hydraulic cylinders and lifting products · heavy-duty return spring pre-tensioned return spring...
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4
H K
F
A
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3/8"-18NPTF
4
Hydraulic Cylinders and Lifting Products
Improved saddle retention
Hardened plunger saddle protects plunger end during all lifting operations . Easily removable for access to plunger mounting threads .
Thread protector
Protector is easily attached and removed with oily hands or whilst wearing gloves .
Easy assembly and disassembly
External access to fasteners requires only standard shop tools for simplified maintenance .
Heavy-Duty return spring
Pre-tensioned return spring improves retraction performance, reducing retraction times .
Unique GR2 Bearing System
GR2 design surrounds seal of longer stroke models for improved life and reduced bearing loads . Bearing surface area increases side-load resistance and significantly improves cylinder life .
Coupler Protector
Coupler Dust Cap has new shape and more pliable material for easy push-on/pull-off operation . Protector is easily attached and removed with oily hands or whilst wearing gloves .
Easy assembly and disassembly
External access to fasteners requires only standard shop tools for simplified maintenance .
Enerpac hydraulic cylinders are available in
hundreds of different configurations. Whatever the
industrial application... lifting, pushing, pull ing,
bending, holding... what ever the force capacity,
stroke length, or size restrictions... single- or double-
acting, solid or hollow plunger, you can be sure
that Enerpac has the cylinder to suit your high force
application. Enerpac jacking cylinders fully comply
to ASME B30.1 (except BRD-Series).
GR2 Bearing Technology
The exclusive GR2 is a unique bearing design on RC-Series DUO general purpose cylinders which
absorbs eccentric load stresses to protect your cylinder against abrasion, over-extending or plunger blow-outs and jamming or top-end mushrooming . As a result, RC-Series DUO cylinders provide long, trouble-free operation .
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5www.enerpac.com
▶
▶ ▶ ▶ ▶
▶ ▶
▶
▶ ▶
▶
▶
▶ ▶
▶
▶
▶ ▶
▶▶
▶
▶
16 - 362
50 - 250
50 - 250
6 - 62
127 - 154
8 - 258
28 - 260
16 - 1219
50 - 300
50 - 300
38 - 362
11 - 156
62 - 460
356 - 686
356 - 622
RC
RAC, RACLRACHRAR
LPL RSM RCSBRCBRP
RCHRRH
BRD
RR
HCGHCR
HCL
SC
RC, P, VSC, SL, SR, SWJH, JHAGBJ
PR
PL
5 - 95 (45 - 933)
20 - 150 (229 -1589)
20 - 150 (229 -1589)
5 - 500 (45 - 5114)
2,5 - 50 (24 - 505)
13 - 145 (125 - 1429)
4 - 23 (35 - 222)
10 - 520 (101 - 5108)
50 - 1000 (550 - 10 .644)
50 - 1000 (550 - 10 .644)
5 - 95 (45 - 933)
1 - 45 (8,9 - 435)
2 - 150 (20 - 1335)
54 - 181 (533 - 1778)
181 (1778)
6
12141618
2022
24
2628
30
32
3644
48
52
5455
5657
58
60
Capacity 1)
ton (kN)Stroke Range (mm)
Cylinder type and functions Series Page
1) All ton values specified in this catalog are metric ton and are for cylinder class identification only. Please refer to the kN data for calculations.
General Purpose Cylinders, Single-Acting (incl. accessories)
Aluminium Cylinders, Single-Acting, Lock Nut, Hollow PlungerAluminium Cylinders,Double-Acting Solid Plunger
Low Height Lock Nut Cylinders Flat-Jac® and Low Height Cylinders, Single-ActingPull Cylinders, Single-Acting
Hollow Plunger Cylinders Single- and Double-Acting
Precision Production Cylinders Double-Acting (incl. mounting attachments)Long Stroke Cylinders, Double-Acting
High Tonnage Cylinders, Single-Acting and Double-Acting
High Tonnage Cylinders, Single-Acting, Lock Nut
Cylinder - Pump Sets, Single-Acting
Extreme Environment ProductsPorta Power Sets – Portable Tool Sets
Aluminium and Steel JacksIndustrial Steel Bottle Jacks
POW’R RISER® Mobile Lifting Jacks
POW’R LOCK® Mobile Lift System
Cylinders and Lifting Products Section Overview
6
▼
10
10
167
RC-Series DUO, Single-Acting CylindersFrom left to right: RC-506, RC-50, RC-2510, RC-154, RC-10010, RC-55, RC-1010
▼ Synchronous lifting set-up for 200 ton petrochemical process module using twelve RC-2510 cylinders. To ensure the stability of the cylinders JBI-25 base plates are installed.
▼ Foundation repair: to re-stabilize the foundation, the 308 ton silo needed to be lifted, levelled and structurally supported. 25 ton RC-Series hydraulic jacks were attached to a bracket on the top of each steel pier. Powered by a Z-Class pump, the hydraulic jacks applied 20 ton of force at each placement to lift the silo 5,1 cm.
The Industry Standard General Purpose Cylinder
Saddles
All RC cylinders (except RC-50, 101) are equipped with hardened removable grooved saddles . For tilt and flat saddles, see the
RC-Series accessory page .
Page:
Base Plates
To ensure the stability of cylinders for lifting applications, base plates are available for 10, 25 and 50 ton RC cylinders .
Page:
Specialty Attachments
For solving all kinds of application problems, specialty attach ments are available for 5, 10 and 25 ton RC cylinders .
Page:
• Unique GR2 Bearing Design, reduces wear, extending life• Collar threads, plunger threads and base mounting holes enable easy
fixturing (on most models)• Designed for use in all positions • High strength alloy steel for durability• Redesigned cylinder thread protector for ease of use• Heavy-duty, pretensioned spring improves retraction speed• Baked enamel finish for increased corrosion resistance• CR-400 coupler and dust cap included on all models• Plunger wiper reduces contamination, extending cylinder life.
7www.enerpac.com
RC-50RC-51RC-53RC-55 *RC-57RC-59RC-101RC-102 *RC-104RC-106 *RC-108RC-1010 *RC-1012RC-1014RC-151RC-152RC-154 *RC-156 *RC-158RC-1510RC-1512RC-1514RC-251RC-252 *RC-254 *RC-256 *RC-258RC-2510RC-2512RC-2514 *RC-308RC-502RC-504RC-506 *RC-5013RC-756RC-7513RC-1006RC-10010
6,56,56,56,56,56,514,514,514,514,514,514,514,514,520,320,320,320,320,320,320,320,333,233,233,233,233,233,233,233,242,171,271,271,271,2102,6102,6133,3133,3
16257612717723226541051562032573043562551101152203254305356265010215821026131136220951101159337156333168260
4111016521527332389
121171247298349400450124149200271322373423474139165215273323374425476387176227282460285492357449
5(45)
10(101)
15 (142)
25 (232)
30 (295)
50 (498)
75 (718)
95(933)
10165083
1151513878
15222629437344151651
10420530841151661972386
166339525697867
10331202880362719
113123991601341722393466
1,01,01,51,92,42,81,82,33,34,45,46,46,88,23,34,15,06,88,29,5
10,911,85,96,48,2
10,012,214,116,317,718,115,019,123,137,629,559,059,072,6
112
52
13
266
▼ QUICK SELECTION CHART For complete technical information see next page .
Single-Acting, General Purpose Cylinders
CylinderEffective
Area
(cm2)
CylinderCapacity
ton(kN)
Stroke
(mm)
Collapsed Height
(mm)
ModelNumber
OilCapacity
(cm3) (kg)
RCSeries
Capacity:
5 - 95 tonStroke:
16 - 362 mmMaximum Operating Pressure:
700 bar
Gauges
Minimize the risk of overloading and ensure long, dependable service from your equipment . Refer to the System Components
Section for a full range of gauges .
Cylinder-Pump Sets
All cylinders marked with an * are available as sets
(cylinder, gauge, couplers, hose and pump) for your ordering convenience .
* Available as set, see note on this page .
Lightweight Aluminium Cylinders
If you need a higher cylinder capacity-to-weight-ratio the RAC-Series are the perfect choice .
Think Safety
Manufacturer’s rating of load and stroke are maximum safe limits. Good practice
encourages using only 80% of these ratings.
Page:
Page:
Page:
Page:
GR2 Bearing Technology
The exclusive GR2 is a unique bearing design on RC-Series DUO cylinders which absorbs eccentric load stresses to protect your cylinder against abrasion, over-extending or plunger blow-
outs and jamming or top-end mushrooming . As a result, RC-Series DUO cylinders provide long, trouble-free operation .
8
275
RC-50 2)
RC-51RC-53RC-55 1)
RC-57RC-59RC-101 4)
RC-102 1)
RC-104RC-106 1)
RC-108RC-1010 1)
RC-1012RC-1014RC-151RC-152RC-154 1)
RC-156 1)
RC-158RC-1510RC-1512RC-1514RC-251RC-252 1)
RC-254 1)
RC-256 1)
RC-258RC-2510RC-2512RC-2514 1)
RC-308RC-502RC-504RC-506 1)
RC-5013RC-756RC-7513RC-1006RC-10010
162576
1271772322654
1051562032573043562551
1011522032543053562650
10215821026131136220951
101159337156333168260
6,56,56,56,56,56,5
14,514,514,514,514,514,514,514,520,320,320,320,320,320,320,320,333,233,233,233,233,233,233,233,242,171,271,271,271,2
102,6102,6133,3133,3
4111016521527332389
121171247298349400450124149200271322373423474139165215273323374425476387176227282460285492357449
5(45)
10(101)
15 (142)
25 (232)
30 (295)
50 (498)
75 (718)
95(933)
10165083
1151513878
15222629437344151651
10420530841151661972386
166339525697867
10331202880362719
113123991601341722393466
57135241342450555115175276403501606704806149200301423525627728830165215317431533635736838596227328441797441825525709
58 3)
3838383838575757575757575769696969696969698585858585858585
101127127127127146146177177RC-1006, RC-10010
RC-51 - RC-5013
Speed Chart
See the Enerpac Cylinder Speed Chart in our ‘Yellow Pages’ to determine your approximate cylinder speed .
Page:
RC-Series DUO, Single-Acting Cylinders
Extended Height
B(mm)
◀ For full features see previous page .
Stroke
(mm)
CylinderCapacity
ton(kN)
CylinderEffective
Area
(cm2)
Collapsed Height
A(mm)
ModelNumber
Oil Capacity
(cm3)
Outside Dia .
D(mm)
RC-50
RC-101 only(U1 = 19 mm)
1) Available as set, see note on page 7 . 2) RC-50 cylinder has a non removable grooved saddle and no collar thread .3) RC-50: D1 = 41 mm, L = 20 mm, M = 25 mm .4) RC-101 has plunger thread and non-removable saddle .
9www.enerpac.com
RC-50 2)
RC-51RC-53RC-55 1)
RC-57RC-59RC-101 4)
RC-102 1)
RC-104RC-106 1)
RC-108RC-1010 1)
RC-1012RC-1014RC-151RC-152RC-154 1)
RC-156 1)
RC-158RC-1510RC-1512RC-1514RC-251RC-252 1)
RC-254 1)
RC-256 1)
RC-258RC-2510RC-2512RC-2514 1)
RC-308RC-502RC-504RC-506 1)
RC-5013RC-756RC-7513RC-1006RC-10010
28,728,728,728,728,728,742,942,942,942,942,942,942,942,950,850,850,850,850,850,850,850,865,065,065,065,065,065,065,065,073,295,295,295,295,2114,3114,3130,3130,3
25,425,425,425,425,425,438,138,138,138,138,138,138,138,141,441,441,441,441,441,441,441,457,257,257,257,257,257,257,257,257,279,579,579,579,595,295,2104,9104,9
191919191919191919191919191919191925252525252525252525252525573333353530304141
2)
2525252525–
3535353535353538383838383838385050505050505050507171717171717171
2)
14141416166
191919191919192522222525252525252525252525252525————————
1,01,01,51,92,42,81,82,33,34,45,46,46,88,23,34,15,06,88,29,5
10,911,85,96,48,2
10,012,214,116,317,718,115,019,123,137,629,559,059,072,6
2)
66666–66666669999999910101010101010101022225522
2)
3/4" - 16 un3/4" - 16 un3/4" - 16 un3/4" - 16 un3/4" - 16 un
#10 - 24 un
1" - 8 un
1" - 8 un
1" - 8 un
1" - 8 un
1" - 8 un
1" - 8 un
1" - 8 un
1" - 8 un
1" - 8 un
1" - 8 un
1" - 8 un
1" - 8 un
1" - 8 un
1" - 8 un
1" - 8 un
11/2" - 16 un
11/2" - 16 un
11/2" - 16 un
11/2" - 16 un
11/2" - 16 un
11/2" - 16 un
11/2" - 16 un
11/2" - 16 un
11/2" - 16 un
————————
5,6 mm1/4"- 20 un1/4"- 20 un1/4"- 20 un1/4"- 20 un1/4"- 20 un
5/16"- 18 un5/16"- 18 un5/16"- 18 un5/16"- 18 un5/16"- 18 un5/16"- 18 un5/16"- 18 un5/16"- 18 un3/8"- 16 un3/8"- 16 un3/8"- 16 un3/8"- 16 un3/8"- 16 un3/8"- 16 un3/8"- 16 un3/8"- 16 un1/2"- 13 un1/2"- 13 un1/2"- 13 un1/2"- 13 un1/2"- 13 un1/2"- 13 un1/2"- 13 un1/2"- 13 un
—1/2"- 13 un1/2"- 13 un1/2"- 13 un1/2"- 13 un
——
3/4"- 10 un3/4"- 10 un
—2828282828262626262626262630303030303030304949494949494949495555555544444444
—1414141414121212121212121212121212121212121919191919191919—19191919——2525
282525252525393939393939393948484848484848485858585858585858—95959595——
140140
—11/2" - 16 un
11/2" - 16 un
11/2" - 16 un
11/2" - 16 un
11/2" - 16 un
21/4" - 1421/4" - 14 un
21/4" - 14 un
21/4" - 14 un
21/4" - 14 un
21/4" - 14 un
21/4" - 14 un
21/4" - 14 un
23/4" - 16 un
23/4" - 16 un
23/4" - 16 un
23/4" - 16 un
23/4" - 16 un
23/4" - 16 un
23/4" - 16 un
23/4" - 16 un
35/16" - 12 un
35/16" - 12 un
35/16" - 12 un
35/16" - 12 un
35/16" - 12 un
35/16" - 12 un
35/16" - 12 un
35/16" - 12 un
35/16" - 12 un
5" - 12 un
5" - 12 un
5" - 12 un
5" - 12 un
53/4" - 12 un
53/4" - 12 un
67/8"- 12 un
67/8" - 12 un
Single-Acting, General Purpose Cylinders
(kg)
ModelNumber
RCSeries
Capacity:
5 - 95 tonStroke:
16 - 362 mmMaximum Operating Pressure:
700 bar
CylinderBore Dia .
E(mm)
PlungerDia .
F(mm)
Base toAdv . PortH
(mm)
SaddleDia .
J(mm)
Plunger Thread Length
P(mm)
Saddle Protr .
from Plgr . K
(mm)
PlungerInternal Thread
O
Base Mounting Holes CollarThread
W
CollarThreadLength
X(mm)
Thread
V
Thd . Depth
Z(mm)
BoltCircle
U (mm)
Couplers Included!
CR-400 couplers included on all models . Fits all HC-Series hoses .
10
A-53F 2)
A-125), A-102F3)
–A-29 5)
A-29 5)
–––
A-53G 2)
A-102G 3)
A-152GA-252GA-252G
–––
RB-5 2), AW-512), AW-532)
RB-10, AW-102RB-15RB-25RB-25
–––
–
JBI-10–
JBI-25–
JBI-50––
–
CAT-10 3)
CAT-10CAT-50CAT-50CAT-100CAT-100CAT-100
5 (45)
10 (101)15 (142)25 (232)30 (295)50 (498)75 (718)95 (933)
REB-5REB-10REB-15REB-25REP-5REP-10REP-25
1722
1’’-8 UNC11/2’’-16 UNC
17222235
25355151
25353850
664848
6699
RB-5AW-51AW-53RB-10AW- 102RB-15RB-25
JBI-10JBI-25
JBI-50
3550
71
228279
304
228279
15
135140
95
5886
131
2026
31
44637695 284257
47666679 456171
14252538 142538
16222231 162231
16252531 162531
25353541 192835
11/2"-16un
11/2"-16un
11/2"-16un
21/4"-14un
21/4"-14un
23/4"-16un
35/16"-12un
887072114100101127
765978882114165
–107–
16––
25241925303850
–5457–
76––
–1/4"-16 un1/4"-20 un
–7/16"-20 un
––
–4110–
58––
2023
24
REB-5 2)
REB-10REB-15REB-25
––––
REP-5 2)
REP-10 3)
REP-10REP-25REP-25
–––
2235
–
A-53FA-102FA-12A-29
A-53GA-102GA-152GA-252G
A B C D E
A B C D E F
ACA B B C
REB REP
AW-51 AW-102 (I=4,8)RB-5, -10 RB-15, -25 AW-53
A B C D E F G H
CAT-10CAT-50
CAT-100
JBI-10, 25 JBI-50
A-53F, A-102F
A-12, A-29
60,278,078,087,6
---
Grooved
Base Plate Dimensions Dimensions (mm)
For use with
Cylinder Capacity
ton (kN)
Cylinder Accessories for RC-Series Cylinders
Flat Grooved 1) Tilt Base 4) Plunger
Base Plate
Saddles MountingBlock
Clevis Eyes
Model Number
Base 4)
Plunger
Model Number
Model Number
Type
Model Number
Saddle Dimensions (mm) Tilt Saddle Dimensions (mm)
Mounting Block Dimensions (mm)
Clevis Eye Dimensions (mm)
Flat
▼ SELECTION CHART
▼ DIMENSION CHARTS
1) Standard on 5-30 ton RC-cylinders 2) Except RC-50 3) Except RC-101 4) Mounting screws are included . 5) Used with Bender Sets .
Tilt
Tilt
Model Number
Pin-to-Pin *(mm)
4) Mounting screws are included . * Pin to Pin – REB and REP Clevises fitted . Add cylinder collapsed height .
