igs nt 2.6 installation guide
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Compact Controller for Stand-by and Parallel Operating Gen-sets
Inteli New Technology
Modular Gen-set Controller
IG-NT, IG-NTC, IG-NT-BB, IG-NTC-BB, IS-NT, IS-NTC-BB IM-NT
Software version IGS-NT-2.6, IM-NT-2.9 November 2011
INSTALLATION GUIDE
ComAp, spol. s r.o.Copyright 2011 ComAp s.r.o. Kundratka 2359/17, 180 00 Praha 8, Czech RepublicWritten by Pavel Mare Tel: +420 246 012 111, Fax: +420 246 316 647Prague, Czech Republic E-mail: info@comap.cz, www.comap.cz
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Table of Contents
Table of Contents .................................................................................................................................... 2General Guidelines.................................................................................................................................. 6
What is described in this manual?....................................................................................................... 6WARNING............................................................................................................................................ 6
Remote control................................................................................................................................. 6Dangerous voltage............................................................................................................................... 6Adjust set points................................................................................................................................... 6Conformity declaration......................................................................................................................... 7Symbols ............................................................................................................................................... 7Text ...................................................................................................................................................... 7Required and optional modules........................................................................................................... 8
Dongle overview............................................................................................................................... 9Available PC software ...................................................................................................................... 9
Marine Application Notes....................................................................................................................... 10Safety requirements........................................................................................................................... 10
Power supply.................................................................................................................................. 11Default configuration.......................................................................................................................... 12
Override function............................................................................................................................ 12Terminals and Dimensions.................................................................................................................... 13
Controller terminals and dimensions ................................................................................................. 13IG-NT, IG-NTC, IM-NT................................................................................................................... 13IG-Display....................................................................................................................................... 14IS-NT with IS-Display ..................................................................................................................... 14IS-Display....................................................................................................................................... 15InteliVision 8 ................................................................................................................................... 16IS-NT with InteliVision 8 ................................................................................................................. 16IS-NT-BB........................................................................................................................................ 17InteliVision 5 ................................................................................................................................... 17IG-NT-BB (IG-NTC-BB, IS-NTC-BB).............................................................................................. 18IG-NT-BB with InteliVision 5........................................................................................................... 18
Front panels interface ........................................................................................................................ 19InteliGen NT controller ................................................................................................................... 19InteliMains NT controller................................................................................................................. 19InteliSys NT controller.................................................................................................................... 20InteliVision 5 ................................................................................................................................... 21InteliVision 8 ................................................................................................................................... 22
Display Wiring.................................................................................................................................... 23IG-Display wiring ............................................................................................................................ 23IS-Display wiring............................................................................................................................. 23InteliVision 5 ................................................................................................................................... 25InteliVision 8 ................................................................................................................................... 26
Peripheral modules terminals and dimension.................................................................................... 30IG-AVRi + IG-AVRi TRANS........................................................................................................... 30IS-BIN16/8...................................................................................................................................... 31IS-AIN8........................................................................................................................................... 32IGL-RA15 Remote annunciator...................................................................................................... 32IGS-PTM ........................................................................................................................................ 33IG-IB Internet bridge....................................................................................................................... 34I-LB Local Bridge............................................................................................................................ 35I-CB Communication Bridge........................................................................................................... 35I-RB16, I-RB16/231 relay board..................................................................................................... 36I-CR CAN Repeater........................................................................................................................ 37
I-AOUT8 ......................................................................................................................................... 38
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I-LBA............................................................................................................................................... 41Recommended Wiring........................................................................................................................... 42
IG-NT ................................................................................................................................................. 42InteliGen New Technology .......................................................................................................... 42Interface ......................................................................................................................................... 43
IG-NTC............................................................................................................................................... 44
InteliGen New Technology Option C........................................................................................ 44Interface ......................................................................................................................................... 45IS-NT-BB............................................................................................................................................ 46
InteliSys New Technology Base Box ....................................................................................... 46Interface ......................................................................................................................................... 47
IM-NT ................................................................................................................................................. 48InteliMains New Technology ....................................................................................................... 48Interface ......................................................................................................................................... 49
IG-NT-BB ........................................................................................................................................... 50InteliGen New Technology Base Box....................................................................................... 50Interface ......................................................................................................................................... 51
IG-NTC-BB......................................................................................................................................... 52InteliGen New Technology - Option C Base Box..................................................................... 52
Interface ......................................................................................................................................... 53IS-NTC-BB......................................................................................................................................... 54InteliSys New Technology Base Box ....................................................................................... 54
IS-NTC-BB Jumper Settings.............................................................................................................. 56Wiring................................................................................................................................................. 58
General........................................................................................................................................... 58Power supply.................................................................................................................................. 58Power supply fusing ....................................................................................................................... 58Grounding....................................................................................................................................... 59Magnetic pick-up ............................................................................................................................ 59
Voltage measurement........................................................................................................................ 61Voltage measurement separation .................................................................................................. 61IG MTU........................................................................................................................................... 62
Current measurement........................................................................................................................ 62Earth fault protection...................................................................................................................... 63Recommended wiring IG-NT SPTM application ......................................................................... 65Recommended wiring IG-NT SPI application ............................................................................. 66Recommended wiring IG-NT MINT application .......................................................................... 67
Single phase applications .................................................................................................................. 68Recommended wiring..................................................................................................................... 68
Controller Binary inputs and outputs.................................................................................................. 69Binary output via I-RB16 ................................................................................................................ 69Wiring example 1............................................................................................................................ 69Wiring example 2............................................................................................................................ 70Wiring example 3............................................................................................................................ 70Wiring example 4............................................................................................................................ 71
Binary inputs on IS-BIN16/8 .............................................................................................................. 73Binary outputs on IS-BIN16/8 ............................................................................................................ 73Binary output protections ............................................................................................................... 73
Dongle installation.............................................................................................................................. 74IS-NT Jumpers ............................................................................................................................... 75Analog input jumpers...................................................................................................................... 75Speed governor output jumper....................................................................................................... 75
Analog output jumper......................................................................................................................... 76Analog inputs wiring examples .......................................................................................................... 77
Resistive sensors (two wires)......................................................................................................... 77Resistive sensors (one wire).......................................................................................................... 77Current sensors.............................................................................................................................. 78Current and resistive sensors ........................................................................................................ 78
