kollmorgen akm motor presentation 2006
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April 4-5, 2006
Brad Roberts
AHTD Symposium – AKM Servomotors
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Product Features / Differentiators
Captured front bearingeliminates axial movement
Redundant magnet retention
Die cast aluminum housing and cover construction
O-ring capturesouter bearing race
Rugged powder coating
High performance and low cogging
Neodymium-Iron-Boron magnets
Potted stators
• Best in Class Torque Density
• More than 6 unique feedback typesoffered as standard product
• Mounts to match any competitorsmotor mounts
• Best in Class Cogging Torqueperformance
• Industry Leading Torque / $
Product Features
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Part Number Guide
AKM 4 2 E - A N C N R - 00
Prefix Frame StackWinding
See Table -Mount
see tableShaft
see tableConnectors/Plugs
see table Brake Feedback -Custom/
Seal
Advanced 1 1 Alpha - A, B, C=Std C=Closed KeyC=(2) IP65
N=none R=res - 00=std no sealKollmorgen 2 2 See Table K…=Opt
D=(1) IP65
2=24v 1=1024 01=std w/sealMotor 3 3 S=Spl
M=(2) IP20
S=Spl 2=2048 02… Special4 4
P=(1) IP20
C=SFD
5 5
N= none
6
S=Spl
7
Field definitions
B=(2) IP65 (2)
DA=ST AbsDB=MT Abs
K=Open KeyN=SmoothS=Special ED=500
EE=1000EF=2000EG=2500EH=5000EM=4096
7 frames 25 stacks 77 7 frames 25 stacks 77 ‘‘standardstandard’’ windingswindingsWe have added 8 additional feedback optionsWe have added 8 additional feedback options
with lower cost Absolute coming in 2006with lower cost Absolute coming in 2006
“The AKM Motor Family has the Widest Range of Options
in the Industry”
New New
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Power Range
Tcs Density (flange vol) v Tcs
0
1
2
3
4
5
6
7
0.1 1 10 100Tcs (Nm)
Torq
ue D
ensi
ty (N
m/d
m3)
Danaher, AKM Competitor
Continuous Torque
AKM 1 1.6 – 3.6 in lbs(.18 -- .4 Nm)
AKM 2 4.2 – 12.6 in lbs(.48 – 1.4 Nm)
AKM 3 10.2 – 25.5 in lbs(1.15 – 2.9 Nm)
AKM 4 17.3 -- 53.1 in lbs(1.95 – 6.0 Nm)
AKM 5 41.6 -- 125.0 in lbs(4.70 – 14.4 Nm)
AKM 6 105.0 – 215.0 in lbs(11.90 – 25.0 Nm)
AKM 7 263.0 – 465.0 in lbs(29.70 -- 53.0 Nm)
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Product Uniqueness / Custom Capabilities
• Custom Mounts and Shafts
• Custom Feedback Capability
• Custom Connector Capability
• Custom Winding Capability
Customization Capabilities(OEM opportunities)
Vast capabilities available to go after volume OEM accounts• > $500k opportunities• Focus on opportunities with pull through business (drives, gearboxes, etc)
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Product Uniqueness / Support Infrastructure
• Single Piece Flow ManufacturingStd Motors in QA (5 Days LT ARO) USStd Motors in QA (10 Days ARO LT) EU
• Quality test (automated) every motor off the manufacturing line
• Global manufacturing footprintRockford, Ill ; Brno, Czech Rep;China (2007)
• Production capacity at < 50%; can handle large orders in short lead-times
Manufacturing Advantage
Inventory Support• > $1.5M of unfinished goods
inventory to support 5 day leadtimes ELECTROMATE
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System Selling with AKM
Current AKM Systems
• AKM Gearmotors
• G&L Systems with AKM Servomotors
• IDC slides with AKM Servomotors
+ +
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Technical differentiator Customer Result
>6 x lower cogging and ripple compared to other motor designs
>3 x better surface quality
2 x lower inertia 2 x better dynamic capabilities
40% less volume per torque Installation and mechanical design gets less complicated
20% cooler at same duty cycle Higher accuracy on products due to less thermal influence
Lower cost Higher profit
Application:
Machine Tool Segment Turning and Milling Centers 24 – 72 motors per machine
AKM Torque Density, Superior Low Coggingand Cool Operation Temperature Won
Customer Applications: Machine Tool Design Win (EU)
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Application:
Material Preparation Sawmill 25 motors per machine
AKM Torque Density Won
Material Handling Design Win (NA)
Application Need:• Servo motor family with high power-density on high volume sawmill machines
Custom Features Requested• Custom shaft to match existing machine motor mounts
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AKM Cus
tom D
esign
and T
orque
Den
sity W
on
Wafer Handling Win (NA)
Application:
Wafer Handling Robot 3 motors per machine
Application Need:• Torque dense motor to fit in a space constrained spot with absolute feedback in work zone (AKM5 & AKM7)
Custom Features Requested• Servo motor with custom winding, custom mount and absolute sine encoder (multi-turn)
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Ongoing Projects Update
Current Projects
• AKM 2 with Motor Mounted Connectors Mar ’06 (Launch Apr 7th)Bring opportunities as we can Ship in late Feb
• SFD in AKM 5-7 (For Expanded S200) Mar ’06 (Launch Apr 7th )• IP67 Design Specification (Testing) Q2 ’06 (Prep launch)• Implementing BISS Feedback on Standard AKM Q2 ’06 (Fdbk Prod)
Low cost sine encoder option• Low Profile Cable Exits (redesign feature) Q3 ’06 (July)• AKM Gearmotors (Micron Mounted Boxes) Q2 ’06 (Launch June)
• EKM Motor Launch (Rugged AKM, Caustic Env) Q4 ’06 (Expanded Scope)
• AKM 8 Motor Line Expansion Scheduling (VOC TG1)
• China Expansion 2007
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Questions
Flexibility!
Delivery! Performance!
Quality!
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