installation guide - pro-gard products, llc · 2017. 11. 6. · supplied hardware1/4-20 x 5/8”...

S T R O N G | R E L I A B L E | S E C U R E

INSTALLATION GUIDESPACE SAVER PLUS PARTITION2013 - CURRENTFORD POLICE INTERCEPTOR

pro-gard.com800.480.6680

HARDWARE KIT

WING KIT

SPACE SAVER PLUS PARTITION

THESE COMPONENTS ARE REQUIRED TO INSTALL THE PRO-GARD SPACE SAVER PLUS PARTITION SYSTEM

pro-gard.com800.480.6680

IV. B-Pillar Bracket Installation

A. Remove Lower B-Pillar trim on the Passenger-side. This will be reinstalled after bracket installation. (See Fig. 1)

B. Place the Passenger B-Pillar bracket (3P3601P) against the B-Pillar face.

C.OrientatetheB-Pillarbracketsothebottomlocatingtabfits into the Seat Belt Retractor Pocket on the vehicle B-Pillar and theformedlocatingflangeswraparoundthevehicleB-Pillar. PushupandoverontheBracketuntilthelocatingtabisatthetop ofthepocketandtheflangesaretightagainstthevehicleB-Pillaredge. Insuringthatthebracketislocatedcorrectly,usingthesupplied Self-Drillingscrews(3X162)securetheB-Pillarbrackettothevehicle B-Pillar. (See Fig. 2A & 2B)

NOTE: It is critical that the seat belt strap be on the inside of the B-Pillarbracket.Testtheseatbelttoconfirmthatthereis no interference and that it functions properly.

I. Refertothediagramonthelastpageoftheseinstructionstoverifyallpartswerereceived.

II. Thefollowingtoolswillberequiredtocompletetheinstallation.

A. 1/4” drive ratchet with 7/16” socket B.3/16”Allenkey C. 1” Hole saw D. Drill with 3/8” Socket

III. Readallinstructionscarefullybeforestartingtheassemblyprocess.

NOTE: Locate all Wiring, Fuel Lines, Brake Lines, and/or Cooling Lines before drilling holes or installing Fasteners.

PASSENGER SIDE SHOWNFIG. 1

OEM TRIM

PANEL

PASSENGER SIDE SHOWNFIG. 2A

3P3601P

LOCATING TAB

SEAT BELT RETRACTOR POCKET

PASSENGER SIDE SHOWNFIG. 2B

3X117(2)

3P3601P3X117(2)

LOCATINGFLANGES

RECESSED PANEL

PASSENGER LEPDRIVER LEP3SP3602D

3P300I-SSP

3P3630P

D.UsingtheDriverB-pillarbracket(3P3601D)repeatprocessonDriver-sideofthevehicle.

V. DrillingB-pillarTrimPanels

A.Carefullyalignthetemplatepertheirincludedinstructionson tothePassenger-sidetrimpanel.Usinga1”HoleSawdrillthe clearanceholesasmarkedonthetemplate.

B.Replacethetrimpanel,insuringthatthestandoff’sprotrude throughthepanel.(SeeFig.3)

C.RepeatprocessontheDriver-sidetrimpanel.

VI. InstallingPartitionMountingPlates

A.AttachtheDriver-sideMountingPlate(3P3602D)using thesupplied5/16-18x3/4”Buttonheadscrews(3X149)tothe Standoff’sprotrudingthroughtheB-pillartrim.Handtighten fastenersonly.(SeeFig.4)

B.RepeatprocessonthePassenger-side.

VII. Partition Installation

A.Duetotheweightandsizeofthepartition,assistancefromanotherpartyishighly recommended.Insertthepartitionintothevehicle,liftandpositionthepartitionso thatitalignswiththePartitionMountingPlates,usingthesupplied1/4-20x5/8”Carriage Bolts(3X36)and1/4-20Whiznuts(3X16Z)securethePartitiontotheMountingPlates. Handtightenfastenersonly.(SeeFig.5)

B.Audittheoverallinstallationforfitandfunctionofallcomponets,insureallfastenersaretight.

VIII. Filler Wing Installation

A.TheFillerWingsandtheirmountinghardwarearepacked inseparateboxmarkedWingKit.InstalltheFillerWings accordingtotheirincludedInstallInstructions.

PASSENGER SIDE SHOWNFIG. 3

OEM TRIM PANEL

STANDOFF’S(3)

pro-gard.com800.480.66803

DRIVER’SSIDESHOWNFIG. 4

3X149

3P3602D

PASSENGER SIDE SHOWNFIG.5

3X36 (3)

3X16Z(3)

PARTITION ASSEMBLY

3P3631P

IX. LowerExtension&RecessPanelInstallation

A.PlacetheDriver’sLowerExtensionPanelagainst thePartition.AligntheholesintheDriver’sLower ExtensionPanelwiththePartitionandsecureusing thesupplied1/4-20x5/8”(3X36)carriageboltsand whiznuts(3X16Z).(SeeFIG.4)

B.LocatetheRecessedPanel(3P3001-SSP),alignit withtheholesinthePartition.Secureusingthe suppliedhardware1/4-20x5/8”carriagebolts(3X36) and1/4”-20whiznuts(3X16Z).(SeeFig.5)

C.PlacethePassenger’sLowerExtensionPanelagainst the Partition. Align the holes in the Passenger Lower ExtensionPanelwiththePartitionandRecessed Panel,thesecureusingthesupplied1/4-20x5/8” (3X36)carriageboltsandthewhiznuts(3X16Z). (See FIG. 6).