11www.enerpac.com
▼
266
The Enerpac Lightweight Aluminium Cylinders
RASeriesCapacity:
20 - 150 tonStroke:
50 - 250 mm
Removable Hardened Saddle, protects plunger from being damaged by abrasive surface contact .
Stop Ring on all models absorbs eccentric loading and prevents plunger over-extension .
Composite Bearing material to prevent metal to metal contact, reducing side-load issues and increasing life .
Hard-coated Plunger and Base resist wear and prevent galling .
7075-T6 Aluminium Alloy Components for maximum strength and minimum weight .
Plunger Return Spring on all single-acting models for prompt cylinder return .
Composite Bearing material to prevent metal to metal contact, reducing side-load issues and increasing life .
Steel Base Plate protects cylinder base from abrasive surfaces and load-induced damage .
From left to right: RAC, RACL, RACH, RAR
• Lightweight, easy to carry and position to allow a higher cylinder capacity-to-weight-ratio
• Non-corrosive by design, aluminium has always been a good material for use in many caustic environments
• Composite Bearings on all moving surfaces guarantee no metal-to-metal contact, to resist side loads and increase cylinder life.
Think Safety
Manufacturer’s rating of load and stroke are maximum safe limits.
Good practice encourages using only 80% of these ratings.
Page:
Maximum Operating Pressure:
700 bar
Aluminium versus Steel
Aluminium cylinders, while offering the most lightweight solution, also have some unique limitations due to
material properties . It differs from steel in that it has a lower finite fatigue life . Aluminium cylinders should NOT be used in high-cycle applications such as production .
The Enerpac line of aluminium cylinders are designed to provide 5000 cycles at their recommended pressure . This limit should not be exceeded. In normal lifting and many maintenance applications, this should provide a lifetime of use .
Steel Base Plate
The steel base plate protects the cylinder from damage, it should not be removed .
The base holes in these aluminium cylinders are designed for securing the steel base plate . They will not withstand the capacity of the cylinder.
Do not use the base holes in these aluminium cylinders to attach any device to the cylinder .
12
▼
5010015020025050100150200250501001502002505010015020025050100150200250
RAC-202RAC-204RAC-206RAC-208RAC-2010RAC-302RAC-304RAC-306RAC-308RAC-3010RAC-502RAC-504RAC-506RAC-508RAC-5010RAC-1002RAC-1004RAC-1006RAC-1008RAC-10010RAC-1502RAC-1504RAC-1506RAC-1508RAC-15010
31,231,231,231,231, 244,244,244,244,244,270,970,970,970,970,9143,1143,1143,1143,1143,1227,0227,0227,0227,0227,0
20 (218)
30 (309)
50 (496)
100 (1002)
150 (1589)
64
13
Lightweight for Maximum Portability
• Composite bearings prevent metal-to-metal contact, increasing cylinder life and resistance to side-loads of up to 10%
• Hard-Coat finish on all surfaces resists damage and extends cylinder life
• Handles included on all models• Steel base plate and saddle for protection against load-induced
damage• Integral stop ring prevents plunger over-travel and is capable of
withstanding the full cylinder capacity• High strength return spring for rapid cylinder retraction• CR-400 coupler and dustcap included on all models• All cylinders meet ASME B-30.1 and ISO 10100 standards.
◀ The unique Enerpac RA-Series cylinders – lightweight and made of aluminium alloy – these RAC-506 cylinders are ideal for the positioning of tunnel elements under the river. (High Speed Train Line, The Netherlands)
Saddles
All RAC-cylinders are equipped with bolt-on removable hardened steel saddles . For Tilt Saddles see next page .
Shown from left to right: RAC-5010, RAC-15010, RAC-304, RAC-208
RAC-Series, Aluminium Cylinders
CylinderEffective
Area
(cm2)
CylinderCapacity
@ 700 bar
ton (kN)
Stroke
(mm)
ModelNumber
Lightweight Hand Pumps
The Enerpac composite lightweight hand pumps P-392 or P-802 make the optimal lightweight set .
Page:
Page:
13www.enerpac.com
1563124686247802214426638841105354709106314171771715143121472863357811352270340545405675
174224274324374181231281331381186236286336386221271321371421243293343393443
224324424524624231331431531631236336436536636271371471571671293393493593693
8585858585
100100100100100130130130130130180180180180180230230230230230
RAC-202RAC-204RAC-206RAC-208RAC-2010RAC-302RAC-304RAC-306RAC-308RAC-3010RAC-502RAC-504RAC-506RAC-508RAC-5010RAC-1002RAC-1004RAC-1006RAC-1008RAC-10010RAC-1502RAC-1504RAC-1506RAC-1508RAC-15010
3,64,14,65,15,64,55,25,96,67,38,59,811,112,413,717,319,621,924,226,525,329,333,337,341,3
1212121212
M6M6M6M10M10
7080110150200
4040404040404040404050505050509494949494113113113113113
27272727273232323232303030303046464646465151515151
505050505060606060608080808080110110110110110140140140140140
636363636375757575759595959595135135135135135170170170170170
3333333333333333333333333
RAC-20RAC-30RAC-50RAC-100RAC-150
CATG-50CATG-150CATG-200
RAC-50RAC-100RAC-150
5091118
243135
Single-Acting, Aluminium Cylinders
RAC Series
Capacity:
20 - 150 tonStroke:
50 - 250 mmMaximum Operating Pressure:
700 bar
Collapsed Height
A(mm)
OilCapacity
(cm3)
Extended Height
B(mm)
ModelNumber
(kg)
ThreadDepth 1)
Z(mm)
Thread
V(mm)
BoltCircle
U(mm)
SaddleProtrusion
from PlungerK
(mm)
Steel Base Plate Mounting Holes
SaddleDiameter
J(mm)
Bottom toAdvance
PortH
(mm)
PlungerDiameter
F(mm)
CylinderBore
DiameterE
(mm)
OutsideDiameter
D(mm)
CylinderModel / Capacityton
1) Including Base Plate Height of 6 mm and four (4) base plate bolts M6 .
* Tilt sadlles not available for less than 50 ton .
Tilt Saddle
DiameterJ1
Optional Bolt-on Tilt Saddle Dimensions (mm)
For CylinderModel / Capacityton
Tilt Saddle *ModelNumber
SaddleProtrusion
from PlungerK1
14
▼
5010015020025050100150200250501001502002505010015020025050100150200250
RACL-202RACL-204RACL-206RACL-208RACL-2010RACL-302RACL-304RACL-306RACL-308RACL-3010RACL-502RACL-504RACL-506RACL-508RACL-5010RACL-1002RACL-1004RACL-1006RACL-1008RACL-10010RACL-1502RACL-1504RACL-1506RACL-1508RACL-15010
31,231,231,231,231,244,244,244,244,244,270,970,970,970,970,9143,1143,1143,1143,1143,1227,0227,0227,0227,0227,0
20 (218)
30 (309)
50 (496)
100 (1002)
150 (1589)
114
15
• Aluminium Lock Nut provides mechanical load holding for extended periods• Hardened steel stop ring increasing cylinder life and resistance to side-loads
of up to 5%• Hard-Coat finish on all surfaces resists damage and extends cylinder life• Composite bearings increase cylinder life and side load resistance• Handles included on all models• Steel base plate and saddle for protection against load-induced damage• Integral stop ring prevents plunger over-travel and is capable of
withstanding the full cylinder capacity• High strength return spring for rapid cylinder retraction• CR-400 coupler and dustcap included on all models• All cylinders meet ASME B-30.1 and ISO 10100 standards.
◀ The portable lock nut cylinder RACL-1506 used for extended load supports during epoxy injection for bridge reinforcement.
Saddles
All RACL-cylinders are equipped with bolt-on removable hardened steel saddles . For Tilt Saddles see next page .
Shown from left to right: RACL-1006, RACL-504, RACL-5010
RACL-Series, Aluminium Lock Nut Cylinders
CylinderEffective
Area
(cm2)
CylinderCapacity
@ 700 bar
ton (kN)
Stroke
(mm)
ModelNumber
Hoses
Enerpac offers a complete line of high quality hydraulic hoses . To ensure the integrity of your system, specify only Enerpac hydraulic hoses .
Page:
Page:
15www.enerpac.com
J
F
K
S
AE
Z
6V
H
B
U D
RACL-202RACL-204RACL-206RACL-208RACL-2010RACL-302RACL-304RACL-306RACL-308RACL-3010RACL-502RACL-504RACL-506RACL-508RACL-5010RACL-1002RACL-1004RACL-1006RACL-1008RACL-10010RACL-1502RACL-1504RACL-1506RACL-1508RACL-15010
1563124686247802214426638831105354709106314171771716143121472863357811352270340545405675
224274324374424231281331381431236286336386436296346396446496323373423473523
274374474574674281381481581681286386486586686346446546646746373473573673773
8585858585
100100100100100130130130130130180180180180180230230230230230
4,04,65,25,86,45,46,16,87,58,29,310,611,913,214,521,924,226,528,831,132,236,240,244,248,2
4040404040404040404050505050509494949494113113113113113
27272727273333333333303030303046464646465151515151
Tr 55 x 4Tr 55 x 4Tr 55 x 4Tr 55 x 4Tr 55 x 4Tr 60 x 4Tr 60 x 4Tr 60 x 4Tr 60 x 4Tr 60 x 4Tr 80 x 4Tr 80 x 4Tr 80 x 4Tr 80 x 4Tr 80 x 4Tr 110 x 6Tr 110 x 6Tr 110 x 6Tr 110 x 6Tr 110 x 6Tr 140 x 6Tr 140 x 6Tr 140 x 6Tr 140 x 6Tr 140 x 6
636363636375757575759595959595
135135135135135170170170170170
3333333333333333333333333
50505050505050505050505050505075757575758080808080
1212121212
M6M6M6M10M10
7080110150200
RACL-20RACL-30RACL-50RACL-100RACL-150
CATG-50CATG-150CATG-200
RACL-50RACL-100RACL-150
5091118
243135
Single-Acting, Aluminium Lock Nut Cylinders
RACL Series
Capacity:
20 - 150 tonStroke:
50 - 250 mmMaximum Operating Pressure:
700 bar
Collapsed Height
A(mm)
OilCapacity
(cm3)
Extended Height
B(mm)
ModelNumber
(kg)
SaddleProtrusion
from PlungerK (mm)
SaddleDiameter
J(mm)
Bottom toAdvance
PortH
(mm)
PlungerDiameter
(Threaded)F
(mm)
CylinderBore
DiameterE
(mm)
OutsideDiameter
D(mm)
Lock Nut
HeightS
(mm)
ThreadDepth 1)
Z(mm)
Thread
V(mm)
BoltCircle
U(mm)
Steel Base Plate Mounting Holes CylinderModel / Capacityton
Tilt Saddle
DiameterJ1
Optional Bolt-on Tilt Saddle Dimensions (mm)For CylinderModel / Capacityton
Tilt Saddle *ModelNumber
SaddleProtrusion
from PlungerK1
1) Including Base Plate Height of 6 mm and four (4) base plate bolts M6 .
* Tilt sadlles not available for less than 50 ton.
16
▼
5010015020025050100150200250501001502002505010015020025050100150200250
RACH-202RACH-204RACH-206RACH-208RACH-2010RACH-302RACH-304RACH-306RACH-308RACH-3010RACH-602RACH-604RACH-606RACH-608RACH-6010RACH-1002RACH-1004RACH-1006RACH-1008RACH-10010RACH-1502RACH-1504RACH-1506RACH-1508RACH-15010
32,732,732,732,732,751,151,151,151,151,184,784,784,784,784,7164,6164,6164,6164,6164,6225,8225,8225,8225,8225,8
20 (229)
30 (358)
60 (596)
100 (1157)
150 (1588)
64
The Lightweight Solution for Tensioning and Testing
• Hollow plunger design allows for both pull and push forces• Composite bearings increase cylinder life and sideload resistance• Hard-Coat finish on all surfaces resists damage and extends cylinder life• Floating center tube increases seal and product life• Handles standard on all models• Steel base plate and saddle for protection against load-induced damage• Integral stop ring prevents plunger over-travel and is capable of
withstanding the full cylinder capacity• High strength return spring for rapid cylinder retraction• CR-400 coupler and dustcap included on all models• All cylinders meet ASME B-30.1 and ISO 10100 standards.
◀ An RACH-306 powered by a P-392 hand pump used to extract corroded carriage pins of refuse collection vehicles.
Saddles
All RACH-cylinders are equipped with bolt-on hollow removable saddles of hardened steel .
Shown from left to right: RACH-1504, RACH-15010, RACH-206, RACH-306
RACH-Series, Aluminium Hollow Plunger Cylinders
CylinderEffective
Area
(cm2)
CylinderCapacity
@ 700 bar
ton (kN)
Stroke
(mm)
ModelNumber
Lightweight Hand Pumps
The Enerpac composite lightweight hand pumps P-392 or P-802 make the optimal lightweight set .
Page:
17www.enerpac.com
16432749165481825651176610221277423847127016942117823164624873291411411292258338745175646
188251315378442208267333395458251315380445510258325391459527280360430500570
238351465578692258367483595708301415530645760308425541659777330460580700820
100100100100100130130130130130180180180180180250250250250250275275275275275
RACH-202RACH-204RACH-206RACH-208RACH-2010RACH-302RACH-304RACH-306RACH-308RACH-3010RACH-602RACH-604RACH-606RACH-608RACH-6010RACH-1002RACH-1004RACH-1006RACH-1008RACH-10010RACH-1502RACH-1504RACH-1506RACH-1508RACH-15010
5,26,17,18,09,08,09,511,212,914,516,219,525,626,029,633,839,846,252,258,848,955,763,070,177,2
55555555557070707070100100100100100145145145145145145145145145145
29292929292929292929616161616161616161616161616161
55555555557070707070100100100100100145145145145145150150150150150
75757575759595959595
130130130130130185185185185185205205205205205
10101010101010101010121212121214141414141414141414
27272727273434343434545454545479797979797979797979
1212121212
M6M6M6M10M10
80110160220245
RACH-20RACH-30RACH-60RACH-100RACH-150
Single-Acting, Aluminium Hollow Plunger Cylinders
RACH Series
Capacity:
20 - 150 tonStroke:
50 - 250 mmCenter Hole Diameter:
27 - 79 mm
Collapsed Height
A(mm)
OilCapacity
(cm3)
Extended Height
B(mm)
ModelNumber
(kg)
SaddleProtrusion
from PlungerK
(mm)
SaddleDiameter
J(mm)
Bottom toAdvance
PortH
(mm)
PlungerDiameter
F(mm)
CylinderBore
DiameterE
(mm)
OutsideDiameter
D(mm)
CenterHole
DiameterY
(mm)
ThreadDepth 1)
Z(mm)
Thread
V(mm)
BoltCircle
U(mm)
Steel Base Plate Mounting Holes
CylinderModel / Capacityton
Maximum Operating Pressure:
700 bar
1) Including Base Plate Height of 6 mm and four (4) base plate bolts M6 .
18
▼
5010015020025050100150200250501001502002505010015020025050100150200250
RAR-202RAR-204RAR-206RAR-208RAR-2010RAR-302RAR-304RAR-306RAR-308RAR-3010RAR-502RAR-504RAR-506RAR-508RAR-5010RAR-1002RAR-1004RAR-1006RAR-1008RAR-10010RAR-1502RAR-1504RAR-1506RAR-1508RAR-15010
20
30
50
100
150
2182182182182183093093093093094964964964964961002100210021002100215891589158915891589
130130130130130179179179179179187187187187187557557557557557924924924924924
31,231,231,231,231,244,244,244,244,244,270,970,970,970,970,9143,1143,1143,1143,1143,1227,0227,0227,0227,0227,0
18,618,618,618,618,624,524,524,524,524,526,726,726,726,726,779,579,579,579,579,5132,0132,0132,0132,0132,0
1563124686247802214426638841105354709106314171771715143121472863357811352270340545405675
931862793724651232453684906131342674015346683987951193159019886601320198026403300
114
19
• Double-acting for rapid retraction, regardless of hose lengths or system losses
• Composite bearings increase cylinder life and sideload resistance
• Hard-Coat finish on all surfaces resists damage and extends cylinder life
• Handles included on all models• Steel base plate and saddle for
protection against load-induced damage
• Integral stop ring prevents plunger over-travel and is capable of withstanding the full cylinder capacity
• Built-in safety valve prevents accidental over-pressurization.
▼ An RAR-506 was easy to position under a bulldozer for repair of frame member.
Shown from left to right: RAR-5010, RAR-308, RAR-204
RAR-Series, Double-Acting, Aluminium Cylinders
MaximumCylinder Capacity
(kN)
CylinderCapacity
@ 700 bar
ton
Stroke
(mm)
ModelNumber
Saddles
All RAR-cylinders are equipped with bolt-on removable hardened steel saddles .For Tilt Saddles see next page .
CylinderEffective Area
(cm2)
Push PullPush Pull
OilCapacity
(cm3)Push Pull
Hoses
Enerpac offers a complete line of high quality hydraulic hoses . To ensure the integrity of your system, specify only Enerpac
hydraulic hoses .
Page:
Page:
19www.enerpac.com
189239289339389201251301351401201251301351401251301351401451248298348398448
RAR-202RAR-204RAR-206RAR-208RAR-2010RAR-302RAR-304RAR-306RAR-308RAR-3010RAR-502RAR-504RAR-506RAR-508RAR-5010RAR-1002RAR-1004RAR-1006RAR-1008RAR-10010RAR-1502RAR-1504RAR-1506RAR-1508RAR-15010
7,48,08,69,29,88,69,510,411,312,211,112,714,315,917,516,419,322,225,128,024,228,933,237,942,6
1212121212
M6M6M6M6M6
93105110165200
RAR-20RAR-30RAR-50RAR-100RAR-150
239339439539639251351451551651251351451551651301401501601701298398498598698
113113113113113125125125125125145145145145145185185185185185230230230230230
636363636375757575759595959595
135135135135135170170170170170
4040404040505050505075757575759090909090110110110110110
30303030303030303030303030303043434343433838383838
50505050505555555555565656565680808080807575757575
3030303030404040404050505050507575757575113113113113113
3333333333333333333333333
CATG-50CATG-100CATG-150
RAR-50RAR-100RAR-150
507391
242931
Double-Acting, Aluminium Cylinders
RAR Series
Capacity:
20 - 150 tonStroke:
50 - 250 mmMaximum Operating Pressure:
700 bar
CollapsedHeight
A(mm)
ModelNumber
(kg)
ThreadDepth 1)
Z(mm)
Thread
V(mm)
BoltCircle
U(mm)
Steel Base Plate Mounting Holes
CylinderModel / Capacityton
Extended Height
B(mm)
OutsideDiameter
D(mm)
CylinderBore
DiameterE
(mm)
PlungerDiameter
F(mm)
Bottomto Advance
PortH
(mm)
Top toRetract
PortI
(mm)
SaddleDiameter
J(mm)
Saddle Protrusion
from Plunger K
(mm)
Tilt Saddle
DiameterJ1
Optional Bolt-on Tilt Saddle Dimensions (mm)For CylinderModel / Capacityton
Tilt Saddle *ModelNumber
SaddleProtrusion
from PlungerK1
1) Including Base Plate Height of 6 mm and four (4) base plate bolts M6 .
