golden fibre & its applications. kvr murthy.pdf · high tensile strength good dimensional...

Golden Fibre & its

ApplicationsDr. K.V.R. MurthyFormer IRTS, FCILT

Chairman and Managing Director

Oldest Industry and one of the major industries in the eastern region

Jute Industry

Supports nearly 40 lakh farm families2.6 lakh direct and 1.4 lakh indirect employment

Employment

90 composite mills7.6 lakhs spindles51.35 thousand looms

Composite jute Mills

17 lakh MT Jute & Mesta

Raw Jute Production

Approx 16 lakh MT per annum

Jute Goods production

1900 SME’s with 1.35 lakh artisans / workers

Small and Medium Sector

Rs 2121.95 crores export business in the year 2013-14

Export

Avg. Rs 110 crores to National exchequer

Revenue

Indian Jute Sector at a Glance

• Jute is the second largest cash crop in India, after cotton

• Globally jute holds the second rank in terms of natural fibreproduction

• Two major types of Jute Plants (Tossa & White)

• The fibre is obtained from the bark of the plant after retting andthe stem is used primarily as domestic fuel

• Jute is a ligno-cellulogic (bio degradable) and yearly renewablenatural bast fibre with golden & silky shine

• It is the cheapest bast fibre (other bast fibres are Flax, Hemp,Ramie, etc.)

• Jute products are bio-degradable and environment-friendly

About Jute

Contribution of Jute to the Environment

Source: Journal of Environment and Earth Science, Vol. 2, N0.5, 24-30, (2012)

14.66 MT/hectare

Fibre: 2.3 MT/hectareNatural products

Leaf: 1.9 MT/hectare Soil enrichment through foliage

Root: 0.85 MT/hectareSoil enrichment

10.66 MT/hectare

Stick: 4.94 MT/hectaredomestic fuel eq. to 12.0 Lakh MT of coal

Soil enrichment Equivalent to 2.0 Lakh MT of N,P,K / Yr

Process Flow ……….From Plant to Product

Life Cycle of Jute

Phase - I

Phase - II

Disposal

Phase - III

Jute Plants

Jute Fibres

Jute FabricsUsage of Jute Products

Favourable Technical Properties of Jute

High tensile strength

Good dimensional stability

Good moisture absorption

High co-efficient of friction, high anti-static property

Good thermal, sound and electrical insulation properties

Cost effective and abundantly available fibre compared to

other natural fibres

Agro based, eco-friendly, biodegradable fibre

Advantages of Jute and Jute Products

Food and Agriculture Organization of the United NationsReport on “Jute Eco-label” by PricewaterhouseCoopers

Field Crops Research Journal, 1989Forest Ecology and Management, 2009

Ensures Clean

Climate

Enriches Fertility of

Soil

Carbon Neutral and

Cheaper

Canvas Cloth, Tarpaulins, Non-woven, Baler twines,

Sapling bags, Scrim cloth, Landscaping

Jute composites and laminates, Scaffolding fabric

Jute and jute Blended Fabrics

Ropes, Gloves, Industrial tapes

Soil savers, DW plain cloth, Non-woven, Treated jute

fabric, Vertical drains

Curtains made out of jute blends, jute wall coverings,

dividers, decorative applications

Non-woven made out of jute/jute blends for sound & heat

insulation, Composites

Soft luggage fabrics, laminated jute hessian cloth and

sackings, Shopping bags, Jute/Polyethylene union fabric

Flame & Mildew Proof fabrics made using core-sheath

yarn, Fire retardant finished jute/blends fabric

Agriculture, Horticulture,

Forestry & Fishing

Building & Construction

Clothing and Footwear

Filtration, belting and

abrasives

Geotextiles and Civil

Engineering

Furniture, interior textiles

& floor covering

Automotive/Transport

Industrial and consumer

packaging

Personal and property

protection

Agrotech

Buildtech

Clothtech

Indutech

Geotech

Hometech

Mobiltech

Packtech

Protech

OekotechEnvironmental

ProtectionCanvas cloth, Tarpaulins from jute/jute blends, Jute

based composites, shopping bags, geo-grids

Jute in different Applications

Polyester25%

Polyolifin25%

Glass15%

Jute & Other Bast Fibre

14%

Cotton7%

Polyamide7%

Viscose and Other

Cellulosic Fibre…

Others1%

Source: DRA, 2010

Relative Contribution of Different Fibres in Global Technical Textile Consumption

Total Production: 15.27 lakh MT in 2013-14

Others

• Canvas & Tarpaulin

• Decorative Fabrics

• Webbing

• Matting

• Felt

• Soil Saver

Sacking76%

Hessian13%

Yarn7%

Others4%

Source: Indian Jute, Vol. XXVII , No. 2 December, 2014

Product Mix of Indian Jute Industry

Application of Jute as Geotextile –

Jute Geotextile (JGT)

