italian eu presidency 130th anniversary of the terni …...the steelmaster - background the...

Italian EU Presidency & 130th anniversary of the Terni steelworks' foundation

CCMI Bureau extraordinary meetingCastel Romano 9.10.2014

Stage in our 50‐year history

Widening specialist competencies and 

presence in international markets for 

energy and oil & gas sectors

RINA acquires 50,5% of CSM

Stage in our 50‐year history

CSM at a glance

CHINA Since September 2014 CSM is present in China

Human resources evolution

Human resources

Total = 258

Year 2013

Piena scala ‐ impianto pilota Business lines

Oil & Gas

Energy

Trasportation

Aerospace and Defence

Steel

Waste Valorization

Skills and Services

New products development, quality improvement (C-steels, microalloyed, stainlesssteels and special alloys, superalloys, light alloys, intermetallic alloys, ceramics)

Material performances (steels, special alloys and ceramics) for high temperaturecomponents

Advanced technologies for foundry - Primary and Secondary Melting Plants & metalpowders productionNear net shape technologies (ALM, Investment Castingt production )

Materials’manufacturing processes (liquid/solid cycles, hot and cold transformationtreatments) Production Roadmap

Transformation processes &technologiesfrom semi-product to component (hot&cold forming,welding, joining)

Structural integrity & reliability of components and systems operating in criticalconditions

Development and qualification of critical components by numerical simulation andfull scale testing validation

Environmental technologies for by-products industrial valorization and energyrecovery (Waste to Energy)

Product and process simulation - Multi-scale modelling by commercial and customized software (CFD and FEM) Automation and process control

Combustion technologies - Testing Station for Combustion processes for gaseousfuels. Emission reduction and energy recovery for industrial applications

Surface engineering and coating technologies (Physical Vapour Deposition, High Velocity Oxy Fuel, Controlled Atmosphere Plasma Spray )

Skills and Services

Principal Clients

200 CSM patents 

CSM Approach for Research & innovation

RESEARCHRESEARCH DEVELOPMENTDEVELOPMENT INDUSTRIALAPPLICATIONINDUSTRIALAPPLICATION

1 2 3 4 5 6 7 8 9TRL

Idea Conceiving

Idea application

Idea Developing Prototype/ Demo Development Demo &

Performance

Development & Engineering Mature

Product & Processes

RTO Academy 

Industry

CSM in Europe

and H2020

Leadership in Europe 

RINA

RINA is the first European private Group  in terms of 

funded projects in the7th Framework Programme

108 Projectsin FP7

Spire

c box!Magix box!

CHEMICALSCHEMICALSCEMENTCEMENT

CERAMICSCERAMICS

STEELSTEEL

METALSMETALS

MINERALSMINERALS

ENGINEERINGENGINEERING

WATERWATER

Cross-sectorial and Value Chain Life Cycle

THE SYSTEMIC APPROACH…THE SYSTEMIC APPROACH…

From raw resources to the end user industries = the value chain

From research to demonstrations and market = the innovation chain

From the big to small and medium enterprises = the industrial chain

… to outpace the other regions… to outpace the other regions

OUR OFFER for EUROPEOUR OFFER for EUROPE

+100members+100members

8sectors

8sectors

+450Kenterprises (+ SMEs)

+450Kenterprises (+ SMEs)

+6.8Memployees+6.8Memployees

+1,600bn €turnover

+1,600bn €turnover

20%EU economy

20%EU economy

1.5bn €company

investments

1.5bn €company

investments

GROWTHGROWTH

RESOURCESRESOURCES

+19EU countries

+19EU countries

+40RTOs+40RTOs

Steel Master

The Steelmaster - Background

The Steelmaster is an yearly course aimed at managers, technical staff, white collar workers, trade union officials, consultant and experts, connected with the steel industry. It has now reached its eighteen edition.

Since 1997 the Steelmaster is organised with the support of Federacciai (Italian Steel Producers Association)

The Steelmaster - Modules

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Examples of CSM activities

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24 24

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Examples of CSM Special Labs & Competences

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CSM Special Labs & Competences

• Nano and micro-scale Labs (TEM)

JEOL 3200FS – HR - Resolution 0,19 nm & ’ phase in Ni base alloy

• Use of Transmission Electron Microscopy (TEM) to characterize materials

• Identification of microstructural constituents (e.g. upper/lower Bainite)

• Size, morphology, crystal structure and topology of phases

• Effect of thermo-mechanical treatments on the microstructure (coherent/incoherent precipitation, dislocation density, etc.)

• Orientation relationships (precipitate/matrix, grain/grain)

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CSM Labs & Competences

Medium scale Labs

Creep Testing LabPipe Circumferentially Tensile Test Nytrogen chambers for proof ring devices

• Ceramic Lab• Welding &Joining & NDT • Surface Treatment & Corrosion Protection• Special Steel Simulation Cycles • Magnetic Measurement • Refractory

• Mechanical Testing• Electrochemistry and Corrosion • Metallography• Analytical Chemistry • Special Tests for Oil &Gas• Tribology

Evaluation of the behavior of metallic materials and components by means of conventional andinnovative testing dedicated laboratories. Tests can be carried out simulating service life environment

28

CSM Special Labs & Competences

Special Coatings Labs

HVOF coated gears PTA coating on plug tool Thermal spray coating HVOF Facility

Customized process/product systems for specific operating conditions. Thick (up to 15 mm), and thin coatings.

Wear resistant coatings, Corrosion resistance coatings, Thermal barriers, “Functional” coatings

Controlled Atmosphere Plasma Spray (CAPS)

Plasma Transferred Arc (PTA)

High Velocity Oxy Fuel (HVOF)

Physical Vapour Deposition (PVD)

Pack Cemetation

2929

Site: Castel Romano (RM)

Full scale Testing

Simulator of Mechanical Damage for pipelines on & off-shore

Testing in both static and dynamic conditions (max impact speed 6 m/s)Use of internal pressure (300 bar max, filled by water)Real excavator toothDiameters range: 12” - 54”

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CSM Special Labs & Competences

Melting Technologies & Investment Casting Prototyping Line

Ceramic Shell Casting for vertical roller mill (50 kg)Solid fraction during solidification

aircraft turbine blade

Plants related to the melting technologies and chemical metallurgy allow CSM to manage the entire cycle linked to the production of ingots and investment casting components.• Primary and Secondary melting facilities• Investment Casting line

• Centre for Rapid Prototyping ALM (Stereolithography)• Presses for injection wax models• Ceramic shells forming line

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