* Tilt sadlles not available for less than 50 ton .
20
▼
60100150200250400500
50504545454545
62 (606)102 (1002)162 (1589)202 (1985)259 (2541)409 (4008)522 (5114)
86,6143,1227,0283,5363,1572,6730,6
10%10%8%8%5%5%5%
LPL-602LPL-1002LPL-1602LPL-2002LPL-2502LPL-4002LPL-5002
Cylinder Capacity
ton
Stroke
(mm)
MaximumCylinder Capacity
at 700 barton (kN)
Cylinder Effective
Area
(cm2)
Side-load Resistance
of MaximumCapacity
ModelNumber
LPL-Series, Low Height Lock Nut CylindersLPL-Series, Low Height Lock Nut Cylinders
• Lock nut provide mechanical load holding for a safe work environment• Integrated tilt saddle allows for up to 5 degrees of misalignment• Extreme low height for use in confined areas• Side-load resistance 5-10% of maximum capacity• Overflow port as stroke limiter to prevent plunger blow-out• Single-acting, gravity return.
The Lowest Power Lifter
▼ Only the extreme low height LPL-cylinder fits in this confined area to lift the construction. The lock nut provides positive and safe mechanical load holding over a long period of time.
Integrated Tilt Saddles
All LPL-Series cylinders include integral tilt saddles with maximum tilt angles up to 5°.
The Summit Edition
Innovation is at the heart of the new Summit Edition of cylinders, delivering the high quality construction that you
expect from Enerpac. The durability ensures your job gets done safely and reliably.
• Replaceable plunger support bearing adds support for eccentric loads *
• Nitrocarburization surface treatment for improved load and wear resistance and corrosion protection
• Replaceable composite bearing surround the seal providing support for eccentric loads
• Low wear, high pressure seals provide longer service life.
* Eccentric load (or “side-load”) is inevitable in heavy lifting. Our unique Summit Edition features provide the ultimate protection against side-load. Increased bearing surface maintains stability and nitrocarburization treatment prevents scoring on the inside of the cylinder. Side-load poses a real problem.... our new cylinder features are the solution!
See page 37 for more technical details on Low Height and High Tonnage Cylinders.
21www.enerpac.com
H
S
R
90˚
K
A
E
J
F
B
D
126137148155159178192
176187193200204223237
140173220245275350400
105135170190215270305
Tr 105 x 4Tr 135 x 6Tr 170 x 6Tr 190 x 6Tr 215 x 6Tr 270 x 6Tr 305 x 6
19212730324049
96126160180200250290
789
10121210
5°5°5°5°5°4°3°
283140434355
61,5
1525435570
129183
LPL-602LPL-1002LPL-1602LPL-2002LPL-2502LPL-4002LPL-5002
433,0715,71021,41275,91633,72576,53287,8
242
48
CollapsedHeight
A(mm)
ExtendedHeight
B(mm)
OutsideDiameter
D(mm)
Cylinder Bore
DiameterE
(mm)
Base to Advance
PortH
(mm)
Saddle Diameter
J(mm)
Saddle Protrusion from Plgr.
K(mm)
Saddle Max. Tilt
AngleR
Lock Nut
HeightS
(mm) (kg)
PlungerDiameter
F(mm)
ModelNumber
Oil Capacity
(cm3)
Single-Acting, Low Height Lock Nut Cylinders
LPL Series
Capacity:
60 - 500 tonStroke:
45 - 50 mmMaximum Operating Pressure:
700 bar
IMPORTANT!
All LPL-Series cylinders require a solid lifting surface for correct support. The use of these
cylinders on surfaces such as sand, mud or dirt, may result in cylinder damage.
WRONG!
Rough soil
For more safety instructions see our ‘Learning Center’ on www.enerpac.com
RIGHT!
Flat lifting surface
Split-Flow Pumps
SFP-Series Pumps with multiple outlets with equal oil flow. For lifting and lowering applications on multiple points these pumps
are a far better alternative than using separately operated pumps.
Page:
Longer Stroke Lock Nut Cylinders
For longer stroke applications HCL-Series lock nut cylinders are the perfect choice.
Page:
Assisted Return Pumps
Enerpac HCG, HCL and LPL-Series cylinders are hydraulic advance and gravity return. To improve productivity and plunger retraction
Enerpac offers assisted return on ZU4 and ZE-Series pumps featuring Enerpac Venturi valve technology, specifically to facilitate the faster return of single-acting gravity return cylinders. See enerpac.com for details.
22
▼
6111113161616163845626057
418325599
16420331755
129261373722
5 (45)10 (101)20 (201)30 (295)45 (435)75 (718)90 (887)
150 (1386)10 (101)20 (201)30 (295)45 (435)90 (887)
6,514,528,742,162,1
102,6126,7198,114,528,742,162,1
126,7
RSM-50 1)
RSM-100 *RSM-200 *RSM-300 *RSM-500 *RSM-750RSM-1000RSM-1500RCS-101 *RCS-201 *RCS-302 *RCS-502 *RCS-1002 *
23
172
RSM, RCS-Series, Low Height Cylinders
Stroke
(mm)
Cyl. Capa city
ton (kN)
Cylinder Effective
Area
(cm2)
ModelNumber
Oil Capa-city
(cm3)
Shown from left to right: RSM-1000, RSM-300, RSM-50, RCS-1002, RCS-302
RSM-series, Flat-Jac® Cylinders• Compact, flat design for use where most other cylinders will not fit• Single-acting, spring return• RSM-750, 1000 and 1500 have handles for easy carrying• Mounting holes permit easy fixturing• Baked enamel finish for increased corrosion resistance• CR-400 coupler and dust cap included on all models1)
• Hard chrome plated high quality steel plungers• Grooved plunger ends require no saddle.
RCS-series, Low Height Cylinders• Lightweight, low profile design for use in confined spaces• Single-acting, spring return• Baked enamel finish for increased corrosion resistance• Plunger wiper reduces contami nation, extending cylinder life• CR-400 coupler and dust cap included on all models• Grooved plunger end with threaded holes for mounting tilt saddles• Integral handle on RCS-1002 for easy carrying• Plated steel plungers.
▼ Only a couple of centimeters will do for an RSM-cylinder to lift a large construction.
Maximum Power-to-Height Ratio
Saddles
All RCS-Series cylinders have plunger mounting holes for installation of tilt saddles. See table for selection and dimensional information.
Page:
Low Clearance Lifting
The LW-16 Lifting Wedge and SOH-Series Machine Lifts are the perfect choice for lifting the first few millimeters.
Page:
1) RSM-50 is fitted with an AR-400 coupler.* Available as set, see note on next page.
23www.enerpac.com
H
KF
P
A
D
B
3/8"-18 NPTF
E
O
U
**
58 x 4182 x 55101 x 76117 x 95140 x 114165 x 139178 x 153215 x 190
6992101124165
28,742,960,573,288,9114,3127,0158,842,960,573,288,9127,0
16191919191919231717192331
1,01,43,14,56,8
11,314,526,32,75,06,8
10,020,7
385462718295101116126143179182198
25,438,150,863,469,882,692,2114,338,150,866,569,892,2
1112222253321
2027394757697695–––––
2234394453667482–––––
––––––––
2640404055
––––––––
M4M5M5M5M8
––––––––8888
10
RSM-50 1)
RSM-100 *RSM-200 *RSM-300 *RSM-500 *RSM-750RSM-1000RSM-1500RCS-101 *RCS-201 *RCS-302 *RCS-502 *RCS-1002 *
28,536,649,352,366,576,276,2117,3
5,57,110,010,011,013,513,513,5
9,110,715,115,919,020,620,620,6
4,37,99,911,212,714,214,214,2
RSM-50RSM-100RSM-200RSM-300RSM-500RSM-750RSM-1000RSM-1500
355071
111517
212935
324351586679851008898117122141
CAT-11CAT-51CAT-101
RCS-101RCS-201, -302, -502RCS-1002
52
A B C*
55
ModelNumber
Single-Acting, Low Height Cylinders
Extended Height
B(mm)
Outside Diameter
D(mm)
Cylinder Bore Dia.
E(mm)
PlungerDia.
F(mm) (kg)
Collapsed Height
A(mm)
Base to Advance
Port H
(mm)
Plunger Protrusion from Base
K(mm)
ModelNumber
Bolt Circle
U(mm)
Thread
O(mm)
Plungerto
BaseL
(mm)
Plungerto Mtg.Hole M
(mm)
Thread Depth
P(mm)
Bolt Circle
U1
RSM Cylinder Mounting Hole Dimensions (mm)
HoleDia.
V
CounterBoreDia.
CounterBore
Depth
ModelNumber
Optional Bolt On Tilt Saddle Dimensions (mm)
For Cylinder Model:
RSM-SeriesRCS-Series
** 5° angle position of coupler on RCS-101, 201, 302.
RSM,RCS Series
Capacity:
5 - 150 tonStroke:
6 - 62 mmMaximum Operating Pressure:
700 bar
Cylinder-Pump Sets
All cylinders marked with an * are available as (cylinder, gauge, couplers, hose and
pump) for your ordering convenience.
Page:
* ‘C’ dimension equals saddle protrusion from plunger. Mounting screws are included.
Porta Power Sets
Portable tool box with hand pump, gauge adaptor assembly, hose and RSM or RCS-cylinders.
Page:
24
▼
165
112
BRC, BRP-Series, Pull Cylinders
• High strength alloy steel construction• Hard chrome-plated plunger for long life• Replaceable links on BRP-models• Baked enamel finish for increased corrosion resistance• CR-400 coupler and dust cap included on all models• Plunger wiper reduces contamination,
extending cylinder life• Single-acting, spring return.
Shown from left to right: BRC-25, BRC-46, BRP-306, BRP-606, BRP-106C
▼ Ship building, welding and Enerpac pull cylinders go hand in hand.
The Ultimate in Pulling Power
Attachments and Accessories
BRC-25 and BRC-46 units have base, collar and plunger threads to affix a range of optional attachments and accessories,
such as chains, saddles and extension tubes.
Page:
Gauges
Minimize the risk of overloading and ensure long, dependable service from your equipment. Refer to the System Components
Section for a full range of gauges.
Page:
▼ To lift a load bearing mast into place, BRP-series cylinders were used to tension the supporting cables.
25www.enerpac.com
BRP-106CBRP-106LBRP-306BRP-606
15,815,846,472,1
2382387151096
601581
1110718
751731
1264871
8585
137140
54,154,188,9
110,1
10564
114130
87119155151
30223540
35344348
32325565
15,315,363,158,3
10 (110)
30 (325)50 (506)
150150154153
BRC-25BRC-46BRC-106
2,5 (24)5 (51)
10 (105)
127140151
283225
3,57,315,0
45101228
264301289
391441440
485785
28,442,954,1
19,030,231,8
454239
¾"- 141¼"-11½
–
11/16"- 2413/16"-16M30x2
1,84,59,5
¾"-14 NPT1¼"-11½ NPT
M30 x 2
1½"- 16 uN
2¼"- 14 uN
M85 x 2
242625
172424
BRC-25BRC-46BRC-106
BRP-106C
BRC-25, -46, 106
BRP-106L
BRP-306
BRP-606
Single-Acting, Pull Cylinders
Ext.Height
B(mm)
Coll.Height
A(mm)
CylinderEffective
Area
(cm2)
Oil Capa-city
(cm3)
Cylinder Capa city
ton (kN)
ModelNumber
Stroke
(mm)
Outside Dia.
D(mm)
Cyl. Bore Dia.
E(mm)
LinkOpen-
ingL
(mm)
LinkThick-ness
M(mm)
LinkWidth
N(mm)
Slot toLinkEndT
(mm)
(kg)
LinkHeight
J(mm)
Ext.Height
B(mm)
Coll.Height
A(mm)
CylinderEffective
Area
(cm2)
Oil Capa-city
(cm3)
Cylinder Capa city
ton (kN)
ModelNumber
Stroke
(mm)
OutsideDia.
D(mm)
CylinderBore Dia.
E(mm)
PlungerDia.
F(mm)
Top to Inlet PortH
(mm)
SaddleDiameter
J(NPT)
PlungerThreadLength
P(mm)
PlungerOutsideThread
Q(kg)
BRC Cylinder Mounting Dimensions (mm)
Base Mounting
HoleV
CollarThread
W
CollarThd. Lgth.
X
Mtg.Thd. Lgth.
Z
ModelNumber
BRC-106 only
BRC,BRP Series
Capacity:
2,5 - 50 tonStroke:
127 - 154 mmMaximum Operating Pressure:
700 bar
26
▼
842427649
15564
15576
15376
147575
136150476298722626
12591011
17,917,917,917,930,730,746,646,682,382,3
133,0
RCH-120RCH-121*RCH-1211RCH-123RCH-202*RCH-206RCH-302*RCH-306RCH-603*RCH-606RCH-1003*
27
16
52
13 (125)
20 (215)
30 (326)
60 (576)
95 (931)
RCH-Series, Hollow Plunger CylindersShown from left to right: RCH-306, RCH-120, RCH-1003
▼ Hollow plunger cylinder RCH-1003 used in an application for intermediate boom suspension on a dragline.
Stroke
(mm)
CylinderCapacity
ton (kN)
CylinderEffective
Area
(cm2)
ModelNumber
Oil Capa-city
(cm3)
Versatility in Testing, Maintenance and Tensioning Applications
* Available as set, see note on this page.
Saddles
Most RCH-Series cylinders are equipped with smooth saddles. See table at next page for optional threaded saddles and all dimensional information.
Page:
Ultra-Lightweight Aluminium Cylinders
If you need a higher cylinder capacity-to-weight-ratio the lightweight RACH-Series are the perfect choice.
Page:
• Hollow plunger design allows for both, pull and push forces• Single-acting, spring return• Nickel-plated, floating center tube on models over 20 ton increases
product life• Baked enamel finish for increased corrosion resistance• Collar threads for easy fixturing• RCH-120 includes AR-630 coupler and has 1/4" nptf port• RCH-121 and RCH-1211 have FZ-1630 reducer and
AR-630 coupler, all other models feature CR-400 coupler.
Cylinder-Pump Sets
All cylinders marked with an * are available as sets
(cylinder, gauge, couplers, hose and pump) for your ordering convenience.
Page:
27www.enerpac.com
696969699898114114159159212
54,154,154,154,173,173,188,988,9
123,9123,9165,1
––––
545463639191126
55120120184162306178330247323254
63162162260211461242485323476330
35,135,135,135,154,154,163,563,591,991,9
127,0
925252519252125313138
––––
9,79,79,09,0
12,012,012,0
¾" - 16 uN
–¾" - 16 uN
–19/16" -16 uN
19/16" -16 uN
113/16" -16 uN
113/16" -16 uN
2¾" -16 uN
2¾" -16 uN
4" - 16 uN
17,319,517,319,526,926,933,333,353,853,879,0
1,52,82,84,47,7
14,110,921,828,135,463,0
16–
16–
19192222191925
3030303038384242484860
2¾" - 162¾" - 162¾" - 162¾" - 1637/8" - 1237/8" - 124½" - 124½" - 126¼" - 126¼" - 1283/8" - 12
RCH-120RCH-121*RCH-1211RCH-123RCH-202*RCH-206RCH-302*RCH-306RCH-603*RCH-606RCH-1003*
50,8––
50,882,682,692,292,2130,3130,3177,8
5/16"-18 uNc
––
5/16" -18 uNc3/8"-16 uNc3/8" -16 uNc3/8" -16 uNc3/8"
-16 uNc
½" -13 uNc
½" -13 uNc
5/8" -11 uNc
9,0––
12,79,49,414,014,014,014,019,0
RCH-120RCH-121RCH-1211RCH-123RCH-202RCH-206RCH-302RCH-306RCH-603RCH-606RCH-1003
536391126
991213
1”- 81¼"- 7
15/8"- 5½2½"- 8
RCH-202, 206RCH-302, 306RCH-603, 606RCH-1003
HP-2015HP-3015HP-5016HP-10016
114
A B C
ModelNumber
Single-Acting, Hollow Plunger Cylinders
Outside Dia.
D(mm)
Cyl. Bore Dia.
E(mm)
Plgr.Dia.
F(mm)
(kg)
Coll. Height
A(mm)
Cyl. Base to Advance
Port H
(mm)
Saddle Dia.
J(mm)
Saddle Protrusion from Plgr.
K(mm)
Center HoleDia.
Y(mm)
Plunger InternalThread
O
CollarThread
W
CollarThreadLength
X(mm)
PlungerThreadLength
P(mm)
Bolt Circle
U
Base Mounting Hole Dimensions (mm)
ThreadDepth
Z
Thread
V
RCH-120 to RCH-123 models* 1/4" NPTF for RCH-120 only
RCH-202 to RCH-1003 models
RCH Series
Capacity:
13 - 95 tonStroke:
8 - 155 mmCenter Hole Diameter:
17,3 - 79,0 mm
RCH-121 and RCH-1211 have a 47 mm dia. boss that protrudes 6 mm from base.
Ext. Height
B(mm)
ModelNumber
Maximum Operating Pressure:
700 bar
Hoses
Enerpac offers a complete line of high quality hydraulic hoses. To ensure the integrity of your system, specify only Enerpac hydraulic hoses.
Saddle Dimensions (mm)Saddle Model Nr.
Cylinder Model Number
Saddle Type
ThreadedHollow
Optional Heat Treated Hollow Saddles
Smooth hollow saddles are standard on all RCH-models (except RCH-120, RCH-1211).