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Voltage and resistive sensors ........................................................................................................ 79Tristate sensors.............................................................................................................................. 80
Analog inputs on IS-AIN8................................................................................................................... 81External modules connection............................................................................................................. 82
IS-AIN8, IS-BIN8/16 address setting.............................................................................................. 83IS-AIN8, IS-BIN8/16 SW version check ......................................................................................... 83
IGS-PTM and IGL-RA15 module connection................................................................................. 84Connection of ECU on CAN1......................................................................................................... 85CAN bus Tx, Rx LED indication ..................................................................................................... 85
I-CB wiring and configuration............................................................................................................. 85Recommended CAN/RS485 connection ........................................................................................... 86
CAN bus connection....................................................................................................................... 86RS485 connection.......................................................................................................................... 86
Default Sensors..................................................................................................................................... 88Default characteristics........................................................................................................................ 88
Controller........................................................................................................................................ 88Tristate sensor................................................................................................................................ 88IS-AIN8........................................................................................................................................... 88
Sensor fail detection (FLS) ................................................................................................................ 90
Speed Governor Interface List .............................................................................................................. 91Electronic engines interface............................................................................................................... 91Communication Bridge Unit ........................................................................................................... 91
Speed governor interface................................................................................................................... 91Controller Speed reg out voltage limits .......................................................................................... 91
AVR Interface List.................................................................................................................................. 98Technical Data..................................................................................................................................... 107
Power supply ................................................................................................................................... 107Operating conditions ........................................................................................................................ 107Dimensions and weight.................................................................................................................... 108Mains and generator ........................................................................................................................ 108
Current inputs............................................................................................................................... 108Voltage inputs IG/IS-NT and modifications ............................................................................... 108
Binary inputs and outputs ................................................................................................................ 108Binary inputs................................................................................................................................. 108Binary open collector outputs....................................................................................................... 109
Analog inputs ................................................................................................................................... 109D+ function....................................................................................................................................... 109Speed pick-up input ......................................................................................................................... 109Communication interface................................................................................................................. 109
RS232 interface............................................................................................................................ 109RS485 interface............................................................................................................................ 109CAN bus interface ........................................................................................................................ 109
Analog outputs ................................................................................................................................. 110IG-AVRi............................................................................................................................................ 110
IG-AVRi Trans/LV......................................................................................................................... 110
IG-AVRi Trans/100....................................................................................................................... 110IGS-PTM.......................................................................................................................................... 111Binary inputs................................................................................................................................. 111Binary open collector outputs....................................................................................................... 111Analog inputs................................................................................................................................ 111Analog output ............................................................................................................................... 111
IS-AIN8............................................................................................................................................. 111Analog inputs................................................................................................................................ 112
I-AOUT8........................................................................................................................................... 112IS-BIN16/8 ....................................................................................................................................... 112
Binary inputs................................................................................................................................. 113Open collector outputs ................................................................................................................. 113Frequency inputs.......................................................................................................................... 113
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IGL-RA15......................................................................................................................................... 113Power supply................................................................................................................................ 113Operating conditions .................................................................................................................... 113Dimensions and weight ................................................................................................................ 113Horn output................................................................................................................................... 114
I-CB, I-CR ........................................................................................................................................ 114
Power supply................................................................................................................................ 114Operating conditions .................................................................................................................... 114Dimensions and weight ................................................................................................................ 114CAN bus interface ........................................................................................................................ 114RS232 interface............................................................................................................................ 114
I-LB................................................................................................................................................... 114IG-IB................................................................................................................................................. 114I-RBxx .............................................................................................................................................. 115IG-MTU ............................................................................................................................................ 115IG-MTU-2-1...................................................................................................................................... 115
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General Guidelines
What is described in this manual?
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTION - This manual contains important instructions for IGS-NTcontrollers family that shall be followed during installation and maintenance of the Inteli NT gensetcontrollers.It is intended for use by Gen-set control panel builders and for everybody who is concerned withinstallation, operation and maintenance of the gen-set.
WARNING
Remote controlThe controller can be remotely controlled. In the event that maintenance needs to be done to the gen-set, check the following to ensure that the engine cannot be started.To be sure:
Disconnect remote control via RS232 or another communication lineDisconnect input REMOTE START/STOP
orDisconnect output STARTER and outputs GCB CLOSE/OPEN and MCB CLOSE/OPEN.
Be aware the unqualified manipulation can disconnect the object from the power supply source.
The controller contains a large number of configurable setpoints, because of this it is impossible todescribe all applications. Controller functions are subject to change from SW version to SW version.This manual only describes the product and is not guaranteed to be set for your application on arrival.
!!! CAUTION !!!
Dangerous voltageThe terminals for voltage and current measurement should never be touched.Properly connect the grounding terminals.Do not disconnect the Controller CT terminals for any reason.
Adjust set pointsAll parameters are djusted to their typical values. But the set points in the Basic settings settingsgroup !!must!! be adjusted before the first startup of the gen-set.
!!! WRONG ADJUSTMENT OF BASIC PARAMETERS CAN DESTROY THE GEN-SET !!!
The following instructions are for qualified personnel only.To avoid personal injury do not perform any action not specified in this User guide !!!
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WARNING VERY IMPORTANT !!!
Be aware that the binary outputs can change state during and after software reprogramming.Before the controller is used again ensure that the proper configuration and setpoint settings
are set in the controller.
Every time you want to disconnect following controller terminals:
Mains voltage measuring and / or Binary output for MCB control and / or MCB feedback
Be aware that the MCB can be switched off and gen-set can start !!!Switch controller to MAN mode and disconnect the Binary outputs Starter and Fuel or press
EMERGENCY STOP button to avoid unexpected automatic start of gen-set and GCB closing duringany work or maintenance on the gen-set or switchboard.
Conformity declaration
Following described machine complies with the appropriate basic safety and healthrequirement of the EC Low Voltage Directive No: 73/23 / EEC and ECElectromagnetic Compatibility Directive 89/336 / EEC based on its design and type,as brought into circulation by us.
CAUTION!Use the device according to instruction in manual only to ensure the protection provided by this
device. This protection can be affected by using of the device any other way.
SymbolsSymbols used in this manual:
Groundingpoint symbol
AC voltagesymbol
DC voltagesymbol
TextPAGE (Capital letters in the frame) buttons on the front panel
Break Return (Italic) set pointsGenerator protections Set point group
Note:ComAp believes that all information provided herein is correct and reliable and reserves the right toupdate at any time. ComAp does not assume any responsibility for its use unless otherwise expresslyundertaken.
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Required and opt ional modules
Controller DescriptionStandard /Optional
IG-NTIG-NTCIM-NT
Controller Central Units with internal display Standard
IS-NT-BBIG-NT-BBIG-NTC-BBIS-NTC-BB
Controller Central Unit without internal display Standard
Accessories andmodules
DescriptionStandard /Optional
IG-Display Additional display for IG-NT/NTC/EE/EEC, IM-NT Optional
IS-Display Additional display for IS-NT-BB OptionalInteliVision 5 Additional colour display for IS-NT-BB, IG-NT/NTC/EE/EEC, IM-NT, IS-NTC-BB, IG-NT-BB, IG-NTC-BB
Optional
InteliVision 8 Additional colourdisplay for for IS-NT-BB, IG-NT/NTC/EE/EEC, IM-NT, IS-NTC-BB, IG-NT-BB, IG-NTC-BB
Optional
IG-AVRI Controller AVR interface OptionalIG-AVRi-TRANS/LVIG-AVRi-TRANS/100
Voltage transformer for supplying AVRi module Optional
AT LINK-CABLE1,8m
RS232 (InteliMonitor, GenConfig) communicationcable(It is not a part of controller delivery.)
Optional
IS-AIN8 External analog inputs unit OptionalIS-BIN16/8 External binary I/O unit OptionalI-LB+ Replaces IG-MU and I-LB (RS232/RS485
communication speed increased to 57600 bps);communication with multiple controllers to a localPC.
Optional
IG-IB Internet bridge OptionalI-CB/CAT-GasI-CB/CAT-DieselI-CB/MTUI-CB/MTU-SIAM4000I-CB/DeutzTEMe
Inteli - Communication Bridge:Interface unit for some types of engines with ECU(without J1939)
Optional
IGL-RA15 Remote annunciator OptionalIGS-PTM External analog, binary I/O unit OptionalI-AOUT8 8 analog outputs unit OptionalIG-MTU Voltage transformer unit to separate mains and
generator voltage measurementOptional
IG-MTU-2-1 Voltage transformer unit with voltage ratio 2:1 toseparate mains and generator voltage measurement
Optional
Controller central unit contains complete hardware for all applications. Number of inputs and outputscan be expanded by additional modules IS-AIN8, IS-BIN16/8, IGS-PTM, IGL-RA15, I-AOUT8.
