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Machining
Lab Specifications
An initiative of Ministry of Skill Development & Entrepreneurship, Govt. of India
and National Skill Development Corporation
02LAB SPECIFICATIONS MACHINING
03
Shri Narendra ModiHonourable Prime Minister
LAB SPECIFICATIONS MACHINING
If we have to promote the
development of our country
then our mission has to be
‘skill development’ and
‘skilled India’.
04
OVERVIEW
The lab standardization guidelines envisions to standardize the lab infrastructure for machining across sectors.
The document intends to ensure industry linked training with state-of-art infrastructure.
LAB SPECIFICATIONS MACHINING
05
1. Description of Lab
2. List of Tools & Equipment - Machining
3. 3D Representation of Machining Lab
4. Illustrative Architectural Layout of Lab
5. Illustrative Pricing of Tools & Equipment
6. Safety Instructions
SECTORMACHINING
LAB SPECIFICATIONS MACHINING
06
DESCRIPTION OF LAB
Lab Specifications for the Listed Sectors / Job Roles
1
Proposed Batch Size
LAB SPECIFICATIONS MACHINING
1. Capital Goods
a Conventional Turning
b CNC turning operator
c Conventional Milling
d CNC Milling
e CNC Setter Cum Operator Turning
f CNC Programmer
2. Indian Iron & Steel Sector Skill Council – Machinist
3. Mining Machinist
4. Automotive
a Machining Assistant
b Machining / CNC Operator Level – 3
c Machining / CNC Operator Level – 4
d Lathe Operator
25
Machining/CNC Operator Level 3 – 1:12Lathe Operator – 1:6Universal Milling Machine – 1:10
Machine - ManRatio
2
07
S. No.
Name Description QtyUnitType
Conven-tional MillingCGSC
ASDC Machining (including
Lathe Operate
and Machining
techinician)
IISSSC Machinist
CNC Turning -
CGSC
CNC - Milling - CGSC
Conven-tional
Turning - CGSC
Minimum Specification as: Centre Height
SS and SC Centre 1 4 Nos 4 2 1 2 150 mm and Centre Distance 1000 mm 4
Lathe (all Geared) Along with Jaw and 3 Jaw Chucks, Auto Feed System, Safety Guard, Motorized Coolant System and Lighting Arrangement
Steel Rule 30 cm 2 Steel Rule 30 cm 10 Nos 10 10 10 10 10 10Graduated Both in English & Metric Units
3 Divider Spring 150 mm 10 Nos 10 10 10 10 10 10
4 Centre Punch 100 mm 10 Nos 10 10 10 10 10 10
5 Hammer Hammer with Handle 5 Nos 5 5 5 5 5 5
6 Combination Plier 150 mm 2 Nos 2 2 2 2 2 2
7 Safety Glasses Safety Goggles 10 Nos 10 10 10 10 10 10
8 File Flat Assorted 10 Nos 10 10 10 10 10 10
9 Surface Plate Surface Plate 400 mm x 400 mm Grade 1 Nos 1 1 1 1 1 1
10 Marking off Table Marking off Table 1200 x 1200 x 900 mm 1 Nos 1 1 1 1 1 1
11 Scribing Block Scribing Block Universal 300 mm 3 Nos 3 3 3 3 3 3
12 V Block V Block 100 mm 2 Nos 2 2 2 2 2 2
Vernier Gear Tooth 13 Mitutuyo or Equivalent 2 Nos 2 2 2 2 2 2 Caliper
14 Try Square Try Square 300 mm 5 Nos 5 5 5 5 5 5
Outside, Inside Spring 15 10 Nos 10 10 10 10 10 10 Caliper
16 Oil Stone Oil Stone 150 x 50 x 25 mm 10 Nos 10 10 10 10 10 10
Hacksaw Frame 17 Hacksaw Frame Adjustable 250 x 300 mm 5 Nos 5 5 5 5 5 5 with Blades
LAB SPECIFICATIONS MACHINING
LIST OF TOOLS & EQUIPMENT - MACHINING
08
S. No.
Name Description
Conven-tional MillingCGSC
ASDC Machining (including
Lathe Operate
and Machining
techinician)
IISSSC Machinist
CNC Turning -
CGSC
CNC - Milling - CGSC
Conven-tional
Turning - CGSC
18 Hand Vice Hand Vice 50 mm Jaw 10 Nos 10 10 10 10 10 10
19 Angle Plate 2 Nos 2 2 2 2 2 2
Solid Parallels in Pairs
To Suit Drill Machines 20 4 Nos 4 4 4 4 4 4 (Different Sizes)
Taper Shank Sleeves
Set of Double Ended
21 Spanner, Set of Box
Spanner with Ratchet Handle; Adjustable
2 Nos 2 2 2 2 2 2
Spanner 300 mm
Parallel Shank HSS Drill 3 mm to 12 mm in a Step of 1 mm 22 3 Nos 3 3 3 3 Twist Drill
Taper Shanks HSS Drill 15 mm, 19 mm, 22 mm & 25 mm 23 1 Nos 1 1 1 1 Twist Drill
Drilling Tools & 24 2 Nos 2 2 2 2 Boring Tools
Compound Dial Gauge with Stand Compound Dial Gauge25 2 Nos 2 2 2 2 2 2 (Metric) Dial Test Indicator withWith Stand (Metric) D Magnetic Gauge Type 1 Grade a with Magnetic Base – 0.002 mm
26 Vice Mounted Tables Vice Mounted Tables Octagonal 2 Nos 2 2 2 2 2 2
DE Grinder 30 cm Wheel Motorized Pedestal 27 Grinders 2 Nos 2 2 2 2 2 2 Type; AG-4 & AG-7 Grinders
