kkr & ksr institute of technology and sciences
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KKR & KSR Institute of Technology and Sciences Vinjanampadu, Guntur, Andhra Pradesh-522017
Approved by AICTE, New Delhi and Permanent Affiliation from JNTUK, Kakinada
Accredited with “A” Grade by NAAC & NBA Accreditation Status for 5 UG (CSE, ECE, EEE,ME,CE) Programs
STARTED TO INDUSTRIAL TOUR ON 24-2-2020.
MHRD- IIC Report
1. PLANT VISIT TO MODERN FOOD ENTERPRISES PVT LTD,(BANGALORE),
2. KAYNES TECHNOLOGY INDIA PRIVATE LTD (MYSORE)
3. MYSORE SANDAL WOOD OIL (MYSORE)
4. BENCHMARK TEA FACTORY (OOTY).
Objectives of the Industrial visit:
Industrial visit has its own importance in a career of a student who is pursuing a
professional degree. It is considered as a part of college co- curriculum activities.
The objective of an industrial visit is to provide an insight regarding internal working of
company.
Beyond academics, industrial visit provides students a practical perspective of the work
place.
It gives an exposure to current work practices as opposed to possibly theoretical
knowledge being taught at college.
Industrial visits provide an excellent opportunity to interact with industrial experts and
know more about industrial environment sectors like production technologies,
Manufacturing process, marketing strategies &services, finance records, human
resource mgt activities and stores, logistics maintenance etc.
Industrial realities are opened to the students through industrial visits.
It is one of the tactical methods of teaching.
ABOUT THE COMPANIES:
1. MODERN FOOD ENTERPRISES PVT. LTD
COMPANY IMAGE:
COMPANY CEO -ASEEM SON
COMPANY LOGO
Industry Bakers
Founded 1965
Headquarters Gurugram, Haryana, India
Products Bread, cakes, Rusk, Cookies
Parent Ever stone
Website www.modernfoods.co.in
The Journey:
Modern is an iconic brand that pioneered the concept of bread, and literally created the bread
category in India. Launched in 1965 as Modern Bakeries (India) Limited, the company was
rechristened Modern Foods India Ltd. (MFIL) in 1982. For generations of Indians Modern Bread’s
iconic Blue & Orange Waxed Paper Bread pack was virtually synonymous with bread . Modern Foods
was the first company to be privatised by the Government of India in 2000, and it was sold
to Hindustan Unilever Ltd. (HUL).
In April 2016, Modern changed hands again. This time to Everstone Capital. Today, the company
is called Modern Foods Enterprises Pvt. Ltd. and is 100% owned by Everstone Capital. Modern is now
in an all new avatar. The relaunch of Modern Foods has been crafted with intensive efforts over the
last 12 months, with significant investments in manufacturing, and R&D at Modern’s new innovation
hub in Chennai, as well as thorough efforts on consumer insights, strategy and design.
Modern has a completely new portfolio with superior products such as Milk Plus bread enriched with
calcium Hi-Fibre Brown bread reinforced with premium wheat fibre 100% Whole-Wheat bread and
new innovations such as Multigrain Superseed Bread which not only has superseed sprinkles on top
but even the flour is made of seven grains and contains Omega 3
In its new avatar, Modern wants its customers to ‘Thrive, and savour life to the fullest’ by helping
them make smarter choices from its expanded range of healthy, nutritious and tasty bread and bakery
products. Modern bread is available nationally in close to 100,000 stores and manufactured in 40
factories across India.
Vision: To be India’s preferred choice for bread, baked and packaged foods. Delivered through a
portfolio of high quality, high value products that are as delightfully tasty as they are
nutrit ious. Offering something for every meal and snacking occasion in the day.
Mission:
Product Mission:
To make, distribute and sell affordable, high quality bread, baked and packaged goods
for every meal and snacking occasion. Our mission is to make our products as tasty as
they are nutrit ious, with an unst int ing commitment to incorporating wholesome, natural,
healthy and nutrit ious ingredients. To contribute meaningfully to the health, well-being
and quality of life for everyone who buys and consumes our products.
Social Mission:
To operate the company in a way that act ively recognizes the central role that business
plays in our society, by init iat ing innovat ive ways to improve the health, well-being and
quality of life for people in our local communit ies and nat ionally.
Economic Mission:
To improve, innovate, expand and invest in the business in a disciplined way that
delights and excites our customers and grows the business consistent ly, compet it ively,
profitably and sustainably. To increase the value for all our stakeholders, and nurturing
our people as we grow our business.
AWADRS:
2017:Modern bread is a household name for over 1 million households.
2016:Modern Food Enterprises Private Limited gets listed as the most trusted bread of India in ‘ The
Brand Trust Report, India Study 2016
2016:Modern Foods Division now becomes an independent company with an all new identity- Modern
food enterprises Pvt Ltd.
2000:Modern becomes a part of Hindustan Lever
1991:Launches Wheatamin- India’s first Brown Bread
Modern Values:
Excellence:We will pursue excellence in everything that we do, never settling for status quo or
good enough.
Accountability: We will be accountable for our actions, and our business, taking responsibility
for our outcomes.
Respect:We will treat each other, our partners, our customers and consumers as we expect to be
treated ourselves.
Teamwork: We will be successful, when we make others, whom we work with, successful.
Honesty: We will be honest and authentic with each other, our partners, and our consumers in
everything we say and do.
