ford 6.7l dual remote bypass system - the best oil · 2020-03-04 · a. using a utility knife or...

IMPORTANT NOTICE• Read ALL instructions completely.• Improper installation can result in serious system and/or equipment

damage. If you are uncomfortable with the instructions or have questions, do not attempt installation. Consult a mechanic or contact AMSOIL Technical Services at (715) 399-TECH for assistance.

• WARNING: Extreme care should be taken to avoid bodily harm during installation. Before beginning, ensure engine is cool to avoid burns. Never work in the engine compartment with the engine running. It is advised that you perform a full oil change with installation of this system.

A. BEFORE YOU BEGIN1. ConfirmallitemsonthePartsListareincludedintheKit.2. Ensure you have the required tools for the job.

PARTS LISTFord 6.7L Dual Remote Bypass System (BMK28)Item Description Qty. Part No.1. FilterMountAssembly 1 BK3092. 1/4”-20x1”HexBoltZinc 4 BP233. 1/4”FlatWasherZincSAE 6 BP214. 1/4”-20SelfLockingNutZinc 8 BP225. Fitting,90˚,7/8”-14to5/8”JIC 1 BP3316. Fitting,Adapter,7/8”-14x5/8”JIC 1 BP2897. Fitting,1/2”Hose,7/8”-14JIC 4 BP3608. Hose,1/2”ID 12’ BP3509. Adapter,Filter,3.24”OD 1 BP40210. ThreadAdapter,1”-16 1 BP40811. Gasket,2.80”OD,2.50”ID,0.20”Thk. 1 BP19612. O-ring,13/16”IDx0.10Thk. 1 BP34613. Bracket,FilterMountAssembly,Top 1 BP19414. Bracket,FilterMountAssembly,Bottom 1 BP19515. HexHeadCapScrewZincPlate-

1/4”-20x11/2” 4 BP18516. FenderWasher,SS9/32”ID 4 BP18617. Ea®OilFilter 1 EaO2618. Ea®BypassOilFilter 1 EaBP100 6”NylonCableTie 4 BP46 ThreadSealant 1 BP198 BMKMountingTemplate-BMK22,23, 26,27,28 1 BP502 InstructionSheet 1 BP28

OPTIONAL PARTS (Not Included)*Description Qty. Part No.Assembly,OilSamplePetcock 1 BK13Elbow,90˚,7/8”-14JICto7/8”-14JIC 1 BK21Fitting,45˚,7/8”-14JICto7/8”-14JIC 1 BK22

* Not required, but available to ease installation. Seewww.amsoil.comorcontactyourAMSOILDealer.

B. ATTACHING FILTER MOUNT1. Survey the engine compartment for possible mounting locations. Themountshouldbelocatedasclosetotheexistingfull-flowfilteraspossible.Selectanareawherethefiltrationsystemwillnotbe damaged by road debris or off-road travel, and make sure the mountingstructureisadequatetocarrytheweightofthefiltrationsystem.ReferenceDiagramAforanapproximationofspacerequiredformountingthesystemandremovingfilters.ReferenceDiagramBforappropriatemountingangles.

2. When the mounting location has been determined, put the provided mounting template sticker in place. Using a center punch and hammer, mark the centers of the drilling locations.

3. Using a 1/4” drill bit, drill the center-punched holes on the template,removethestickerandattachtheBP194andBP195.Usethe4-1”long1⁄4”bolts,nuts,smallwasherandfenderwashersprovided.SeeassemblyDiagramDfordetails.Useawrenchtohold either the nut or bolt in place; use the socket and torque wrenchontheoppositeendtotightento8ft-lbs.

4.Inthesamemanner,attachtheBK309tothemountingbracketsusing4-11⁄2”long1⁄4”bolts,nutsandwashersprovided.

Warning: The bolts must be installed so the nuts are on the side oppositethefilternipples.Failuretodothiswillresultintheboltshittingtheoilfilters.

Note:AllfittingsontheBK309havebeeninstalledtothepropertorque.ThereisnoneedtomakeanyadjustmenttothesefittingsunlessinstallingaBK13.

