increasing operator effectiveness with next generation dynamo alarm and operations management

Sustain.Ability.

2012 Honeywell Users’ Group EMEA

Tyron Vardy, Honeywell

Increasing Operator Effectiveness with Next Generation

DynAMo Alarm and Operations Management

2015 Honeywell Users Group Europe, Middle East and Africa

2

Agenda

• Alarm Management

– Honeywell’s Award Winning DynAMo Solution

– Innovative Smart Reporting and Next Generation Platform

• Operations Management

– DynAMo’s Latest Addition for Improved Operator Effectiveness and Plant Integrity

• Operations Monitoring – Safe Operating Limits and Production Envelopes

– Integrity Operating Windows

• Operations Logbook – Workflow Integration for Documentation and

Secure Shift Handovers

• Integration with Honeywell’s New Mobility App

– Driving true Situational Awareness with

Honeywell Pulse

• DynAMo Alarm and Operations Management

– One Platform, One Interface, One Solution

© 2015 Honeywell International All Rights Reserved

3

Alarm Management DynAMo Alarm Management

Primary Drivers

Regulatory

Compliance

Alarm

Reporting

Anticipate

Abnormal

Situations

Reduces Alarm

Noise

Secondary Drivers

Operator

Guidance

Reduction in

Trips

Increased

Availability

Faster Recovery

from Abnormal

Situations

Tertiary Drivers

Knowledge

Retention

Insurance Audits

Mobility for

Situational

Awareness

Enterprise

Assurance

© 2015 Honeywell International All Rights Reserved

Primary Drivers Secondary Drivers Tertiary Drivers

4

Alarm Management DynAMo Alarm Management

Honeywell’s Latest Solution

DynAMo Alarm Management Honeywell Supporting Services

Reporting, Metrics, Analysis and Compliance Alarm Philosophy Document

Master Alarm Database, Alarm Response Manual Improvement Plan (Alarm, ORCA)

Management of Change Asset Benchmarking and Assessment

Predictive Alerting, Enforcement Alarm Rationalization

© 2015 Honeywell International All Rights Reserved

5

Metrics & Reporting

DynAMo Alarm Management

© 2015 Honeywell International All Rights Reserved

6

DynAMo Alarm Management

© 2015 Honeywell International All Rights Reserved

18 Standard Out-of-Box Templates

“Bullet Proof” Alarm Management

7

DynAMo Alarm Management

© 2015 Honeywell International All Rights Reserved

Tree Mapping Technology

Enabling Faster, More Informed Decisions

8

Alarm and Operations Management

DynAMo Alarm Management

Mobile Ready

9

Alarm and Operations Management

Causes, Consequences and Corrective Actions Documented in DynAMo Delivered Direct to Operator Console

DynAMo Alarm Management

Built-in Experion Integration

Alarm Response Manual Master Alarm Database Mode Based Alarming Management of Change

© 2015 Honeywell International All Rights Reserved

10

Next Generation Solution

© 2015 Honeywell International All Rights Reserved

11

Alarm Management DynAMo Alarm Management

• Next Generation Requirements

Seamless Integration Analysis KPI’s and Metrics

Master Alarm Database

Alarm Response Manual

Create Alarm Management Experts Analysis and Corrective Actions Anyone Can Understand

Reduce Root Cause Analysis Time

Leaner, Faster, Smarter Benchmark Performance, Identify Weaknesses,

Drive Improvement, Reduce Operator Error,

Increase Operator Effectiveness

© 2015 Honeywell International All Rights Reserved

DynAMo Alarm Management R120 with SMART Report technology

12

Alarm Management DynAMo Alarm Management

• Before SMART Reports…

– Analysing an Alarm Flood

• Run Flood Report

• Isolate the Time Period to Investigate

• Correlate the Operation Workload During the Flood

• Check for Parent/Child Relationships

• What Proportion of the Flood are Chattering/Fleeting Alarms

• Compare Results with Other Floods to Identify Common Issues

– Nothing Wrong with this Approach

• Detailed, Logical, Delivers Results, Drives Alarm System Improvement

– BUT…

– What if one SMART Report could do all that, in a fraction of the time,

cutting root cause analysis time by up-to 60%?