PRODUCTS:
Breads
cakes
rusks
creme bite
sweet fills
buns & pav
indian breads
pizza base
festive cakes
RECIPIES:
bread Manchurian
bread aalootikki
so-yeah sandwich
bread halwa
peanut butter toast
dahi rolls
bread idli
brizza
Production Process:
100% Whole Wheat Bread. As example:
Ingredients:
1. Wheat Atta
2.Gluten
3.Sugar
4.Edible Vegetable Oil(Sunflower Oil)
5.Yeast
6.Salt (Iodized)
7. Malt Product
8.Milk Solids
9.Oat Flour
10. Soya Flour
11.Preservative-282
12.Flour Treatment Agent-510 & 1100
13.Acidity Regulator-260 & 341(i)
14.Emulsifier-471
15.Iron (Sodium Iron EDTA)
16.Antioxidant-300
Process:
The process of bread manifacturing has several steps, and diferrent processing methods.
Those are as follows:
Step-1:sieving
In this step the atta or maida is went through a machine for sieving. By sieving if there
is any other praticalas like threads, dust…etc will be removed and make the flour ready
for next step.
The capasity of the machinary is 50 kg at once.
The flour is poured into machine and collected into a cotainer at the bottom.
Step-2: weighing of raw material
After the sieving the flour and all other ingreadiants are weighted according to the type of the bread.
Step-3: mixing
In this step the flour will become dough. The process of mixing the flour with the ingredeants
which adds the flavour to the bread.
The east was set activated before 10 min for better result.
The temparature will increase in the process, to reduce the temparature cold water(100c) and 1-
2 kg ice is added to the flour.
The resultant dough should be at room temparature.i.e 280c.
Step-4:Dividing
In the dividing machine the mixed dough will be sliced according to the required weight.
200 gr. Bread – 260 gr dough will be taken
400 gr. Bread – 460 gr dough will be taken
In this process there are 3-phases
a) Rounding- the dough will rotate to get round shape
b) Moulding- the dough will be set accoding to the bread shpe moulds
c) Paning- after the dough is set in moulds they will send for profing
Step-5: proofing
Profing is the process that makes the east activation in certain time.
Usually the time is 1hr -1:20 hr
The temparature of the profing should be 300C-400C.
In the profing time the dough will be expanded / blowed.
This process also called as permentation.
Step-6:Baking
In baking the proofed dough sent to owen for baking.
The baking is under 2300-2350C for 28-30 min.
After baking the bread is sent for cooling.
Step-7: Cooling
The bread is cooled at room temperature 28c to 30c.
It is cooled for 3 hours.
Step-8: Inspection and slicing
The bread is undergone for inspection to see whether the bread is properly roasted or not.
It is sliced at the size of 1.5cm per slice.
Step-9: Packing
Manual packing.
Coding.(Batch, manufacturing date, Expiry date)
Metal detection that which detects the waste slice.
BRAND:
Savour Life to the Fullest:
Life is a journey that’s worth living to its maximum potential. Let’s enjoy
the ride every step of the way. Because the best things in life are the people we hold dear and the times
we share with them. Modern is there to help us make the most of every moment with the best food for
every occasion. Through the most nutritious and versatile food, we’re here to nourish our shared
ambition to thrive. That’s what Modern stands for. “That is the Modern way of life”.
Privacy Policy:
This site is owned by “Modern Food Enterprises Pvt. Ltd” (“MFEL”). This Privacy Policy is designed
to tell you about our practices regarding collection, use, and disclosure of information that you may
provide via this site. Please be sure to read this entire Privacy Policy before using or submitting
information to this site. This privacy policy applies to the website and all products and services offered
by MFEL.
Consent:
By using the services on this site, you [the User] agree to the terms of this Privacy Policy. Whenever
you submit information via this site, you consent to the handling, collection, use and disclosure of the
information in accordance with this Privacy Policy and the laws applicable for the time being in the
territory of India. We may also collect certain non-personally identifiable information when you visit
many of our web pages such as the type of browser, operating system and the domain name.
Rules regarding collection of Information:
“MFEL” shall be solely responsible for ensuring that all Personal Information is collected, received,
possessed, stored, dealt and handled in accordance with all applicable laws. “MFEL” assures you that
your personal information shall not be used/disclosed by it, save for doing the intended business with
you, or if required to be disclosed under the due process of law. While “MFEL” assures you that it will
do its best to ensure the privacy and security of your personal information, it shall not be responsible in
any manner whatsoever for any violation or misuse of your personal information by unauthorized
persons consequent to misuse of the internet environment.
Commitment to Security:
Appropriate physical, electronic, and managerial procedures have been put in place to safeguard and
help prevent unauthorized access, maintain data security, and correctly use the information collected.
Amendments:
“MFEL” reserves every right to add, modify or delete in whole or in part of the privacy policy at any
time without prior notice. Your continued use of the Service after we post any modifications to the
Privacy Policy on this page will constitute your acknowledgment of the modifications and your
consent to abide and be bound by the modified Privacy Policy.
Cookies:
We use “cookies” to store specific information about You and track Your visits to the Sites. It is not
uncommon for websites to use cookies to enhance identification of their users. A “cookie” is a small
amount of data that is sent to your browser and stored on your computer’s hard drive. A cookie can be
sent to your computer’s hard drive only if You access the Sites using a computer. If You do not de-
activate or erase the cookie, each time You use the same computer to access the Sites, our web servers
will be notified of your visit to the Sites and in turn we may have knowledge of your visit and the
pattern of Your usage.