X. Audittheoverallinstallationforfitandfunctionofall components.Oncesatisfiedallfastenersaretight.

XI. Installationisnowcomplete.

4pro-gard.com800.480.6680

FIG. 4

3P300I-SSP

3SP36-02D

3SP3630P

FIG5. FIG. 6

PART

S LI

ST

DESC

RIPT

ION

PART

NUM

BER

QTY

ITEM

DRIV

ER B

-PIL

LAR

BRAC

KET

3P36

-01D

11

PASS

ENGE

R B-

PILL

AR B

RACK

ET3P

36-0

1P1

2

DRIV

ER S

IDE

MO

UNTI

NG P

LATE

3P36

-02D

13

PASS

ENGE

R SI

DE M

OUNT

ING

PLAT

E3P

36-0

2P1

4

DRIV

ER L

OWER

EXT

ENSI

ON P

ANEL

3SP3

6-02

D1

5

5/16

-18

X 3/

4 BS

HCS,

BK

3X14

96

6

#14

x 3

/4"

SELF

DRI

LLIN

G HE

X HE

AD S

CREW

3X16

28

7

1/4-

20 W

HIZ

NUT

3X16

Z23

8

1/4-

20 X

5/8

CAR

RIAG

E BO

LT3X

3621

9

PASS

ENGE

R LO

WER

EXT

ENSI

ON

PANE

L3P

3630

P1

10

RECE

SSED

PAN

EL3P

300I

-SSP

111

FILL

ER P

ANEL

3SP3

647

112

PART

ITIO

N AS

SEM

BLY

VARI

ES1

13

1 1

2 2

3 3

4 4

AA

BB

CC

DD

Prod

ucts

, LLC

7988

Cen

terp

oint

Dr.,

Sui

te 4

00In

dian

apol

is, IN

462

56(3

17) 5

79-6

680

PART

DES

CRIP

TION

:

DRAW

N BY

:

SCAL

E:

CHEC

KED

BY:

DATE

:

APPR

OVED

:

UNLE

SS O

THER

WIS

E SP

ECIF

IED

:

The i

nfor

matio

n con

taine

d her

ein is

pr

oprie

tary

and t

he pr

oper

ty of

Pro

-gar

d Pr

oduc

ts an

d may

not b

e rep

rodu

ced,

disc

lose

d or u

sed f

or an

y oth

er pu

rpos

e oth

er

than

a qu

otat

ion t

o or a

n ord

er fr

om

Pro-

Gard

Pro

ducts

with

out t

he sp

ecifi

c wr

itten

auth

oriza

tion o

f Pro

-gar

d Pro

ducts

.Co

mpu

ter P

ath:

SIZE

:A

ENGR

1:

ENGR

3:

ENGR

2:

FINA

L:

PRO

DUCT

ION:

Third

Angl

ePr

ojec

tion

DIM

ENSI

ONS

ARE

IN IN

CHES

TOL

ON 3

PLA

CE D

ECIM

ALS:

.

005

DIM

ENSI

ONS

ARE

IN IN

CHES

TOL

ON A

NGLE

S

1°

TOL

ON 2

PLA

CE D

ECIM

AL .

015

NOTE

:

MAT

ERIA

L:

FINI

SH:

STAM

P:AS

SEM

BLY

NO:

DRAW

ING

NO:

SHEE

T:

REV:

APPL

:

Pro-

gard

DUST

IN

11/1

9/20

15

4P36

13

1

FREE

OF

SHAR

P ED

GES

N/A

N/A

V:\A

ll Pr

oduc

t Lin

e\Pa

rtitio

ns\I

nter

cept

or S

edan

\201

3\4P

3613

.iam

N/A

REVI

SION

HIS

TORY

REV

SHEE

TDE

SCRI

PTIO

NAU

THO

RDA

TE0

ALL

NEW

REL

EASE

dust

in11

/19/

2015

1

7

910

4

2

85

11

3

6

13

12

B-PILLAR TEMPLATE - PASSENGER 2013 - CURRENT FORD POLICE INTERCEPTOR

DIRECTIONS1. CUT ALONG DASHED LINES

2. CUT OUT CROSS HATCHED AREAS

3. ALIGN CUT OUT AREAS WITH THEIR CORRESPONDING BOSS ON OEM B-PILLAR TRIM

4. CENTER PUNCH 3 HOLE LOCATIONS THRU TEMPLATE & DRILL/CUT 1” DIA. HOLE

5. REINSTALL B-PILLAR TRIM PER KIT INSTALL INSTRUCTIONS

DIRECTIONS1. CUT ALONG DASHED LINES

2. CUT OUT CROSS HATCHED AREAS

3. ALIGN CUT OUT AREAS WITH THEIR CORRESPONDING BOSS ON OEM B-PILLAR TRIM

4. CENTER PUNCH 3 HOLE LOCATIONS THRU TEMPLATE & DRILL/CUT 1” DIA. HOLE

5. REINSTALL B-PILLAR TRIM PER KIT INSTALL INSTRUCTIONS

B-PILLAR TEMPLATE - DRIVER 2013 - CURRENT FORD POLICE INTERCEPTOR

H1

H2

H3

H1H2

H3