ilt 35, 40 ilt- wr 35 - palfinger...ilt 35, 40 parts break down twin fold ilt- wr 35 . built to...
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DATE: 9/26/2011
REVISION: 1.5
572 Whitehead Road, Trenton, NJ 08619 TEL.(609)-587-4200 FAX.(609)-587-4201
Interlift Inc. dba MBB Palfinger15939 Piuma Ave, Cerritos, CA 90703 TEL. (888)-774-5844 FAX. (562)-924-8318
ILT 35, 40
PARTS BREAK DOWN
Twin Fold
ILT- WR 35
Built to Deliver - Every Time
ILT INDEX
ILT - liftgate
Twin Fold
No. Description Page
1 LIFTING GEAR 3
2 PINS & BUSHINGS 4
3 BED EXTENSION 5
4 PLATFORM aluminum / aluminum 6
5 PLATFORM steel / aluminum 7
6 CONTROL SYSTEM 8
7 CYLINDER AND COMPONENTS 9
8 CYLINDER AND COMPONENTS Power Down 10
9 POWER PACK 11
10 POWER PACK Power Down 12
11 HYDRAULIC PIPE SYSTEM 13
Important gate information: On the top of the tube on
the driver side
572 Whitehead Road, Trenton, NJ 08619
Tel: (609) 587-4200
Fax: (609) 587-4201 2 / 15
15939 Piuma Ave, Cerritos, CA 90703
Tel: (888) 774-5844
Fax: (562) 924-8318
Built to Deliver - Every Time
ILT LIFTING GEAR
No. Description Part no.
1 Lift arm 10-1007-100
Main frame 01-1007-100
Main frame for ILT- WR (with walk ramp) 01-1007-200
3 Mount plate 60-1007-201
4 Swinging fixture 05-1007-100
5 Rubber cover with hinge for control system P-2007 474
6 Rubber cover P-6848 3018
7 Clamp for cover P-2010 169
8 Mount tube plastic end P-2013 674
9 Bumper - outer on request
10 Bumper - center on request
11 Parallel arm 15-1009-100
12 Rubber snubber with hardware P-112 8624
13 Wheel bracket assembly 60-1007-500
14 One wheel with hardware P-2003 774
15 Grease zerk P-6906 4337
16 Red cap P-1191 680
2
1 2 33
4
57
68 89 10 8 9 8
11
11
12
12
1314
15 15
15
16
3
4
572 Whitehead Road, Trenton, NJ 08619
Tel: (609) 587-4200
Fax: (609) 587-4201 3 / 15
15939 Piuma Ave, Cerritos, CA 90703
Tel: (888) 774-5844
Fax: (562) 924-8318
Built to Deliver - Every Time
ILT PINS & BUSHINGS
No. Description Part no.
PINS
1 Pin swinging fixture, tube P-140 3348
2 Pin parallel arm, tube ; lift cylinder, lift arm P-200 3651
3 Pin lift cylinder, swinging fixture P-132 6307
4 Pin swinging fixture, lift arm P-135 0394
5 Pin platform, shackle, lift arm P-135 3966
6 Pin incl. roller kit P-1405023
BUSHINGS
7 Bushing shackle, parallel arm P-140 3367
8 Bushing lift arm, tube P-140 3366
9 Bushing lift arm P-140 3364
10 Bushing swinging fixture P-127 8682
11 Torsion spring plastic tube P-122 8526
HARDWARE
12 Coil spring - curb side P-201 4616
13 Coil spring - driver side P-201 4617
14 Roller, steel P-201 4620
15 Bolt, pin lock P-200 9212
KITS
Pin kit incl. hardware on request
Bushing kit without no.10 (Torsion spring bushing) on request
P-2003651P-1326307P-1354169P-1353966P-1350394P-1403348
28 x 7428 x 9928 x 18028 x 45336 x 9136 x 206
mm Inch Part No.
Measure
1
1/8 x 2
7/8
1 1/8 x 3
7/8
1 1/8 x 7
1 1/8 x17
3/4
1 3/8 x 3
1/2
1 3/8 x 8
1/8
mm Inch Part no.
32/28 x 31 32/28 x 36 40/36 x 3640/36/50 x 17
P-1403367P-1403364P-1403366P-1278682
11/4 / 1
1/8 x 1
1/4
11/4 / 1
1/8 x 1
3/8
11/2 / 1
3/8 x 1
3/8
11/2 / 1
3/8 / 2 x
5/8
11
1
22
3 1578
121113 11 14 7 7 9 7 6 5 15 5 6 7 9 7 7 14 2
41010
3 2
873215
572 Whitehead Road, Trenton, NJ 08619
Tel: (609) 587-4200
Fax: (609) 587-4201 4 / 15
15939 Piuma Ave, Cerritos, CA 90703
Tel: (888) 774-5844
Fax: (562) 924-8318
Built to Deliver - Every Time
ILT BED EXTENSION AND BUMPERS
No. Part no.