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Dongle overview
Dongle Function
No dongle for Single parallel to mains is required.IGS-NT-LSM+PMS Dongle for multiple applications MINT with Load sharing, Var sharing
and Power management function
IGS-NT-SUS-LSM+PMS
Dongle for multiple application SUS MINT with Load sharing, Varsharing and Power management function
IGS-NT-SUS-PCM Dongle for SUS application
See chapterDongle installation to learn how to place the dongle into the controller.
Available PC software
Name Function
GenConfig Common IGS-NT family configuration (off-line) tool.InteliMonitor Common IGS-NT family monitoring (on-line) tool.WinScope Graphic monitoring-recording tool.
IGS-Log Common IGS-NT family logging PC SW.IBConfig Internet Bridge configuration tool.Gm_setup GSM modem setup tool.ICBEdit I-CB configuration tool.Hint:For more information about controllers and modules (number of I/O, communication ports, ) seeIGS-NT-x.y-Application guide.pdf.
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Marine Application Notes
The IGS-NT system and components can be used as Control, Monitoring and Protection for single andmultiple generator applications according to Marine Type Approval Regulation
Controller is tested and approved:- For location in Machinery spaces and Control room Location class B.- According the EMC rules for general power distribution zones.
Safety requirementsAdditional, independent safety and protection devices are necessary to meet safety requirements ofRules and Regulations of Marine Classification Societies. The sensors and circuits utilized for thesecond stage alarm and automatic shutdown are to be independent of those required for the firststage alarm (LR Rulefinder 2008 - V9.10).
The project designer is responsible to follow Marine regulations in project design wiring and InteliGen-NT or InteliSys-NT controller configuration and setpoint setting.
Usually is necessary to use additional, independent equipment for Emergency stop, Overspeed, Lowoil pressure and Overcurrent protection.
Oil mist and engine bearing temperature monitoring are to be provided when arrangements are fittedto override the automatic shutdown for excessive reduction of the lubrication oil pressure (or forengines above 2250 kW). The Overriding of this protection is to be independent.
Required alarms and safeguards for auxiliary engines.Lubrication oil inlet temperature highLubrication oil inlet pressure low
Coolant outlet temperature highCoolant pressure or flow lowExhaust gas temperature high
The maximal wire length for Binary (Analog) inputs and outputs should be less than 10 meters,otherwise the separation relay or additional protection has to be used.
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+24VDC
0VDC
BO1
BO2
BO3
BO4
BO5
BO6
BO7
BO8
BO9
BO10
BO12
BO13
BO14
BO15
BO16
BO11
+PWRBOUT
+PWRBOUT
BI1
BI2
BI3
BI4
BI5
BI6
BI7
BI8
BI9
BI10
BI12
BI13
BI14
BI15
BI16
BI11
+-
IS-NT (IG-NT)
I-RB16 ( I-RB8 )
K17 K18
Max wire length < 10m
Max wire length < 10m
1 2 3
In the case of longer distance wires the additional protection has to be used for Signal inputs andOutputs close to controller terminals. Protection is available on request in ComAp.
1N4007
3x
14DK390
33M/50
14DK220
14DK390
14DK390
Power supplyTo have full Surge protection 2kV for controller power supply terminals the external component(e.g. two DK4/35 U S14 K60 from Weidmueller for DIN rail) has to be connected.
+24VB from battery
-24VB from battery
IG-NT or IS-NTcontroller
Controller box shielding
+24VB
0VB
The I-LBA (low battery adaptor) module is to be used when power supply voltage dip up to 200ms isrequired. The up to 100ms supply voltage dip is acceptable by IG-NT or IS-NT controller itself.
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IS-NT (IG-NT)
- +Controller box shielding
Default configurationUse the default IG-MINT-Marine-2.3.ant or IS-MINT-Marine-2.3.ant (or higher) to avoid incorrectsystem setting and configuration.
Default configuration can be modified using the GenConfig-2.3 (or higher) PC tool. Please take care offollowing items that are included in default configuration file:
- The function "Virtual Peripheries" shall not be used for marine application.- An automatic start of the generator after acknowledgement of alarm shall be prevented (Basicsettings: FltResGoToMAN = ENABLED).- Common alarm contacts interfacing the machinery alarm system shall be re-triggered in case ofoccurring new alarm" (BO5 = Alarm flashing).
Override functionThe Sd override (Shut-down override) function is included in default configuration on Binary inputBI7. Active Override is indicated by a " ! " mark on the display and on Binary output BO4 CommonSdOvr.
The default Override function blocks all protections except the Overspeed, Emergency stop and allAnalog or Binary protections configured as SD Override.
It is strongly recommended to modify names of such values to begin or finish with letters SDO e.g.WaterTemp SDO.
Use internal PLC function when the independent override protection e.g. for Bearing temperature isrequired.
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Terminals and Dimensions
Control ler terminals and dimensionsIG-NT, IG-NTC, IM-NT
170 (6,7")
185 (7,3")
123(4,8) R
S232
USB
68
2,7
Cutout for IG-XX/IM-NT113 x 175 mm
4,4 x 6,9
123(4,8)
110(4,3)
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IG-Display
170 (6,7")
185 (7,3")
Cutout for IG-DISPLAY113 x 175 mm
4,4 x 6,9
123(4,8)
110(4,3
)
IS-NT with IS-Display
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IS-Display
301,2
176(6,9)
290 (114,2")
280 (11")
184(72,44
)
Cutout for IS-DISPLAY178 x 2827,0 x 11,1
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InteliVision 8
IS-NT with InteliVision 8
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IS-NT-BB
170 (6,7")
194 (7,6")
123
(4,8) R
S232
USB
68
2,7
110(4,3)
184 (7,3")90(3,6")
4xo
4,3 35 (1,4")2x
M3
68 (2,7)
194 (7,6")
Hint:In the environment rich on vibrations it is not recommended to fix IS-NT-BB on the DIN rail but toscrew it down on to the switchboard rear side.
InteliVision 5
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IG-NT-BB (IG-NTC-BB, IS-NTC-BB)
IG-NT-BB with InteliVision 5
RS232
114
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Front panels interface
InteliGen NT controller
InteliGen controller types IG-NT, IG-NTC
InteliGen Remote Display IG-DISPLAYAvailable for applications SPI, SPTM, MINT, COX, CombiI
InteliMains NT controller
InteliMains controller types IM-NTInteliMains Remote Display IG-DISPLAY
Available for applications MCB, MGCB, BTB
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InteliSys NT controller
InteliSys controller types IS-NTInteliSys Remote Display IS-DISPLAYAvailable for applications SPI, SPTM, MINT, COX, Combi
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InteliVision 5Colour detachable display. Available for units:
Unit Number of displays Display addressIG-NT(C) BB 2 1 and 2
IS-NTC BB 3 1, 2, 3IM-NT-BB 2 1 and 2IG-NT(C) 1 2IS-NT-BB 3 1, 2 ,3IM-NT 1 2
Hint:Display is connected via RS-485 only! Use the RS485 socket which is dedicated for communicationwith displays.
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InteliVision 8Colour detachable display.available for all InteliGen, InteliSys and InteliMains controllers.Connection type: CAN2, RS 485, RS 232.
