friendly robotics robomow rm510 service guide
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Robomow® Service Guide Read carefully and thoroughly all relevant sections before servicing Robomow. It is very important to read and follow all warning and safety instructions in this
manual and in the Robomow Operating and Safety Manual. All maintenance procedures and troubleshooting must be carried out exactly as
given in this manual.
All rights reserved. No part of this book may be reproduced or used in any form or by any means – graphic, electronic or mechanical, including photocopying, recording, taping or by any electronic information storage and retrieval systems without a prior written consent of F. Robotics Acquisitions Ltd.
This book was carefully prepared. However, F. Robotics Acquisitions Ltd. will not
bear any responsibility for any errors, mistakes or misunderstandings. F. Robotics Acquisitions Ltd. shall not bear responsibility for any damage resulting from faulty instructions in this manual.
F. Robotics Acquisitions Ltd. reserves the right to introduce changes in the
product and/or to this manual without any prior notice.
© 2010. All rights reserved to F. Robotics Acquisitions Ltd.
Table of Content
Chapter 1- Robomow Layout & IPL’s (Illustrated Parts List)……... 3 - 32
Chapter 2 - Menu Items………………………………….33 - 56
Chapter 3 – Troubleshooting……………………….…….57 - 97
Chapter 4 - Repair and Maintenance Procedures……………..98
Chapter 5 – Diagnostics………………………………....99 - 128
1 - 1
1. Robomow Layout & Spare Parts
This first section is dedicated to the layout of Robomow, how it is constructed, part numbers and identification of parts.
Important: Be sure to review section 1.1 (Orientation). It explains what is referred to as “right”, “left” etc. Failure to understand this can result in a mistake or problem in the analysis or repair of the product.
Table of Contents
1.1 Robomow layout and main components ................................................................. 2
1.1.1 Robomow External Views ...................................................................................... 2
1.1.2 Robomow Bottom View .......................................................................................... 4
1.1.3 Robomow Internal Views ........................................................................................ 5
1.1.4 Base Station ............................................................................................................. 8
1.1.5 Perimeter Switch ...................................................................................................... 9
1.2 Illustrated Parts List (IPL) ........................................................................................ 10
1.3 Board Identification ................................................................................................... 21
1.4 Wiring Layout ............................................................................................................. 26
1.5 Screws Identification ................................................................................................. 28
1.6 Spare Parts List ......................................................................................................... 30
