ol 12.5 2.5 1.50
ink stilletto pvc F/scent white 20 Ethanol 37.5 7.5 3.91
Ethyl Acetate 12.5 2.5 1.36
Environmental Efficiency Page 36 of 43 Document No.: 1124-01 v2.00
Ink description Qty (kg) component % kg TOC as C
(kg)
N-Propyl Acetate 12.5 2.5 1.47
Propan-1-ol 12.5 2.5 1.50
ink stilletto rubine red tone 20 Ethanol 37.5 7.5 3.91
Ethyl Acetate 12.5 2.5 1.36
N-Propyl Acetate 12.5 2.5 1.47
Propan-1-ol 12.5 2.5 1.50
ink stilletto UV F/scent lacquer 40 Ethanol 37.5 15 7.83
Ethyl Acetate 12.5 5 2.73
N-Propyl Acetate 12.5 5 2.94
Propan-1-ol 12.5 5 3.00
ink stilletto Vice silver 200 Ethanol 37.5 75 39.13
Ethyl Acetate 12.5 25 13.64
N-Propyl Acetate 12.5 25 14.71
Propan-1-ol 12.5 25 15.00
KIM MATT (LESS) LACQUER /20KG 77 Unknown
Luco Red F21688 546 Unknown
Luco Yellow F21687 888 Unknown
P/R FINELAP NT 710 WHITE 2160 Ethyl Acetate 37.5 810 441.82
Methyl Ethyl Ketone 17.5 378 252.00
Propan-2-ol 6.25 135 81.00
4-Methyl-pentane-2-one 6.25 135 97.2
2-methoxy-1-methylethyl acetate 6.25 135 73.63
PVC SHRINK 072 BLUE /20KG 40 Ethanol 50 20 10.43
Propan-2-ol 5 2 1.20
PVC SHRINK B/O SILVER 60 Ethanol 50 30 15.65
Propan-2-ol 5 3 1.80
PVC SHRINK BLACK 340 Ethanol 50 170 88.70
Propan-2-ol 5 17 10.20
Environmental Efficiency Page 37 of 43 Document No.: 1124-01 v2.00
Ink description Qty (kg) component % kg TOC as C
(kg)
PVC SHRINK BLACK/20KG 300 Ethanol 50 150 78.26
Propan-2-ol 5 15 9.00
PVC SHRINK MEDIUM /20KG 40 Ethanol 50 20 10.43
Propan-2-ol 5 2 1.20
PVC SHRINK PANTONE YELLOW/20KG 40 Ethanol 50 20 10.43
Propan-2-ol 5 2 1.20
PVC SHRINK RUBINE RED /20KG 20 Ethanol 50 10 5.22
Propan-2-ol 5 1 0.60
PVC SHRINK SILVER /20KG 40 Ethanol 50 20 10.43
Propan-2-ol 5 2 1.20
PVC SHRINK VIOLET /20KG 10 Ethanol 50 5 2.61
Propan-2-ol 5 0.5 0.30
PVC SHRINK WHITE 160 Ethanol 50 80 41.74
Propan-2-ol 5 8 4.80
S90678 360 Unknown
SOLVENT PRIMER 80 Unknown
STILETTO 072C G/V BLUE /20KG 20 Ethanol 37.5 7.5 3.91
Ethyl Acetate 12.5 2.5 1.36
N-Propyl Acetate 12.5 2.5 1.47
Propan-1-ol 12.5 2.5 1.50
STILETTO BLACK 60 Ethanol 37.5 22.5 11.74
Ethyl Acetate 12.5 7.5 4.09
N-Propyl Acetate 12.5 7.5 4.41
Propan-1-ol 12.5 7.5 4.50
STILETTO BLUE TONER 10 Ethanol 37.5 3.75 1.96
Ethyl Acetate 12.5 1.25 0.68
N-Propyl Acetate 12.5 1.25 0.74
Propan-1-ol 12.5 1.25 0.75
STILETTO CYAN TONER 40 Ethanol 37.5 15 7.83
Environmental Efficiency Page 38 of 43 Document No.: 1124-01 v2.00
Ink description Qty (kg) component % kg TOC as C
(kg)
Ethyl Acetate 12.5 5 2.73
N-Propyl Acetate 12.5 5 2.94
Propan-1-ol 12.5 5 3.00
STILETTO GREEN 69 Ethanol 37.5 25.875 13.50
Ethyl Acetate 12.5 8.625 4.70
N-Propyl Acetate 12.5 8.625 5.07
Propan-1-ol 12.5 8.625 5.18
STILETTO MEDIUM /170-90KG 360 Ethanol 37.5 135 70.43
Ethyl Acetate 12.5 45 24.55