*
Page:
28
▼
30,430,454,254,254,287,487,487,487,4
102,6
8291202733
13662115505
1011203534204144
541784482900
1393333666
133722462083
326326576576576931931931931
1429
213213380380380612612612612718
46,646,682,382,382,3
133,0133,0133,0133,0204,1
RRH-307RRH-3010RRH-603RRH-606RRH-6010RRH-1001RRH-1003RRH-1006RRH-10010RRH-1508
29
107
112
17825889
1662573876
153257203
30
60
95
145
RRH-Series, Hollow Plunger Cylinders
Stroke
(mm)
CylinderCapacity
ton
Cylinder Effective Area
(cm2)
Max. Cylinder Capacity
(kN)
ModelNumber
Oil Capacity
(cm3)
AdvanceAdvance AdvanceRetractRetract Retract
Shown from left to right: RRH-3010, RRH-1001, RRH-6010
• Relief valves prevent damage in case of over-pressurisation• Baked enamel finish for increased corrosion resistance• Collar threads enable easy fixturing (except RRH-1001 and RRH-1508)• Double-acting version for fast retraction• Nickel-plated, floating center tube increases product life• Hollow plunger allows for both pull and push forces• CR-400 coupler and dust cap included on all models• Plunger wiper reduces contamination, extending cylinder life.
▼ Double-acting hollow plunger cylinders are applied for bridge launching systems.
Saddles
All RRH-Series cylinders are equipped with smooth saddles. See table at next page for optional threaded saddles and all
dimensional information.
Page:
Pump Selection
A double-acting cylinder must be powered by a pump with a 4-way valve.
Page:
Gauges
Minimize the risk of overloading and ensure long, dependable service from your equipment. Refer to the System Components
Section for a full range of gauges.
Page:
Versatility in Testing, Maintenance and Tensioning Applications
29www.enerpac.com
912
13
2127283545336179
106111
330431247323438165254342460349
508689336489695203330495717552
113/16" - 16113/16"- 162¾"- 162¾"- 162¾"- 164"- 164"- 164"- 164"- 16
4¼"- 12
33,333,353,853,853,879,279,279,279,279,2
22221919192525252525
4242484848–606060–
4½"- 124½"- 126¼"- 126¼"- 126¼"- 12
–83/8"- 1283/8"- 1283/8"- 12
–
RRH-307RRH-3010RRH-603RRH-606RRH-6010RRH-1001RRH-1003RRH-1006RRH-10010RRH-1508
92,292,2130,0130,0130,0177,8177,8177,8177,8
–
3/8” - 163/8” - 16½” - 13½” - 13½” - 135/8” - 115/8” - 115/8” - 115/8” - 11
–
15,715,714,014,014,019,019,019,019,0
–
RRH-307RRH-3010RRH-603RRH-606RRH-6010RRH-1001RRH-1003RRH-1006RRH-10010RRH-1508
6391
126
1¼”- 715/8”- 5½
2½”- 8
HP-3015HP-5016
HP-10016
RRH-307, 3010RRH-603, 606, 6010RRH-1001, 1003, RRH-1006, 10010
114114159159159212212212212247
88,988,9123,9123,9123,9165,1165,1165,1165,1190,5
60606666664485858560
6363919191
126126126126127
63,563,591,991,991,9127,0127,0127,0127,0152,4
25253131313838383838
99
121212121212124
114
A B C
Double-Acting, Hollow Plunger Cylinders
Ext. Height
B(mm)
Out. Dia.
D(mm)
Cyl. Bore Dia.
E(mm)
Plgr.Dia.
F(mm) (kg)
Coll. Height
A(mm)
Cyl. Baseto Adv.
Port H
(mm)
Cyl. Topto Return
Port I
(mm)
Saddle Dia.
J(mm)
SaddleProtr.
fr. Plgr.K
(mm)
ModelNumber
Center HoleDia.
Y(mm)
Thread
O
CollarThreadLength
X(mm)
CollarThread
W
PlungerThreadLength
P(mm)
Base Mounting Hole Dimensions (mm)
Bolt Circle
U
ThreadDepth
Z
Thread
V
ModelNumber
RRH Series
Capacity:
30 - 145 tonStroke:
38 - 258 mmCenter Hole Diameter:
33,3 - 79,2 mm
Saddle Dimensions (mm)Saddle Model Nr.
Cylinder Model Number
Saddle Type
ThreadedHollow
Optional Heat Treated Hollow Saddles
Hoses
Enerpac offers a complete line of high quality hydraulic hoses. To ensure the integrity of your system, specify only Enerpac hydraulic hoses.
Page:
Smooth hollow saddles are standard on all RRH-models.
Maximum Operating Pressure:
700 bar
30
▼
28791552879155257159260159260
35353580808080142142222222
1616164444444477779898
5,15,15,111,411,411,411,420,320,331,731,7
2,22,22,26,36,36,36,310,610,613,713,7
1440793290
177293323528504824
61734185098
162169276218356
4
8
15
23
BRD-41BRD-43BRD-46BRD-91BRD-93BRD-96BRD-910BRD-166BRD-1610BRD-256BRD-2510
186237313223274350452389491424526
162213289198249325427359461397499
505050
63,563,563,563,580809292
214316468251353505709548751583786
25,425,425,438,138,138,138,150,850,863,563,5
19,019,019,025,425,425,425,435,035,047,847,8
275
BRD-Series, Precision Production Cylinders
Stroke
(mm)
CylinderCapacity
(ton)
Cylinder Effective Area
(cm2)
Maximum Cylinder Capacity
(kN)
ModelNumber
Oil Capacity
(cm3)
AdvanceAdvance AdvanceRetractRetract Retract
Shown from left to right: BRD-2510, BRD-96, BRD-256, BRD-41, BRD-166
• Designed for long life, the best choice for production applications• Unique mounting configurations simplify fixturing• Baked enamel finish for increased corrosion resistance• Double-acting operation develops force in both directions, providing
maximum versatility• Plunger wiper reduces contamination, extending cylinder life• Imperial models (RD-series) available on request.
High Precision and High Cycle Performance
Collapsed Height
A(mm)
ExtendedHeight
B(mm)
Body Length
C(mm)
Outside Dia.
D(mm)
CylinderBore Dia.
E(mm)
PlungerDia.
F(mm)
▼ Clamping application using Enerpac BRD cylinders (with clevis eye attachments on both ends) for their high pressure capability and mounting flexibility.
Speed Chart
See the Enerpac Cylinder Speed Chart in our ’Yellow Pages’ to determine your approximate cylinder speed.
Page:
31www.enerpac.com
2,02,63,63,04,25,67,3
10,214,516,020,3
4747475757575773738989
2424242525252530302727
M16 x 1,5M16 x 1,5M16 x 1,5M22 x 1,5M22 x 1,5M22 x 1,5M22 x 1,5M30 x 1,5M30 x 1,5M42 x 1,5M42 x 1,5
2929293838383854547070
2222222222222228282525
BRD-41BRD-43BRD-46BRD-91BRD-93BRD-96BRD-910BRD-166BRD-1610BRD-256BRD-2510
M42 x 1,5M42 x 1,5M42 x 1,5M56 x 2M56 x 2M56 x 2M56 x 2M70 x 2M70 x 2M85 x 2M85 x 2
1111111414141422222929
M30 x 1,5M30 x 1,5M30 x 1,5M42 x 1,5M42 x 1,5M42 x 1,5M42 x 1,5M56 x 2M56 x 2M70 x 2M70 x 2
999
1414141424242626
481523
481523
481523
481523
42,156,170,185,1
42,156,170,185,1
M42 x 1,5M56 x 2M70 x 2M85 x 2
M16 x 1,5M22 x 1,5M30 x 1,5M42 x 1,5
80105127159
98,4121143165
577592108
M30 x 1,5M42 x 1,5M56 x 2M70 x 2
10,513,520,026,5
11,011,016,017,0
6,36,76,76,7
16,020,025,032,0
20,025,035,045,0
19,025,435,044,5
9,512,719,025,4
15,925,431,838,2
57,082,5100,0125,0
––––
––––
19,125,425,425,4
31,844,552,463,5
––––
––––
23,823,830,227,0
BAD-141BAD-171BAD-181BAD-191
BAD-142BAD-172BAD-182BAD-192
BAD-143BAD-173BAD-183BAD-193
BAD-150BAD-151BAD-152BAD-153
58,078,095,2117,5
78,698,4115,9135,7
49,565,581,096,5
52,457,177,877,8
4747475757575773738989
A B C D E F H
258308385295346422524492593524626
286387540323425577781651853683886
4141413838383852525353
Foot Mounting Mounts onto cylinder collar.
Double-Acting, Precision Production Cylinders
(kg)
Bottom to Advance
Port I
(mm)
Plunger Protrusion
K(mm)
ModelNumber
NeckLength
N(mm)
PlungerThreadLength
P(mm)
PlungerExternal Thread
Q(mm)
Cylinder Mounting Dimensions (mm) CollarThread
W
CollarThreadLength
X
Internal Base
ThreadZ
Int. Base ThreadLength
Z1
ModelNumber
BRD-Cyl.(ton)
Flange MountingMounts onto cylinder collar.
Clevis Eye Threads onto plunger or into cylinder base.
Retainer Nut For locking foot or flange mountings. Tightens onto cylinder collar threads (Included with foot and flange mounting kits).
Foot Mounting with Retainer Nut
Flange Mounting with Retainer Nut
Retainer Nut
Clevis Eye (See chart below for mounting dimensions L, L1 and M)
BRD Series
Capacity:
4 - 23 tonStroke:
28 - 260 mmMaximum Operating Pressure:
700 bar
Top toRetract
PortH
(mm)
Dimensions (mm)
▼ BRD CYLINDER ATTACHMENTS
Clevis Eye (optional)
L(mm)
L1(mm)
M(mm)
Clevis Eye Mounting
Dimensions
32
▼
82
33
RR-Series, Double-Acting Cylinders Shown from left to right: RR-10013, RR-1502, RR-20013, RR-1010, RR-7513
• Collar threads, plunger threads and base mounting holes for easy fixturing (on most models)
• Baked enamel finish for increased corrosion resistance• Removable hardened saddles protect plunger during lifting and
pressing• Built-in safety valve prevents accidental over-pressurization• CR-400 couplers and dust caps included on all models• Plunger wiper reduces contamination, extending cylinder life.
▼ These long stroke RR-cylinders are attached in a sliding and guiding system pulling the arched roof assembly of Athens Olympic Stadium step by step into the final position.
▼ RR-cylinders provide power and precision in a special hydraulic press.
Saddles
RR-Series cylinders up to 75 ton have plunger mounting holes for installation of CAT-Series tilt saddles.
Page:
Page:
Optimum Performance
Enerpac’s range of Z-Class electric pumps, fitted with manual or solenoid operated 4-way valves, offer optimum combinations with RR-Series cylinders.
RR-Series, Double-Acting Cylinders
Rugged enough for the toughest job site uses and precision designed for high-cycle industrial uses.
Most Versatile Performers
33www.enerpac.com
RR-1010, 1012RR-1010, 1012RR-308, 3014RR-506, 5013RR-5020, 756
RR-7513
A-102FCAT-10CAT-50
CAT-100
RR-1010RR-1012RR-308RR-3014RR-506RR-5013RR-5020RR-756RR-7513RR-1006RR-10013RR-10018RR-1502RR-1506RR-15013RR-15032RR-2006RR-20013RR-20018RR-20024RR-20036RR-20048RR-3006RR-30012RR-30018RR-30024RR-30036RR-30048RR-4006RR-40012RR-40018RR-40024RR-40036RR-40048RR-5006RR-50012RR-50018RR-50024RR-50036RR-50048
254305209368156334511156333168333460571563338151523304576109141219153305457609915121915230545761091412191533054576099151219
14,514,542,142,171,271,271,2102,6102,6133,3133,3133,3198,1198,1198,1198,1285,0285,0285,0285,0285,0285,0457,3457,3457,3457,3457,3457,3613,1613,1613,1613,1613,1613,1729,7729,7729,7729,7729,7729,7
4,84,819,119,121,521,521,531,431,462,262,262,295,495,495,495,4145,3145,3145,3145,3145,3145,3243,2243,2243,2243,2243,2243,2328,1328,1328,1328,1328,1328,1405,4405,4405,4405,4405,4405,4
368442879
154911112378363816013417223844396132112930906597
1614543329405
130251738526049347416997
13947208892785041843557459319
1870028018374005603774737111642225633347444406676888951
122147400703335718
1099490
1046104520712861544
1488317777752209479566408863
132801771237217418
111141481122253296464987
10007149952001429988399966203
1236518526246893697349418
10(101)
30(295)
50(498)
75(718)
95(933)
140(1386)
200(1995)
325(3201)
440(4292)
520(5108)
409457395549331509733347525357524687196385582
1116430608765917
12221527485638790943
12471552538690843995
13001605577730882
103513391644
44
275
10
A-102GA-252G
63
Double-Acting Long Stroke Cylinders
Stroke
(mm)
CylinderCapacity
ton(kN)
Cylinder Effective Area(cm2)
ModelNumber
Oil Capacity
(cm3)
Push PushPull Pull
RR Series
Capacity:
10 - 520 tonStroke:
57 - 1219 mmMaximum Operating Pressure:
700 bar
▼ QUICK SELECTION CHART For complete technical information see next page.
Enerpac HCR-Series, High Tonnage Cylinders
If your application does not require high-cycle, Enerpac HCR-Series cylinders may be
the right alternative. Page:
Coll.Height
(mm)
Optional Snap-in Saddles
Optional snap-in saddles for RR-Series double-acting cylinders:
SaddleType
Cylinder Model Number
Saddle Model Number
Flat
Page:
Speed Chart
See the Enerpac Cylinder Speed Chart in our ’Yellow Pages’ to determine your approximate cylinder speed.
Page:
Standard Saddles:
Tilt
GroovedRR-1010, 1012RR-308, 3014
For additional information on saddles:
Pump Selection
A double-acting cylinder must be powered by a pump with a 4-way valve.
Page:
34
RR-1010 *RR-1012 *RR-308 *RR-3014 *RR-506RR-5013RR-5020RR-756RR-7513RR-1006RR-10013RR-10018RR-1502RR-1506RR-15013RR-15032RR-2006RR-20013RR-20018RR-20024RR-20036RR-20048RR-3006RR-30012RR-30018RR-30024RR-30036RR-30048RR-4006RR-40012RR-40018RR-40024RR-40036RR-40048RR-5006RR-50012RR-50018RR-50024RR-50036RR-50048
10
30
50
75
95
140
200
325
440
520
254305209368156334511156333168333460571563338151523304576109141219153305457609915121915230545761091412191533054576099151219
101101295295498498498718718933933933
1386138613861386199519951995199519951995320132013201320132013201429242924292429242924292510851085108510851085108
33335353
103103103156156435435435668668668668
101710171017101710171017170317031703170317031703229722972297229722972297283828382838283828382838
14,514,542,142,171,271,271,2
102,6102,6133,3133,3133,3198,1198,1198,1198,1285,0285,0285,0285,0285,0285,0457,3457,3457,3457,3457,3457,3613,1613,1613,1613,1613,1613,1729,7729,7729,7729,7729,7729,7
4,84,8
19,119,121,521,521,531,431,462,262,262,295,495,495,495,4
145,3145,3145,3145,3145,3145,3243,2243,2243,2243,2243,2243,2328,1328,1328,1328,1328,1328,1405,4405,4405,4405,4405,4405,4
368442879
154911112378363816013417223844396132112930906597
1614543329405
130251738526049347416997
13947208892785041843557459319
1870028018374005603774737111642225633347444406676888951
122147400703335718
1099490
1046104520712861544
1488317777752209479566408863
132801771237217418
111141481122253296464987
10007149952001429988399966203
1236518526246893697349418
409457395549331509733347525357524687196385582
1116430608765917
12221527485638790943
12471552538690843995
13001605577730882
103513391644
663762604917487843
1244503858525857
1147253541915
1931582938
1222152721362746638943
1247155221622771690995
1300160522142824730
10351339164422542863
7373
101101127127127146146177177177203203203203247247247247247247311311311311311311358358358358358358397397397397397397
RR-1010 - RR-3014
RR-4006 - RR-50048
RR-1006 - RR-30048
RR-506 - RR-50048
Stroke
(mm)
CylinderCapacity
ton
Cylinder Effective Area
(cm2)
Max. Cylinder Capacity
(kN)
ModelNumber
Oil Capacity
(cm3)
PushPush PushPullPull Pull
◀For full features see previous page.
Ext. Height
B(mm)
Coll.Height
A(mm)
Outside Dia.
D(mm)
* For RR-1010 and RR-1012: N = 32 mm; for RR-308 and RR-3014: N = 55 mm.
RR-Series, Double-Acting Cylinders
No mounting holes on:RR-506, 5013RR-756, 7513 RR-1502, 15013
Cylinder retract capacity for certain RR cylinders may be less than theoretical values, as a result of reduced relief valve pressure settings:
RR-308/3014: 275 bar RR-506/5013/5020: 480 bar RR-756/7513: 495 bar
Base mounting hole location is for reference only, as it is affected by assembly.
