honeywellequipmentconditionmonitor br489.pdf
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Equipment Condition Monitor
Equipment Condition Monitor
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F E at u r E s & B E n E F i t s
Predictandprevent
equipmentfailures
Improveequipmentperformance
Reduceunscheduleddowntime
Reduceoperationaland
maintenancecost
C h a l l E n g E s
Equipmentfailureisaleadingcauseofplantdowntimeandproductionloss.As
aresult,plantsseeincreasedspendingonmaintenanceandlossofpotential
revenue.Factorssuchasstringentregulatoryrequirementsandincreasingly
complexproductionprocesses,meanthattheabilitytopredictandprevent
failuresaswellasmakeinformeddecisionsbasedonconsolidatedequipment
healthandperformancedatabecomescritical.
Today,organizationsrequiretheabilitytointelligentlymanagehundredsoreven
thousandsofassetsfromasinglelocation.Diminishingpersonnelexpertise
andareactivemaintenancestrategymakemonitoring,diagnosing,andsetting
prioritiesbasedoneconomicimpactchallenging.Assetsbelievedtobecritical
receiveprioritywhileothersruntofailure,precipitatingproblemsinassociated
equipmentanddegradingplantperformance.
D E l i v E r Data to t h E P E o P l E , D o n t B r i n g P E o P l E
to t h E Data
Best-of-breedtechnologyandeasyimplementationallowEquipmentCondition
Monitortocontinuouslyimproveplantefficiencyandproductionwhilereducing
operationalandmaintenancecosts.
Benefits throughout the Enterprise Managelocalandremoteequipmentassets
Loweradoptioncostswithasinglesolution
Applybestpracticesacrossallplants
Accesscustomizablereportsforallenterpriselayers
Increaseprofitability
Equipment Condition Monitor means getting the most out of
existing and future assets Exportdatatoproductivitytoolslikewordprocessingandspreadsheet
applications
Enabledatacapturethroughweb-baseddataentryforms
Createplatform-independentdataaccess
Eliminatemultipleapplication-specificthickclientsandsaveonpurchaseand
maintenancecosts
Accessanydatabi-directionally
ReduceITinfrastructurerequirementsandcosts
JorgRuppensteinProcessControlEngineerAbitibi
bowater
EquipmentConditionMonitorhelpedusrealizeover$1millionin
savingsduringthefirstninemonthsalone.Wehaveasustainable,
quantifiabledatadrivenapproachtoimproveproduction.
EquipmentConditionMonitorisPoweredbyMatrikon,whichrepresentsvendor
neutrality.Thisproductworkswiththird-partycontrolsystemsandapplications.
EquipmentConditionMonitorisforoperations,maintenanceandreliability
professionalsresponsibleforensuringplantequipmenthealthandconsistency
inproduction.Thisproductreducesunscheduleddowntimebypredictingand
preventingcriticalequipmentfailuresanddiagnosingpoorperformance.
Itistheonlyvendor-independentsoftwareproductonthemarketthatusesboth
real-timeandhistoricaldatathroughuniversalconnectivity.Onasinglescreen,
userscanquantifycurrentequipmenthealthandidentifyunderperformingassets.
Becauseequipmentfailureispredictedbeforeincidentsandhazardsoccur,
maintenancecostsarereducedandproductionqualityandcapacityincreases.
Equipment Condition Monitor
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Benefits for Maintenance Prioritizemaintenancethroughacondition-basedstrategy
Dramaticallyreducemaintenancetimeandcosts
Accessreal-timedataforassetmaintenanceandreliability
IntegratewithEAM/CMMSsystems
Extendoverhaulintervals
Getautomaticnotificationofassethealthproblems
E q u i P M E n t C o n D i t i o n M o n i to r Validateallinformationbyidentifyingcorruptormissingdataand
predictnotjustwhatwillhappen,butwhyitwillhappen.Rich
explorationanddiagnosticcapabilitiesenablebetterdecisionmaking.
graphical user interface Object-baseddrag-and-dropenvironment
Quicklycreatesandconfigurescustomanalyses
Createsscheduledanalyseswithautomatedreportgeneration
automated Data Collection High-speedconnectivitytohistorians,DCSsandPLCs
Connectstomultipledatasourcessimultaneously
FullyOPCandODBCcompliant
Web-Based reporting Emailsreportstoappropriatepersonnel
Supportsadhocreportcreationandautomaticscheduling
Createscustomreportswithindustry-standardthird-partysoftware
intelligent Data Cleaning Automaticallycompensatesforcorrupt,inaccurateormissing
processdata
Detectsandcleansbaddatawithflexible,rule-basedtools
AddedusabilitywithMicrosoftExceladd-on
Condition Monitoring Continuouslymonitorsentireprocessunit
Identifies,diagnosesandpreventspotentialproblems
Investigatesandunderstandsprocessvariables
Prioritizesoperationalandmaintenancerequirements
inferential Modeling Usesexistingplantknowledge
Receivesreal-timefeedbackonqualityvariables
Improvesstrategieswithdataresolution
Performsonlinesensorvalidation
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Honeywell Process Solutions
1250WestSamHoustonParkwaySouthHouston,TX77042
LovelaceRoad,SouthernIndustrialEstateBracknell,Berkshire,EnglandRG128WD
ShanghaiCityCentre,100JunyiRoadShanghai,China20051
www.honeywell.com/ps
BR 489May 2011 2011 Honeywell International Inc.
For More Information
FormoreinformationaboutEquipmentConditionMonitor,visitourwebsitewww.honeywell.com/psorcontactyourHoneywellaccountmanager.
www.matrikon.comecm@matrikon.com
I M AG E / G R A P H I c
Microsoft Excel and Internet Explorer are registered trademarks of Microsoft corporation in the United States and other countries.
Powered by Matrikon symbolizes that this product/solution is system
and application independent.
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