FINANCIAL INFORMATION:
Modern Food Enterprises Private Limited is an unlisted private company. It was incorporated on 29
December, 2014 and is located in Gurgaon, Haryana. It is classified as a private limited company. The
company has six directors - KuldipkumarDayaramKaura, Jaspal Singh Sabharwal, and others.
Description: The company produces bakery products. Its products include bread, cakes, muffins,
buns, pave, and cream rolls.
Products & Services: Cakes, Breads, Rusks, Creme Bite, Sweet Fills, Buns & Pav, Indian Breads,
Pizza Base, Festive Cakes, Tea Cakes
Category: Manufacturer
REGISTERED DETAILS
CIN
U15122HR2014PTC054138
INCORPORATION DATE / AGE
29 December, 2014 / 6 yrs
LAST REPORTED AGM DATE
07 August, 2019
AUTHORIZED CAPITAL
INR 24000.0 Lacs
PAIDUP CAPITAL
INR 19985.0668 Lacs
INDUSTRY*
Manufacturing (Food products and beverages)
TYPE
Unlisted Private Company CATEGORY
Company limited by Shares
SUBCATEGORY
Non-govt company
REGISTERED ADDRESS
205, 2nd Floor,
Vipul Plaza, Suncity, Sector 54, Golf Course Road,
Gurgaon
Gurgaon - 122002
Haryana – India Company limited by SharesSUBCATEGORYNon-govt company
2. KAYNES TECHNOLOGY INDIA PRIVATE LTD (MYSORE).
Kaynes Technology India Private Ltd, Mysore, India is a leading domestic player in the Electronics
System & Design Manufacturing Services Space with Global foot print. Apart from its mother plant
and additional manufacturing facility at Mysore it has five manufacturing plants at Bangalore,
Chennai, Manesar, Parwanoo, and Selaqui.
Kaynes also has State of the Art Design and Development Centre (Kaynes Embedded Systems) at
Bangalore for Embedded Design and Engineering services to support customers from Concept to
Manufacturing.
Customers looking for Pre and Post warranty Component level Hardware Repair, Design
Development, re-engineering and obsolescence management Services and Support, Kaynes has
Electronic repair, Design and Re Engineering Centers at Mumbai. In addition to Mumbai, Kaynes has
Centers at Bangalore, Delhi as well as at Cochin for Support Services.
Apart from products required for various industry segments Kaynes undertakes conceptual design,
manufacture and testing of high reliability PCBAs, Box Build, Products and Systems Integration
Services, Military Wire/Cable Harness for Defense and Aerospace Electronics and all other segments
of Industry.
The Services offered by Kaynes mainly include Systems Design & Engineering, Equipment
Installation and Commissioning including Support for On Board Systems, Overhauling and
Maintenance of Electronic and Electrical Equipment’s, Component level Electronic Card Repair and
Re-Engineering/ Obsolescence Management, PLC Programming and System Commissioning and
Systems Integration Activities.
Kaynes Technology is an ISO 9001/14001/18001 BVCI Certified Company making it one of the
unique and leading EMS players in the niche business of Professional Electronics with an integrated
Management System in place. For each of the Sector Specific Verticals it has separate Certifications
like EN/AS 9100 Rev D & Madcap for Defense and Aerospace Products, IRIS for Railway Signaling,
IATF 16949 for Automotive, ISO13485 for Medical Systems. Also for Electrostatic Discharge
Control it is certified for ANSI S20.20 and IEC 61340-5-1. One of the rare companies in India to have
undertaken this initiative and certified successfully.
Kaynes strengths in Design, Manufacturing, Infrastructure, Systems, Skill Sets and TQM practices
enable it to offer High tech, High Mix, Low and Medium Volume Production along with Value
Engineering and Product Data Management for the entire life cycle of the product.
Kaynes Technology has the State of the Art Production and Testing facility and a modern
infrastructure , including an exclusive line for Green Manufacturing, having the expertise and
capability to manufacture large range of SMD & THD boards with latest packaging of QFPs, Multiple
BGAs, LGAs/QFNs, MBGAs, Fine Chip ICs , 0402/ 0201/ 01005 chips, Wire/Chip Bonding and
provide new product development service from NPI to volume manufacture on Print to Build basis.
Major Services are:
Electronic Design, Manufacturing, Products and Systems Integration Services
Prototyping, Sourcing, Turnkey Manufacturing and Support Services of High Tech/High Mix ,
Medium Volume Electronic Product/Systems
Assembly and Manufacture of Military Grade Cable/Wire Harnesses
Design and Development of Embedded Products / Systems/FPGA based Systems
Component level Hardware Repair, Design Development, re-engineering and Obsolescence
Management Services and Support
Basic Information:
Nature of Business Manufacturer
Company CEO Ramesh Tondon
Year of Establishment 1953
Legal Status of Firm Limited Company (Ltd./Pvt.Ltd.)
Vision
To be globally competitive in the business we are in and achieve excellence through build up of
strength in facility, system and skill sets resulting in satisfaction of our customers, suppliers and
employees.
Mission
We at KAYNES shall create a niche in the Global Market and do value addition to our services year
by year and provide service to our customers with integrity and continual improvement in the
manufacturing technology.