35www.enerpac.com
RR-1010*RR-1012*RR-308*RR-3014*RR-506RR-5013RR-5020RR-756RR-7513RR-1006RR-10013RR-10018RR-1502RR-1506RR-15013RR-15032RR-2006RR-20013RR-20018RR-20024RR-20036RR-20048RR-3006RR-30012RR-30018RR-30024RR-30036RR-30048RR-4006RR-40012RR-40018RR-40024RR-40036RR-40048RR-5006RR-50012RR-50018RR-50024RR-50036RR-50048
42,942,973,273,295,295,295,2114,3114,3130,3130,3130,3158,8158,8158,8158,8190,5190,5190,5190,5190,5190,5241,3241,3241,3241,3241,3241,3279,4279,4279,4279,4279,4279,4304,8304,8304,8304,8304,8304,8
34,934,954,154,179,579,579,595,295,295,295,295,2114,3114,3114,3114,3133,4133,4133,4133,4133,4133,4165,1165,1165,1165,1165,1165,1190,5190,5190,5190,5190,5190,5203,2203,2203,2203,2203,2203,2
36363939282857303038384122494976575785858585888888888888108108108108108108120120120120120120
575781817676767681717192668484889696101101101101114114114114114114133133133133133133152152152152152152
35355050717171717176767695114114114133133133133133133165165165165165165190190190190190190203203203203203203
6610102226633319191919222222222222282828282828282828282828282828282828
1"- 81"- 8
1½"- 161½"- 161"- 121"- 121"- 121"- 121"- 12
1¾"- 121¾"- 121¾"- 12
– 33/8"- 1633/8"- 1633/8"- 16
– 2½"- 122½"- 122½"- 122½"- 122½"- 122½"- 122½"- 122½"- 122½"- 122½"- 122½"- 123"- 123"- 123"- 123"- 123"- 123"- 12
3¼"- 123¼"- 123¼"- 123¼"- 123¼"- 123¼"- 12
252525252525253838353535–
353535–
6363636363828282828282959595959595
108108108108108108
–– – – – –
76– –
139139139
– 158158
– 127127127127127127158158158158158158203203203203203203203203203203203203
– – – – – –
½”- 13– –
¾”- 10¾”- 10¾”- 10
– ¾”- 16¾”- 16
– 1”- 81”- 81”- 81”- 81”- 81”- 8
1¼”- 71¼”- 71¼”- 71¼”- 71¼”- 71¼”- 71½”- 61½”- 61½”- 61½”- 61½”- 61½”- 61¾”- 51¾”- 51¾”- 51¾”- 51¾”- 51¾”- 5
– – – – – –
25– –
252525–
2828–
252525252525444444444444505050505050575757575757
2¼”- 142¼”- 1435/16”- 1235/16”- 12
5”- 125”- 125”- 12
5¾”- 125¾”- 126 7/8”- 126 7/8”- 126 7/8”- 12
– 8”- 128”- 128”- 12
– 9¾”- 129¾”- 129¾”- 129¾”- 129¾”- 1212¼”- 1212¼”- 1212¼”- 1212¼”- 1212¼”- 1212¼”- 12141/8”- 8141/8”- 8141/8”- 8141/8”- 8141/8”- 8141/8”- 8155/8”- 8155/8”- 8155/8”- 8155/8”- 8155/8”- 8155/8”- 8
262649494444443838505050–
555555–
5454545454585858585858656565656565797979797979
1214182930526841686193
1174993
124238147199204279383483200312385469628780303399453597792980432589680816
10021224
Double-Acting Long Stroke Cylinders
Cyl. Bore Dia.
E(mm)
Plgr.Dia.
F(mm)
Base to Adv.
PortH
(mm)
Top to Ret. Port
I(mm)
SaddleDia.
J(mm)
(kg)
Plunger Thread Length
P(mm)
Saddle Protr.
fr. Plgr. K
(mm)
Plunger Internal Thread
O
Base Mounting Holes ModelNumber
CollarThread
W
CollarThreadLength
X(mm)
Thread
V
Thread Depth
Z(mm)
Bolt Circle
U(mm)
RR Series
Capacity:
10 - 520 tonStroke:
57 - 1219 mmMaximum Operating Pressure:
700 bar
36
▼
Enerpac High Tonnage Cylinders
Reaching the Summit Edition:• Hardened surface resists side-loading and cyclic wear• Weather protected, inside and out• Low friction to easily spin the load locking rings 1)
• State of the art bearing material provides maximum conformity to reduce wear and avoid bore damage even in high side-load conditions
Low wear, high pressure seals• Improved geometry and material selection increases seal performance
even in harsh conditions• Low friction to improve retraction times
Versatile• Over 200 models in 4 configurations 1)
• Certified lifting eyes, base mounting holes and collar threads are included for secure handling and cylinder mounting 1)
1) See specific models technical data for more information.
▼ Bridge lifting and launching system. The load is balanced on groups of lock nut cylinders. The hydraulic movements are synchronised using the Enerpac PLC-controlled synchronous lift systems.
HCL-2006, HCG-2002, HCR-2006
Highest Level of Durability
The Summit Edition
Innovation is at the heart of the new Summit Edition of cylinders, delivering the high quality construction that you
expect from Enerpac. The durability ensures your job gets done safely and reliably.
• Plunger support bearing adds support for eccentric loads 2)
• Nitrocarburization surface treatment for improved wear resistance and corrosion protection
• Replaceable composite bearings surround the seal providing support for eccentric loads
• Low wear, high pressure seals provide longer service life.
2) Eccentric load (or “side-load”) is inevitable in heavy lifting. Our unique Summit Edition features provide the ultimate protection against side-load. Increased bearing surface maintains stability and nitrocarburization treatment prevents scoring on the inside of the cylinder. Side-load poses a real problem.... our new cylinder features are the solution!
37www.enerpac.com
38
242
244
Enerpac High Tonnage Cylinders
HCG HCRHCLSeries
Capacity:
50 - 1000 tonStroke:
50 - 300 mmMaximum Operating Pressure:
700 bar
High Tonnage Cylinders
The Enerpac High Tonnage Cylinders are particularly suitable for (multipoint) lifting applications.
In combination with our state of the art power packs, you will have a world class hydraulic system to perform the most challenging lifting jobs in a safe and professional manner. See the back page for more information on our pump offering.
HCG, HCR, HCL-Series Cylinders• 50 - 1000 ton lifting capacity• 50 - 300 mm lifting stroke
HCG-Series - single-acting• gravity return• stop ring to prevent plunger blow-out• designed to withstand 10% side-load of
maximum capacity.
HCR-Series - double-acting
• hydraulic advance and retract for controlled movement
• designed to withstand 10% side-load of maximum capacity.
HCL-Series - lock nut, single-acting• gravity return• lock nut for mechanical load holding• overflow port to prevent plunger blow out• designed to withstand 10% side-load up
to 90% of maximum stroke.
LPL-Series - lock nut, low height, single-acting (see page 20)• 60 - 500 ton lifting capacity; • 45 - 50 mm lifting stroke• integrated tilt saddle• gravity return• lock nut for mechanical load holding• 5-10% side-load of maximum capacity.
Page:
Low friction wiper protects against contamination (HCG, HCR)
Full load stop ring (HCG, HCR)
Lock nut provides safe mechanical load holding (HCL, LPL)
Nitrocarburization surface on base, plunger, stop ring and lock nut
High-Flow couplers for fast advance and retract
Base mounting holes for versatile mounting (except LPL)
Interchangeable saddle prevents plunger damage. Integrated Tilt Saddle allows for up to 5 degree misalignment (LPL)
Overflow plug prevents plunger blow-out (HCL, LPL)
Safety valve prevents over-pressurization (HCR)
Certified lifting eyes
Collar threads for versatile cylinder mounting (HCG, HCR)
Replaceable composite plunger support bearings
Low wear high pressure seals provide longer service life
Assisted Return Pumps
Enerpac HCG, HCL and LPL-Series cylinders are hydraulic advance and gravity return. To improve productivity and plunger retraction
Enerpac offers assisted return on ZU4 and ZE-Series pumps featuring Enerpac Venturi valve technology, specifically to facilitate the faster return of single-acting gravity return cylinders. See enerpac.com for details.
Split-Flow Pumps
SFP-Series pumps with multiple outlets with equal oil flow. For lifting and lowering applications on multiple points these pumps
are a far better alternative than using separately operated pumps.
Page:
Page:
Synchronous Lifting Systems
Pumps for multiple lift point capabilities. The economical EVOB-Series for basic applications and the multi-functional EVO-Series lifting system.
38
HCG-502HCG-504HCG-506HCG-508HCG-5010HCG-5012HCG-1002HCG-1004HCG-1006HCG-1008HCG-10010HCG-10012HCG-1502HCG-1504HCG-1506HCG-1508HCG-15010HCG-15012HCG-2002HCG-2004HCG-2006HCG-2008HCG-20010HCG-20012HCG-2502HCG-2504HCG-2506HCG-2508HCG-25010HCG-25012HCG-3002HCG-3004HCG-3006HCG-3008HCG-30010HCG-30012
HCL-502HCL-504HCL-506HCL-508HCL-5010HCL-5012HCL-1002HCL-1004HCL-1006HCL-1008HCL-10010HCL-10012HCL-1502HCL-1504HCL-1506HCL-1508HCL-15010HCL-15012HCL-2002HCL-2004HCL-2006HCL-2008HCL-20010HCL-20012HCL-2502HCL-2504HCL-2506HCL-2508HCL-25010HCL-25012HCL-3002HCL-3004HCL-3006HCL-3008HCL-30010HCL-30012
HCR-502HCR-504HCR-506HCR-508HCR-5010HCR-5012HCR-1002HCR-1004HCR-1006HCR-1008HCR-10010HCR-10012HCR-1502HCR-1504HCR-1506HCR-1508HCR-15010HCR-15012HCR-2002HCR-2004HCR-2006HCR-2008HCR-20010HCR-20012HCR-2502HCR-2504HCR-2506HCR-2508HCR-25010HCR-25012HCR-3002HCR-3004HCR-3006HCR-3008HCR-30010HCR-30012
50 56(550)
100 102(1002)
150 153(1497)
200 202(1985)
250 259(2541)
300 310(3036)
501001502002503005010015020025030050100150200250300501001502002503005010015020025030050100150200250300
183233283346396446202252302379429479220270320397447497231281331408458508241291341431481531296346396446496546
164214264314364414187237287337387437209259309359409459238288338388438488249299349399449499278328378428478528
183233283346396446202252302379429479220270320397447497231281331408458508241291341431481531296346396446496546
484440
CylinderCapacity
ton
Model NumberSingle-Acting
Model NumberSingle-ActingWith Lock Nut
Model NumberDouble-Acting
CollapsedHeight
(mm)
CollapsedHeight
(mm)
CollapsedHeight
(mm)
QUICK SELECTION
Stroke
(mm)
MaximumCylinderCapacity
at 700 barton (kN)
HCG, HCR, HCL-Series, High Tonnage Cylinders
HCG-Series HCL-SeriesHCR-Series
Page: Page: Page:
39www.enerpac.com
HCG-4002HCG-4004HCG-4006HCG-4008HCG-40010HCG-40012HCG-5002HCG-5004HCG-5006HCG-5008HCG-50010HCG-50012HCG-6002HCG-6004HCG-6006HCG-6008HCG-60010HCG-60012HCG-8002HCG-8004HCG-8006HCG-8008HCG-80010HCG-80012HCG-10002HCG-10004HCG-10006HCG-10008HCG-100010HCG-100012
HCL-4002HCL-4004HCL-4006HCL-4008HCL-40010HCL-40012HCL-5002HCL-5004HCL-5006HCL-5008HCL-50010HCL-50012HCL-6002HCL-6004HCL-6006HCL-6008HCL-60010HCL-60012HCL-8002HCL-8004HCL-8006HCL-8008HCL-80010HCL-80012HCL-10002HCL-10004HCL-10006HCL-10008HCL-100010HCL-100012
HCR-4002HCR-4004HCR-4006HCR-4008HCR-40010HCR-40012HCR-5002HCR-5004HCR-5006HCR-5008HCR-50010HCR-50012HCR-6002HCR-6004HCR-6006HCR-6008HCR-60010HCR-60012HCR-8002HCR-8004HCR-8006HCR-8008HCR-80010HCR-80012HCR-10002HCR-10004HCR-10006HCR-10008HCR-100010HCR-100012
400 409(4008)
500 522(5114)
600 611(5987)
800 831(8149)
1000 1085(10.644)
5010015020025030050100150200250300501001502002503005010015020025030050100150200250300
321371421471521571344394444494544594352402452502552602404454504554604654442492542592642692
317367417467517567357407457507557607380430480530580630430480530580630680484534584634684734
321371421471521571344394444494544594352402452502552602404454504554604654442492542592642692
504642
Enerpac High Tonnage Cylinders
CylinderCapacity
ton
Model NumberSingle-Acting
Model NumberSingle-ActingWith Lock Nut
Model NumberDouble-Acting
CollapsedHeight
(mm)
CollapsedHeight
(mm)
CollapsedHeight
(mm)
QUICK SELECTION
Stroke
(mm)
MaximumCylinderCapacity
at 700 barton (kN)
HCG-Series HCL-SeriesHCR-Series
HCG HCR HCL Series
Page: Page: Page:
Capacity:
50 - 1000 tonStroke:
50 - 300 mmMaximum Operating Pressure:
700 bar
40
X
W
U
U
HCG-502HCG-504HCG-506 1)
HCG-508HCG-5010HCG-5012 1)
HCG-1002HCG-1004HCG-1006HCG-1008HCG-10010HCG-10012HCG-1502HCG-1504HCG-1506HCG-1508HCG-15010HCG-15012HCG-2002HCG-2004HCG-2006HCG-2008HCG-20010HCG-20012HCG-2502HCG-2504HCG-2506HCG-2508HCG-25010HCG-25012HCG-3002HCG-3004HCG-3006HCG-3008HCG-30010HCG-30012
5056
(550)78,5
100102
(1002)143,1
150153
(1497)213,8
200202
(1985)283,5
250259
(2541)363,1
300310
(3036)433,7
5010015020025030050
10015020025030050
10015020025030050
10015020025030050
10015020025030050
100150200250300
183233283346396446202252302379429479220270320397447497231281331408458508241291341431481531296346396446496546
393785
1178157119632356716
1431214728633578429410692138320742765346641514182835425356717088850618153631544672619076
10.8922169433765068675
10.84313.012
HCG-50HCG-100HCG-150HCG-200HCG-250HCG-300
HCG-50HCG-100HCG-150HCG-200HCG-250HCG-300
105150185215245260
M12 x 1,75M12 x 1,75M12 x 1,75M12 x 1,75M12 x 1,75
M16 x 2
M130 x 2M175 x 3M215 x 3M250 x 3M280 x 3M305 x 3
222222222225
304655636473
222333
90˚90˚90˚60˚60˚60˚
CylinderCapacity
ton
Model Number 2)
CollapsedHeight
A(mm)
MaximumCylinderCapacity
at 700 barton (kN)
CylinderEfective
Area
(cm2)
OilCapacity
(cm3)
SELECTION CHART 50 -300 TON HCG-MODELSFor 400 - 1000 ton models, see pages 42-43.For full product features see pages 36-37.
1) HCG-506 and HCG-5012: 7% side-load of maximum capacity.2) 1500 and 2000 ton models and additional stroke lengths available on request.
Stroke
(mm)
HCG-Series, High Tonnage Cylinders
Model /Capacityton
Model /Capacityton
Base Mounting Holes (mm)
Collar Thread (mm)
HCG-50 - 150 ton
HCG-200 - 300 ton
BoltCircle
U
ThreadSize
V
ThreadSize
W
MinimumThreadDepth
Z
ThreadLength
X
Numberof
Holes
Anglefrom
Coupler
The collar thread length is designed for the full rated cylinder capacity.
HCG-Series, Single-Acting, Gravity Return Cylinders• Hardened surface resists side-loading and cyclic wear• Designed to withstand 10% side-load of maximum capacity 1)
• Stop ring to prevent plunger blow-out• Weather protected, inside and out• Upper and lower replaceable bearings enclose the cylinder plunger for
support throughout the stroke• Certified lifting eyes, base mounting holes and collar threads.
41www.enerpac.com
HCG-502HCG-504HCG-506 1)
HCG-508HCG-5010HCG-5012 1)
HCG-1002HCG-1004HCG-1006HCG-1008HCG-10010HCG-10012HCG-1502HCG-1504HCG-1506HCG-1508HCG-15010HCG-15012HCG-2002HCG-2004HCG-2006HCG-2008HCG-20010HCG-20012HCG-2502HCG-2504HCG-2506HCG-2508HCG-25010HCG-25012HCG-3002HCG-3004HCG-3006HCG-3008HCG-30010HCG-30012
50 24 CATG-50100130 70 38 50 3
73 29 CATG-100135175 95 38 75 3
91 31 CATG-150165215 120 41 94 3
118 35 CATG-200190250 140 47 113 3
144 47 CATG-250215280 170 53 145 4
160 64 CATG-300235305 200 58 177 4
233333433546646746252352452579679779270370470597697797281381481608708808291391491631731831346446546646746846
17202429323633404658657156667694
1041158195
109136150164107125144182201219158182206230254278
Single-Acting, High Tonnage Cylinders
ExtendedHeight
B(mm)
OutsideDiameter
D(mm)
Cylinder Bore
DiameterE
(mm)
PlungerDiameter
F(mm)
Base toAdvance Port
H(mm)
StandardSaddle
DiameterJ
(mm)
SaddleProtrusion
from PlungerK
(mm) (kg)
Saddle Model Number
Model Number 2)
Optional Tilt Saddle
CATG-Serie Tilt Saddle
HeightK1
(mm)
DiameterJ1
(mm)
HCG Series
Capacity:
50 - 300 tonStroke:
50 - 300 mmMaximum Operating Pressure:
700 bar
42
X
W
U
HCG-4002HCG-4004HCG-4006HCG-4008HCG-40010HCG-40012HCG-5002HCG-5004HCG-5006HCG-5008HCG-50010HCG-50012HCG-6002HCG-6004HCG-6006HCG-6008HCG-60010HCG-60012HCG-8002HCG-8004HCG-8006HCG-8008HCG-80010HCG-80012HCG-10002HCG-10004HCG-10006HCG-10008HCG-100010HCG-100012
400409
(4008)572,6
500522
(5114)730,6
600611
(5987)855,3
800831
(8149)1164,2
10001085
(10.644)1520,5
5010015020025030050
10015020025030050
10015020025030050
10015020025030050
100150200250300
321371421471521571344394444494544594352402452502552602404454504554604654442492542592642692
286357268588
11.45114.31417.17736537306
10.95914.61218.26521.91842768553
12.82917.10621.38225.6595821
11.64217.46223.28329.10434.9257603
15.20522.80830.41138.01345.616
HCG-400HCG-500HCG-600HCG-800HCG-1000
HCG-400HCG-500HCG-600HCG-800HCG-1000
300340370440500
M16 x 2M24 x 3M24 x 3M24 x 3M24 x 3
M350 x 3M400 x 4M430 x 4M505 x 5M570 x 5
2536363636
8390100122137
33333
60˚60˚60˚60˚60˚
CylinderCapacity
ton
Model Number *
CollapsedHeight
A(mm)
MaximumCylinderCapacity
at 700 barton (kN)
CylinderEfective
Area
(cm2)
OilCapacity
(cm3)
SELECTION CHART400 - 1000 TON HCG-MODELSFor 50 - 300 ton models, see pages 40-41.For full product features see pages 36-37.