1 - 2
Bumper assembly SPP5005B
5
4
3
Bumper air-inlet INJ5004A
Bumper door ass. SPP5003A
Operating panel ass. MSB5011A
9
Bumper assembly SPP5005A
1.1 Robomow layout and main components
1.1.1 Robomow External Views
1
Figure 1.1.2 RM400 & Base Station
10
6
40
1
Bumper air-inlet INJ5004A
3
Bumper charging nozzle INJ5026A
Base Station INJ5041A
Wheel cup GEN0201A
Drive wheel INJ5044A
2
RM510 sticker STC5001D
RM200 sticker STC5002B
Base Station Door SPP5048A
37
M5x10 DIN 7985-A2 SCR5008A
Spring washer M5 DIN 127 ZP RNG0025A
41
33 39 &
Charging pins MCH5008B
Figure 1.1.1 Top view
Base Station sticker
STC5008A
64
1 - 3
16
Bumper cover ball support - SPP5029A
Bumper assembly SPP5005B
Bumper air-inlet INJ5004A
3
4
Bumper door ass. SPP5003A
Fuse cover INJ5052A
Chassis front cover INJ5054B
Adjustment knob SPP5033A
Power Supply door - INJ5059A
Danger sticker STC5004A
Mowing hood + height adjustment
SPP5046B
Mowing hood cover SPP5047A
5800RPM sticker STC5003A
17
Mowing motor ass. MSB5003A
18
Screw 4x20 WN 1411 SCR5002A
35
Bumper sensor
ball ass. MSB5009A
Bumper shaft INJ5031A
Screw M3x12 MCH4105A
20
Screw 4x30 WN 1411 SCR5005A
62
Fuse holder INJ5059A
Chassis front cover nut INJ5062A
Chassis stud IMCH5014A
Bumper insert MCH5018A
11
12
14
15
1
13
3
7
19
108
Figure 1.1.3 Cover lifted
99
104
100
107
1 - 4
Screw 4x20 PT WN 1412 ZP SCR5002A
35
1.1.2 Robomow Bottom View
Note: Mower sides are determined by its top view
7
Mowing hood + height adjustment
SPP5046B
Chassis SPP5042B
22
Front Wheel SPP0011A
21
Low cut blade MRK5003A
10 Drive wheel INJ5044A
Figure 1.1.4 Bottom view
83
New Mowing
Deck from '09
1 - 5
5
29
24
Winter charger 230VAC - EUR
PWS5001A 110VAC - US PWS5002A
230VAC - UK PWS5003A
Siren GEN5002A
Drop off Board ESB5008D
Charging contacts MCH5009AA
Suspension INJ5054A
16
Mowing hood cover SPP5047A
Mowing motor ass. MSB5003A
18
Communication board ESB5004B
Flat cable WSB5012A
Drive motor ass. MSB5007A
Main Board SPP5000H
(ESB5000H)
Operation panel Ass. MSB5011A
Fuse holder cable WSB5005A
32
(2) batteries 12AH-12V MRK5001A
33
Main to mow cable WSB5005A
34
5800 RPM sticker STC5003A
17
Mowing height sticker STC5006A 46
Drive motor cable WSB5003B
1.1.3 Robomow Internal Views
23
30
31
26
25
27
28
23
Figure 1.1.5 Internal view (Top)
36
1 - 6
Bumper grommet INJ5050A
Mowing cable folder INJ5055A
86
Bumper sensor ball ass. MSB5009A
Winter charger 230VAC - EUR
PWS5001A 110VAC - US PWS5002A
230VAC - UK PWS5003A
Suspension INJ5054A
Charging contacts MCH5009AA
24 Siren
GEN5002A
Drop off magnet holder INJ5039A
Magnet 5x20 GEN0133A
Charging contacts MCH5009A
Bumper grommet INJ5050A
Drop off Board ESB5008D
29
Flat cable WSB5012A
Screw 4x20 ZP SCR5002A
35
Mowing motor ass. MSB5003A
18
24
Siren GEN5002A
Charging contact spring MCH5010B
Charging contact rubber seal INJ5057A
Drop off to wire sensors cable WSB5017A
59
Drop off to wire sensors cable WSB5017A
59
Figures 1.1.6
Internal view (Front)
43
19
23
27 26
44
45
26
43
25
61
85
1 - 7
29
Flat cable WSB5012A
Drive motor ass. MSB5007A
Main board SPP5000H
(ESB5000H)
5 Operation panel Ass.
MSB5011A
(2) batteries 12AH-12V MRK5001A
33 Communication board ESB5004B
Fuse house holder MCH5004A
48
Fuse holder cable
WSB5005A
32
Com. socket grommet INJ5053A