High moisture absorbing capacity

Good drapability

High initial tensile strength

Excellent frictional coefficient between jute & soil

Excellent integration with the soil

Can be tailor-made

Biodegradable and improves soil structure

Renewable resource and easily available

Economical

Favourable Properties of JGT

Protection of earth-slopes

Stabilization of embankments of roads & railways

Control of erosion of banks of rivers & waterways

Strengthening of roads, including heavy haul roads

Control of railway track settlement

Consolidation of soft soil

Construction of concealed drains in hill roads

Application of JGT in Rural Road Construction,

Naogaon, Assam

Laying of JGT Compaction of Road

Condition after 6 years

Widening of Munshirhat – Rajpur Road, W.B, India

Consolidation of brick metal laid over JGT on widened portion

JGT is laid on the sub-grade

Finished Road after widening

Highway Embankment on Soft Marine Soil

Application of JGT in River Bank, Phulahar, WB

Protection of River Bank by JGT

Eroded bank JGT laid on eroded bank

Bank condition after 22 years

Application of JGT in River Bank Protection Nayachara

Island, Hugli, W.B.

Bank condition after 11 years

Process of laying JGT under Railway Track

Completed Railway Track after application of JGT

Control of Railway track settlement

Reclamation canal-TCPA Kolín (CZ)

Application for Erosion control in CZ

Slopes of Railway Corridor –Rohatec / South Moravia (CZ)

Application for Erosion control in CZ

SKI-JUMPIn Liberec (CZ)

Jute Soil Saver

Application for Erosion control in CZ

EROSION CARPET with jute in

ROKUA september 2003

Jute Nets as Soil Veil for Afforestation in Finland

Application of Geotextile on the surface for forest Road

Laying of Geotextile alongwith grass for the forest road

Condition of surface after two months

Installation of Geotextile in the slopes

Application of Jute as Agrotextile –

Jute Agrotextiles (JAT)

High water holding capacity as compared to synthetic materials

Jute coalesces with soil after degradation and increases its

permeability and supplementing its nutrient level

Fosters faster growth of vegetation even in arid and semi-arid zones

Suppress weed-growth effectively without use of chemical

weedecides

Jute sleeves are porous, ensures better aeration and can be directly

planted within the soil

Packed agro products remain fresh

Favourable Properties of JAT

JAT

Nursery

seed bed

cover

Weed management

& agromulching

Afforestation in semi-arid

zone

Soil conservation & Reduction of nutrient

loss

Baler Twines Plant Transplantation

Sleeves for growth of sapling

Dif

fere

nt

Ap

plic

ati

on

s o

f JA

T

JAT for Weed Management

Emergence of weeds in tea plantation Suppression of weeds in tea plantation

Suppression of weeds in pineapple cultivation

Emergence of weeds in pineapple cultivation

Woven Sleeves Nonwoven SleevesBraided Sleeves

Trial of Braided Sapling Bags against poly sapling bags at Agri

Horticultural Society of India, Kolkata

Application of Jute twines in Cultivation

JUTE

JUTE

Plant Jute Nets for Afforestation

Application of Jute in

Packtech

Sacks

Bags

Soft luggage

Twine

Bulk tea-bags.

Packtech

Jute Products in Packtech

Jute in Packtech

Biodegradation of Jute and PP

* University of Boras, Report No. 2011.7.8# Journal of Biotechnology, 2001

• Degrades to the extent of 98 % within 150 daysby composting (ASTM D6400-04 – IJIRA study)

• Degrades in soil by about 42% in three months(Swedish School of Textiles)*.

• Life expectancy of synthetic bags is200 years in buried applications

• Under exposed application the life ofsynthetic bags is about 20 years#

Jute Bag

PP/HDPE Bag

Advantages of Jute Sack over PP/HDPE Sack – A Case Study

Study Report of Indian Jute Industries’ Research AssociationStudy report of IIT Kharagpur, February 2002

• Excellent

Stack stability

Storage space utilization

Reusability

Grain preservation efficiency

• Good

Drop test performance

Resistance to temperature and sunlight

Dimensional stability

• Poor

Stack stability

Storage space utilization

Reusability

Grain preservation efficiency

Drop test performance

Resistance to temperature and sunlight

Dimensional stability

Fair hook hole recovery

JUTE PP/HDPE

Application of Jute in

Automotive Textile

Jute in Automotive Textile

Automobile components made out of Jute based composites

Jute and jute-polypropylene composites for car panel

Door trim panel, dash-board

Nonwoven jute felt for seat-backing

Jute autocarpet underlaying

Lighter weight of the vehicle, leading to fuel savings

Low thermal conductivity of the jute fibre which acts as good

barrier to heat

Equivalent performance as compared to composites made out

of synthetics used in Automobiles

Advantages of Jute for Mobiltech

Uses of Jute in Mobiltech

Automotive Textile

This car of Malaysian teams (USM GEN2) possessed an unique feature of having natural Jute Composite as material for the Shell of the vehicle

