ipc class 3 printed circuit board design & assembly · looking for a reliable printed circuit...
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IPC Class 3 Printed Circuit Board Design & Assembly
The Bitronics tradition of manufacturing excellence extends over a hundred years to the hand-jeweled analog electronic instruments of the Roller-Smith company. In the 1980s, Bitronics developed the first digital instruments capable of functioning for decades in the harsh environment of the electric utility substation. This required a deep and integrated knowledge of the engineering, manufacturing, and quality processes - an expertise that can provide strategic value to specialty electronics manufacturers looking for a reliable printed circuit board design and assembly partner.
Precision Crafted in Bethlehem, PA for Over Thirty-five Years
We Deliver:• IPC-A-610 Class 3 (High Reliability or Harsh Operating
Environment Electronic Products) rigid circuit board assemblies for applications with strict demands for performance and reliability.
• Multilayer boards, with fine pitch and/or BGA/micro BGA, top and bottom mounted components
• Maximum board dimensions 17” L x 17” W x .125” D
• Production volumes of 200 to 500 boards per month
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Copyright © 2018 NovaTech, LLC. All rights reserved. All brand and product names mentioned in this document are trademarks of their respective owners. NovaTech and Bitronics are registered trademarks of NovaTech, LLC. The information in this literature is subject to change without notice and is not to be construed as a warranty. DS_BiMfgCapabilities_110218
Facility• Modern 11,000 sq ft temperature and ESD controlled
production facility
• ISO9001-2015 Certified (US08/5140)
• IPC-A-610 certified workforce with average tenure of 15 years
• TIW Alere v10.0 manufacturing control program with integrated MRP and Kanban
• Altium 18 PCB design program
Capabilities and Capacities
Surface Mount (Sn/Pb and RoHS)
• MPM Momentum stencil printers (x2); max PCB size 17” L x 17” W x .125” D
• Mycronic MY300 LX-15 pick & place machines (x2); 16,000 CPH & 4K vision resolution
• Electrovert Omniflow 7 reflow ovens (x2); max PCB size 17” L x 17” W x .125” D
• Pace XR3000 X-ray machine
• Mantis Elite-Cam HD scopes (x2)
• Hakko FR-1418 BGA rework station
• Alpha WS-809 (63Sn/37Pb) Sn/Pb paste (water soluble)
• Alpha CVP-390 (96.5 SN / 3.0 AG / .5 CU) Lead Free paste - (no clean)
• PCB finishes – ENIG & HASL
• Board assembly testing
• Optimized for stable designs with repetitive and predictable demand (not for one-offs or prototyping)
• Standard lead-times
Through Hole (Sn/Pb and RoHS)
• Nordson (ACE) KISS-102IL selective solder machine; max PCB size 24” L x 18” W
• Nordson (ACE) Integra 103ILD selective solder machine; max PCB size 24” L x 18” W
• Contact Systems CS400C (x3) 16.75”x 20” table size
• Contact Systems CS400D 16.75”x 20” table size
• Pace MBT350 rework station (x2)
• Pace MBT-PPS-75A rework station
Machine Shop Info
• Okuma L250 CNC lathe; 8” X axis x 12” Z axis
• Bridgeport GX710 CNC mill; 27” X axis x 16” Y axis x 16” Z axis
• Bridgeport TC-1 CNC mill; 22” X axis x 16” Y axis x 20” Z axis
• Emmegi CNC saw; 6” X axis x 6” Y axis x 7’ Z axis
Test Calibration
• Omicron CMC256-6-EP (x2)
• Omicron CMC56 (x2)
• Associated Research HypotULTRA III AC/DC wIR
• Thermotron S32C Temp Chamber (-70c to 170c); max work space 38” W x 38” D x 38” H
• Various sources/references/meters/gauges for electronic testing and calibration
• Programming capabilities
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