Batteries cable WSB5004A
Drive motor cable WSB5003B
Figures 1.1.7 Internal view (Back)
30
31
Figures 1.1.8
Internal view (Batteries)
Connection to Main Board
28
91
55
36
1 - 8
1.1.4 Base Station
40
Base Station INJ5041A
Base Station door SPP5048A
37
Spring washer M5 DIN 127 ZP
RNG0025A
41
33
39
Charging pins MCH5008B
Base Station sticker STC5008A
64
M5x10 DIN 7985-A2
SST SCR5008A
Base Station Door SPP5048A 37
Screw WN 1412
KA25x8 SCR0027A
50
Metal peg GEN0223B
51
900mA Power Supply
PWS0004C - EUR
PWS0005C – US
PWS0006C - UK
88
Base Station Board to charging pins
cable WSB5018A
74
Base Station Door SPP5048A
Base Station Board
SPP0028G
109
1 - 9
1.1.5 Perimeter Switch
Perimeter Switch includes power supply
and stake (Refer to accessory list)
Perimeter Switch UNT5007D
Stake for Perimeter Switch GEN0175A
Power Supply for Perimeter Switch SPP5100A - EUR SPP5101A - US SPP5102A - UK
Perimeter Switch back cover GEN0156A
Perimeter Switch sticker STC
Perimeter Switch board seal GEN0176A
87
33
36
56
37
33
Perimeter Switch batteries pack
MRK5006A
33
1 - 10
1.2 Illustrated Parts List (IPL)
Figures 1.2.1
IPL External View
1
11
16
3
31
61
7
10
13
Mowing hood + height adjustment
SPP5046A
1 - 11
Figures 1.2.2
IPL Internal View
62
11
63
13
31
19
33
16
3
14
41
34
39
13
9
11
13
1 - 12
Figures 1.2.3 Bumper View
6
3
4
11
11
1 - 13
16
Mowing hood cover SPP5047A
Screw 4x20 ZP SCR5002A
35
Figures 1.2.4 Mow Top View
16
7
Adjustment knob SPP5033A
Mowing hood + height adjustment
SPP5046A
1 - 14
Screw 4x20 PT WN 1412 SST
SCR5003A
62
Mowing motor ass. MSB5003A
18
63
Circlip 4 DIN6799 RNG0034A
64 Circlip 8 DIN6799
RNG5002A
9
Figures 1.2.5 Mow Bottom View
Figures 1.2.6
Drive shaft circlip View
10 Drive wheel INJ5044A
Wheel cup GEN0201A
1 - 15
9
64
Circlip 8 DIN6799 RNG5002A
Washer M10x15 BN 739
RNG5003A
65
Screw KA40x30
PT WN 1411 ZP SCR5004A
62
Gear 4 & cover left assembly SPP5022A
66
64
Circlip 8 DIN6799 RNG5002A
Gear wheels (1+2+3) kit SPP5016A
Gear 4 & cover right assembly
SPP5021A
67
68
69
Shaft seal (5mm) GEN5005A
Shaft seal (9mm)
GEN5006A
Screw 4x20 ZP SCR5002A
35
65
Drive motor ass. MSB5007A
79
78
Gear shaft 9mm MCH5002A
Gear shaft 5mm MCH5003A
31
31
3 or 4
x 2
x 2
2 or 3
Washer M10x15 BN 739
RNG5003A
Washer 5diax8diax0.3 MCH4025A
x 4
x 2
x 2
98
x 2
x 1
Figures 1.2.7
Drive and Gear View Wheel cup GEN0201A
10 Drive wheel INJ5044A
30
Flat washer M5 RNG0026A
1 - 16
Figures 1.2.8 Gear Wheels Assembly
Shaft seal (9mm) GEN5006A (x1)
Shaft seal (9mm) GEN5006A (x1)
Shaft seal (5mm) GEN5005A (x1)
Shaft seal (5mm) GEN5005A (x1)
Washer M10x15 RNG5003A (x2) Washer M10x15 RNG5003A (x2)
Gear 2 INJ5015A Gear 2
INJ5015A
Washer M10x15 RNG5003A (3 or 4) Washer M10x15
RNG5003A (3 or 4) Circlip 8 DIN6799 RNG5002A (x1)
Circlip 8 DIN6799 RNG5002A (x1)
Washer M10x15 RNG5003A (x2) Washer M10x15 RNG5003A (x2)
Gear 4 INJ5013A Gear 4
INJ5013A
Washer M10x15 RNG5003A (2 or 3) Washer M10x15
RNG5003A (2 or 3)
Circlip 8 DIN6799 RNG5002A (x1)
Circlip 8 DIN6799 RNG5002A (x1)
Washer 5diax8diax0.3 MCH4025A (x4)
Washer 5diax8diax0.3 MCH4025A (x4)
Gear 1 INJ5016A Gear 1
INJ5016A
Washer 5diax8diax0.3 MCH4025A (x2)
Washer 5diax8diax0.3 MCH4025A (x2)
Flat washer M5 RNG0026A (x1) Flat washer M5 RNG0026A (x1)
Gear 3 INJ5014A Gear 3