1 60-1007-100
2 60-1009-100-WR
3 1-00021
4 60-1009-400
5 60-1009-201
6 60-1009-111
7 60-1009-112
8 60-1009-301
length 24" (610mm), width 3" (76mm) 1-0001924R
length 24" (610mm), width 4" (101mm) - HD 1-0001924HDR
length 24" (610mm), width 4" (101mm) - HD with lights 1-0001924HDR-LC
1 Step length 20" (533mm), width 3" (76mm) 1-0001920R
length 24" (610mm), width 3" (76mm) 1-0001924L
length 24" (610mm), width 4" (101mm) - HD 1-0001924HDL
length 24" (610mm), width 4" (101mm) - HD with lights 1-0001924HDL-LC
1 Step length 20" (533mm), width 3" (76mm) 1-0001920L
Dock bumper - length 24" (610mm), width 3" (76mm) 1-0001924S
Dock bumper HD - length 24" (610mm), width 4" (101mm) 1-0001924HDS
Dock bumper HD with lights- length 24" (610mm), width 4" (101mm) 1-0001924HDS-OR
1 Step Dock bumper - length 20" (533mm), width 3" (76mm) 1-0001920S
10
9
Tube
Up stop
DOCK BUMPER - DRIVER SIDE
2 Step
2 Step
KITS (Curb and driver side)
Description
2 Step
DOCK BUMPER - CURB SIDE
Bed extension - length 102" (2590mm)
Bed extension for walk ramp - length 102" (2590mm)
Rubber bumper
Latch assemly
Walk ramp U-frame bracket
Slide block
1
9
310
2
88 7 645
Measure width
Measure length
572 Whitehead Road, Trenton, NJ 08619
Tel: (609) 587-4200
Fax: (609) 587-4201 5 / 15
15939 Piuma Ave, Cerritos, CA 90703
Tel: (888) 774-5844
Fax: (562) 924-8318
Built to Deliver - Every Time
ILT PLATFORM
Aluminum platform Cartstop - spring loaded
No. Description Part no.
Platform with cartstops - alu/alu 20-1009-400Platform without cartstops - alu/alu 20-1009-300
2 Main section - alu 21-1009-000Tip section with cartstops P-2016 514Tip section without cartstops P-2015 658
4 Shackle 25-1009-2005 Hinge 20-1007-1016 Cart stop lid - curb side P-2000 249
7 Cart stop lid - driver side P-2000 2508 Pin platform, shackle, lift arm P-1353 9669 Pin incl. steel roller kit P-1405023
10 Pin main section, tip section P-6726 489411 Coil spring - curb side P-2014 61612 Coil spring - driver side P-2014 61713 Torsion spring plastic tube P-1228 526
14 Side fill in - curb side P-2006 65115 Side fill in - driver side P-2006 651
16 Center fill in P-2000 267Aluminum cap tip - curb side - with cart stops P-1408 523Aluminum cap tip - curb side - without cart stops on requestAluminum cap tip - driver side - with cart stops P-1408 524Aluminum cap tip - driver side - without cart stops on request
19 Side profile tip section - cut to required length P-140 8521
20 Side profile main section - curb side 21-1009-30021 Side profile main section - driver side 21-1009-40022 Plate for coil spring adjustment 60-1007-30123 Torsion bar P-2006 41024 Torsion bar retainer / eyenut P-2004 522
Interlock latch - curb side P-2000 888AInterlock latch - driver side P-1409 347A
26 Spring clip P-1409 34927 Spring P-1408 661
28 Hex Head Bolt M8x50 and Nut , half threaded P-66108368
25
1
3
17
18
3 2
4 4
5 5 5 56 7
8 8 99
10 1010 10
11
12 13
13 9 9
14 16 1517
18
19
19
22
22
23
24
28
21
20
27
2625
6, 7
572 Whitehead Road, Trenton, NJ 08619
Tel: (609) 587-4200
Fax: (609) 587-4201 6 / 15
15939 Piuma Ave, Cerritos, CA 90703
Tel: (888) 774-5844
Fax: (562) 924-8318
Built to Deliver - Every Time
ILT PLATFORMCartstop - spring loaded
Steel-Aluminum platform
No. Description Part no.