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Display Wiring
IG-Display wiring
IG-NT IG- DISPLAY
IS-DIS
P A1COMR1
B1
RS485Wire length:up to 1000 meters
IG
-DISPLAY
A1COMR1B1
PO
WER
8-36 VDC
0 VDC
P
OWER
0 VDC
RS232
MODEM/ GSM
GenConfigInteliMonitor
BI: Alternative brightness
A1COMR1
B1
IG-NT
8-36 VDC
IS-Display wiring
IS-NT-BB
IS-DISPLAY
IS-NT
RS485Wire length:up to 1000 meters
IS-DISPLAY
IS-DISPLAY
IS-DISP
A1COMR1
B1
IS-NT-BB
A1COMR1B1
POWER
POWER
A1COMR1
B1
0 VDC
POWER
8-36 VDC
0 VDCBI: Alternative brightness
8-36 VDC
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IS-DISPLAYIS-NT-BB
IS-DIS
P A 1COMR1
B 1
IS-NT-BB
RS485Wire length:up to 1000 meters
IS-NT-BB
A1COMR1B1
IS-DISPLAY
PO
WER
8-36 VDC
0 VDCPOWER
0 VDC
USB
RS232
USB
MODEM/ GSM
GenConfigInteliMonitor
BI:Alternative brightness
A1COMR1B1
8-36 VDC
IS-NT- BB
IS-DIS
P
A1COMR1B1
IS- DISPLAY
IS-NT-BB
RS485Wire length:up to 1000 meters
POWER
0 VDC
USB
RS232
USB
MODEM / GSM
GenConfigInteliMonitor
POWER
8-36 VDC
0 VDC
IS-DISPLAY
A1COMR1
B1
IS-DISPLAY
IS-DISPLAY
8-36 VDC
BI:Alternative brightness
Hint:The state of BI Alternative brightness only influences the particular display.IS-NT-BB unit doesnt include internal display. For IG/IS-NT hardware options consult IGS-NT-x.y-Application guide.pdf.
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InteliVision 5
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InteliVision 8How to connect InteliVision8 with IG-NT?
Hint:Only one external display could be connecter to the control unit via RS485.
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How to connect InteliVision8 with G-NT-BB?
IG-NT-BB
RS232(1)
DISPLAY CAN1 CAN2
AB
COM HL
COM HL
COM
InteliVision 8
PC
Modbus
terminal
Modem
OR
OR
OR
IG-Display InteliVision 5 InteliVision 8
I-LB+ / IG-IB/InteliVision 8
Local
address 1
I-LB+ / IG-IB/InteliVision 8
Local
address 2
I-LB+ / IG-IB/InteliVision 8
Modem
address 1
I-LB+ / IG-IB/InteliVision 8
Modem
address 2
PC PC Modem Modem
OR/AND* OR/AND*
Intercontroller CAN2RS485
terminal
RS232
Hint:Two displays could be connected to the IG-NT-BB control unit via RS485 (display terminal) withaddresses 1 and 2.
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How to connect InteliVision8 with IS-NT-BB?
Hint:Up to three displays could be connected with IS-NTC-BB via RS 485(1).
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How to connect InteliVision 8 with IS-NTC-BB?
Hint:Up to three displays could be connected with IS-NTC-BB via RS 485(1).
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Peripheral modules terminals and dimension
IG-AVRi + IG-AVRi TRANS
AVRi-
AVRi+
OUT1
OUT2
AC1
AC2
OCOM
LB 5
Primary terminals230-277 VAC / 400-480 VAC
0 - 18
43 (1,7) 43 (1,7)
36(1,4)
0 - 230/277 - 400/480
IG-AVRiTRANS/LV
Secondary terminals18 VAC
IG-AVRi unit is DIN rail mount (35mm)IG-AVRi TRANS are DIN rail mount (35mm)
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IS-BIN16/845 (1,8")146 (5,7")
160(6,3
") 40 (1,6")
25 (1,0")
IN1-
RPM+
IN
2
IN1+
RPM-
IS-BIN16/8 unit is DIN railmount (35mm)
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IS-AIN846,4 (18,3")
40 (15,7")
25 (9,8")
70 (27,5")
146(57,5")
160(63")
POWER8 - 36V DC
COM
CAN 1 H L
+
iS-AIN8
IS-AIN8 unit is DIN rail mount (35mm)
IGL-RA15 Remote annunciatorRemote (CAN bus, up to 200 meters) 15 LED states indicator. IGL-RA15 unit can be connected tocontroller via CAN as Binary output group with addresses 1+2 or 3+4 or 5+6 or 7+8.To configure IGL-RA15 use GenConfig -> Modules -> Available modules, select IGL-RA15 moduleand add it using + button. GenConfig automatically adds IGL-RA15 binary outputs to the configuration.For more information about IGL-RA15 consult manual (IGL-RA15-1.2.pdf) and New features list (IGL-RA15-2.0-New features.pdf).
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165 (6,5)
38(1,5)
40(1,6)
~75(3,0)
~35(1,4)
180 (7,1)
185 (7,3)
106(4,2)
44 (1,7)
54 (2,1)
~25(1,0)
120(4,7)
125(4,9)
Cutout
for Remote Annunciator
167 x 108 mm
(6,6 x 4,3)
IGS-PTMIGS-PTM is I/O extension module with 8 binary I/O, four analog inputs configurable for range:
0 250 (suitable for Pt100, Ni100, VDO pressure, VDO level), 0 100 mV (suitable for thermocouples), 0 20 mA.
and one analog output configurable for range 0 to 20 mA.
Detail descriptions see in IGS-PTM-7.0.pdf manual.Hint:The 0-100 mV inputs are only suitable for thermocouples electrical separated from the frame isolated type. For non-isolated type thermocouples use IS-AIN8 module.The 0-250 input is not possible to use for Pt1000, Ni1000 and VDO Temp sensors due tomeasurement range < 250.
For operation with IGS-NT controller it is necessary to close IGS jumper.
B, InteliGenNTC-BB, InteliSysNT
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95 mm(3,7)
43 mm(1,7)
96mm(
3,8
)
COMPENSATION
GND
POWER
8-36V DC
BINARY OUTPUTS
BINARY INPUTS ANALO G INPUTS
AI4
BI8
BI7
BI6
BI5
BI4
BI3
BI2
BI1
0-20 mA
ANALO G OUT
BO8
BO1
BO2
BO3
BO4
BO5
BO6
BO7
CAN
Rx
Tx
CAN
L
H
COM
LB 4
AO-
AO+
iGS-PTM
IGS-PTM unit is DIN rail (35mm) mounted.
IG-IB Internet bridge
95 mm(3,7)
43 mm(1,7)
96mm(
3,8
)
See InteliCommunicationGuide for further information.It is recommended to use IG-IB firmware version 2.0.IG-IB unit is DIN 35 mm rail mounted.
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I-LB Local BridgeI-LB+ is a successor of the IG-MU and I-LB units designed to be used with IG/IS-NT controllers.It therefore provides additional communication port and higher communication speed.Speed for direct/modem connection can be up to 57600 bps (IG-MU only 19200 bps).
There are two versions of I-LB:Name Description Dimensions and terminalsI-LB+ with USB
port (speed 115200bps)
95 mm(3,7)
43 mm(1,7)
96mm(3,8)
D1D2P1P2P3P4P5P6
P7120
120 RxD
TxD
RxC
TxC
Tx
Rx
Indication LED:TxC, RxC Indicates data transfer on the CAN line.TxD, RxD Indicates data transfer on the RS232 line.Tx, Rx Indicates data transfer on USBRUN Lights when at least one other unit is active on the CAN bus.
Blinks when no unit is communicated on the CAN bus (duringcommunication speed detection).
PWR Lights All the time when power supply is switched on.
I-CB Communication Bridge
POWER
8-36V DC
COM
RS
232
LB 4i-CB
95 mm(3,7)
43 mm(1,7)
96mm(
3,8
)
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I-CB (Communication bridge) is CAN bus interface between Controller and Engine Control Unit (ECU)that has not standard J1939 communication (MTU, CAT etc.). Engine values (RPM, Oil pressure andother) are received from ECU via CAN and corresponding sensors are not needed on controller. UseICBEdit software for I-CB configuration (included in installation package).