Values:
To maintain basic discipline and integrity, at all levels and at all times
To respect individual skills and expertise independent of positions
To value customers’ and suppliers’ feedback positively to leverage for all improvements
Production of Kaynes Technologies:
Products:
Industrial PCB Assembling Services
Product Description:-
We are prestigious service provider of Industrial PCB Assembling Services in Mysore, Karnataka,
India. As an electronics product dealer, you're below increasing stress to deliver merchandise which
are Rosh compliant, already effective from July1, 2006, each of the European member states are
making plans to enforce the directive in its personal way. KAYNES performs a prime role in this for
the customers to mention let's make the products Rosh compliant. KAYNES has installation an unique
Lead free manufacturing line for PCB assemblies, with the information on Rosh compliant products
production for over a yr, have established the ability sets/skilled manpower and infrastructure to
provide noticeably effective Roshcompliantmerchandise.Blended with visual manipulate control &
trained manpower, distinctive system and paintings instruction units, isolated manufacturing vicinity,
we at KAYNES have the apt solutions for production products grievance with RoHS.
Electro Mechanical And Allied Parts Development Services
Product Description: -
We are successfully established service provider of Electro Mechanical And Allied Parts Development
Services in Mysore, Karnataka, India. We have facility and skills for design & development of
Transformers, industrial Coils of all types starting from strength transformers to HF transformers to
filters, used in electricity supplies, Receivers & Transmitters. With computerized CNC winding
machines and take a look at centers, KAYNES is able to develop and manufacture POT core
Transformer, TORROIDS, E-series, Drum Corps and all types of Ferrites primarily based
transformers.
PCB Design and Engineering Services:
Product Description: -
We are offering PCB Design and Engineering Services in Mysore, Karnataka, India. We recognize
patron needs and gives price-brought services in layout & engineering. KAYNES technology affords
PCB layout offerings, producing Gerber statistics & output documents required for production naked
forums. We use hi- tech tools like Cadence, PCAD, & CAD superstar to in shape necessities of
different clients. information is built-up for designing multilayer PCB with 4 mil hint/ width, construct
& buried vias and BGA footprint designs with zero.5 mm pitch. layout talents exist for RF designs
with impedance manipulate and signal integrity assessments.KAYNES provides customized designs
for merchandise primarily based on GPS/GSM designs, microprocessors, I/O interface and enterprise
automation/ controls and manyothers.cost-added engineering offerings aid is effective with a sturdy
technical team chargeable for technique definition, DFM/DFT/DFS review and assist for
ESS/EMI/EMS/HALT/HASScheckingoutofproducts.layout support services are supplied with location
of aspect re-engineering for obsolescence, up gradation of designs, reliability engineering/
ruggedization of merchandise to sustain severe environment conditions.
Business strategy:
Kaynes has balanced revenue mix from different segments which automatically mitigates risks in
industrial cycles. “Also no client contributes to more than 15 per cent of its total revenue which assures
customer that there is no overdependence on one customer,” explains Bhat.
Currently, 30 per cent of the revenue is coming from exports, which in the next five years should grow
to 45 per cent. Opening of its own office in Europe for customer relation and marketing has been an
excellent strategy to bring business from Europe to India.
Commenting on the sustainability of its business, Kannan says, “We always think of long term
relationships with our customers. Our corporate culture, commitment, business ethics, social
responsibility, cutting edge technologies, new infrastructure and our value additions help us to sustain
our growth in the industry,” he says.
Infrastructure:
The company has seven manufacturing plants—two in Mysore with an area of 6968 sq m (75,000 sq
ft), catering to the automotive, medical, industrial and railway sectors; one each in Bengaluru with an
area of 1394 sq m (15,000 sq ft), catering to defense sector, and in Chennai with an area of 465 sq m
(5000 sq ft) catering to industrial sectors. There is another plant at Selaqui (Dehradun) with an area of
465 sq m (5000 sq ft), catering to IT peripherals and industrial sector. Its plant in Parwanoo with an
area of 557 sq m (6000 sq ft) caters to IT and automation sectors and at Manesar with an area of 1319
sq m (14,200 sq ft), caters to industrial and automotive sectors. It also has a embedded design center in
Bengaluru with an area of 465 sq m (5000 sq ft).
Expansion plans: Kaynes’ vision is to be a global EMS company delivering throughout the world with top MNCs as its
customers. The company has drawn up a very clear business strategy, with a complete operational plan
to ensure that by 2015-16 it can reach a turnover of Rs 5 billion. Kaynes also plans to have a global
manufacturing footprint, and is exploring the inorganic route to complement and add value to its
current market position in certain key verticals. It also plans to scale up with respect to technology as
well. A campus of 4645 sq m (50,000 sq ft) will come up by last quarter of this financial year in
Mysore, which will include a manufacturing facility and a customized training center for excellence.
“We need to build more on our strengths to overcome our weaknesses. We have always been the
leader in innovations and we will keep strengthening this position. Only then can we sustain our
growth rate to become a leading player in the global EMS market.” concludes Kannan.
Finance Department:
S.Ravi Subramaniam
CFO at Kaynes Technology India Pvt Limited.
HeadingCompany finance function and reporting to Managing Director
Monthly Business review with all functional heads along with financial performance reportsof
the month and department metrics by project and unit wise.
Budgeting, Planning, Capital Funds Raising from venture capital or PE investors and Handling
DDRs
Working Capital Loan, INR and FC line of credit, from banks involving preparation of CMA,
company profile etc.
Inventory control and management, Funds management and AR collection review and follow
up
Accounts Closing and completion of audit, Income Tax and ROC filing
Product Costing and allocation of overheads to projects
Internal audit and control process evaluation and redefine the process
Heading Company finance function and reporting to Managing Director
Monthly Business review with all functional heads along with financial performance reports of
the month and department metrics by project and unit wise.