Platform with cartstops - steel/alu 20-1007-200
Platform without cartstops - steel/alu 20-1007-1002 Main section - steel 21-1007-100
Tip section with cartstops P-2016 514
Tip section without cartstops P-2015 658
4 Shackle 25-1007-100
5 Hinge 20-1007-101
6 Cart stop lid - curb side P-2000 249
7 Cart stop lid - driver side P-2000 250
8 Pin platform, shackle, lift arm P-1353 966
9 Pin incl. steel roller kit P-1405023
10 Pin main section, tip section P-6726 4894
11 Coil spring - curb side P-2014 616
12 Coil spring - driver side P-2014 617
13 Torsion spring plastic tube P-1228 526
14 Side fill in - curb side P-2006 651
15 Side fill in - driver side P-2006 651
16 Center fill in P-2000 267
Aluminum cap tip - curb side - with cart stops P-1408 523
Aluminum cap tip - curb side - without carts tops on request
Aluminum cap tip - driver side - with cart stops P-1408 524
Aluminum cap tip - driver side - without cart stops on request
19 Side profile for tip section - cut to required length P-140 8521
22 Plate for coil spring adjustment 60-1007-301
23 Torsion bar P-2006 410
24 Torsion bar retainer / eyenut P-2004 522
Interlock latch - curb side P-2000 888AInterlock latch - driver side P-1409 347A
26 Spring clip P-1409 349
27 Spring P-1408 661
28 Hex Head Bolt M8x50 and Nut , half threaded P-66108368
25
1
3
17
18
27
2625
6, 7
23
4 4
5 5 5 56 7
8 8 99
10 1010 10
11
12 13
13
9 9
14 16 1517
18
19
19
2222
23
24
28
572 Whitehead Road, Trenton, NJ 08619
Tel: (609) 587-4200
Fax: (609) 587-4201 7 / 15
15939 Piuma Ave, Cerritos, CA 90703
Tel: (888) 774-5844
Fax: (562) 924-8318
Built to Deliver - Every Time
Main Platform
No. Description Part no.
1 Hinge, Platform Plate 20-1007-101
2 Extrusion 83"x6", Center 20-7009-102
3 Extrusion 83"x6", Base 20-7009-111
4 Extrusion 83"x6", Hinge 20-7009-113
5 Tunnel, Driver Side 21-1009-110
6 Tunnel, Curb Side 21-1009-120
7 Side Cover, Curb Side 21-1009-300
8 Side Cover, Driver Side 21-1009-400
9 Pin, 1.375DIAx18", Zinc 45-1009-101
10 Socket Head Cap Screw, M10x40mm 1030086
11 Pan Head Screw, #14x1" 1040118
12 Split Pin 1421757
13 Pin, 20x300mm P-67264894
1312
10
11
9
8
1
4
2
3
7
65
572 Whitehead Road, Trenton, NJ 08619
Tel: (609) 587-4200
Fax: (609) 587-4201 8 / 15
15939 Piuma Ave, Cerritos, CA 90703
Tel: (888) 774-5844
Fax: (562) 924-8318
Built to Deliver - Every Time
ILT CONTROL SYSTEM
No. Description Part no.
1 2 Button hand control with coil P-72916816
2 Button hand control with coil and plug P-72916816P
2 Button hand control with coil and 7way plug P-1300135
Plug, 4 way 3-00010
Plug, Hella, 7 way P-1237109
4 Socket, 4 way 3-00011
Socket, Hella, 7 way w/ seal P-1299912A
5 Holster for hand control 1-00050
6 Cab push-pull on-off switch P-1201838
7 Cable for solenoid valve P-67254198
8 Toggle switch P-2004565
2
3
572 Whitehead Road, Trenton, NJ 08619
Tel: (609) 587-4200
Fax: (609) 587-4201 9 / 15
15939 Piuma Ave, Cerritos, CA 90703
Tel: (888) 774-5844
Fax: (562) 924-8318
Built to Deliver - Every Time
ILT CYLINDER AND COMPONENTS Gravity Down
No.1 Lift cylinder
No.2 Parallel arm
No. Description Part no.