I-RB16, I-RB16/231 relay board
Relay board contains 16 relays for binary (open collector) output separation. All relays are placed insockets.Number relays: 16 in socketNominal voltage: 24 VDCVoltage range: 16,8 36 VDCRelay opens at: 10% of nominal voltageElectric / mechanic cycles: 100 000 (when switching 16A) / 10 000 000Operating temperature range: - 40C to 70CMaximal load: 16A resistive load
4A inductive loadContacts protection: varistor 14DK390Relay-connector connection:
1 2 n.o.1 3 n.c.
1K
2 3
I-RB16/231 board contains relays that can switch 231 VAC load.
Mechanical dimensionI-RB16 is 35 mm DIN rail mounted. One unit contains two parts (separate PCB) 8 relays each oncommon plastic base.I-RB16 is 60mm high from DIN rail base.
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16
X17
11 1 11 1 11
1 +
X18
11 1 11 1 11
RE1
RE2
RE3
ER4
RE5
RE6
RE7
RE8
RE9
RE10
RE11
ER12
RE13
RE14
RE15
RE16
X3 X1X2X6 X4X5X8 X7X11 X9X10X14 X12X13X16 X15
9 + 8
16 X18 9 +View B
X18
8 X17 1 +
View B
3 X1 1
X1 X2 X3 X4 X5 X6 X7 X8 X9 X10 X11 X12 X13 X14 X15 X16
View A
3 X2 1 3 X3 1 3 X4 1 3 X5 1 3 X6 1 3 X7 1 3 X8 1 3 X9 1 3 X10 1 3 X11 1 3 X12 1 3 X13 1 3 X14 1 3 X15 1 3 X16 1
View A
300
95
X17
Hint:I-RB contains two separate boards, 8 relay each. It can be ordered as I-RB8 as well.
I-CR CAN RepeaterI-CR module enables to extend CAN bus line of
- extension modules CAN1 to more than 200 meters- intercontroller CAN2 to more than 200/900 meters (in 32C/8C mode)
More application details see in separate manual Extending the CAN bus.
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95 mm(3,7)
43 mm
(1,7)
96mm(
3,8
)
I-AOUT8I-AOUT8 is a new extension unit with 8 analog outputs. Each analog output can be switched byjumper for.
- 0 to 20 mA- 0 to 10 VDC- PWM (Pulse With Modulation on 1,2 kHz)
I-AOUT8 module is connected on IGS-NT CAN1 (peripheral) bus. The corresponding module Address1 to 4 (default 1) must be set on module (by Adr.1 and Adr.2 jumpers) and in controller configuration.
Communication fail is indicated in controller Alarm list and by binary output. Use GenConfig PC toolfor controller configuration.
It is possible to connect up to four I-AOUT8 units to one controller. Unit is 35 mm DIN rail mounted.CAN1 terminating 120 ohm resistor jumper is connected in default. AGND terminals are on the samepotential.
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95 mm (3,7) 43 mm(1,7)
Powersupply
I-AOUT8ComApHW:
SW:
ANALOG OUTPUTS
ANALOG OUTPUTS
CAN
U - I - p U - I - p U - I - p U - I - p
p - I - U p - I - U p - I - U p - I - U
1 2 Pwr
120 ohm
FunctionsNumber of analog outputs 8, no galvanic separationType of analog outputs(jumper selectable)
UIp
0 to 10VDC 1% , max 5 mA0 to 20 mA 1% , max 500 ohmspwm 1200 Hz, 5V level, max 10 mA
Power supply 8 to 36 VDCCurrent consumption 100 300 mA at 24 VDCCommunication interface CAN1, with jumper selectable address 1 to 4
Jumper selectable terminating resistor 120 ohms.RS232 interface TTL, firmware upgrade via AT-link.Operating temperature range -40C to +70CAnalog outputs refreshment Max. 300 ms
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CAN address jumper settingUp to four modules can be connected to one controller. Set module CAN address corresponding toconfiguration according table below.
CAN Address Jumper 1 Jumper 2
1 No No2 Yes No3 No Yes4 Yes Yes
Analog output hardware modificationFollow the p-I-I-U symbols on the module sticker. There are two equivalent positions for mAmeasuring.
AOUT jumper Symbol Functionp Pwm
Pulse-Width-Modulation
I 0 to 20 mA
U 0 to 10 VDC
LED indicationGreen LED is located near the power supply connector.
I-AOUT8 module state LED PwrNo power supply DarkMemory fail Fast blink (100/100 ms)Communication fail Slow blink (300/300 ms)
OK Continuous light
Wiring and jumper setting exampleVoltage output0 to 10 VDC
Current output0 to 20 mA
Current output
0 to 20 mA
Pwm output
5V, max 10 mA
AGND
AOUT
AGND
AOUT
max 500ohm
+
+
+
max 5 mA
+
AGND
AOUT
max 500ohm
AGND
AOUT
Pwm output1200 Hz
Current output0 to 20 mA
Current output0 to 20 mA
Voltage output0 to 10 VDC
Hint:Extension module communication fail can be configured in GenConfig to No protection, Warning,Shutdown.
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I-LBAFor the connections with 12VDC power supply an I-LBA module can be connected to controller powerterminals in order to allow the controller to continue operation during cranking if the battery voltage dipoccurs.
Controllers which may be supplied from I-LBA module:Controller IG-NT/
IG-NT-BBIG-NTC/
IG-NTC-BBIS-BB/
IS-NTC-BBIS-NT IG-CU IS-CU IL-CU/
IL-NT
Connectionapplicable
YES YES YES NO YES NO YES
AVRi-
AVRi+
OUT1
OUT2
AC1
AC2
OCOM
LB5
Hint:The I-LBA unit is intended to supply one controller unit only at the same time.It is not recommended to use +PWR BOUT outputs on thecontroller as a source for relays, as theirconsumption would exhaust I-LBA capacitors very fast.It is also not recommended to supply any kind of above controllers with LT (Low Temperature) display
because of the high current consumption of the LT display.See also chapterPower supply fusing.
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Recommended Wiring
IG-NTSide label
InteliGen New Technology
Side connectors
Back connectors
RS485 biasresistor jumpers
120 Jumper
Boot JUMPER(with long holder)
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Interface
Function Terminals NoteGenerator voltage L1,L2,L3, (N) 3x 277 Ph-N or 480 Ph-Ph VAC
(neutral not needed), max 350 / 600VAC *, CAT III
Mains/Bus voltage L1,L2,L3, (N) 3x 277 Ph-N or 480 Ph-Ph VAC(neutral not needed), max 350 / 600VAC, CAT IIIGenerator current L1k,L1l, L2k,L2l,
L3k,L3l0 5 Amps, max 10 A all time, 150 A for 2 sec
Neutral/Mains current LNk,LNl 0 5 Amps, max 10 A all time, 150 A for 2 secIG-AVRi interface AVRI-OUT, AVRI-COM TTL (5V PWM) interface to IG-AVRiPower supply + , - 8 36 VDCD+ D plusInputs and outputs
Binary inputs BI1 BI6BI7 BI12
Activation to minus power supply.
Binary outputs BO1 BO6BO7 BO12
Load is connected to plus power supply.
Analog inputs AI1 AI3 Ohms, mA, Volts sensorsAnalog outputs SG-OUT, SG-COM Speed governor output interface (10V / 5V PWM;
500 3000Hz)RPM RPM-IN, RPM-COM Min 2 Vpk-pk (from 4 Hz to 4 kHz)Communication interface
RS232 (1) D SUB9 (male) PC: InteliMonitor, GenConfig orModem, GSM modem orECU (e.g. Cummins ModBus) or InteliVision 8
RS232 (2) NoneRS485 (1) ** A1,B1,COMR1 IG-Display (Remote display) or InteliVision 8
(remote display) or for PC (via RS485 converter) =redirected RS232 (1)
see Basic settings:RS485(1)conv.For IG-Display and InteliVision 8, the setpointRS485 (1) conv has to be set to DISABLED value.