Budgeting, Planning, Capital Funds Raising from venture capital or PE investors and Handling
DDRs
Working Capital Loan, INR and FC line of credit, from banks involving preparation of CMA,
company profile etc.
Inventory control and management, Funds management and AR collection review and follow
up
Accounts Closing and completion of audit, Income Tax and ROC filing
Product Costing and allocation of overheads to projects
Internal audit and control process evaluation and redefine the process.
Key facts at a glance :
Year of establishment 1988
Turnover (2011-12) Rs 1750 million
Workforce 825
Production capacity 4 million boards per annum
Manufacturing units 7 facilities
Major machines in the plant
Six complete SMT lines, one exclusive RoHS line, AOI,
X-ray, temperature cycling, humidity chamber, Teradyne
in circuit tester, selective soldering machine, automatic
selective conformal coating machines, etc
Major customers
Domestic: WeP, L&T, Kone, Alstom, Continental, ABB,
etc
International: Invensys, Ansaldo STS, Lawo, Dwyer
Instruments, etc
Exports to USA, France, UK, Germany, Australia, Malaysia, Spain,
Holland and China
Product range PCBA, wired cage/enclosures, box built, cable harnesses
and magnetics
Sectors catered to
Defence and aerospace, railways, medical electronics,
industrial controls, IT hardware and automotive
electronics, and power and energy
Services offered Embedded design services with turnkey electronics
manufacturing and servicing
Contact details 23-25, beagle Food Industrial Area, Metagalli Post,
570016, Mysore, Karnataka; Ph:+918214002808
Awards & Recognition:
Keynes Technology has been selected again for the Award “Excellence in Manufacturing –
Components, Large Category” of ELCINA defInnovation Awards 2019.
ELCINA defInnovation Awards aims to recognize outstanding companies who have made exemplary
contribution in the field of Defense Electronics (R&D, design and Manufacturing) demonstrating an
innovative approach and excellence.
Kaynes Technology India Pvt Ltd, has been selected for the First Prize in excellence in Manufacturing
of Components- MSME category of ELCINA defInnovation Awards 2018.
Kaynes Technology won “Make In India Emerging Entrepreneur Awards” under Electronics category.
Kaynes Technology has been selected for “Excellence in Exports” Award under the category of “High
Growth – Electronic Hardware Exporter” by STPI, Govt of India.
Kaynes has been awarded as a best Electronic Manufacturing Services company in 2015 by IESA.
KAYNES Indian EMS Company getting the highest award of “BEST EMS COMPANY” during
VLSI/Systems design and manufacturing award ceremony Nov 2015, the only one its kind in India.
PLATINUM AWARD FOR BEST PERFORMING SME IN INDIA FOR 2014 SKOCH ACHIEVER
AWARD FOR 2014
HR Department:
Leadership Team
Mr. Ramesh KannanPresident and Managing DirectorMr. Ramesh is the Promoter of Kaynes
Technology and a first-generation entrepreneur. An engineering graduate with over 27 years of
experience in the EMS space. He is a leader and a Visionary who has been instrumental in ushering
world class manufacturing concepts to India and is well respected in the Industry as well as the
Government for bringing a positive change in the landscape of Electronics Manufacturing.
Mrs.SavithaRameshDirectorOperations,SystemsandIT. A post graduate in Finance and has undergone
training in Japan for Operations Management, Quality Management and CWPS Techniques. She has
over 15 years of experience in Operations Management. A thorough professional who has been
instrumental in ensuring that Kaynes Systems are world class.
Col. Sharath Bhat(Retd.)Sr.Vice-president,BusinessDevelopment. A post graduate in Finance &
Marketing from Delhi University & Masters in Computer Science. Has been spearheading the
Business Development activities for Kaynes in India and abroad for more than a decade. Has
developed expertise in understanding the Indian EMS environment and leveraging its strengths for
Transfer of Manufacturing Technology in Build to Print format from Europe and U.SA.
Mr.JairamPSampathChiefOperatingOfficer. Mechanical engineer from IIT Chennai and PGDM from
Indian Institute of Management Ahmedabad (IIMA) a premier management institute in India. He has
over 27 years of experience in manufacturing, operations, Sales and Marketing.
Col.Dilip(Retd.)VicePresident,AutomotiveElectronics. An alumni of National Defence Academy he
has over 26 years of experience with various Defense and quasi-Defense organizations. At Kaynes, he
is responsible for development of Automotive Business as well as setting up of New state of art
manufacturing facilities.
Marketing Department:
Kaynes marketing team at Productional 2019, at Delhi, India. We showcased our products and services
in this event.
Event photographs:
3.Report On Sandal Wood Oil Factory(Mysore).
COMPANY IMAGE:
PRODUCT IMAGE:
HISTORY OF SANDAL WOOD OIL FACTORY.
Initially, this oil was extracted in India by crude methods. Before World War I, sandalwood
from the Mysore district was distilled in Germany and sold there. However, when World War I broke
out in 1914, this route of extraction had to be closed down, resulting in a loss of revenue to the
exchequer.
In 1916-17, the Sandalwood oil distillery was established in Mysore by the then Mysore
government (now the Karnataka government) to distill oil from sandalwood.
In 1977, the Mysore district had about 85,000 sandalwood trees, and production reported
during 1985-86 was about 20,000 kilograms (44,000 lb) of raw sandalwood. To preserve its
importance to the economy, according to the Government Gazetteer, the government introduced
special laws and regulations. In the erstwhile princely state of Mysore (now part of Karnataka after
independence), sandal was a "royal tree" with the state government controlling it.