N-Propyl Acetate 12.5 45 26.47
Propan-1-ol 12.5 45 27.00
STILETTO PROCESS BLACK/20KG 311 Ethanol 37.5 116.625 60.85
Ethyl Acetate 12.5 38.875 21.20
N-Propyl Acetate 12.5 38.875 22.87
Propan-1-ol 12.5 38.875 23.33
STILETTO PROCESS MAGENTA /20KG 20 Ethanol 37.5 7.5 3.91
Ethyl Acetate 12.5 2.5 1.36
N-Propyl Acetate 12.5 2.5 1.47
Propan-1-ol 12.5 2.5 1.50
STILETTO PROCESS YELLOW 79 Ethanol 37.5 29.625 15.46
Ethyl Acetate 12.5 9.875 5.39
N-Propyl Acetate 12.5 9.875 5.81
Propan-1-ol 12.5 9.875 5.93
STILETTO RUBINE RED/20KG 20 Ethanol 37.5 7.5 3.91
Ethyl Acetate 12.5 2.5 1.36
N-Propyl Acetate 12.5 2.5 1.47
Propan-1-ol 12.5 2.5 1.50
STILETTO SILVER 80 Ethanol 37.5 30 15.65
Ethyl Acetate 12.5 10 5.45
Environmental Efficiency Page 39 of 43 Document No.: 1124-01 v2.00
Ink description Qty (kg) component % kg TOC as C
(kg)
N-Propyl Acetate 12.5 10 5.88
Propan-1-ol 12.5 10 6.00
STILETTO VODKA ICE SILVER 320 Ethanol 37.5 120 62.61
Ethyl Acetate 12.5 40 21.82
N-Propyl Acetate 12.5 40 23.53
Propan-1-ol 12.5 40 24.00
STILETTO WARM RED/20KG 20 Ethanol 37.5 7.5 3.91
Ethyl Acetate 12.5 2.5 1.36
N-Propyl Acetate 12.5 2.5 1.47
Propan-1-ol 12.5 2.5 1.50
STILETTO YELLOW TONER 40 Ethanol 37.5 15 7.83
Ethyl Acetate 12.5 5 2.73
N-Propyl Acetate 12.5 5 2.94
Propan-1-ol 12.5 5 3.00
STILETTOUV F/SCENT LACQUER20KG 100 Ethanol 37.5 37.5 19.57
Ethyl Acetate 12.5 12.5 6.82
N-Propyl Acetate 12.5 12.5 7.35
Propan-1-ol 12.5 12.5 7.50
XL10152/MPL 56 Ethanol 37.5 21 10.96
Ethyl Acetate 12.5 7 3.82
N-Propyl Acetate 12.5 7 4.12
Propan-1-ol 12.5 7 4.20
XL10251/MPL 100 Ethanol 37.5 37.5 19.57
Ethyl Acetate 12.5 12.5 6.82
N-Propyl Acetate 12.5 12.5 7.35
Propan-1-ol 12.5 12.5 7.50
XL1110/MPL 80
XL13791/MBO 996 Ethanol 37.5 373.5 194.87
Ethyl Acetate 12.5 124.5 67.91
Environmental Efficiency Page 40 of 43 Document No.: 1124-01 v2.00
Ink description Qty (kg) component % kg TOC as C
(kg)
N-Propyl Acetate 12.5 124.5 73.24
Propan-1-ol 12.5 124.5 74.70
XL14485/MPL 40 Ethanol 37.5 15 7.83
Ethyl Acetate 12.5 5 2.73
N-Propyl Acetate 12.5 5 2.94
Propan-1-ol 12.5 5 3.00
XL14865 20 Ethanol 37.5 7.5 3.91
Ethyl Acetate 12.5 2.5 1.36
N-Propyl Acetate 12.5 2.5 1.47
Propan-1-ol 12.5 2.5 1.50
XL15617/MPL 10 Ethanol 37.5 3.75 1.96
Ethyl Acetate 12.5 1.25 0.68
N-Propyl Acetate 12.5 1.25 0.74
Propan-1-ol 12.5 1.25 0.75
XL15803/MPL 20 Ethanol 37.5 7.5 3.91
Ethyl Acetate 12.5 2.5 1.36
N-Propyl Acetate 12.5 2.5 1.47
Propan-1-ol 12.5 2.5 1.50
XL17866/MPL 260 Ethanol 50 130 67.83
Propan-2-ol 5 13 7.80
XL17890/MPL 20 Unknown
XL18327/MPL 40 Ethanol 50 20 10.43
Propan-2-ol 5 2 1.20
XL18373/MPL 540 Unknown
XL18386/MPL 40 Ethanol 37.5 15 7.83
Ethyl Acetate 12.5 5 2.73
N-Propyl Acetate 12.5 5 2.94
Propan-1-ol 12.5 5 3.00