Stroke
(mm)
HCG-Series, High Tonnage Cylinders
Model /Capacityton
Model /Capacityton
Base Mounting Holes (mm)
Collar Thread (mm)
BoltCircle
U
ThreadSize
V
ThreadSize
W
MinimumThreadDepth
Z
ThreadLength
X
The collar thread length is designed for the full rated cylinder capacity.
Numberof
Holes
Anglefrom
Coupler
HCG-Series, Single-Acting, Gravity Return Cylinders• Hardened surface resists side-loading and cyclic wear• Designed to withstand 10% side-load of maximum capacity• Stop ring to prevent plunger blow-out• Weather protected, inside and out• Upper and lower replaceable bearings enclose the cylinder plunger for
support throughout the stroke• Certified lifting eyes, base mounting holes and collar threads.
* 1500 and 2000 ton models and additional stroke lengths available on request.
43www.enerpac.com
HCG-4002HCG-4004HCG-4006HCG-4008HCG-40010HCG-40012HCG-5002HCG-5004HCG-5006HCG-5008HCG-50010HCG-50012HCG-6002HCG-6004HCG-6006HCG-6008HCG-60010HCG-60012HCG-8002HCG-8004HCG-8006HCG-8008HCG-80010HCG-80012HCG-10002HCG-10004HCG-10006HCG-10008HCG-100010HCG-100012
350 193 59 CATG-400270 220 74 196 4
400 228 63 CATG-500305 250 79 228 4
430 241 78 CATG-600330 270 85 247 4
505 287 87 CATG-800385 320 100 297 4
570 311 93 CATG-1000440 340 114 323 4
371471571671771871394494594694794894402502602702802902454554654754854954492592692792892992
227257287317347378319359399439479519378424470516562608606671735800864929840916992
106811451221
Single-Acting, High Tonnage Cylinders
ExtendedHeight
B(mm)
OutsideDiameter
D(mm)
Cylinder Bore
DiameterE
(mm)
PlungerDiameter
F(mm)
Base toAdvance
PortH
(mm)
StandardSaddle
DiameterJ
(mm)
SaddleProtrusion
from PlungerK
(mm) (kg)
SaddleModel Number
Model Number *
Optional Tilt Saddle
CATG-Serie Tilt Saddle
HeightK1
(mm)
DiameterJ1
(mm)
HCG Series
Capacity:
400 - 1000 tonStroke:
50 - 300 mmMaximum Operating Pressure:
700 bar▲ Offshore wind turbines levelling: Enerpac's synchronous
lifting system provided the solution for levelling the supporting cross pieces for 80 wind turbines.
44
XI
W
U
U
HCR-502HCR-504HCR-506 1)
HCR-508HCR-5010HCR-5012 1)
HCR-1002HCR-1004HCR-1006HCR-1008HCR-10010HCR-10012HCR-1502HCR-1504HCR-1506HCR-1508HCR-15010HCR-15012HCR-2002HCR-2004HCR-2006HCR-2008HCR-20010HCR-20012HCR-2502HCR-2504HCR-2506HCR-2508HCR-25010HCR-25012HCR-3002HCR-3004HCR-3006HCR-3008HCR-30010HCR-30012
50 78,556
(550)
100 143,1102
(1002)
150 213,8153
(1497)
200 283,5202
(1985)
250 363,1259
(2541)
300 433,7310
(3036)
5010015020025030050
10015020025030050
10015020025030050
10015020025030050
10015020025030050
100150200250300
183233283346396446202252302379429479220270320397447497231281331408458508241291341431481531296346396446496546
393785
1178157119632356716
1431214728633578429410692138320742765346641514182835425356717088850618153631544672619076
10.8922169433765068675
10.84313.012
HCR-50HCR-100HCR-150HCR-200HCR-250HCR-300
HCR-50HCR-100HCR-150HCR-200HCR-250HCR-300
105150185215245260
M12 x 1,75M12 x 1,75M12 x 1,75M12 x 1,75M12 x 1,75
M16 x 2
M130 x 2M175 x 3M215 x 3M250 x 3M280 x 3M305 x 3
222222222225
304655636473
222333
90˚90˚90˚60˚60˚60˚
CylinderCapacity
ton
Model Number 2)
CollapsedHeight
A(mm)
MaximumCylinder Capacity
at 700 barton (kN)
CylinderEfective
Area
(cm2)
OilCapacity
(cm3)
SELECTION CHART & DETAILS OF 50 - 300 TON HCR-MODELSFor 400 - 1000 ton models, see pages 46-47.For full product features see pages 36-37.
Stroke
(mm)
HCR-Series, High Tonnage Cylinders
Model /Capacityton
Model /Capacityton
Base Mounting Holes (mm)
Collar Thread (mm)
BoltCircle
U
ThreadSize
V
ThreadSize
W
MinimumThreadDepth
Z
ThreadLength
X
Numberof
Holes
Anglefrom
Coupler
The collar thread length is designed for the full rated cylinder capacity.
HCR-50 - 150 ton
HCR-200 - 300 ton
HCR-Series, Double-Acting Cylinders• Fast advance and retract• Designed to withstand 10% side-load of maximum capacity 1)
• Hardened surface resists side-loading and cyclic wear• Weather protected, inside and out• Upper and lower replaceable bearings enclose the cylinder plunger for
support throughout the stroke• Certified lifting eyes, base mounting holes and collar threads.
1) HCR-506 and HCR-5012: 7% side-load of maximum capacity.2) 1500 and 2000 ton models and additional stroke lengths available on request.
45www.enerpac.com
HCR-502HCR-504HCR-506 1)
HCR-508HCR-5010HCR-5012 1)
HCR-1002HCR-1004HCR-1006HCR-1008HCR-10010HCR-10012HCR-1502HCR-1504HCR-1506HCR-1508HCR-15010HCR-15012HCR-2002HCR-2004HCR-2006HCR-2008HCR-20010HCR-20012HCR-2502HCR-2504HCR-2506HCR-2508HCR-25010HCR-25012HCR-3002HCR-3004HCR-3006HCR-3008HCR-30010HCR-30012
50 24 CATG-50130 100 70 38 50 3
45
55
65
80
70
90
79
97
79
104
73 29 CATG-100175 135 95 38 75 3
91 31 CATG-150215 165 120 41 94 3
118 35 CATG-200250 190 140 47 113 3
144 47 CATG-250280 215 170 53 145 4
160 64 CATG-300305 235 200 58 177 4101
233333433546646746252352452579679779270370470597697797281381481608708808291391491631731831346446546646746846
17212531343834414859667356677895
1061168196
111139153168107127146184207227159183208232257281
Double-Acting, High Tonnage Cylinders
ExtendedHeight
B(mm)
OutsideDiameter
D(mm)
Cylinder Bore
DiameterE
(mm)
PlungerDiameter
F(mm)
Base toAdvance
PortH
(mm)
Top toRetract
PortI
(mm)
StandardSaddle
DiameterJ
(mm)
SaddleProtrusion
from PlungerK
(mm) (kg)
Saddle Model Number
Model Number 2)
Optional Tilt Saddle
CATG-Serie Tilt Saddle
HeightK1
(mm)
DiameterJ1
(mm)
HCR Series
Capacity:
50 - 300 tonStroke:
50 - 300 mmMaximum Operating Pressure:
700 bar
46
XI
W
U
HCR-400HCR-500HCR-600HCR-800HCR-1000
HCR-400HCR-500HCR-600HCR-800HCR-1000
300340370440500
M16 x 2M24 x 3M24 x 3M24 x 3M24 x 3
M350 x 3M400 x 4M430 x 4M505 x 5M570 x 5
2536363636
8390100122137
33333
60˚60˚60˚60˚60˚
HCR-4002HCR-4004HCR-4006HCR-4008HCR-40010HCR-40012HCR-5002HCR-5004HCR-5006HCR-5008HCR-50010HCR-50012HCR-6002HCR-6004HCR-6006HCR-6008HCR-60010HCR-60012HCR-8002HCR-8004HCR-8006HCR-8008HCR-80010HCR-80012HCR-10002HCR-10004HCR-10006HCR-10008HCR-100010HCR-100012
400409
(4008)572,6
500522
(5114)730,6
600611
(5987)855,3
800831
(8149)1164,2
10001085
(10.644)1520,5
5010015020025030050
10015020025030050
10015020025030050
10015020025030050
100150200250300
321371421471521571344394444494544594352402452502552602404454504554604654442492542592642692
286357268588
11.45114,31417.17736537306
10.95914.61218.26521.91842768553
12.82917.10621.38225.6595821
11.64217.46223.28329.10434.9257603
15.20522.80830.41138.01345.616
HCR-Series, High Tonnage Cylinders
Model /Capacityton
Model /Capacityton
Base Mounting Holes (mm)
Collar Thread (mm)
BoltCircle
U
ThreadSize
V
ThreadSize
W
MinimumThreadDepth
Z
ThreadLength
X
Numberof
Holes
Anglefrom
Coupler
CylinderCapacity
ton
Model Number *
CollapsedHeight
A(mm)
MaximumCylinder Capacity
at 700 barton (kN)
CylinderEfective
Area
(cm2)
OilCapacity
(cm3)
SELECTION CHART & DETAILS OF 400 - 1000 TON HCR-MODELSFor 50 - 300 ton models, see pages 44-45.For full product features see pages 36-37.
Stroke
(mm)
The collar thread length is designed for the full rated cylinder capacity.
HCR-Series, Double-Acting Cylinders• Fast advance and retract• Designed to withstand 10% side-load of maximum capacity• Hardened surface resists side-loading and cyclic wear• Weather protected, inside and out• Upper and lower replaceable bearings enclose the cylinder plunger for
support throughout the stroke• Certified lifting eyes, base mounting holes and collar threads.
* 1500 and 2000 ton models and additional stroke lengths available on request.
47www.enerpac.com
HCR-4002HCR-4004HCR-4006HCR-4008HCR-40010HCR-40012HCR-5002HCR-5004HCR-5006HCR-5008HCR-50010HCR-50012HCR-6002HCR-6004HCR-6006HCR-6008HCR-60010HCR-60012HCR-8002HCR-8004HCR-8006HCR-8008HCR-80010HCR-80012HCR-10002HCR-10004HCR-10006HCR-10008HCR-100010HCR-100012
350 270 220 74 111 196 4 193 59 CATG-400
400 305 250 79 121 228 4 228 63 CATG-500
430 330 270 85 121 247 4 241 78 CATG-600
505 385 320 100 143 297 4 287 87 CATG-800
570 440 340 114 153 323 4 311 93 CATG-1000
371471571671771871394494594694794894402502602702802902454554654754854954492592692792892992
227258289321352383320361402443484525379427474521568615608674740806872938843921
1000107911581236
Double-Acting, High Tonnage Cylinders
CATG-Serie Tilt Saddle
HCR Series
Capacity:
400 - 1000 tonStroke:
50 - 300 mmMaximum Operating Pressure:
700 bar
ExtendedHeight
B(mm)
OutsideDiameter
D(mm)
Cylinder Bore
DiameterE
(mm)
PlungerDiameter
F(mm)
Base toAdvance
PortH
(mm)
Top toRetract
PortI
(mm)
StandardSaddle
DiameterJ
(mm)
SaddleProtrusion
from PlungerK
(mm) (kg)
Saddle Model Number
Model Number *
Optional Tilt Saddle
HeightK1
(mm)
DiameterJ1
(mm)
▲ The superlifting and launch of a 43.000-ton floating oil production system in Malaysia for the Gumusut-Kakap offshore field has set high benchmarks for safety through its use of sophisticated EVO-Series synchronous hydraulics to lift, balance, weigh and smoothly launch massive resources structures.
48
S
U
U
HCL-502HCL-504HCL-506HCL-508HCL-5010HCL-5012HCL-1002HCL-1004HCL-1006HCL-1008HCL-10010HCL-10012HCL-1502HCL-1504HCL-1506HCL-1508HCL-15010HCL-15012HCL-2002HCL-2004HCL-2006HCL-2008HCL-20010HCL-20012HCL-2502HCL-2504HCL-2506HCL-2508HCL-25010HCL-25012HCL-3002HCL-3004HCL-3006HCL-3008HCL-30010HCL-30012
5056
(550)78,5
100102
(1002)143,1
150153
(1497)213,8
200202
(1985)283,5
250259
(2541)363,1
300310
(3036)433,7
5010015020025030050
10015020025030050
10015020025030050
10015020025030050
10015020025030050
100150200250300
164214264314364414187237287337387437209259309359409459238288338388438488249299349399449499278328378428478528
393785
1178157119632356716
14312147286335784,29410692138320742765346641514182835425356717088850618153631544672619076
10.8922169433765068675
10.84313.012
HCL-50HCL-100HCL-150HCL-200HCL-250HCL-300
105150185215245260
M8 x 1,25M12 x 1,75M12 x 1,75M12 x 1,75M12 x 1,75
M16 x 2
101722222225
222333
90˚90˚90˚60˚60˚60˚
CylinderCapacity
ton
Model Number *
CollapsedHeight
A(mm)
MaximumCylinderCapacity
at 700 barton (kN)
CylinderEfective
Area
(cm2)
OilCapacity
(cm3)
SELECTION CHART 50 - 300 TON HCL-MODELSFor 400 - 1000 ton models, see pages 50-51.For full product features see pages 36-37.
Stroke
(mm)
HCL-Series, High Tonnage Lock Nut Cylinders
Model /Capacityton
Base Mounting Holes (mm)
BoltCircle
U
ThreadSize
V
MinimumThreadDepth
Z
Numberof
Holes
Anglefrom
Coupler
HCL-50 - 150 ton
HCL-200 - 300 ton
HCL-Series, Single-Acting, Gravity Return Cylinders• Lock nut provides positive and safe mechanical load holding• Low friction to easily spin the load locking rings• Designed to withstand 10% side-load up to 90% of maximum stroke• Hardened surface resists side-loading and cyclic wear• Overflow port as stroke limiter to prevent plunger blow-out• Weather protected, inside and out• Replaceable bearings enclose the plunger for support throughout the stroke• Certified lifting eyes and base mounting holes.
* 1500 and 2000 ton models and additional stroke lengths available on request.
49www.enerpac.com
HCL-502HCL-504HCL-506HCL-508HCL-5010HCL-5012HCL-1002HCL-1004HCL-1006HCL-1008HCL-10010HCL-10012HCL-1502HCL-1504HCL-1506HCL-1508HCL-15010HCL-15012HCL-2002HCL-2004HCL-2006HCL-2008HCL-20010HCL-20012HCL-2502HCL-2504HCL-2506HCL-2508HCL-25010HCL-25012HCL-3002HCL-3004HCL-3006HCL-3008HCL-30010HCL-30012
130 100 24 71 2 25 71 24 CAT-100Tr 100 x 4
175 135 33 71 2 33 71 24 CAT-100Tr 135 x 6
215 165 41 130 2 40 130 19 CAT-200Tr 165 x 6
250 190 47 130 2 45 130 19 CAT-200Tr 190 x 6
280 215 53 150 2 52 150 19 CAT-250Tr 215 x 6
305 235 58 140 2 56 195 73 CAT-300Tr 235 x 6
214314414514614714237337437537637737259359459559659759288388488588688788299399499599699799328428528628728828
172227323843354454637382597387
10211613085
105124143163182119143167192216240158186215244272301
Single-Acting, Lock Nut Cylinders
ExtendedHeight
B(mm)
OutsideDiameter
D(mm)
Cylinder Bore
DiameterE
(mm)
PlungerDiameter(threaded)
F(mm)
Base toAdvance
PortH
(mm)
StandardSaddle
DiameterJ
(mm)
SaddleProtrusion
from PlungerK
(mm)
Lock NutHeight
S(mm) (kg)
SaddleModel Number
Model Number *
Optional Tilt Saddle
HeightK1
(mm)
DiameterJ1
(mm)
HCL Series
Capacity:
50 - 300 tonStroke:
50 - 300 mmMaximum Operating Pressure:
700 bar
CAT-Serie Tilt Saddle
50
S
U
HCL-4002HCL-4004HCL-4006HCL-4008HCL-40010HCL-40012HCL-5002HCL-5004HCL-5006HCL-5008HCL-50010HCL-50012HCL-6002HCL-6004HCL-6006HCL-6008HCL-60010HCL-60012HCL-8002HCL-8004HCL-8006HCL-8008HCL-80010HCL-80012HCL-10002HCL-10004HCL-10006HCL-10008HCL-100010HCL-100012
400409
(4008)572,6
500522
(5114)730,6
600611
(5987)855,3
800 831(8149) 1164,2
10001085
(10.644)1520,5
5010015020025030050
10015020025030050
10015020025030050
10015020025030050
100150200250300
317367417467517567357407457507557607380430480530580630430480530580630680484534584634684734
286357268588
11.45114.31417.17736537306
10.95914.61218.26521.91842768553
12.82917.10621.38225.6595821
11.64217.46223.28329.10434.9257603
15.20522.80830.41138.01345.616
HCL-400HCL-500HCL-600HCL-800HCL-1000
300340370440500
M16 x 2M24 x 3M24 x 3M24 x 3M24 x 3
2536363636
33333
60˚60˚60˚60˚60˚
CylinderCapacity
ton
Model Number *
CollapsedHeight
A(mm)
MaximumCylinderCapacity
at 700 barton (kN)
CylinderEfective
Area
(cm2)
OilCapacity
(cm3)
SELECTION CHART 400 - 1000 TON HCL-MODELSFor 50 - 300 ton models, see pages 48-49.For full product features see pages 36-37.
Stroke
(mm)
HCL-Series, High Tonnage Lock Nut Cylinders
Model /Capacityton
Base Mounting Holes (mm)
BoltCircle
U
ThreadSize
V
MinimumThreadDepth
Z
Numberof
Holes
Anglefrom
Coupler
HCL-Series, Single-Acting, Gravity Return Cylinders• Lock nut provides positive and safe mechanical load holding• Low friction to easily spin the load locking rings• Designed to withstand 10% side-load up to 90% of maximum stroke• Hardened surface resists side-loading and cyclic wear• Overflow port as stroke limiter to prevent plunger blow-out• Weather protected, inside and out• Replaceable bearings enclose the plunger for support throughout
the stroke• Certified lifting eyes and base mounting holes.
* 1500 and 2000 ton models and additional stroke lengths available on request.
