imagine project presentation @ sdps 2012
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http://www.imagine-futurefactory.eu
Project Presentation
Dr. Raimund BROECHLER
Senior Delivery Manager
INTRASOFT International S.A.
Innovative End-to-end Management of Dynamic
Manufacturing Networks
http://www.imagine-futurefactory.eu
IP Project, co-funded by the European Union under the Virtual Factories and
Enterprises theme (FoF-ICT-2011.7.3, Grant Agreement No: 285132)
Project start: September 2011
Duration: 36 months
Project Coordinator: INTRASOFT International S.A.
14 different organisations from 10 different countries
Project Overview
Tuesday, 12 June 2012 SDPS 2012 - Berlin, Germany
Consortium
Fraunhofer Institute for Manufacturing Engineering and Automation IPA
3 leading IT industry corporations
SOFTWARE AG
Santer REPLY S.p.A.
INTRASOFT International S.A.
Centro Riserche FIAT S.C.p.A.
European Aeronautic Defense and Space Company EADS France SAS
Scientific Academy for Service Technology e.V.
National Technical University of AthensDecision Support Systems Laboratory
UNINOVA – Instituto de Desenvolimento de Novas Tecnologias
The University of Warwick
LOGO Elektronik TicaretHizmetleri A.S.
Centre National de la Recherche Scientifique
University of Patras, Laboratory for Manufacturing Systems and Automation
1 specialized SME
1 innovation promoting organisation
2 world-leading industrial organisations
7 leading IT Research organisations
5 Living LabsTuesday, 12 June 2012 SDPS 2012 - Berlin, Germany
NATIONAL
TECHNICAL
UNIVERSITY OF
ATHENS
DECISION SUPPORT SYSTEMS LABORATORY
Current manufacturing practices comprise of siloed point solutions
• No global visibility
• No timely reaction to problems & changes
• No easy entry points for SMEs
IMAGINE offers an innovative plug & produce manufacturing model and networked manufacturing solution:
• Effective end-to-end Management of Complex Dynamic Manufacturing Networks
• Rapid and Trustworthy Setup of Robust Networks
• Collaborative Product Development
• Effective Network Monitoring and Reconfiguration
• Improved Resource Utilisation, Quality Assurance, Reduction of Production Costs and Time
The IMAGINE Concept
Tuesday, 12 June 2012 SDPS 2012 - Berlin, Germany
• A novel management method for effective and cost-efficient DMN management in the form of the IMAGINE Management and Monitoring Framework
• Development, pre-commercial demonstration and experimentation, and strong validation via a 5 Living Labs approach:– Aerospace and Defense domain (EADS)
– Multi-site single factory context (Fraunhofer IPA)
– Furniture Manufacturing domain (AIDIMA)
– Car Manufacturing domain (FIAT)
– Engineering domain (UoW/WMCCM)
• Recommendations and Best Practices for Solution-oriented Networked Manufacturing
• Contribution to Standards
• Spreading Excellence by disseminating knowledge and research results, and close collaboration with relevant EU projects
Objectives & Contribution
Tuesday, 12 June 2012 SDPS 2012 - Berlin, Germany
• Relies on end-to-end integrated ICT solutions that effectively enable the management of networked manufacturing supply chains
• Is market-oriented with focus on value chain streamlining and support for innovative business models
IMAGINE DMN Framework
End-to-end management of DMN
Production Project
O1.1
O1.1.1
O1.1.2
O1.2
O1.2
Planning Manufacture DeliverSourcing
SC1
SC2
SC4 SC5
SC3
SC6
DesignConfigureMonitor &
Govern
blueprint blueprint blueprint blueprint
Collaboration platform & Information Bus
CRM ERP SPC WMS APS LIMS
Tuesday, 12 June 2012 SDPS 2012 - Berlin, Germany
IMAGINE DMN Framework Lifecycle
An innovative flexible service engineering methodology that supports and guides developers when developing large-scale, complex manufacturing applications on integrated collaborative manufacturing management systems
Monitoring & Governance Suite
Simulation
Production Integration Bus
CRM ERP SPC WMS APS LIMS
PartnerBlueprint
Repository
ManufacturingBlueprint
Repository
Quality Assurance Blueprint
End-to-endProduction Process
Repository
End-to-End Manufacturing Design
Suite
NetworkConfiguration
BlueprintCustomizer
ProfileSelector
ProfileComposer
Simulation
NetworkConfiguration
Monitor
ComplianceAssurance
Tuesday, 12 June 2012 SDPS 2012 - Berlin, Germany
Network level:
• Time for manufacturing network design, re-configuration, re- engineering: up to -15%
• Time-to-market at manufacturing network level: up to -20%
Factory level:
• Time for multi-site factory design, re-configuration, re- engineering: -20%
• Time-to-production: Up to -30% for product variants and up to -20% for new or legacy products
• Cost for multi-site factory design, re-configuration, re- engineering: -30%
• Ramp-up time: up to -30%
• Process Capability Index Cp: >=2.0
Other Major Savings:
• Resource utilisation: 10% - 15%
• Delivery time: 15% - 20%
IMAGINE KPIs
Tuesday, 12 June 2012 SDPS 2012 - Berlin, Germany
Expected Impact
Large Industries• Agile value chain streamlining• New business models based on
sustainable value creation• Economy of scope and scale• Dynamically respond to global
competition• Improved efficiency, adaptability
and collaboration• Smart recourse management
within a supply network
SMEs• Collaborative entrepreneurial
innovation• Favorable business environment
and access to wider markets• Boost competitiveness• Joining of complementary skills
and capacities• Brand building and reputation
management – better visibility• Sharing of risks and recourses
Research• End-to-end management of
manufacturing networks formulated for the product’s lifecycle
• Sustainability concerns integrated within next generation enterprise
• Integrated information pipelines across the supply networks
• Bi-directoral technology and knowledge exchange
Trade Associations• More dynamic business
ecosystems in their industry of influence
• Better negotiation and consulting power
IT Industry• Opening up new market
opportunities for ICT products and services
• ICT support for a more social and sustainable enterprise
Tuesday, 12 June 2012 SDPS 2012 - Berlin, Germany
More details:http://www.imagine-futurefactory.eu
SDPS 2012 - Berlin, Germany
Get Involved in our SIGs
Tuesday, 12 June 2012
IMAGINE
partners
Special Interest Group #1INDUSTRY Community
Special Interest Group #2SCIENTIFIC Community
General Stakeholders
IMAGINE Partners’ Supply Chain Collaborators
Collaborators Network (SMEs)
Join the IMAGINE Specific Interest Groups for collaboration during the different phases of the project!
Get early access on deliverables!
Share your thoughts and opinion!
Call for Participation is now open!
• Management of Dynamic Networked Enterprises (MADYNE) @ IEEE WETICE 2012
25 June 2012 - Toulouse, France
• 13th IFIP Working Conference on VIRTUAL ENTERPRISES - PRO-VE' 12
1-3 October 2012 - Bournemouth, UK
• Int. Conference on Advances in Production Management Systems - APMS 2012
24-26 September - Rhodes, Greece
SDPS 2012 - Berlin, Germany
Meet us in Future Events
Tuesday, 12 June 2012
http://www.imagine-futurefactory.eu info@imagine-futurefactory.eu
Imagine Future FactoryImagineFF
Thank you for your attention!
ImagineFutureFactoryImagineFutureFactory
SDPS 2012 - Berlin, Germany
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