Piston rod diameter- lift cylinder 63mm (2 ½'')
compressed length - lift cylinder 498mm (19 ½")
1 Lift cylinder without release valve 63.28.498 P-2016 765
2 Parallel arm - 900mm (35 ½") 15-1007-100
4 Piston rod P-2016 761
5 Rebuild kit P-1407 784
6 Adaptor / hose fitting P-1188 263
7 Restrictor no.4 P-2016765
8 Release valve P-6728 2345
9 Bushing P-1403 367
10 Grease zerk P-6906 4337
11 Sleeve P-1097 838
12 Clamp P-6843 0828
14 Hydraulic hose P-1273 114
22 Grease zerk P-6906 4337
23 Red cap P-1191 680
Measure
5
4
67
8
2223
1023
9
9
14
572 Whitehead Road, Trenton, NJ 08619
Tel: (609) 587-4200
Fax: (609) 587-4201 10 / 15
15939 Piuma Ave, Cerritos, CA 90703
Tel: (888) 774-5844
Fax: (562) 924-8318
Built to Deliver - Every Time
ILT CYLINDER AND COMPONENTS Power DownENERGY MFG
No. 1 Lift Cylinder
Clevis:
No. Description
Piston rod diameter- lift cylinder 35mm (1.375")
compressed length - lift cylinder 312mm (12.25")
1 Cylinder 40-1411-100
2 Rod 1.375" 40-1411-102
3 Seal Kit 40-1411-110
2
572 Whitehead Road, Trenton, NJ 08619
Tel: (609) 587-4200
Fax: (609) 587-4201 11 / 15
15939 Piuma Ave, Cerritos, CA 90703
Tel: (888) 774-5844
Fax: (562) 924-8318
Built to Deliver - Every Time
ILT CYLINDER AND COMPONENTS Power DownMBB Germany
No. 1 Lift Cylinder
Clevis:
No. Description
Piston rod diameter- lift cylinder 35mm (1.375")
compressed length - lift cylinder 310mm(12.21")
1 Cylinder P-2022849
2 Rod (35mm) P-2027554
3 Seal Kit P-2027556
2
572 Whitehead Road, Trenton, NJ 08619
Tel: (609) 587-4200
Fax: (609) 587-4201 12 / 15
15939 Piuma Ave, Cerritos, CA 90703
Tel: (888) 774-5844
Fax: (562) 924-8318
Built to Deliver - Every Time
ILT POWER PACK
No. Description Part no.
1 Power pack P-202 0859
2 Motor 12 Volt P-202 0866
3 Carbon brushes kit (4 pieces) P-141 0330
4 Pump incl. coupler, pipe, filter P-202 0618
5 Oil reservoir P-140 4306
6 Shuttle valve P-200 5141
7 Pressure control valve P-140 4297
8 Motor solenoid P-140 4303
9 Pressure gauge P-140 5397
10 Fitting - 90˚ Elbow P-100 0180
11 Breather cap P-140 4487
12 Clamp kit for oil reservoir P-140 4308
13 Hydraulic hose P-200 4473
14 Drain plug P-6637 3088
15 Pump filter P-201 8681
Coupler ¾" x ⅞" (18mmx23mm) - early style P-140 6291
Coupler ¾" x 1-⅜" (18mmx34mm) - new style P-202 0617
17 Sealing ring P-200 9743
16
23
15
416
9
511
6 78
13
10
12
14
17
572 Whitehead Road, Trenton, NJ 08619
Tel: (609) 587-4200
Fax: (609) 587-4201 13 / 15
15939 Piuma Ave, Cerritos, CA 90703
Tel: (888) 774-5844
Fax: (562) 924-8318
Built to Deliver - Every Time
ILT POWER PACK POWER DOWN
No. Description Part no.
Power Pack 80-1411-100
1 Solenoid 80-1411-102
3 Braket, mount solenoid 50-0709-912
4 Motor 80-1411-101
5 Reservoir, steel, 3 liter 80-1411-911
6 O-Ring 50-0709-913
7 Breather Cap 50-0709-914
8 Cartridge, 4-way w/ coil 80-1411-920
9 Pump, presure balanced, 1.7 80-1411-917
1
2
3 4
5
8
9
7 6
572 Whitehead Road, Trenton, NJ 08619
Tel: (609) 587-4200
Fax: (609) 587-4201 14 / 15
15939 Piuma Ave, Cerritos, CA 90703
Tel: (888) 774-5844
Fax: (562) 924-8318
Built to Deliver - Every Time
ILT HYDRAULIC PIPE SYSTEM
No. Description Part no.
1 Hydraulic hose - to cylinder P-1273 114
2 Hydraulic hose - to power pack P-2004 473
3 Green plastic holder P-2011 391
4 Tee- Fitting P-1232 239
5 Bulk head fitting P-1111 057
6 Fitting plate P-2012 920
7 Rubber plate P-1114 049
8 Plastic plug P-1296 920
1 1
2
33
45 67 8
572 Whitehead Road, Trenton, NJ 08619
Tel: (609) 587-4200
Fax: (609) 587-4201 15 / 15
15939 Piuma Ave, Cerritos, CA 90703
Tel: (888) 774-5844
Fax: (562) 924-8318
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