51www.enerpac.com
HCL-4002HCL-4004HCL-4006HCL-4008HCL-40010HCL-40012HCL-5002HCL-5004HCL-5006HCL-5008HCL-50010HCL-50012HCL-6002HCL-6004HCL-6006HCL-6008HCL-60010HCL-60012HCL-8002HCL-8004HCL-8006HCL-8008HCL-80010HCL-80012HCL-10002HCL-10004HCL-10006HCL-10008HCL-100010HCL-100012
350 270 67 159 5 65 225 85 CAT-400Tr 270 x 6
400 305 75 179 5 72 250 91 CAT-500Tr 305 x 6
430 330 81 194 5 80 275 99 CAT-600Tr 330 x 6
505 385 95 224 5 90 320 124 CAT-800Tr 385 x 6
570 440 110 249 5 105 360 136 CAT-1000Tr 440 x 6
3674675676677678674075076077078079074305306307308309304805806807808809805346347348349341034
236274311349387425341390439489538587427484541598655712668746825904982
1061959
10591160126013601460
CAT-Serie Tilt Saddle
HCL Series
Capacity:
400 - 1000 tonStroke:
50 - 300 mmMaximum Operating Pressure:
700 bar
ExtendedHeight
B(mm)
OutsideDiameter
D(mm)
Cylinder Bore
DiameterE
(mm)
PlungerDiameter(threaded)
F(mm)
Base toAdvance
PortH
(mm)
StandardSaddle
DiameterJ
(mm)
SaddleProtrusion
from PlungerK
(mm)
Lock NutHeight
S(mm) (kg)
Model Number
Model Number *
Optional Tilt Saddle
HeightK1
(mm)
DiameterJ1
(mm)
Single-Acting, Lock Nut Cylinders
▲ Heavy lifting and foundation levelling. The lock nut provides mechanical load holding over a long period of time.
52
▼
RC-55RC-102RC-106
RC-1010RC-154RC-156RC-252RC-254RC-256
RC-2514RC-506
RCS-101RCS-201RCS-302RCS-502
RCS-1002RCH-121RCH-202RCH-302RCH-603
RCH-1003
5 (45)
10 (101)
15 (142)
25 (232)
50 (498)10 (101)20 (201)30 (295)45 (435)90 (887)13 (125)20 (215)30 (326)60 (576)95 (933)
12754
15625710115250
10215836215938456260574249647676
2151212473492002711652152734762828898
117122141120162178247254 26
22
275
6
SC-Series, Cylinder-Pump SetsSCR-1010H cylinder-pump set
• Optimum match of individual components• All sets are ready-for-use• Sets include 1,8 m safety hose and gauge with gauge adaptor• All pumps are two-speed.
RC-Series, Single-Acting, General Purpose Cylinders
For maximum versatility.
RCH-Series, Single-Acting, Hollow Cylinders
For pushing and pulling applications.
RCS-Series, Single-Acting, Low Height Cylinders
Ideal where space is restrict ed.
Set Capacityton (kN)
Collapsed Height(mm)
Stroke
(mm)
CylinderModel
Number
The Quickest and Easiest Way to Start Working Right Away
Cylinder Selection (See Cylinder Section of this catalog for full product descriptions)
Page:
Page:
Speed Chart
See the Enerpac Cylinder Speed Chart in our ‘Yellow Pages’ section.
Page:
Page:
53www.enerpac.com
SCR-55H–––––––––––––––
SCH-121H––––
–SCR-102HSCR-106HSCR-1010HSCR-154HSCR-156HSCR-252HSCR-254HSCR-256H
––
SCL-101HSCL-201HSCL-302HSCL-502H
––
SCH-202HSCH-302H
––
–––––––––
SCR-2514HSCR-506H
––––
SCL-1002H–––
SCH-603HSCH-1003H
–SCR-102FPSCR-106FPSCR-1010FPSCR-154FPSCR-156FPSCR-252FPSCR-254FP
–––
SCL-101FPSCL-201FPSCL-302FPSCL-502FP
––
SCH-202FPSCH-302FP
––
–SCR-102XASCR-106XA
SCR-1010XASCR-154XASCR-156XASCR-252XASCR-254XASCR-256XA
SCR-2514XA 1)
SCR-506XA 1)
SCL-101XASCL-201XASCL-302XASCL-502XA
––
SCH-202XASCH-302XA
SCH-603XA 1)
–
–SCR-102XCESCR-106XCE
SCR-1010XCESCR-154XCESCR-156XCESCR-252XCESCR-254XCESCR-256XCE
––––
SCL-302XCESCL-502XCE
SCL-1002XCE–
SCH-202XCESCH-302XCESCH-603XCE
–
HC-7206HC-7206HC-7206HC-7206HC-7206HC-7206HC-7206HC-7206HC-7206HC-7206HC-7206HC-7206HC-7206HC-7206HC-7206HC-7206HB-7206HC-7206HC-7206HC-7206HC-7206
GP-10SGF-10BGF-10BGF-10BGP-10SGP-10SGF-20BGF-20BGF-20BGF-20BGF-50BGF-10B
GF-230BGF-230BGF-510BGF-510BGF-120BGF-813BGF-813BGF-813BGP-10S
GA-4GA-2GA-2GA-2GA-2GA-2GA-2GA-2GA-2GA-2GA-2GA-2GA-2GA-2GA-2GA-2GA-4GA-3GA-3GA-3GA-2
55
Single-Acting Cylinder-Pump Sets
Hand Pump
P-142
Hand Pump
P-392
Hand Pump
P-80
Foot Pump
P-392FP
XA-Series Air Pump
XA-11
XC-Series Cordless PumpXC-1201ME 2)
HoseModel
Number
GaugeModel
Number
Gauge Adaptor
Model Nr.
Pump selection (See the Pump Section in this catalog for full product descriptions.) Accessories included
SELECTION EXAMPLE
Selected cylinder:• RC-106, Single-Acting cylinder with 156 mm stroke
Selected pump:• P-392, Lightweight hand pump
Set model number: • SCR-106H
Included:• HC-7206 hose• GF-10B gauge • GA-2 adaptor
SC Series
Capacity:
5 - 95 tonStroke:
38 - 362 mmMaximum Operating Pressure:
700 bar
SET SELECTION:
Select the cylinder
Select the pump
Find the set model number in the gray matrix
1) With XA-12 air pump.2) Cordless Pump includes 230V Charger. For 115V charger replace the "E" by the "B" in the model number.
Porta Power Sets
Portable tool sets with hand pump, gauge adaptor assembly, hose and LW-, RC-, RCS, RSM-or WR-Serie cylinder.
Page:
54
▼
70
2,04,1
1,52,34,4
10,0
1,81,6
70055 -700
14 / 70014 / 700
3,62 / 0,9011,26 / 2,47
12,725,4
165121247273
241175403431
38575785
5078
225 528
700700700700
5 (45)10 (101) 10 (101)25 (232)
7651156 156
327901
1/4"-183/8"-18
V-66NV *V-152NV *
RC-53NVRC-102NVRC-106NVRC-256NV
P-142ALSSP-392ALSS
RC, P, VSeriesCylinder Capacity:
5 - 25 tonStroke:
51 - 156 mmMaximum Operating Pressure:
700 bar
Multifluid Hand Pumps
MP-Series corrosion resistant hand pumps for low pressure filling and high pressure testing applications, suitable for a wide range of fluids.
Page:
Extreme Environment ProductsFrom left to right: P-142ALSS, P-392ALSS, V-152NV, V-66NV, RC-256NV, RC-106NV, RC-53NV
Applications
For use in wet environments such as food processing, pulp and paper, mining, construction and applications in high temperature or in welding areas.
(kg)
PressureRating(bar)
FunctionValve Type ModelNumber *
Load holding with cylindersLimits system pressure, ± 3% repeatability
Manual Check ValvePressure Relief Valve
Pump Type
Oil Capacity
(cm3)
ModelNumber *
Pressure Rating
(bar)
Cylinder Capacity
ton (kN)
Stroke
(mm)
ModelNumber *
Oil Capacity
(cm3)
Pressure Rating
(bar)
Extended Height
(mm)
Collapsed Height
(mm)
Outside Diameter
(mm)
Oil Displacement per Stroke
(cm3)
Piston Stroke
(mm)
Port Dimension
(NPTF)
Two Speed
* For cylinder details see pages 7-9; for pump details see pages 64-65; for valve details see pages 128-129.
• Corrosion resistant, nickel-plated valves and cylinders • Stainless steel pump inserts will not corrode• Viton® Seals provide heat and chemical resistance• Anodized aluminum pump reservoirs and plastic encapsulated pump
bodies resist wet environments• Two-speed operation reduces pump handle strokes 78% compared to
single-speed pumps• Pump handles lock for easy carrying.
(kg)
(kg)
55www.enerpac.com
▼
126
SWR 5 PGH
SLW 16PGH
SCR 102 PGHSCR 106 PGHSCR 154 PGHSCR 156 PGH
SCL 101 PGHSCL 201 PGH
SRS 100 PGHSRS 200 PGHSRS 300 PGHSRS 500 PGH
WR-5
LW-16
RC-102RC-106RC-154RC-156
RCS-101RCS-201
RSM-100RSM-200RSM-300RSM-500
94 1)
21
54156101152
3845
11111316
12,0
9,0
12,314,415,016,8
14,115,0
11,413,114,516,8
1,0 (8,9)
16 (157)
10 (101)10 (101)15 (142)15 (142)
10 (101)20 (201)
10 (101)20 (201)30 (295)45 (435)
Porta Power Sets – Portable Tool Sets
Gauge Adaptor Assembly
Porta Power Sets include 45 degree angled gauge adaptor assembly for improved safe working conditions.
Page:
SCR154PGH
Power BoxModel Number
CylinderModel
Wedge Spread Cylinder
Lifting Wedge
General Purpose Cylinders
Low Height Cylinders
Flat-Jac® Cylinders
1) Maximum spread of WR-5.
CylinderStroke
(mm)
CylinderCapacity
ton (kN) (kg)
• Easy to carry sturdy tool box• Complete and ready-to-use hydraulic sets• Includes a single-acting cylinder, P-392 two-speed lightweight hand
pump, gauge adaptor assembly, 1,8 metre hose and couplers.
SC, SL, SR, SW Series
Capacity:
1 - 45 tonStroke:
11 - 156 mmMaximum Operating Pressure:
700 bar
▼ The Porta Power Set – the portable tool set – applicable everywhere
56
▼
JHA-73JHA-156JHA-356JHA-756JHA-1506JH-306JH-506JH-1006
7 (62)15 (133)35 (311)75 (667)
150 (1335)30 (267)50 (445)
100 (890)
9,620,345,6102,6197,938,362,1133,1
133247257285327254260287
209401412439482409414440
73 x 15892 x 238
117 x 254174 x 325241 x 40795 x 242
127 x 258181 x 328
5,013,218,142,695,326,840,874,4
76153155153155155154153
174
30,241,454,1
114,3158,869,988,9
130,1
172
JH, JHA Series
Aluminium and Steel JacksShown from left to right: JHA-356, JHA-156
• All-directional operation on 7, 15 and 35 ton JHA-series• Internal relief valve to prevent overloading• Machined flat front and bottom surfaces permit flush alignment in
tight corners• Chrome plated plungers• Pumping handle included• Automatic by-pass port to prevent over-extension (JH-series).
AluminiumJacks
Steel Jacks
SingleSingleSingleSingle
2-SpeedSingle
2-Speed2-Speed
Jack Capacity
ton (kN)
Model Number
Stroke
(mm)
Jack Effective
Area(cm2)
CollapsedHeight
(mm)
Extended Height
(mm)
Bottom Plate Dimensions
W x L(mm)
Plunger Diameter
(mm)
Pump Speed
(kg)
Style
Capacity:
7 - 150 tonStroke:
76 - 155 mmMaximum Operating Pressure:
700 bar
Load Skates
For moving heavy loads easily and safely.
Page:
Lifting Wedge and Machine Lifts
Ideal to lift the load the first few centimeters. The LW-16 Lifting Wedge requires a very small access gap of only 10 mm.
Page:
57www.enerpac.com
▼
GBJ002LGBJ002GBJ003GBJ005GBJ008GBJ010GBJ010SGBJ015GBJ020GBJ020SGBJ030GBJ050GBJ100
2 (19,6)
2 (19,6)
3 (29,4)
5 (49,0)
8 (78,4)
10 (98,0)
10 (98,0)
15 (147,0)
20 (196,0)
20 (196,0)
30 (294,0)
50 (490,0)
100 (980,0)
46010010515015015062150150105150150150
6,03,63,95,05,96,55,59,0
12,110,015,528,587,0
127 x 12795 x 11195 x 11695 x 12395 x 13895 x 14295 x 142
112 x 163127 x 171127 x 171142 x 196180 x 230296 x 333
1030310338437444444223453459350467402450
570160168212219219131228234190242252300
-50657575753075755575--
52
29,021,024,029,033,037,037,044,551,051,057,580,0110,0
-212429373737445858658094
Industrial Steel Bottle JacksShown: GBJ-010, GBJ-030, GBJ-003
Capacity
ton (kN)
Model Number
Stroke
(mm)
ScrewExtension
(mm)
Bottom Dimensions
W x L(mm)
SaddleDiameter
(mm)
Capacity:
2 - 100 tonStroke:
62 - 460 mm
Screw Extension Feature
Heat treated, adjustable extension screw with cleated saddle on selected GBJ models helps adjusting and prevents slipping.
GBJSeries
• Lower handle effort reduces operator fatigue• Fully serviceable• High-strength beam and pump linkage for long life• Pumping handle included on all models• Safety relief valve to prevent overload• Automatic by-pass port to prevent over-extension• Wiper seal for extended life• Thick base material with large area for increased strength and
stability during lifting.
Max.Height
(mm)
Min.Height
(mm)
Cylinder-Pump Sets
As an alternative to bottle jacks where the operator is required
to stand remote from the jacking point, see our range of cylinder-pump sets.
Page:
Plungerdiameter
(mm)
All GBJ Jacks meet or exceed: ANSI, PALD, CE.
(kg)
▼ Enerpac heavy-duty bottle jacks make lifting loads easier.
58
▼
356686406686406686394673394673388617
54 (533)
90 (889)
136 (1333)
181 (1778)
177272231272
----
258321
--
PREME06014LPREME06027LPREME10016LPREME10027L––––PREME15016LPREME15027L––
60
Shown: PRASA10027L and accessory Locking U-Rings
• 54, 90, 136 and 181 ton capacities with pneumatic or electric pumps for the toughest jobs
• 102 mm ground clearance for transport over rail and rough terrain• Double-acting cylinder• Three position handle provides easy tilt back and transport• Complies with ASME/ANSI B30:1 2015 and CE specifications• Easy to change external filter minimizes down time• Rugged, fully enclosed 610 mm wide frame with no exposed fittings
or hoses• SUP-R-STACK™ Extension System allows lifting at all heights
without blocking.
PR-Series, POW’R-RISER® Lifting Jack
◀ Enerpac POW’R-RISER® used in mining operations to lift heavy equipment.
Safe, Efficient, Mobile Load Lifting
Capacity
ton (kN)
Stroke
(mm)
Model Numberwith Electric Pump(230V - 1 ph - 50Hz)
(kg)
Pendant cord
Supplied with 3,5 m pendant cord for air driven units with pneumatic valves and 6 m pendant cord for electric
driven units keeps operator away from the load.
POW'R LOCK – Self-Locking Mobile Lift System
A self-locking jack that performs automatic locking during lifting, lowering and holding.
See the Enerpac PL-Series
Page:
59www.enerpac.com
177272231272231272258321
--
290374
610940660940660940660940660940660940
162162178178178178203203203203241241
356356457457457457457457457457508508
102102102102102102127127127127165165
813*279
533**279
533**279
533**279
533**279
533**279
533
889
1333
1778
PRAMA06014LPRAMA06027LPRAMA10016LPRAMA10027LPRASA10016LPRASA10027LPRASA15016LPRASA15027L--PRASA20016LPRASA20027L
PRE5PRE7PRE9PRES6024
PRE11PRE14PRE18
PRTS60
PRTS60
PRTS150
PRTS200
1) PRUS1262) PRUS1371) PRUS1262) PRUS1373) PRUS15262) PRUS15373) PRUS20262) PRUS2037
PRU13
PRU13
PRU153
PRU203
PRU11
PRU11
PRU151
PRU201
PRU14
PRU14
–
–
–
–
PRU155
PRU205
PRU110
PRU110
PRU1510
PRU2010
127178229
279356457
PRS1PRS2PRS4
PRS3–
2551
76–
2x 1x 2x 1xPRU11
PRU11
PRU11
PRU11
PRU151
PRU151
PRU201
PRU201
PRU13
PRU13
PRU13
PRU13
PRU153
PRU1510
PRU203
PRU2010
PRU14
PRU14
PRU14
PRU14
PRU155
PRU155
PRU205
PRU205
–
PRU110
–
PRU110
–
–
–
–
A
(mm)
B
(mm)
C
(mm)
D
(mm)
Cap.
(kN) 114 mm
140 mm
254 mm
76 mm
25 mm
POW’R-RISER® Lifting Jack
PRSeries
SUP-R-STACK Extensions
Increase useful height from 127 to 457 mm.
Extension set includes PRE5, PRE7, PRE11 and PRE18.
Model No. Size (mm)
Model No. Size (mm)
Rated Lifting Capacity:
54 - 181 ton
Max. Additional Stack Height Using Optional Extension
(mm)
Valve Type
Model Number with Air Pump
Swivel Load
Saddle
Set Model Number
For power source, the following characters should be inserted in the 5th space of the model number.
Ordering Example: Model No. PREME06014L is a 356 mm stroke, 54 ton model, with a manual valve and a 230 VAC, 1-ph, 50 Hz electric motor.
A Air Pump, 1416 l/min air consumption at 5,5 barB 115 VAC, 1ph., 50-60 Hz, 20 AE 208-240 VAC, 1-ph., 50-60 Hz, Euro Plug, 10 AI 208-240 VAC, 1-ph., 50-60 Hz, USA Plug, 10 AG 1) 208-240 VAC, 3-ph., 50-60 HzW 1) 380-415 VAC, 3-ph., 50-60 HzJ 1) 440-480 VAC, 3-ph., 50-60 HzR 1) 575 VAC, 3-ph., 50-60 Hz.
1) Not available for 54 ton capacity.