This oil has been registered for protection under the geographical indication of the Trade
Related Intellectual Property Rights (TRIPS) agreement. In 2006, it was listed as "Mysore Sandalwood
Oil" under the GI Act 1999 of the Government of India, with registration confirmed by the Controller
General of Patents Designs and Trademarks.
USES OF SANDAL WOOD OIL
The oil is used in the manufacture of soaps, incense, scents, and cosmetics; it also has several uses in
religious rites, skin and hair therapeutic treatments, and in pharmaceuticals. There are many varieties
of sandalwood oil, but Mysore sandalwood oil is considered one of the best.
The sandalwood oil produced in Mysore accounts for 70% of the world's sandalwood production. It is
used as an ideal "blender fixative" and in the blending of many popular perfumes in the world; thus, it
is sold at a premium rate. This oil has an assured minimum of 90% Santali, of standard quality, and is
comparable to any sandalwood oil produced elsewhere.
According to Swami Vivekananda, Mysore was identified with sandalwood, and was integral to the
religious, social and ceremonial life of the east. Vivekananda said "the lingering perfume of this wood
may be truly said to have made its conquest of the world". It has been part of folk culture and herbal
heritage and its sweet smell has for centuries been a part of Indian religion. The heartwood of the tree,
which is not affected by insects, has been used to fashion furniture and temple structures in India. Its
oil is enticing and has been considered an aphrodisiac, as its aroma has similarity with and roster one, a
male hormone.
In Ayurvedic medicine, sandalwood is used to combat urinary
Tractinfections, prostate dysfunction, diarrhea, earache, and lung infections. Practitioners of traditional
Chinese medicine use it to treat cholera, gonorrhea, and abdominal pain.
PROCESS OF SANDALWOOD OIL PREPARATION
Step – 1
The bark and white wood are chiseled out. The core wood brownish yellow in color is sandal
wood and is supplied to the sandal oil divisions of Karnataka Soaps & detergents limited.
Step – 2
They are fed into a chipping machine where they are reduced to a small chips. The chips of
sandal wood is now fed into a disintegrate to prepare a sandal wood powder ready for distillation.
Step – 3
Core sandal wood powder is conveyed to the powder unit where it is collected, weighed and is
shifted to the distillation plant.
Step – 4
Steam allowed into the stills ruptures the oil cells in the wood powder and vaporizes the oil.
This vaporized oil along with the steam passes through water cool condenser where it condenses into
sandal wood oil and water.
Step – 5
The sandal wood oil and water separated from each other in a separating funnel. The distinction
between the sandal wood oil and water layer is easily visible at this stage.
Step – 6
The separated sandal wood oil is weighted and shifted to the purification section in aluminum
cans. Separated sandal oil received from the distillation is called crude oil. Since it contains moisture
and sediments and sucked into the drying and filtration unit under vacuum after drying the moisture
free oil is passed through a filter cloth to remove sediments.
Step – 7
Finally the purified sandal wood oil is ready which is sent to the further packaging unit.
Event photographs:
4. BENCHMARK TEA FACTORY( OOTY).
Factory image
Factory logo:
Benchmark Tea Factory is located at Doddabetta Main Road Ooty.
They present the visitors hub of production activities viz. varieties of tea products to delicious
chocolates and also products like Eucalyptus oil, herbal blends etc. We get free guidance from their
professional guides. The tea manufacturing process is well planned to have the best quality of tea. The
entrance fee is Rs.10/-. They give us a free tea sample to drink you can taste any flavored tea viz.
Masala Green White or Normal ... They also give us a spoon of molten chocolate. They sell Tea
(different varieties) Chocolates, coffee, essential oils etc. We did purchase some chocolates and
varieties of tea for our household purposes.
Benchmark Tea Factory. Mudumalai is an ideal home to several endangered and vulnerable
species nestling Indian elephant, Bengal Tiger, Gaur and Indian Leopard. ... There are at least 266
species of birds in the sanctuary, including critically endangered Indian White-rumped Vulture and
long-billed vulture.
Established in the year 1962, Benchmark in Mel Kodapmund, Ooty is a top player in the category
Chocolate Manufacturers in the Ooty. This well-known establishment acts as a one-stop destination
servicing customers both local and from other parts of Ooty. Over the course of its journey, this
business has established a firm foothold in its industry. The belief that customer satisfaction is as
important as their products and services have helped this establishment garner a vast base of
customers, which continues to grow by the day. This business employs individuals that are dedicated
towards their respective roles and put in a lot of effort to achieve the common vision and larger goals
of the company. In the near future, this business aims to expand its line of products and services and
cater to a larger client base. In Ooty, this establishment occupies a prominent location in Mel
Kodapmund. It is an effortless task in commuting to this establishment as there are various modes of
transport readily available. It is at Mel Kodapmund, Near Melkodapmund, which makes it easy for
first-time visitors in locating this establishment. It is known to provide top service in the following
categories: Chocolate Manufacturers, Tea Powder Wholesalers, Chocolate Distributors, Tea
Manufacturers, Black Tea Manufacturers, Green Tea Wholesalers, CTC Tea Manufacturers, Chocolate
Tea Manufacturers.
Production process:
The tea manufacturing process in our factory is well planned and highly optimized to produce
standard quality of tea that tastes fresh. We, at Benchmark, marking our valuable presence in Ooty hill,
present you hub of production activities where you can relish our fresh hill products.