Ford 6.7L Dual Remote Bypass SystemInstallation and Servicing Instructions

BMK28

RECOMMENDED TOOL LIST• 1/4” drill bit• 7/16” wrench• 7/16” socket• 1” socket• 1” wrench (2)• 1” crow foot adapter

• Center punch• Hammer• Adjustable filter

wrench• Torque wrench• Drain oil pan

• Vice• Drill• Utility knife• Hose cutter• Proper socket for

thread adapter

C. OIL SUPPLY1. Usinganoildrainpantocapturelostoil,removetheexistingfull-flowenginefilter.Cleanthegasketseatingareaontheenginewithalint-freecloth.

2.TemporarilythreadtheBP402andBP408ontotheengineanddetermine the direction in which you would like the hoses to intersecttheadapterassemby.InstallationoftheBP289andBP331fittingscanbeperformedoneoftwowaysasshownbelow.Choosethe best method to ensure a smooth hose transition to and from the engine. Remove the assembly from the engine.

3.ApplythreadsealantasnotedinDiagramContheBP289andBP331.ThesealantshouldbeplacedontheO-ring-sidethreadonly.

4. Lubricate the O-ring oftheBP289andinstall in the adapter assembly. If installing intotheBP408(asinOption2),tightento85ft-lbs. If installing into thesideoftheBP402(as in Option 1), tightento56ft-lbs.

5.LubricatetheO-ringontheBP331andinstallintheadapterassembly, turning until the washer contacts the face. Unscrew up toonefullturntopointthefittinginthedesireddirection.Usingawrenchtoholdthefittingbody,usea1”crowfootwrenchtotightenthelockingnutto85ft-lbsifinstallingintheBP408(asinOption1),or56ft-lbsifinstallinginthesideoftheBP402(asinOption2).

6.Applyathincoatofoilonthespin-onadaptergasketandtheadapter nut O-ring.

7.Reassembleadapterandinstallonengine.Makesurefittingsarecorrectly positioned and tighten the adapter assembly onto the engine,firsttighteningtheBP408tofinger-tight,thentighteninganadditional3/4turnpastfinger-tight.

D. OIL FEED AND RETURN LINES

• NOTE:Thehoseandhosefittingssuppliedwiththiskitarematched to provide maximum performance and life expectancy. Interchanging with other types or brands is not recommended and should be avoided. Should additional hose be required, it may beobtainedfromAMSOILbyorderingpartnumberBP350bythefoot.

• DO NOT install oil hoses near hot exhaust parts or near sharp metal components that could cause abrasive wear.

• DO NOT create sharp bends in oil hoses when installing.

1. OIL SUPPLY HOSE, • Measure the amountofhose(BP350)neededto route from the side port on the spin-on adapter (labeled A) to the port with arrow pointing IN on the filtermount.• Ensure a minimum bend radius of 2 1⁄49 is maintained at all corners. Also, bends in hose shouldnotbeginathosefittings.

Note:Ensurehosehassignificantadditionallengthtoaccommodate movement of engine.

2. HOSE FITTING ASSEMBLY INSTRUCTIONSa. Using a utility knife or hose cutter, squarely cut the hose to the

proper length (Step 2a).b.InstallBP360onbothendsofthecuthose.Screwnutportionofthefittingcounter-clockwise onto hose until it bottoms. Back hose out 1/2 turn (Step 2b).

Note:Donotuseanyformofthreadsealantanywhereonthehosefittings(BP360).

c. Oil tapered nipple thread areas liberally with oil. You may also oil insideofhose.Donotoilhosecover(Step2c).

d. Screw nipple thread into socket using wrench on nipple hex until nipple hex shoulders against socket (Steps 2d, 2e, 2f).

3. Route and connect the hose assembly for the oil supply. Run the hose fromthesideportontheBP402labeledA to the port with the arrow pointing INontheBK309.(BK21orBK22maybeinstalledatthistimebetweenthehosefittingandmountorspin-on adapter.)

4.Onbothendstightenthenutfinger-tight.Placeamarkonthemiddleofoneflatofthenut.Startingfromthisposition, tighten the nut further by 1.5flatsusingonewrenchtoholdtheBP289andtheothertoturnthenutontheBP360.(Aflatisreferredtoasone side of the hexagonal tube nut and equatesto1/6ofaturn.)