INJ5014A Washer 5diax8diax0.3
MCH4025A (x2) Washer 5diax8diax0.3
MCH4025A (x2)
Flat washer M5 RNG0026A (x2) Flat washer M5 RNG0026A (x2)
Gear shaft 5mm MCH5003A
Gear shaft 5mm MCH5003A
Gear shaft 9mm MCH5002A
Gear shaft 9mm MCH5002A
1
2
3
4
5
6
7
9
3 3 3
5
4
4
6
10
8
11
12
Shaft seal (9mm) GEN5006A (x1)
Shaft seal (9mm) GEN5006A (x1)
Shaft seal (5mm) GEN5005A (x1)
Shaft seal (5mm) GEN5005A (x1)
Washer M10x15 RNG5003A (x2) Washer M10x15 RNG5003A (x2)
Gear 2 INJ5015A Gear 2
INJ5015A
Washer M10x15 RNG5003A (3 or 4) Washer M10x15
RNG5003A (3 or 4) Circlip 8 DIN6799 RNG5002A (x1)
Circlip 8 DIN6799 RNG5002A (x1)
Washer M10x15 RNG5003A (x2) Washer M10x15 RNG5003A (x2)
Gear 4 INJ5013A Gear 4
INJ5013A
Washer M10x15 RNG5003A (2 or 3) Washer M10x15
RNG5003A (1 or 2)
Circlip 8 DIN6799 RNG5002A (x1)
Circlip 8 DIN6799 RNG5002A (x1)
Washer 5diax8diax0.3 MCH4025A (x4)
Washer 5diax8diax0.3 MCH4025A (x4)
Gear 1 INJ5016A Gear 1
INJ5016A
Washer 5diax8diax0.3 MCH4025A (x2)
Washer 5diax8diax0.3 MCH4025A (x2)
Flat washer M5 RNG0026A (x1) Flat washer M5 RNG0026A (x1)
Gear 3 INJ5014A Gear 3
INJ5014A Washer 5diax8diax0.3
MCH4025A (x2) Washer 5diax8diax0.3
MCH4025A (x2)
Flat washer M5 RNG0026A (x2) Flat washer M5 RNG0026A (x2)
Gear shaft 5mm MCH5003A
Gear shaft 5mm MCH5003A
Gear shaft 9mm MCH5002A
Gear shaft 9mm MCH5002A
1
2
3 3
4 4
5 5
6 6
7 7
9 9
3 3 3 3 3 3
5 5
4 4
4 4
6 6
10 10
8 8
11 11
12 12
Washer 22x9 RNG5007A (x1)
12 12 17
Drive Mechanism - Gear Wheels
1 - 17
Figures 1.2.9 Gear wheels parts identification
(Gear wheels are not available as separated spare parts)
12 12
10 10
11 11
1 1 2 2 3 3
4 4
7 7
9
5 5 6 6
8 8
Shaft seal (9mm) GEN5006A
Shaft seal (9mm) GEN5006A
Shaft seal (5mm) GEN5005A
Shaft seal (5mm) GEN5005A
Washer M10x15 RNG5003A
Washer M10x15 RNG5003A
Washer 5diax8dia MCH4025A
Washer 5diax8dia MCH4025A
Circlip 8 DIN6799 RNG5002A
Circlip 8 DIN6799 RNG5002A
Flat washer M5 RNG0026A
Flat washer M5 RNG0026A
Gear shaft 9mm MCH5002A
Gear shaft 9mm MCH5002A
Gear shaft 5mm MCH5003A
Gear shaft 5mm MCH5003A
Gear 1 INJ5016A Gear 1
INJ5016A
Gear 2 INJ5015A Gear 2
INJ5015A
Gear 3 INJ5014A Gear 3
INJ5014A
Gear 4 INJ5013A Gear 4
INJ5013A
Washer 22x9 RNG5007A (x1)
12 12 17
1 - 18
Picture ID Description
TB Part Number
TB Qty Gear Shaft
1 Shaft seal (9mm) GEN5006A 1 9mm - MCH5002A
2 Shaft seal (5mm) GEN5005A 1 5mm - MCH5003A
6 Washer 22m x
9.34mm x 1mm RNG5007A 5 9mm - MCH5002A
15 Flat Washer M5 RNG0026A 1 5mm - MCH5003A
4 Washer 5diax8dia MCH4025A 3 5mm - MCH5003A
9 Gear 1 MSB5016A 1 5mm - MCH5003A
10 Gear 2 INJ5015B 1 9mm - MCH5002A
4 Washer 5diax8dia MCH4025A 2 5mm - MCH5003A
15 Flat Washer M5 - LEFT SIDE ONLY
RNG0026A 1 5mm - MCH5003A
11 Gear 3 INJ5014A 1 5mm - MCH5003A
4 Washer 5diax8dia MCH4025A 2 5mm - MCH5003A
3 Washer M10x15 RNG5003A 2 - 4 9mm - MCH5002A
5 Circlip 8 DIN6799 RNG5002A 1 9mm - MCH5002A
3 Washer M10x15 RNG5003A 2 9mm - MCH5002A
12 Gear 4 INJ5013A 1 9mm - MCH5002A
6 Washer 22m x
9.34mm x 1mm RNG5007A 1 9mm - MCH5002A
3 Washer M10x15 RNG5003A 1 9mm - MCH5002A
5 Circlip 8 DIN6799 RNG5002A 1 9mm - MCH5002A
Drive Mechanism – Timing Belt (P/N SPP5019A)
1 - 19
1 - 20
1 - 21
71 72
73
31
93
73
1.3 Board Identification
Figures 1.3.1 Main Board Top View
Figures 1.3.2 Main Board Bottom View