Benchmark, marking our valuable presence in Ooty hill, present you hub of production activities
where you can relish our fresh hill products. The tea manufacturing process in our factory is well
planned and highly optimized to produce standard quality of tea that tastes fresh.
TYPES OF TEA PRODUCTS:
Benchmark in Mel Kodapmund has a wide range of products and services to cater to the varied
requirements of their customers. The staff at this establishment are courteous and prompt at providing
any assistance. They readily answer any queries or questions that you may have. Pay for the product or
service with ease by using any of the available modes of payment, such as Cash, Debit Cards,
American Express Card, credit Card.
Various mode of payment accepted here: you can make payment via cash, debit cards,
American express card, credit card.
The nearest landmark: you can easily locate the establishment as it is in close proximity to near
melkodapmund
its hours of operation:
The establishment is functional on
Monday: - 9:00 Am - 8:00 Pm
Tuesday: - 9:00 Am - 8:00 Pm
Wednesday: - 9:00 Am - 8:00 Pm
Thursday: - 9:00 Am - 8:00 Pm
Friday: - 9:00 Am - 8:00 Pm
Saturday: - 9:00 Am - 8:00 Pm
Sunday: - 9:00 Am - 8:00 Pm
Manufacturing Process
Plucking-Only the uppermost foliage on every stem is picked – the famous ‘two leaves and a
bud’
Weight-The total weight recorded for the day’s batch provides a benchmark for quality
assessment at the end of the process of manufacture
Withering- Raw leaf is ‘fluffed’ and spread out to dry on racks or troughs in a well-lit and
ventilated space. It will lie here for 18-24 hours, slowly losing moisture and undergoing
physical and chemical changes essential to manufacture.
Rolling- This is a mechanized process in which the leaf cells are ruptured to release enzymes
and bring them into contact with air so that aeration can commence
Aeration- During this critical stage of manufacture, important chemical reactions take place
through the action of air on the leaf tissue. Aeration is also sometimes known as ‘fermentation’
or ‘oxidation’.
Drying- When the right amount of aeration has occurred, the leaf is dried in a desiccator or
‘firing chamber’ at 99-104˚C (210-220˚F) to prevent further chemical changes.
Impact:
Working conditions for pluckers are often poor, with low wages, low job and income security,
discrimination along ethnic and gender lines, lack of protective gear and inadequate basic facilities
such as housing and sometimes even drinking water and food.
In total, there are 70,000 tea processing factories in the country. These factories are in direct
connection with the tea workers and growers, and they are usually close to the initial tea growers in
terms of location. There are three different manufacturing processes that China uses for tea.
Primary Processing Factory
These factories buy fresh tea leaves from local growers.
They process around 30 tons a year, and are operational from March-July.
They are equipped with withering, rolling, and drying machines.
Refineries
Mass produce tea based on orders of their clients and are year-round operational.
Processes around 200 tons ever year with an output value from 100-millions of RMB.
They are not capable of large-scale production. They need help accumulating capital
and usually have loans from businesses.
The products are mostly exported to foreign markets.
Brand Tea Factory
They produce high end tea and sell crude tea to refineries.
Highly dependent on human labor.
processes around 150 tons a year.
The only main difference between this and the other productions is that there are brands
attached to the products. The quality remains the same.
Environmental Risks
It is during the manufacturing process phase where environmental risks effect the way tea is produced.
In China, air and water pollution are very big environmental risks that often effect the manufacturing
process. Also, damaged vegetation and the pollution of soil from pesticides are also main
environmental risks.
India
Manufacturing Process:
The harvested green tea leaves are brought by truck to dry in troughs.
Fans blow hot and cold air through green leaves to reduce moisture content which is called chemical
withering and the resulting limp and dry leaf is called physical withering.
Withered leaf is either rolled or rotovated before it goes through to CTC (crush, tear and curl) or
Orthodox processing method.
Fermentation – oxidation happens during this process for both CTC and Orthodox “maal”. There are
different fermentation processes including “Gumlah”, “floor fermentation” and “Continuous Floor
Fermentation.”
Dryers – “maal” is fed into dryer to stop fermentation process. All fermented CTC tea is dried in
VFBD (VibroFluidized Bed Dryers.) Dried green Orthodox tea is dried using conventional dryers.
Tea is then sorted and graded either primary or secondary grades and passed through different size
meshes. Primary grade makes up 90-94% of the product line. The bulk tea is then measured and sorted
into Kraft paper sacks, sealed and vacuum packed to keep the tea as fresh as possible.
Packing – an invoice (lot) of tea is created. Invoices can vary from 10-100 paper sacks and each
invoice is given a unique identity number which allows that lot of tea to be traced throughout the entire
process moving forward. The packed tea is sent to centers and ports in containerized trucks.
Impact:
The process of drying tea requires a lot of energy – the UNEP calculates that it takes 8 kWh (kilowatts
per hour) or energy to process one kilogram of finished tea compared to 6.3 kWH required to process
steel. Older factories use firewood in the drying process which causes deforestation and emissions
from burning of the firewood and heat generated by dryers all have a negative environmental impact.
(Friends of the Earth, September 2013).
Some recycling initiatives are taking place to reduce impact of tea manufacturing in India.