A

2a. 2b.

2c. 2d.

2e. 2f.

NO SEALANTON FIRST 1-2 THREADS

SEALANT AREA

SEALANT AREA

NO SEALANTON FIRST 1-2 THREADS

Diagram C

BP289BP331

OPTION 1 OPTION 2

FinishFinishStartStart

Start

1/ 21 Flat

Rotate

5. OIL RETURN HOSE, Repeat Steps D.1throughD.4.Connecthoseat the thread adapter port labeled B and the port with the arrow pointing OUTontheBK309.

6.Useplasticties(BP46)tosecurehose in position and away from potential damage. Trim ties with side cutter. Note: Over tightening the plastic ties may cause the hose to

collapseandrestrictoilflow.7.Fillthefull-flowfilterandbypassfilterwiththesameengineoilbeingusedinthevehicle.Lubricatethefiltergasketswithoilandspinfiltersontomount.Tightenperinstructionsonthefilter.

E. STARTUP PROCEDURES1.Checkthatallfittingsandhoses

are securely attached, and that the hoses are routed properly.

2. Check engine oil level. Fill to full mark on the engine dipstick if necessary.

3. With the equipment secured start the engine and immediately check oil pressure. Note:Pressuremayinitiallytakeamomentortwo to rise.

Caution:Carefullycheckforleaksatfittings,hosesandmount.If leaks are observed, STOP ENGINE IMMEDIATELY, repair leaks and continue.

4. After engine has warmed, shut off and re-check engine oil level. Top off as necessary.

5. Record date of installation and equipment operating hours or mileage.

F. PERIODIC MAINTENANCE1.Duringthewarrantyperiod,annuallyinspectfittingsandhoses.

Check for leaks, hose deterioration and cuts. Repair and/or replace as necessary. See the AMSOIL Limited Warranty – Bypass Filter Systems at www.amsoil.com for complete information.

2.Tochangethefilterelements: a. Ensure engine is off and use caution as the engine, oil and

filtermaybehotandcouldresultininjury. b.Usingafilterwrench,removethefilterelements.Disposeof

properly. c.Cleanthefiltergasketcontactareasonthemountwithaclean,

lint-free rag. d.Lubricatethenewfiltergasketswithcleanoil. e.Fillfiltersasfullaspossiblewithengineoil. f.Screwonnewfilters,tightenperinstructionsonthefilter. g. Start engine and check for leaks. h.Checkengineoillevel,fillasneeded.3. Record date of installation and equipment operating hours or

mileage for future reference.

Mounting Angle Diagram B(Recommendations are the same right to left and front to back)

Mounting angle above horizontal is not recommended

GOODANGLE

ACCEPTABLE ACCEPTABLE

GOODANGLE

PREFERRED MOUNTING ANGLE

HORIZONTAL0°

20°

50°130°

160°

180°

Ea0268

1” Removal Clearance

1” Removal Clearance

BypassFilter

Full-Flow Filter

Diagram AMINIMUMAREANEEDEDFORDUALMOUNTANDSPIN-ONOILFILTERELEMENTS* Mount and element heights plus 1-inch removal clearance

B

AMSOIL INC., 925 Tower Ave., Superior, WI 54880 • 715-392-7101 • Printed in the USA. © 2016, AMSOIL INC. All rights reserved. The AMSOIL logo is a registered trademark of AMSOIL INC. BP28 1/16

13

16

4

14

3 15

15

15

2

15

2

2

3

4

Diagram D

INSTALLING AN OIL SAMPLING PETCOCK ON THE SPIN-ON BYPASS:Getting a clean and uncontaminated oil sample is easy and simple when an oil sampling petcock is installed intothefiltermountassembly.OrderkitBK13.

Oil Analysis:Visit www.oaitesting.com for specifickits.

8

7

9

10

6

6

7

5

6

7

8

7

1

12

11

17

18

Optional BK13SamplingKit

AMSOILFull-Flow Filter

AMSOIL Bypass Filter