© 2015 Honeywell International All Rights Reserved

13

Alarm Management DynAMo Alarm Management

• SMART Reports

– Fully Customizable

– Role, Shift and Operator Position based for more Effective Analysis

– Integrates information seamlessly from Master Alarm Database

– No JAVA Requirement, New HTML 5 User Interface

– Cuts down root cause analysis time

– Allows anyone to drive Alarm System Improvement

© 2015 Honeywell International All Rights Reserved

14

Alarm Management DynAMo Alarm Management

© 2015 Honeywell International All Rights Reserved

– Benchmark current performance

Identify areas of weakness for fast ROI

– Smart Reporting reduces root cause analysis times

whilst driving alarm system improvement

– Increase operator effectiveness

Determine real alarms from distractions

helping reduce operator error

15

16

17

18

19

20

21

DynAMo

Operations Management

© 2015 Honeywell International All Rights Reserved

22

DynAMo® Alarm Management

Turning noise into knowledge through effective Alarm Management

Metrics & Reporting

Documentation & Enforcement

Alerts & Notifications

DynAMo Operations Management

DynAMo® Operations Management

Driving informed decisions and operational compliance through safe

and profitable operating windows

Operations Monitoring Limit Repository

Operating Limits

Operations Logbook

© 2015 Honeywell International All Rights Reserved

23

Alarm Management DynAMo Operations Management

Primary Drivers

Critical Limit

Management

Integrity Operating

Windows

Secure Shift

Handovers

Safety

Secondary Drivers

Defined

Production

Envelopes

Improved Asset

Availability

Increased

Throughput

Tertiary Drivers

Reduced

Maintenance

Reduced

Operator Error

Enterprise

Assurance

© 2015 Honeywell International All Rights Reserved

Primary Drivers Secondary Drivers Tertiary Drivers

24

Alarm Management DynAMo Operations Management

Honeywell’s Solution

DynAMo Operations Monitoring DynAMo Operations Logbook

Critical Limit Deviations Secure Shift Handovers

Excursions from Production Envelopes Auditable Document of Record

Functional Limit Ownership Critical Limit Documentation

Integrity Operating Windows Compliance and Approvals

© 2015 Honeywell International All Rights Reserved

25

Operations Monitoring

DynAMo Operations Management

© 2015 Honeywell International All Rights Reserved

26

Predict Deviations from Plan. Prevent Abnormal Situations. Be Pro-active.

27

Easy to see deviations from limits – any limits, environmental, equipment, safety, optimal production

envelopes etc.

28

Early Event Detection. See units deviating from plan or operating envelope.

Each Deviation costs $$$$, or negatively impacts Safety, Reliability, Asset Availability....

29

Operations Logbook

DynAMo Operations Management

© 2015 Honeywell International All Rights Reserved

30

31

Automatically populated, reduce operator error, improve

handover time, ensure consistent entries and easy access for knowledge sharing

32

DynAMo

Alarm and Operations Management

© 2015 Honeywell International All Rights Reserved

33

DynAMo® Alarm Management

Turning noise into knowledge through effective Alarm Management

Metrics & Reporting

Documentation & Enforcement

Alerts & Notifications

DynAMo Alarm and Operations Management

DynAMo® Operations Management

Driving informed decisions and operational compliance through safe

and profitable operating windows

Operations Monitoring Limit Repository

Operating Limits

Operations Logbook

DynAMo® Alarm & Operations Management Delivering operations integrity through better plant safety, availability and compliance across your entire enterprise

© 2015 Honeywell International All Rights Reserved

“By integrating alarm management with operations

management, the DynAMo solution from Honeywell

should help reduce one of largest causes of

incidents in the process industries: operator error.”

34

Alarm Management Operations Logbook Operations Monitoring

Stale and Standing Alarms

Safety Bypasses and Inhibits

Critical Alarm Limits

Boundaries and Constraints

Critical Limit Deviations

Excursions from Production

Envelopes

Integrity Operating Windows

Alarm and Operations Management

Secure Shift Handover Process

DynAMo Alarm and Operations Management

© 2015 Honeywell International All Rights Reserved

35

Honeywell’s New Mobility App

Honeywell Pulse (DynAMo Enabled)

© 2015 Honeywell International All Rights Reserved

36

Go Mobile with Honeywell • Stay connected to plant

performance anywhere

• View plant data and

information in real time

• Look for trends and upset

conditions

• Identify problems as early

as possible

• Enable a faster response

to issues

Honeywell Pulse Mobility App

© 2015 Honeywell International All Rights Reserved

Stay Connected to Your Enterprise – Wherever You Are

37

Summary

© 2015 Honeywell International All Rights Reserved

38

Unified Suite Drives

Operations Integration

DynAMo Alarm and Operations Management

© 2015 Honeywell International All Rights Reserved

39

Scalable Architecture Delivers

Enterprise Connectivity

DynAMo Alarm and Operations Management

© 2015 Honeywell International All Rights Reserved

40

Mobility Platform Drives

Collaboration and

Situational Awareness

DynAMo Alarm and Operations Management

© 2015 Honeywell International All Rights Reserved

41

Summary

Every Standard Best Practice Businesss Driver

(IEC62682, ISA.18.2, API 584) (EEMUA 191, ASM)

DynAMo Alarm and Operations Management

© 2015 Honeywell International All Rights Reserved

Standalone or Fully Integrated

One Platform · One Interface · One Solution

Sustain.Ability.

2012 Honeywell Users’ Group EMEA

Thank you

Increasing Operator Effectiveness with Next Generation

DynAMo Alarm and Operations Management

2015 Honeywell Users Group Europe, Middle East and Africa