ie 450 manufacturing systems richard a. wysk spring 2006
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IE 450 Manufacturing Systems
Richard A. Wysk
Spring 2006
Agenda
• Policies - This is an engineering course, I do expect you to act like engineering students. Independent, diligent, creative,...
• Engineering ethics
Overview
• What we will we be doing?– IE450 is lots of fun. It may also be the most important class that
you take. It is the materials that I most frequently use in my industry consulting.
– Manufacturing systems is a difficult topic that has hindered the development of CIM implementation. People do not understand how engineering systems fit together. This is the focus of IE450!
Background of IE450
• Dr. Ham developed the course 20 years ago, and it has been evolving ever since.
• A lab was implemented in the course 2 years ago. We will use the lab section to reinforce the class materials.
• Significant development has been put into the class.
Development activities
• Topically, the materials have been focused around a new topic called “Lean Manufacturing”.
Once in a semester opportunity
• We will have 1-3 Case study demonstrations within the semester as part of the lab.– It is a lot of work but fun as well
Introduction
• What is a “Manufacturing system”?
Interactions of many processes, products and design decisions made in the engineering of a product.– Machine requirements planning– Process planning– Production planning– Concurrent engineering
Vocabulary
• Glossary of terms– CIM, CAD, CAM, CAD/CAM, NC, CNC,
FMS,
Simultaneous engineering, Concurrent engineering,
Agile Engineering, Product Engineering, Process Engineering
Production Engineering, ...
Goal and Objective
• GOAL -- Today’s manufacturing engineer needs to identify and locate the most efficient method to produce a product (in-house or not)
• OBJECTIVE -- reduce time to market, increase quality, reduce cost, and operate in a tight capital environment
Today’s Situation
• Moving form paper driven systems or from “stand-alone” business and engineering systems
• Selling under-utilized resources to increase profit
• Terminate inefficient (non competitive) activities
A Vision of Integrated Engineering Systems
ENGINEERING -- the planning, designing, construction (manufacture), or management of machinery, roads, bridges, etc..
Traditional Engineering
A Vision of Integrated Engineering Systems (cont.)
INTEGRATE– 1. to make or become whole or complete.– 2. to bring parts together as a whole. – 3. to remove barriers imposing segregation.
A Vision of Integrated Engineering Systems (cont.)
INTEGRATED ENGINEERING – planning, designing, construction and
management of a product.
Engineering
Product Engineering
Process Engineering
Production Engineering
A Vision of Integrated Engineering Systems (cont.)
INTEGRATION ENGINEERING – tools and techniques that
can be used to assist in combining planning, design, construction and management of a product.
A Vision of Manufacturing Systems (cont.)
• INTEGRATED ENGINEERING – planning, designing, construction and management of a
product.
Concurrent or simultaneous engineering
• Performing all business activities in unison
• Making wise real-time economic decisions
• Team concepts
IE450 Focus
• IE450 is intended to cover all of the engineering and business activities.
• All will be discussed.
• Lean Manufacturing will be the concentration.
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