RS485 (2) NoneCAN1 L1,H1,COMC1 Extension modules: IS-AIN, IS-BIN,IGS-PTM, IGL-
RA15, I-AOUTCAN2 L2,H2,CONC2 Intercontroller (Load&VAR sharing, Power
management) and monitoring (IG-IB, I-LB) and upto 4 InteliVision 8 displays
Hint:* IG-MTU or IG-MTU-2-1 can be used for three wire systems, systems with separated Neutral or whengalvanic separation between generator or mains voltage and controller is required.
** When more devices connected to RS485 bias resistor jumpers should be closed only on one ofthem.
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IG-NTC
InteliGen New Technology Option C
USB
Boot JUMPER(with long holder)
120 Jumper
RS485 biasresistor jumpers
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Interface
Function Terminals NoteGenerator voltage L1,L2,L3, (N) 3x120 / 277 Ph-N or 208 / 480 Ph-Ph VAC
(neutral not needed), max 350 / 600VAC *, CAT III
Mains/Bus voltage L1,L2,L3, (N) 3x120 / 277 Ph-N or 208 / 480 Ph-Ph VAC(neutral not needed), max 350 / 600VAC, CAT IIIGenerator current L1k,L1l, L2k,L2l,
L3k,L3l0 5 Amps, max 10 A all time, 150 A for 2 sec0 1 Amp, max 2 Amps all time
Neutral/Mains current LNk,LNl 0 5 Amps, max 10 A all time, 150 A for 2 sec0 1 Amp, max 2 Amps all time
IG-AVRi interface AVRI-OUT, AVRI-COM TTL (5V PWM) interface to IG-AVRiPower supply + , - 8 36 VDCD+ D plusInputs and outputs
Binary inputs BI1 BI6BI7 BI12
Activation to minus power supply.
Binary outputs BO1 BO6
BO7 BO12
Load is connected to plus power supply.
Analog inputs AI1 AI3 Ohms, mA, Volts sensorsAnalog outputs SG-OUT, SG-COM Speed governor output interface (10V / 5V PWM;
500 3000Hz)RPM RPM-IN, RPM-COM Min 2 Vpk-pk (from 4 Hz to 4 kHz)Communication interface
RS232 (1) D SUB9 (male) PC: InteliMonitor, GenConfig orModem, GSM modem orECU (e.g. Cummins ModBus) or InteliVision 8
RS232 (2) D SUB9 (male) PC: InteliMonitor, GenConfig orModem, GSM modem or InteliVision 8
RS485 (1) **
non isolated
A1,B1,COMR1 IG-Display (Remote display) or InteliVision 8
(remote display) orfor PC (via RS485 converter) = redirected RS232(1)see Basic settings:RS485(1)conv.For IG-Display and InteliVision 8, the setpointRS485 (1) conv has to be set to DISABLED value.
RS485 (2) **isolated
A2,B2,COMR2 Redirected RS232 (2) - see Basic settings:RS485(2)conv.PC: InteliMonitor, GenConfigor Modem, GSM modem or InteliVision 8
USB 2.0 slave PC: InteliMonitor, GenConfigCAN1 L1,H1,COMC1 Extension modules: IS-AIN, IS-BIN,IGS-PTM, IGL-
RA15, I-AOUT
CAN2 L2,H2,CONC2 Intercontroller (Load&VAR sharing, Powermanagement) and monitoring (IG-IB, I-LB) and upto 4 InteliVision 8 displays
Hint:* IG-MTU or IG-MTU-2-1 can be used for three wire systems, systems with separated Neutral or whengalvanic separation between generator or mains voltage and controller is required.
** When more devices connected to RS485 bias resistor jumpers should be closed only on one ofthem.
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IS-NT-BB
InteliSys New Technology Base Box
Boot JUMPER(with long holder)
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Interface
Function Terminals NoteGenerator voltage L1,L2,L3, (N) 3x120 / 277 Ph-N or 208 / 480 Ph-Ph VAC, CAT III
(neutral not needed), max 350 / 600VAC *
Mains/Bus voltage L1,L2,L3, (N) 3x120 / 277 Ph-N or 208 / 480 Ph-Ph VAC(neutral not needed), max 350 / 600VAC, CAT IIIGenerator current L1k,L1l, L2k,L2l,
L3k,L3l0 5 Amps, max 10 A all time, 150 A for 2 sec0 1 Amp, max 2 Amps all time
Neutral/Mains current LNk,LNl 0 5 Amps, max 10 A all time, 150 A for 2 sec0 1 Amp, max 2 Amps all time
IG-AVRi interface AVRI-OUT, AVRI-COM TTL (5V PWM) interface to IG-AVRiPower supply + , - 8 36 VDCD+ D plusInputs and outputs
Binary inputs BI1 BI6BI7 BI16
Activation to minus power supply.
Binary outputs BO1 BO6
BO7 BO16
Load is connected to plus power supply.
Analog inputs AI1 AI4 Ohms, mA, Volts sensorsAnalog outputs SG-OUT, SG-COM
AOUT+, AOUT-COMSpeed governor output interface (10V / 5V PWM;500 3000Hz)Configurable analog output, mA, V.
RPM RPM-IN, RPM-COM Min 2 Vpk-pk (from 4 Hz to 4 kHz)Communication interface
RS232 (1) D SUB9 (male) PC: InteliMonitor, GenConfig orModem, GSM modem orECU (e.g. Cummins ModBus) or InteliVision 8
RS232 (2) D SUB9 (male) PC: InteliMonitor, GenConfigor Modem, GSM modem or InteliVision 8
RS485 (1) ** A1,B1,COMR1 Up to 3 IS-Displays (Remote display), up to 3InteliVision 8 displays (remote display)
RS485 (2) ** A2,B2,COMR2 Redirected RS232 (2) - see Basic settings:RS485(2)conv.PC: InteliMonitor, GenConfigor Modem, GSM modem or InteliVision 8
USBNon isolated
2.0 slave PC: InteliMonitor, GenConfig
CAN1 L1,H1,COMC1 Extension modules: IS-AIN, IS-BIN,IGS-PTM, IGL-RA15, I-AOUT
CAN2 L2,H2,CONC2 Intercontroller (Load&VAR sharing, Powermanagement), monitoring (IG-IB, I-LB) and up to 4
InteliVision 8
Hint:* IG-MTU or IG-MTU-2-1 can be used for three wire systems, systems with separated Neutral or whengalvanic separation between generator or mains voltage and controller is required.
** When more devices connected to RS485 bias resistor jumpers should be closed only on one ofthem.
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IM-NT
InteliMains New Technology
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Interface
Function Terminals NoteMains voltage L1,L2,L3, (N) 3x120 / 277 Ph-N or 207 / 480 Ph-Ph VAC
(neutral not needed), max 350 / 600VAC, CAT III
Bus voltage L1,L2,L3, (N) 3x120 / 277 Ph-N or 207 / 480 Ph-Ph VAC(neutral not needed), max 350 / 600VAC, CAT IIIMains current L1k,L1l, L2k,L2l, L3k,L3l 0 5 Amps, max 10 A all time, 150 A for 2 sec
0 1 Amp, max 2 Amps all timeAux current IAk,IAl 0 5 Amps, max 10 A all time, 150 A for 2 sec
0 1 Amp, max 2 Amps all timePower supply + , - 8 36 VDCInputs and outputs
Binary inputs BI1 BI6 Activation to minus power supply.Binary outputs BO1 BO6 Load is connected to plus power supply.Communication interface
RS232 (1) D SUB9 (male) PC: InteliMonitor, GenConfig orModem, GSM modem or
ECU (e.g. Cummins ModBus) or InteliVision 8RS232(2) NoneRS485 (1) **non isolated
A1,B1,COMR1 IG-Display (Remote display) or InteliVision 8(remote display) or for PC (via RS485 converter) =redirected RS232 (1)see Basic settings:RS485(1)conv.For IG-Display and InteliVision 8, the setpointRS485 (1) conv has to be set to DISABLEDvalue.