Application of Jute Composite in High Speed Car

Application of Jute in

Buildtech

Different types of Jute composite

• Doors and Window• Economical shelter• High altitude Shelter• Roofing• Toilets• Composite corrugated sheet, hoardings• Canopy• Awnings

Scaffolding nets

Build-tech

Uses of Jute based products in Buildltech

Advantages of Jute for Mobiltech High strength

High Modulus

Low Cost

Jute Bamboo Composite Board- 4ft x 3ft

Jute Bamboo Composite Sandwich Panel

Jute Bamboo Composite Board

Model Emergency Shelter from Sandwich Pane

Jute Bamboo Composites

Jute-Bamboo Composites in ROOFING

Jute-Bamboo Composites in HIGH ALTITUDE SHELTER

Jute-Bamboo Composites ECONOMICAL SHELTER

Application of Jute Bamboo Composites in Building

construction

Bamboo-Jute CompositesTOILET BLOCK

Bamboo-Jute CompositesDOORS AND WINDOWS

Application of Jute Bamboo Composites in Building

construction

Hand Lay-up of Jute on PVC balloon Jute covered Latrine

Use of Jute fabric to produce light wt structure of PVC balloon and Latrine in Guatemala

Application of Jute in

Hometech

Home furnishing textile of jute

and jute-blended fibres in

dyed or printed form

Designed mat fabrics and

carpets

Carpets, rugs

Soft luggage

Hometech

Jute in Hometech

Application of Jute in

Oekotech

Woven hessian cloth for land-fill

Nonwoven land-fills

Jute reinforced wood

Land-scaping

Gardening

Disposable items.

Oekotech

Jute Products in Oekotech

Reclamation

Reclamationof waste depodCHABAŘOVICE (CZ)

Application of Jute in

Clothtech

Union fabric as fashion accessories.

Woven, nonwoven shoe components.

Threads, waddings.

Clothtech

Application of Jute as

Protech

Rubber coated jute fabric.

Fire retardant jute fabric for pandals, road shows,

exhibitions.

Jute Products in Protech

Flexible hood for Automobile

Protech

Application of Jute as

Indutech

Rope

Belts, slings.

Fibrefill

Damper nonwoven cloth

Filtration (AC, Vaccuam cleaner)

Paper

Jute Products in Indutech

Indutech

Jute Composite - Miscellaneous

Applications in different Technical

Textiles

Jute Composites: Miscellaneous Applications

Jute Composite Wash Basin

Table top by Jute Composite

Serving Tray

Jute Composites: Miscellaneous Applications

Letter box and fire tray

Traffic signal light caseTooll box

Flower vase and tray

Jute Composites: Miscellaneous Applications

Speaker Box

Furniture Sheet Chair

BoatSpectacle Case

Digital Printing of Jute For Shopping Bags & Banners

Advantages:

Reproducing digital images on fabric surfaces Reduced ink, water, electricity consumption, less waste material

generation, cost effective and eco-friendly

Digital transfer printed Jute fabrics

Decorative Products from Jute

Low capacity decorative bags from Jute

Environmental Benefits of Jute and Jute Products

Contribution of Jute to the Environment

Contribution of Jute Amount (Tone/hectare)

Impact on Environment

Fibre production 2.30 Natural products

Jute Stick 4.94 Saving of Fossil fuel

Leaf 1.92 Soil enrichment

Root 0.85 Soil enrichment

Carbon dioxide absorbed 14.66 Clean climate

Oxygen Emission 10.66 Clean climate

Jute Stick as domestic fuel : Estimated savings of 12.0 Lakh MT of Coal. eq.

Soil enrichment by Jute Leaf/Root: Equivalent to 2.0 Lakh MT of N,P,K /Yr

Journal of Environment and Earth Science, Vol. 2, N0.5, 24-30, (2012)

Available Jute based Products

• Nonwoven and woven based fabrics for automobiles

• Jute based composites board, doors, laminated sheets etc.

• Woven, nonwoven as geo textiles and soil saver

• Woven, nonwoven fabrics for filtration

• Woven Scrim Cloth for reinforcement

• Scrim cloth and net fabric as agricultural textiles

• Hydrocarbon free food grade jute bag

• Flexible Intermediate Bulk Container (Jumbo Bags)

• Different shapes of low cost jute carry bags and shopping bags

• Designed matt fabrics and carpets

• Complete range of home furnishing textiles with 100% jute or jute blendedfabric in dyed and printed form

• Tapes/bands/webbing

• Cords & Twines