On/Off button board ESB5005B
Up/Down button (+buzzer) board
ESB5006B
Screw WN 1412 KA22x6
SCR5006A
Main board SPP5000H
(ESB5000H)
Spacer for tact switch boards
INJ5061A
Screw M2.5x20 SCR0034A
1 - 22
76 77
Drop off Board ESB5008D
19 82
59
75
Figures 1.3.3 Bumper and Drop-Off Boards Location
Magnet 5x10 GEN4001A
Tilt housing + flag SPP5038A
25
Figures 1.3.4 Bumper sensor ball and cover
Bumper sensor ball assembly MSB5009A
Bumper sensor cover INJ5024A
Drop-off to wire sensors cable WSB5017A
Bumper board ESB5003E
1 - 23
75
77
Figures 1.3.5 Bumper Board
Figures 1.3.6 Drop Off Board
Bumper board ESB5003E
25 Drop off Board
ESB5008D
Tilt housing + flag SPP5038A
Figures 1.3.7 Drop Off Board connection
1 - 24
Communication board ESB5004B
Figures 1.3.8 Perimeter Switch Board
Figures 1.3.9 Communication Board
Connection to Perimeter Wire
Connection to Power Supply
28
1 - 25
Drive motor ass. MSB5007A
Odometer board (not available as
spare part)
Magnet
Sensor
Drive motor cable WSB5003B
Figures 1.3.10 Drive motor assembly
30
Figures 1.3.10 Drive motor assembly - MSB5007A
36
1 - 26
1.4 Wiring Layout
WSB5001A WSB5001A
Left Battery
Right Battery
WSB5012A
WSB5012A
PWS5001/2/3A
Winter charger
GEN5002A
Siren
SPP5000H
Main Board
(ESB5000H)
ESB5003E
Bumper Board
ESB5008D
Drop off
board
ESB5005C
On/Off
board
ESB5006C
Up/Down board
ESB5004C
Communication board
MSB5003A
Mowing motor
assembly
MSB5007A
FUS0002A
15A 32V
Wire sensor
MCH5009A
Charging
Contacts
WSB5003B
WSB5004A
WSB5017A
WSB5017A
BAT5001A
Left Battery Left Battery
Right
Battery
WSB5012A
WSB5012A
PWS5001/2/3A
Winter charger
GEN5002A
Siren
ESB5003E
Bumper Board
ESB5008D
Drop off
board
ESB5005C
On/Off
board
ESB5006C
Up/Down board
ESB5004C
Communication board
MSB5003A
Mowing motor
assembly
Drive motor
assembly
FUS0002A
15A 32V
Wire sensor
MCH5009A
Charging
Contacts
WSB5003B
WSB5004A
WSB5017A
WSB5017A
BAT5001A
BAT5001A
1 - 28
1.5 Screws Identification
# P/n Where? Qty Description
1 MCH4025A Drive shaft (5mm) 2 x 8 Washer 5diax8diax0.3
2 MCH5019A Bumper shafts 2 x 2 Screw M3x12
3 RNG0025B Charging pins 2 Spring washer DIN127 M5
4 RNG0026A Drive shaft (5mm) 2 x 3 Flat washer M5 DIN 125 ZP
5 RNG0030A Front wheel - large 2 Washer M10 DIN 125 Z P
6 RNG0031A Front wheel – small 1 Washer M10x15 BN 739
7 RNG5001B Drive shaft (5mm) 1 Circlip 4 DIN6799 d1=4
8 RNG5002A Drive shaft (9mm) (2 x 2) + 1 Circlip 8 DIN6799 BN811
9 RNG5003A Drive shaft (9mm) 2 x (9-11) Shim Washer D9xD15xS0.3mm (DIN988)
10 SCR0027A Base Station board 8 Screw WN 1412 KA25x8
11 SCR5001A Siren to Chassis
Main Board to Operating Panel
2
4 Screw 3x14 PT WN 1412 ZP
12 SCR5002A
Mowing hood cover Drive motor ass. to Chassis
Operating panel to Chassis
Communication board
6
2 x 3
2
1
Screw 4x20 PT WN 1412 ZP
13 SCR5003A Mowing motor assembly to
Mowing hood 6 Screw 4x20 PT WN 1412 SST
14 SCR5005A
Front cover chassis
Gear cover to Chassis
Wire sensor to Chassis
4
2 x 2
2 x 1
Screw KA40x30 PT WN 1411 ZP
15 SCR5006A Tact switch board to Main Board 16 Screw WN 1412 KA22x6
16 SCR5008A Charging pins screw 2 M5x10 DIN 7985-A2
17 RNG5007A Drive shaft (9mm) 2 x (9-11) Washer (22m x 9.34mm x 1mm)
1 - 29
Technical details about the WN 1411 and 1412 screws:
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