XL18387/MPL 20 Ethanol 37.5 7.5 3.91
Environmental Efficiency Page 41 of 43 Document No.: 1124-01 v2.00
Ink description Qty (kg) component % kg TOC as C
(kg)
Ethyl Acetate 12.5 2.5 1.36
N-Propyl Acetate 12.5 2.5 1.47
Propan-1-ol 12.5 2.5 1.50
XL19100/MPL 20 Ethanol 50 10 5.22
Propan-2-ol 5 1 0.60
XL19922/MPL 20 Ethanol 37.5 7.5 3.91
Ethyl Acetate 12.5 2.5 1.36
N-Propyl Acetate 12.5 2.5 1.47
Propan-1-ol 12.5 2.5 1.50
XL20003/MPL 20 Ethanol 50 10 5.22
Propan-2-ol 5 1 0.60
XL20076/MPL 40 Ethanol 50 20 10.43
Propan-2-ol 5 2 1.20
XL20207 21 Ethanol 37.5 7.875 4.11
Ethyl Acetate 12.5 2.625 1.43
N-Propyl Acetate 12.5 2.625 1.54
Propan-1-ol 12.5 2.625 1.58
XL20806 20 Ethanol 37.5 7.5 3.91
Ethyl Acetate 12.5 2.5 1.36
N-Propyl Acetate 12.5 2.5 1.47
Propan-1-ol 12.5 2.5 1.50
XL21128/MPL 1329 Unknown
XL21745 40 Ethanol 37.5 15 7.83
Ethyl Acetate 12.5 5 2.73
N-Propyl Acetate 12.5 5 2.94
Propan-1-ol 12.5 5 3.00
XL21783/MPL 710 Ethanol 37.5 266.25 138.91
Ethyl Acetate 12.5 88.75 48.41
N-Propyl Acetate 12.5 88.75 52.21
Environmental Efficiency Page 42 of 43 Document No.: 1124-01 v2.00
Ink description Qty (kg) component % kg TOC as C
(kg)
Propan-1-ol 12.5 88.75 53.25
XL22008/MPL 40 Ethanol 50 20 10.43
Propan-2-ol 5 2 1.20
XL22741/MPL 239 Ethanol 37.5 89.625 46.76
Ethyl Acetate 12.5 29.875 16.30
N-Propyl Acetate 12.5 29.875 17.57
Propan-1-ol 12.5 29.875 17.93
XL22755/MPL 20 Ethanol 50 10 5.22
Propan-2-ol 5 1 0.60
XL22785/MPL 518 Ethanol 50 259 135.13
Propan-2-ol 5 25.9 15.54
XL22794/MPL 240 Ethanol 50 120 62.61
Propan-2-ol 5 12 7.20
XL22808/PCC 40 Unknown
YSBL-01-16722/MBO 2520 Ethyl Acetate 37.5 945 515.45
Methyl Ethyl Ketone 17.5 441 294.00
Propan-2-ol 6.25 157.5 94.50
4-Methyl-pentane-2-one 6.25 157.5 113.4
2-methoxy-1-methylethyl acetate 6.25 157.5 85.90
Totals 22082 12617.15 7169.21
Environmental Efficiency Page 43 of 43 Document No.: 1124-01 v2.00
Appendix 3 Details of solvent consumed in 2008
Total
Barrels Annual
Kg/barrel Total kg Annual
Stock 01/01/08
Stock 31/12/08
Consumption Composition Concentration
% Weight
(kg).
Equivalent TOC as C
(kg)
EP 1 180 182 0 62 120 Ethoxypropanol 99 118.8 68.53846
MIX 25/m22 28 169 4732 328 164 4896 N-Propanol 75 3672 2203.2
N-propyl acetate
25 1224 720
MIX 03/M16 32 168 5376 330 165 5541 Ethyl Acetate 25 1385.25 755.5909
Isopropanol 0.75 41.5575 24.9345
Ethanol 75 4155.75 2168.217
NPA 17 182 3094 360 546 2908 NPA 99.5 2893.46 1702.035
EA 5 185 925 92 184 833 ethyl actetate 99.5 828.835 452.0918
THF 1 180 180 90 180 90 Tetrahydrofuran 99.9 89.91 59.94 NIMROD REDUCER 750 0 0 750 Ethanol 70
525 273.913
Ethyl Acetate 1.75 13.125 7.159091
Totals 15239 15138 8435.621
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