Manual
Pneumatic
Manual
Pneumatic
Locking U-Rings Locking U-Ring Sets Include:
* Based on one 457 mm and one 279 mm extension and one 76 mm spacer. ** Based on one 457 mm extension and one 76 mm spacer.
1) For 356 mm and 406 mm stroke models2) For 686 mm stroke models3) For 394 mm stroke models.
WARNING!
Extensions: Any two extensions may be stacked for loads up to 54 ton. For
loads over 54 ton or strokes over 356 mm only one extension and one spacer can be used. Spacers: Never exceed 76 mm in total spacer height.
(kg)
Spacers
Fine tune your extension stack height.
Set includes (2x) PRS1, (1x) PRS2 and (1x) PRS3.
Model No. Size (mm)
Model No. Size (mm)
Stroke:
356 - 686 mmMaximum Operating Pressure:
700 barQuantity & model numbers
Locking U-Rings
For safe mechanical cribbing of a lifted load, accessory Locking U-Rings can be placed around an extended piston and come in
four lengths for each POW’R-RISER® capacity, and are available individually or in sets. Locking U-Rings are accommodated by storage racks integral to the POW’R-RISER®.
60
▼ Shown: PL20025-ASA and PL20014-ASA
• Provides continuous locking protection during lift, lower and hold functions
• Patent-pending control technology synchronizes cylinder and lock nut for smooth and efficient lifting and lowering
• Unique double-acting cylinder offers a low collapsed height to accomodate more lifting applications
• Simple 2-button pendant allows operation of raise and lower functions from up to 6,1 metres away
• All load-bearing cylinder components have a nitrocarburized treatment to improve wear characteristics and resist corrosion
• Ergonomic handle has six positions for comfortable handling and folds when not in use
• Meets ANSI/ASME B30.1-2015, AS/NZS-2538, AS/NZS-2693 certification criteria.
POW’R-LOCK™ Mobile Lift System
Efficient Lifting with Continuous Automatic Load Locking
POW'R-LOCK™ Self-Locking Lift System
Only the POW’R-LOCK™ Lift System provides continuous positive locking of
the load through all stages of lifting and lowering. No operator intervention is required to activate or de-activate the automatic locking system.
Two different stroke lengths are available. Both models are powered by an external compressed air system (user-supplied).
A convenient two-button pendant controls operation of the Lift System's air motor and directional control valve.
Tilt Load Cap
All POW'R-LOCK™ Lift System models feature a Tilt Load Cap to reduce side-loading.
◀ The PL-Series POW'R-LOCK™ Portable Lift System.
Safety First
When lifting large, heavy vehicles certain precautions must be followed.
Follow your published safety directions for lifting and cribbing your loads. The Pow'R-LOCK™ Lift System provides load/lock protection, but you must follow the safety directions for load cribbing operations.
61www.enerpac.com
PL20025-ASAPL20014-ASA
B
A
1626
980
599
645
127
368
399
2283
PLS20014-ASAPLS20025-ASA
58
PLC1
PLS1PLS2PLE5PLE7PLE9PLE11PLE14
PLB12
x
xxxxx––
–
x
xxxxxxx
x
34
2651127178229280356
305
356622
181(1779)
5151
3681 - 4247
3,8 - 6,96161
12191778
8641156
501599
PL20014-ASAPL20025-ASA
A 3)
(mm)
B 3)
(mm)
POW’R-LOCK™ Mobile Lift System
PLSeries
Rated Lifting Capacity:
181 ton
Accessories
Flat Load Cap – Non-tilt load cap has lower profile for tight lifting spaces.
Spacers – Minimize gap between load cap and lifting point to maximize hydraulic stroke of the jack.
Extensions – Stackable, with large alloy steel locating studs to resist effects of side-loading.
Extension Base Adapter – Extension Base Adapter design eliminates risk of improper stacking when using more than one extension.
Stroke:
356 - 622 mmMaximum Operating Pressure:
700 bar
WARNING!
PLE11 and PLE14 Extensions and PLB12 Extension Base Adapter are
to be used with the "short" model PL20014-ASA only. Use of these extensions on the "tall" model PL20025-ASA will result in an excessive maximum lifting height. Load could become unstable and drop, resulting in possible personal injury and/or property damage.
PR-Series, POW'R-RISER® Mobile Lifting Jack
When automatic load-locking is not required, the POW'R-RISER® jack provides a mobile lifting solution.
* Using optional PLB and PLE-Series extensions and PLS-Series spacers. Load cap height is NOT included in the stack height.
Model Number Maximum Additional Stack Height *
712 mm229 mm
Page:
Model Number
Height
(mm)
Description
Flat Load Cap
SpacerSpacer
ExtensionExtensionExtensionExtensionExtension
Extension base adapter
Capacity
ton(kN)
Stroke
(mm)
Model Number withAir Pump
Cylinder Lifting Speed 1)
(mm/min)No Load (bar)Load (l/min)
Recommended Air Supply 2)
(kg)
1) Depending on available airflow, regulator setting, pump speed and load weight.
2) Minimum dynamic air pressure of 3,8-4,1 bar. 6,2-6,9 bar required to achieve 1779 kN capacity.
3) Height A and B are with Swivel Load Cap installed. Subtract 51 mm if flat load cap is used.
248
▼
246
250
242
5095
140200
150161151151
498933
13861995
103435668
1017
BLS-506BLS-1006BLS-1506BLS-2006
• Include integral tilt saddle with maximum tilt angles up to 5 degree• Large base with anti-rotation rod for stability and safety• Built-in safety valve prevents accidental over-pressurization• Ideal in combination with the stage lift work mode of the EVO-Series
synchronous lifting system• Baked enamel finish for increased corrosion resistance• CR400 couplers included on all models.
BLS-1006
A Simple Solution to Incremental Lifting
BLS-Series, Climbing Jacks
Lifting Height
Climbing Jacks overcome the usual limitation of lifting height imposed by the cylinder’s plunger stroke
length. Large objects, such as oil tanks, can be lifted, held and lowered for maintenance without sending for a crane.
Synchronous Lifting System
The standard EVO-Series System is ideal for stage lifting, powering interlinked hydraulic cylinders. The EVO-system has 9 work modes
including the stage lift work mode.
Jack-Up Systems
For incremental lifting with higher lifting capacities and up to 20 m lifting height, see our JS-Series Jack-Up Systems
Split-Flow Pumps
SFP-Series pumps with multiple outlets with equal oil flow. For lifting and lowering applications on multiple points Split-Flow
Pumps are a far better alternative than using separately operated pumps. Smart valve technology allows both controlled lifting and lowering of heavy loads.
Page:
Page:
Page:
▼ Synchronous Stage Lifting: 48 double-acting jacks (25 and 50 ton) are networked in to a 16 points synchronous system to lift this 50 metres long, 1000 ton building up to a height of 2,5 metres to construct a new floor level.
Push Pull
Cylinder Capacity
ton
Max. Cylinder Capacity
(kN)
Stroke
(mm)
ModelNumber
Climbing Jacks
249www.enerpac.com
KJ1L
J1K
0-5
J
A
C
B
H
I
M
N
3/8"-18 NPTF
D61
F
120160115135
140150140140
565720500575
515670475550
240330230270
5071
130130
36243937
567694
102
7995
114133
127177203248
318343370387
556606624661
406445472510
170315322373
BLS-506BLS-1006BLS-1506BLS-2006
71,2133,3198,1285,6
1111223830904332
21,562,295,4
145,6
335104514882209
NMLKJ1JIHFDCBA
◀ Typical stage-lift application using a custom built Enerpac system to lift the 360 ton Akkerwinde wooden bridge in the Netherlands.
BLSSeries
▲ Stage Lifting Sequence
Step 1: The climbing jack is placed on a solid support under the load (retracted plunger).
Step 2: Plunger extends, lifting the load and giving clearance to insert two outer blocks under the spreading plate.
Capacity per Lifting Point:
50 - 200 tonStroke per Stage:
150 - 161 mmMaximum Operating Pressure:
700 bar
Step 1 Step 2
Step 3 Step 4
Double-Acting Climbing Jacks
Step 3: Plunger retracts, giving clearance to position the central blocks which will support the plunger plate for the next extension.
Step 4: Plunger extends, lifting the load, giving clearance to insert two new blocks, placed crosswise under the spreading plate.
Push PushPull Pull (kg)
ModelNumber
Cylinder Effective Area
(cm2)
OilCapacity
(cm3)
Climbing Jack Dimensions(mm)
Cribbing Blocks *and Dimensions (mm)
Azobe Wood
Solid Aluminium or Steel
Material
* Cribbing blocks are not supplied by Enerpac.
254
▼
SHS-Series, SyncHoist Load PositioningSHS-Series 4-Point SyncHoist System
• High precision load manoeuvering, vertically and horizontally – using one crane
• Reduces the risk of damage from oscillations of wire rope due to crane jogging and sudden starts/stops
• Vastly improving worker safety, operating speed and control• Weather conditions play less critical role• PLC-controlled hydraulics turn lifting into high accuracy hoisting and
load positioning system• BTH-1-2014 compliant design of below-the-hook lifting devices• Double-acting push/pull cylinders with load holding valves for added
safety in case of hose rupture or coupler damage• Cost reduction compared to conventional load positioning methods.
Options for system management & control:• Manual control: system warning functions• Automatic control: fully PLC-monitorized system with programmable
functions using touch screen and system warning functions.
Accurate Hoisting and Load Positioning Enhancing a Crane’s Capability
▼ SyncHoist Powerpack to operate the 4 lifting points.
▼ Bridge segments are hoisted from the ground, being positioned with a 4-point SyncHoist system with fully monitorized cylinders.
▼ An SyncHoist system used to align steel blocks of the ship’s control tower sections allowing gradual lift ingand positioning of the load.
Synchronous Hoisting
Enerpac SyncHoist is a unique crane product for below-the-hook positioning of heavy loads that require precision
placement. The SyncHoist system may reduce the number of cranes needed and reduce the costs of multiple picks.
Functions• High precision horizontal and vertical load
positioning• Pre-programmed positioning, tilting and
aligning.
Applications• Positioning of rotor, stator and propeller
blades of wind turbines• Positioning of roof sections, concrete
elements, steel structures• Positioning of turbines, transformers,
fuel rods• Precise machinery loading, mill rod changes,
bearing changes• Precise positioning of pipe lines,
blow out valves• Positioning and aligning of ship segments
prior to assembly.
255www.enerpac.com
A
B
D1
H
E
D2
J
4 x 55(539)
220(2156)
4 x 85(833)
340(3332)
4 x 110(1078)
440(4312)
SHS 45520 MWSHS 45540 MWSHS 45560 MWSHS 45520 AWSHS 45540 AWSHS 45560 AWSHS 48520 MWSHS 48540 MWSHS 48560 MWSHS 48520 AWSHS 48540 AWSHS 48560 AWSHS 411040 MWSHS 411060 MWSHS 411040 AWSHS 411060 AW
500100015005001000150050010001500500100015001000150010001500
45062580045062580050070090050070090097012359701235
1300180023001300180023001330183023301330183023301855235518552355
1800280038001800280038001830283038301830283038302855385528553855
H JED2D1BA
7,5
690 245 59 385 80
4 x 1,4
15 4 x 2,1
11
690 265 72 385 100
4 x 2,1
15 4 x 2,1
11780 315 85 395 124
4 x 2,1
15 4 x 2,1
SyncHoist - High Precision Load Positioning
SHSSeries
SHS-Series, SyncHoist
Enerpac SHS-Series SyncHoist is a hydraulically operated auxiliary attachment for high precision
load positioning for cranes.
The automatic version with PLC-controlled hydraulic pump monitors and guides the powerful double-acting push-pull cylinders integrated into the lifting points above the load. The SyncHoist system can be used for pre-programmed positioning, tilting and aligning of loads.• Patented system• Complete system tested in compliance
with Europenan lifting directive and safety requirements.
• BTH-1 - 2014 compliant design of below-the-hook lifting devices
SyncHoist improves safety, operating speed and control of load movementGeometric positioning of heavy loads in a horizontal and vertical plane are frequently done using more than one crane.
Synchronising movements between cranes are difficult and risky. The lifting inaccuracy can result in damage to the load and support structures and puts workers at risks. The SyncHoist system can be used for controlled hydraulic horizontal and vertical material handling.
System management and control
Contact Enerpac for the following options, or other customised stroke, capacity and control configurations.
1. Manual control• Valves with manual levers• Warnings for thermal motor protection• Visual check: oil level, filter indicator.
2. Automatic control• Load and stroke monitoring, and stroke
control• PLC-control and touch screen• Solenoid valves with pendant• Pre-programmable motions and data
recording• System warnings for: – maximum cylinder load control setting – stroke and position control – thermal motor protection – oil level and filter indicator.
SyncHoist Power PacksSyncHoist Power Packs are specifically designed to work with the SyncHoist cylinders to insure proper operation of the system. Contact Enerpac for more information or for assistance: enerpac.com/contact-us.
SHAS-Series, Wireless SyncHoistSee next page for wireless remote control system with integrated hydraulics.
Capacity Per Lifting Point:
55 - 85 - 110 tonMaximum Stroke:
500 - 1000 - 1500 mmAccuracy Over Full Stroke:
± 1,0 mmMaximum Operating Pressure:
700 bar
1) With 4 cylinders and one 400 VAC-3 phase-50 Hz Powerpack (suffix W). For 460-480 VAC-3 phase-60 Hz Powerpack change suffix W into J. Example: SHS 4 5560 MJ.2) Pump and cylinders include 4x 25 meters hydraulic hoses with couplers. 3) Weight per cylinder
Capacity
ton (kN)
TotalLoad
ton (kN)
Model Number 1)
400 VAC, 3 ph - 50 Hz
CylinderStroke
(mm)
ControlSystem
MotorSize
(kW)
Number of Pump Outlets and Oil Flow 2)
(l/min)
Cylinder Dimensions (mm)
(kg) 3)
Manual
Automatic
Manual
Automatic
Manual
Automatic
256
▼
SHAS-Series, Autonomous SyncHoist SystemSHAS 411040WE Autonomous SyncHoist System demonstrated using a load simulation
• High precision load manoeuvering using one crane• Vastly improving worker safety, operating speed and control• Integrated PLC-controlled hydraulics in each lifting device – no need
for external powerpack and hydraulic hoses• Wireless control for safe operation• Quick installation, set-up and operation - one electric connection per
lifting point• BTH-1 - 2014 compliant design of below-the-hook lifting devices• Cost reduction compared to conventional load positioning methods.
Accurate Hoisting and Load Positioning Enhancing a Crane’s Capability
Autonomous SyncHoist System
Enerpac Autonomous SyncHoist System is a unique crane product for below-the-hook positioning of heavy
loads that require precision placement. The SyncHoist system may reduce the number of cranes needed.
Functions• High precision horizontal and vertical load
positioning• Pre-programmed positioning, tilting and
aligning.
Applications• Positioning of rotor, stator and propeller
blades of wind turbines• Positioning of roof sections, concrete
elements, steel structures• Positioning of turbines, transformers, fuel
rods• Precise machinery loading, mill rod changes,
bearing changes• Precise positioning of pipe lines, blow out
valves• Positioning and aligning of ship segments
prior to assembly.
▼ SyncHoist lifts and positions Brisbane Riverwalk concrete girders.
▼ A single operator controls and oversees the entire hoisting job - the portable wireless control allows him to be at a safe distance.
▼ Rigging engineers used the SyncHoist system to precisely monitor and adjust each lifting point independently, or together in a synchronized manner. to position the 1140 ton nuclear plant module.
257www.enerpac.com
A
B
D1
H
E
D2
J
4 x 110(4 x 1078)
4 x 225(4 x 2204)
440(4312)
900(8820)
SHAS 4 11040 WESHAS 4 11060 WESHAS 4 22540 WESHAS 4 22560 WE
1000150010001500
1855235521402640
2855385531403640
1063106312351235
315315420420
8585
142142
540540580580
124124190190
1183144832193414
H JED2D1BA
4 x 4,0
4 x 8,0
SyncHoist - High Precision Load Positioning
SHASSeries
SHAS-Series, SyncHoist
Enerpac SHAS-Series SyncHoist is a hydraulically actuated auxiliary attachment for high
precision load positioning for cranes.
The autonomous system (SHAS) with integrated PLC-controlled hydraulics, monitors and guides the powerful double-acting push-pull cylinders which are integrated into the lifting points.
The SyncHoist system can be used for pre-programmed positioning, tilting and aligning of loads.• Complete system in compliance with
European lifting directive and safety requirements
• BTH-1 - 2014 compliant design of below-the-hook lifting devices..
SyncHoist improves safety, operating speed and control of load movement
Geometric positioning of heavy loads in a horizontal and vertical plane are frequently done using more than one crane. Synchronising movements between cranes are difficult and risky. The lifting inaccuracy can result in damage to the load and support structures and puts workers at risk. The SyncHoist system can be used for controlled hydraulic horizontal and vertical material handling.
Autonomous system
• Wireless remote control• Only one electric power connection per
lifting point• Integrated hydraulics, PLC and controls• No need for hydraulic hoses and cables• No need for mid-hoist disconnection of
hoses and movement of pump.
Modular system
• Standard with four lifting devices.• Quick installation, set-up and operation.
PLC-controlled system
• Pre-programmable motions• Data recording• Load control• Stroke control• Alarms for overload• Real time indication of force and stroke
per lifting point• Controlled adjustment of forces per
lifting point during entire operation.
Wireless controls
• Operate from safe distance• Portable, no cables• Siemens wireless 7 inch touch screen
control panel• Emergency stop, TÜV certified in
PROFISAFE.
Capacity Per Lifting Point:
110 - 225 tonMaximum Stroke:
1000 - 1500 mmAccuracy Over Full Stroke:
± 1,0 mm
1) Standard with 4 lifting points. For more or less lifting points contact Enerpac.2) WE = with European electrical wiring. Change into suffix "WU" for US-market. Example: SHAS 4 11060 WU. 3) Weight per cylinder.
Capacity
ton (kN)
TotalLoad
ton (kN)
Model Number 1)
400-500 VAC, 2)
3ph - 50-60Hz
CylinderStroke
(mm)
ControlSystem
MotorSize
(kW)
Dimensions (mm)
(kg) 3)
Wireless
Wireless
SyncHoist system mounted in an auxiliary frame for levelling and
positioning steel structures during construction of an oil & gas installation. ▶
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