RS485 (2) NoneUSB NoneCAN1 L1,H1,COMC1 Extension modules: IS-AIN8, IS-BIN16/8,IGS-
PTM, IGL-RA15, I-AOUT8CAN2 L2,H2,CONC2 Intercontroller (Load&VAR sharing, Power
management) and monitoring (IG-IB, I-LB) and upto 4 InteliVision 8 displays
Hint:** When more devices connected to RS485 bias resistor jumpers should be closed only on one ofthem.
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IG-NT-BB
InteliGen New Technology Base Box
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Interface
Function Terminals NoteMains voltage L1,L2,L3, (N) 277 Ph-N or 480 Ph-Ph VAC
(neutral not needed), max 600VAC, CAT IIIBus voltage L1,L2,L3, (N) 277 Ph-N or 480 Ph-Ph VAC(neutral not needed), max 600VAC, CAT III
Mains current L1k,L1l, L2k,L2l, L3k,L3l 0 5 Amps, max 10 A all time, 150 A for 2 secAux current IAk,IAl 0 5 Amps, max 10 A all time, 150 A for 2 secPower supply + , - 8 36 VDCInputs and outputs
Binary inputs BI1 BI6 Activation to minus power supply.Binary outputs BO1 BO6
BO7 BO12Load is connected to plus or minus power supply(defined in GenConfig).
Communication interface
RS232 (1) D SUB9 (male) PC: InteliMonitor, GenConfig orModem, GSM modem or
ECU (e.g. Cummins ModBus) or InteliVision 8RS485 (Display) **non isolated
A1,B1,COMR1 IG-Display (Remote display) or InteliVision 8(remote display) or for PC (via RS485 converter) =redirected RS232 (1)see Basic settings:RS485(1)conv.For IG-Display and InteliVision 8, the setpointRS485 (1) conv has to be set to DISABLEDvalue.
CAN1 L1,H1,COMC1 Extension modules: IS-AIN8, IS-BIN16/8,IGS-PTM, IGL-RA15, I-AOUT8, ECU
CAN2 L2,H2,CONC2 Intercontroller (Load&VAR sharing, Powermanagement) and monitoring (IG-IB, I-LB) and upto 4 InteliVision 8 displays
Hint:** When more devices connected to RS485 bias resistor jumpers should be closed only on one ofthem.
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IG-NTC-BB
InteliGen New Technology - Option C Base Box
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Interface
Function Terminals NoteGenerator voltage L1,L2,L3, (N) 3x120 / 277 Ph-N or 207 / 480 Ph-Ph VAC
(neutral not needed), max 350 / 600VAC *, CAT IIIMains/Bus voltage L1,L2,L3, (N) 3x120 / 277 Ph-N or 207 / 480 Ph-Ph VAC
(neutral not needed), max 350 / 600VAC, CAT IIIGenerator current L1k,L1l, L2k,L2l,
L3k,L3l0 5 Amps, max 10 A all time, 150 A for 2 sec0 1 Amp, max 2 Amps all time
Neutral/Mains current LNk,LNl 0 5 Amps, max 10 A all time, 150 A for 2 sec0 1 Amp, max 2 Amps all time
IG-AVRi interface AVRI-OUT, AVRI-COM TTL (5V PWM) interface to IG-AVRiPower supply + , - 8 36 VDCD+ D plusInputs and outputs
Binary inputs BI1 BI6BI7 BI12
Activation to minus power supply.
Binary outputs BO1 BO6
BO7 BO12
Load is connected to plus or to minus power
supply. (defined in GenConfig).Analog inputs AI1 AI4 Ohms, mA, Volts sensorsAnalog outputs SG-OUT, SG-COM
AOUT+, AOUT-COMSpeed governor output interface (10V / 5V PWM;500 3000Hz)Configurable analog output, mA, V.
RPM RPM-IN, RPM-COM Min 2 Vpk-pk (from 4 Hz to 4 kHz)Communication interface
RS232 (1) D SUB9 (male) PC: InteliMonitor, GenConfig orModem, GSM modem orECU (e.g. Cummins ModBus) or InteliVision 8
RS485 (Display) ** A1,B1,COMR1 Up to 3 IS-Displays (Remote display), up to 3InteliVision 8 displays (remote display) or 3InteliVision 5.
RS485 (2) ** A2,B2,COMR2 Redirected RS232 (2) see Basic settings:RS485(2)conv.PC: InteliMonitor, GenConfigor Modem, GSM modem or InteliVision 8
USBElectrical isolated
2.0 slave PC: InteliMonitor, GenConfig
CAN1 L1,H1,COMC1 Extension modules: IS-AIN, IS-BIN,IGS-PTM, IGL-RA15, I-AOUT
CAN2 L2,H2,CONC2 Intercontroller (Load&VAR sharing, Powermanagement), monitoring (IG-IB, I-LB) and up to 4InteliVision 8
RJ45 (Ethernet) Ethernet cable Remote monitoring via Ethernet, InteliMonitor,WebSupervisor and etc
Hint:** When more devices connected to RS485 bias resistor jumpers should be closed only on one ofthem.
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IS-NTC-BB
InteliSys New Technology Base Box
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InterfaceFunction Terminals NoteGenerator voltage L1,L2,L3, (N) 3x120 / 277 Ph-N or 207 / 480 Ph-Ph VAC
(neutral not needed), max 350 / 600VAC *, CAT IIIMains/Bus voltage L1,L2,L3, (N) 3x120 / 277 Ph-N or 207 / 480 Ph-Ph VAC
(neutral not needed), max 350 / 600VAC, CAT III
Generator current L1k,L1l, L2k,L2l,L3k,L3l
0 5 Amps, max 10 A all time, 150 A for 2 sec0 1 Amp, max 2 Amps all time
Neutral/Mains current LNk,LNl 0 5 Amps, max 10 A all time, 150 A for 2 sec0 1 Amp, max 2 Amps all time
IG-AVRi interface AVRI-OUT, AVRI-COM TTL (5V PWM) interface to IG-AVRiPower supply + , - 8 36 VDCD+ D plusInputs and outputs
Binary inputs BI1 BI6BI7 BI16
Activation to minus power supply.
Binary outputs BO1 BO6BO7 BO16
Load is connected to plus or to minus powersupply. (defined in GenConfig).
Analog inputs AI1 AI4 Ohms, mA, Volts sensorsAnalog outputs SG-OUT, SG-COMAOUT+, AOUT-COM
Speed governor output interface (10V / 5V PWM;500 3000Hz)Configurable analog output, mA, V.
RPM RPM-IN, RPM-COM Min 2 Vpk-pk (from 4 Hz to 4 kHz)Communication interface
RS232 (1) D SUB9 (male) PC: InteliMonitor, GenConfig orModem, GSM modem orECU (e.g. Cummins ModBus) or InteliVision 8
RS485 (Display) ** A1,B1,COMR1 Up to 3 IS-Displays (Remote display), up to 3InteliVision 8 displays (remote display) or 3InteliVision 5.