Tata returns packing material scrap to vendors, plastics are recycled, tea waste are sent to instant tea
operations for extraction of solids which are used and converted either into vermicompost on the
estates or made into briquettes to be used as fuel for boilers
Vermicomposting –Tata uses a plant-to-soil cycle to build essential soil fauna and flora as well as add
in organic matter content into soil for improved nutritional efficiency
Tata trains and employs disabled children to extract green dye from tea wastes which is recycled and
reused for dying other items. The issue of training and employing disabled children can be seen as a
positive thing or a negative thing – positive that they are taking the initiative to train and give them the
opportunity to be productive citizens, negative because they are using children for labor and possibility
manipulating these children for their own initiatives. (Tata)
Carbon footprint –for tea – 21g C02 equivalent – add cow’s milk and the footprint is 53g of C02e
(milk high carbon product due to methane emissions of cows, adding boiling water adds again …
something to think about when making your next cup of tea.
DETAILS OF RESOURCE PERSONS: Mr.Ramesh kannan
Mr.savitha
Mr.jayram.
BENEFITS OF THE VISIT TO STUDENTS:
Help the students to gain hands-on experience of how industry operations are executed
Bridge the gap between theoretical training and practical learning in a real-life environment.
Students are able to better identify their prospective areas of work in the overall organizational
function.
Help enhance interpersonal skills and communication techniques.
Students become more aware of industry practices and regulations during industry visits.
Visits broaden the outlook of students with exposure to different workforces
Sensitize students to the practical challenges that organizations face in the business world
They get an opportunity to gain in-depth knowledge about the field of their interest, helping
them make the correct career choice in future.
Interfacing with the industry gives them a chance to build networks and hone their business
communication skills.
Venues of the Visit: MODERN FOOD ENTERPRISES PVT LTD,(BANGALORE),
KAYNES TECHNOLOGY INDIA PRIVATE LTD (MYSORE)
MYSORE SANDAL WOOD OIL (MYSORE)
BENCHMARK TEA FACTORY (OOTY).
1.Modern Food Enterprises Pvt Ltd
30/30a,
Industrial Suburb,
2 nd stage, APMC yard,
Yeshwanthpur,
Bengaluru,
Karnataka 560022
Ph. 08023372463
www.modernfood.co.in
2.Kaynes technology india pvt ltd.
23-25 Belagola Food Industrial Estate,
Metagalli PO, Mysore 570016
Karnataka, India.
Phone : +91 821 4002805
Email : commercial@kaynestechnology.net
3.BENCHMARK TEA FACTORY
Benchmark Tea Factories
Doddabetta Main Road,
Ooty, The Nilgiris - 643001.
TELEPHONE
7667067374
E-Mail: tmuseumdtf@rediffmail.com
4.Mysore Sandalwood Oil Factory
No. 50/14, Manandavadi Road,
Sandalwood Oil Factory Colony,
Ashokapuram, Mysore - 570008,
Near NIE College (Map)
Ph.8023371104
www.ksdl.karnataka.gov.in
Date & Time of the visit:
On 25-02-2020 (Tuesday)from 2.30pm -4.45 pm all the students of II MBA visited to Modern
Food Enterprises Pvt Ltd,(Bangalore).
On 26-02-2020 (Wednesday) from 12.50Pm -1.30 pm all the students of II MBA visited to
Mysore Sandalwood Oil Factory.
On 26-02-2020 (Wednesday) from 2.15pm -3.30 pm all the students of II MBA visited to
Kaynes technology India pvt ltd.
On 27-02-2020 (Thursday) from 6.05pm -7.10 pm all the students of II MBA visited to
Benchmark Tea Factory.
No of Students participated: 44, [Boys (24), Girls (20)]
No of Faculties participated: 02
Faculty names: 1.Mrs.V.Ratna kumari , Assoc.professor
2.Dr.v.ch.purnachandra rao Assoc.professor
Expenditure Amount:Rs. 6,200/- per each student.
Experiences and Output of the Visit:
This visit enables the students to apply their classroom learning to a real-life
situation while being mentored by a variety of industry experts.
Sensitize students to the practical challenges that organizations face in the
business world
We have experienced about the machinery in the modern bread & have got new
ideas for how to do bread business. Here we understand the recruitment
procedure of employee&traing methods of an employee.
It is very helpful for us to opt our career choices.
Enter via chocolate factory and have a spoonful of melted milk chocolate and
then move up a floor to the tea processing factory. Watch the leaves. Wings
processed and hear description of different teas and try them too. Much cheaper
to buy packs to take home than in local stores. Buy chocolates too.
Student Feedback:
Visited this tea factory with less hope. But enjoyed a lot. One can see the
complete process of making tea and also can buy. Right from the basic
information of tea to packaging. Entry fee is 10 INR. They also offer free tree in
the end of tour. One can also buy Nilgiri oil at the end. Chocolate factory is also
adjacent to tea factory.
we experienced that how process is carried out in the plants and also learned
about safety point that are important for working in industries. Overall it was a
wonderful and knowledgeable experience for me.
It was a very good experience for me as well as for all other students. A huge
bulk of students for industrial visit is impossible but our department made it
possible. The members of modern food Pvt ltd . gave a very quick response to
students. We learned so many thing such as storage, Formulation, packaging.
They gave a proper knowledge about the whole process of bread..
It was a wonderful experience which merged our theoretical learning with the
practical skills.
. This visit improved our knowledge of various instruments presently being used
and the hygienic conditions that are essential for Kaynes Industry.
The visit to all Companies has been a really enlightening and amazing
experience.
Promotion of the Event on the Social Media Website: (Link and Screenshot)
Event Photographs:
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