RS485 (2) ** A2,B2,COMR2 Redirected RS232 (2) see Basic settings:RS485(2)conv.PC: InteliMonitor, GenConfigor Modem, GSM modem or InteliVision 8
USBElectrical isolated
2.0 slave PC: InteliMonitor, GenConfig
CAN1 L1,H1,COMC1 Extension modules: IS-AIN, IS-BIN,IGS-PTM, IGL-RA15, I-AOUT
CAN2 L2,H2,CONC2 Intercontroller (Load&VAR sharing, Powermanagement), monitoring (IG-IB, I-LB) and up to 4InteliVision 8
RJ45 (Ethernet) Ethernet cable Remote monitoring via Ethernet, InteliMonitor,WebSupervisor and etc
Hint:** When more devices connected to RS485 bias resistor jumpers should be closed only on one ofthem.
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IS-NTC-BB Jumper Settings
Hint:IG-NT-BB, IG-NTC-BB, IS-NTC-BB have the same jumpers position
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Hint:IP setting could be recovered to default state when Jumper for default configuration is used. See thepicture above.
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Wiring
GeneralTightening torque, allowable wire size and type, for the Field-Wiring Terminals:
For Mains(Bus) Voltage and Generator Voltage terminalsSpecified tightening torque is 0,56Nm (5,0 In-lb)Use only diameter 2,0-0,5mm (12-24AWG) conductor, rated for 90C minimum.
For other controller field wiring terminalsSpecified tightening torque 0,79Nm (7,0 In-lb)Use only diameter 2,0-0,5mm (12-26AWG) conductor, rated for 75C minimum.
Use copper conductors only.
To ensure proper function:Use grounding terminals.Cables for binary inputs and analogue inputs must not be placed along power cables.Analog and binary inputs should use shielded cables, especially when length exceeds 3m.
Power supplyTo ensure proper function:
Use power supply cable min. 2,5mm2Use fuse 1 amps for IG-NT, IG-NTC
2 amps for IS-NT, IS-NTC-BB, IG-NT-BB, IG-NTC-BBMaximal continuous DC power supply voltage is 36VDC. See chapter Technical data.
Hint:Switchboard lightning strikes protection according standard regulation is expected !!!The maximum allowable current through the controller negative terminal is 3 to 8A (depends oncontroller type and binary output load).
Power supply fusingA (2) respectively (1) amp fuse should be connected in-line with the power to the controller andmodules, these items should never bee connected directly to the starting battery.Take care for proper controller, extension units and relays power supply fusing. Fuse value and typedepends on number of connected devices and wire length.Recommended fuse (not fast) types:
Controller or unit FuseController T1A orT2AIS-AIN8 T2AIS-BIN16/8 T1A
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For more extension units use separate fusing according to the table above.Controller power supply should never be connected to starter terminals.
For the connections with 12VDC power supply an I-LBA module can be connected to controller powerterminals in order to allow the controller to continue operation during cranking if the battery voltage dipoccurs. In this case, it is not recommended to use +PWR BOUT outputs on the controller as a sourcefor relays, as their consumption would exhaust I-LBA capacitors very fast.
+
-
12VDC+-
controllerT2A
Battery
Relays
I-LBA +
-
+
-
GroundingTo ensure proper function:The shortest possible piece of wire should be used for controller grounding.Use cable min. 2,5mm2Brass M4x10 screw with star washer securing ring type grounding terminal shall be used.
Magnetic pick-upTo ensure proper function:Use a shielded cableTake care to interference signal when one common speed pick-up is used for both Speed governorand Controller. When some problems occur:
- check grounding connection from pick-up to controllers, disconnect ground connection to oneof them.
- galvanically separate Controller RPM input using ComAp separation transformer RPM-ISO(1:1).
- use separate pick-up for Speed governor and Controller.
Controller indicates "Sd Underspeed" + "Pickup fault" after engine start when the pickup signal is goodfor start and low speed but too strong for higher speed (loss of signal due to RPM input saturation).Increase gap between pickup and engine flywheel or change pickup type.
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Hint:If RPM is measured from the generator voltage (Gear teeth = 0), controller can detect RPM on norunning gen-set when:
Controller generator voltage terminals are opened (e.g. due to opening of fuse switch) Non zero RPM causes controller Not ready state and engine start is blocked.
GENERATORL1L2L3
N
L1L2L3
N
MAINSVOLTAGE GENERATORVOLTAGE
L1L2L3
L3
L2
L1N
MCB GCBMAINS
LOAD
N
Active NPN pick-up sensor recommended connection
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Voltage measurementFour-wire generator and mains or bus Four-wire generator and three wire mains or bus
G
GENERATOR MAINS / BUSL3L2L1N LL2L1N
L1
L2
L3
N
3
Three-wire generator and mains or bus
G
GENERATOR MAINS / BUSL3L2L1N LL2L1N
L1
L2
L3
3
Hint:No separation transformers for three wires voltage connection (without N) are needed.Switchboard flash protection according standard regulation is expected!
T 1 T2
0V
L1
L2
L3
VOLTAGE TERMINALS
0V
100V
100V
MAINS/BUSGENERATOR L1
L3L2
Principle of two transformers measuring -typical wiring for high voltage applicationspare of one transformer.
Voltage measurement separation
For optional separation of Mains/bus and generator voltage from the controller (e.g. on ships) use IG-MTU.
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IG MTUConnect one or two IG-MTU units to separate generator and Mains/bus voltage from controller.
Three wire mains Three wire mains and three wire genset or electricseparation
T1 T3T2
L1
L3L2
L3
GENERATORL1 MAINS / BUS
L2
400V
400V
400V
0V
0V 0
V
0V
0V
0V
400V
400V
400V
L1
L3
MAINS / BUS
VOLTAGE
L2 L
1L2
L3
GENERATOR
VOLTAGE
N
IG-MTU
N
N
Ix-NT
T1 T3T2 T1 T3T2
L1
L3L2
L3
GENERATORL1
MAINS/ BUS
L2
400V
400V
400V
L1
L3
MAINS/ BUS
VOLTAGE
L2
Ix-NT
L1
L2
L3
GENERATOR
VOLTAGE
N
IG- MTUIG- MTU
0V
0V
0V
400V
400V
400V
0V
0V
0V
400V
400V
400V
0V
0V
0V
400V
400V
400V
0V
0V
0V
N
Current measurementTo ensure proper function: Use cables of 2,5 mm2
Use 5A transformers Connect CT according to following drawings
L1L2
L3
N
G
I1k I1l
K L
k l
I2k I2l
K L
k l
I3k I3l
K L
k l
Standard three CT connection
L1
L2
L3
G
I1k I1l
K L
k l
I2k I2l
K L
k l
I3k I3l
Two CT connection
Typical wiring for middle-high voltage applicationspare of one transformer.
Mains power and PF measuring
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G
GENERATOR
I3k I3l
L1
L2
L3
N
K L
k l
I1k I1l
K L
k l
I2k I2l
K L
k l
MAINS
Inl Ink
L K
l k
Hint:Please, check carefully all current and voltage connections and sensing input rotations before finaloperation.Some possible problems might occur e.g.:Power is measured in Island operation correctly without any measurement failure.In Mains Parallel operation is measured power 10kW; with currents 3x 125A and Cos phi 0.01. It mightbe caused with wrongly connected voltage (Cyclic false connection) sensing.Correctly connected sensing has to be connected in order L1-L2-L3. In the case of example it is infollowing order: L3-L1-L2; L2-L3-L1 (No reverse rotation; just cyclic interchanged)
Earth fault protectionEarth fault current protection is active only when Process control:IE measurement = ANALOGINPUT or NONE.
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