LAB SPECIFICATIONS MACHINING
2 LIST OF TOOLS & EQUIPMENT - MACHINING
QtyUnitType
09
S. No.
Name Description
Conven-tional MillingCGSC
ASDC Machining (including
Lathe Operate
and Machining
techinician)
IISSSC Machinist
CNC Turning -
CGSC
CNC - Milling - CGSC
Conven-tional
Turning - CGSC
Leather Apron; Goggles; Leg Guard; Hand 28 PPE 10 Nos 10 10 10 10 10 10
Guard; Manual Lifter; 29 Power Saw 1 Nos 1 1 1 1 1 1
30 Scrap Box 3 * 3, 3*4 1 Nos 1 1 1 1 1 1
Inverters and Generators of Adequate 31 Power Backup 1 Nos 1 1 1 1 1 1 Capacity to Run all Machines at a Time
32 First Aid Kit 2 Nos 2 2 2 2 2 2
Minimum Machine Specification CNC lathe,
33 CNC Turning Center 1 Nos 1 1 1
with Chuck Size:135 mm Between Centre
Distance: 250 mm Travel in X: 100 mm Travel in Z: 200 mm Rapid: 20 m/min No. of Tool Stations: Minimum 6 Spindle Power: 3.7kW
(Continuous Rating) Control System: Fanuc etc.
Tool Holders to Suit the CNC Machine for
34 Cutting Tools 2 Nos 2 2 2 Turning, Threading (External & Internal),
Grooving (External & Internal), Parting off Operations, Drilling, Boring, Under Cutting (with 20 Inserts for Each Operation)
Vernier Calipers 300 mm. Micrometer –
Nos 35 Measuring Instruments 5 5 5 5 5 5 5
External, 0-25 mm, 25-50 mm, 50-75 mm.
Each
Bore Gauge 18-35 mm Inside Caliper for Measuring ID Grooves Thread Ring Gauge M20 x 2.5, Thread Plug Gauge M10 x 1.5, M12 x 1.75, Soft Jaws Feeler Gauge Radius Gauge Thread Pitch Gauge
4 gb RAM, Core i3 Processor, HDD 350 Gb, 36 PCs in Lan Network 10 Nos 10 10 10Windows 7 or Higher. 23' Display, Touchscreen Display Preferred
LAB SPECIFICATIONS MACHINING
2 LIST OF TOOLS & EQUIPMENT - MACHINING
QtyUnitType
10
S. No.
Name Description
Conven-tional MillingCGSC
ASDC Machining (including
Lathe Operate
and Machining
techinician)
IISSSC Machinist
CNC Turning -
CGSC
CNC - Milling - CGSC
Conven-tional
Turning - CGSC
37 Printer Plotter 1 Nos 1 1 1
Integrated CNC Skill Development Software 38 Software 10 Nos 10 10 10for Operators
Table Length x Width 1200 x 300 mm Having
39 Universal Milling 2 Nos 2 1 2
Motorized Up & Down Movement Along with Auto Feed Arrangement and with Attachments Such as Vertical Head, Slotting Head, Rack Cutting Attachment, Rotary Machine Table, Dividing Head, Adaptors and Collects for Holding Shank Drills and Cutters from 3 mm to 25 mm
CNC Machining Centre with Minimum
40 CNC Machining Center
Specification as: Table Size: 500 x 250mm,
Travel X-axis x Y-axis x Z-axis: 300 x 250 x 250mm Auto Tool Changer: 8 Nos. Spindle Power: 3.7kW (Continuous Rating) Preferably with Popular Control System Like Fanuc/
1 Nos 1 1 1
Sinumeric Along with Motorized Coolant System.
To Suit Above Machine: to Accommodate Face
41 CNC Milling Tools 2 Nos 2 2 2 Cutter, Shell End Mill Cutter, Taper Shank and
Parallel Shank Drills/Cutters, Reamers. Taps with Suitable Tool Holders.
LAB SPECIFICATIONS MACHINING
2 LIST OF TOOLS & EQUIPMENT - MACHINING
QtyUnitType
3D REPRESENTATION OF MACHINING LAB3
11
List of Equipment
Work Benches Drilling Machine
Grinding Machine Lathe Machines
Universal Milling Machine CNC Milling Machine
CNC Turning Machine Display Space for Tools and Jobs
LAB SPECIFICATIONS MACHINING
12
ILLUSTRATIVE ARCHITECTURAL LAYOUT OF LAB4
Machining
LAB SPECIFICATIONS MACHINING
5
13
S. No.
Name
Minimum Specification as: Centre Height
SS and SC Centre Lathe 1 4 Nos Multi Branded 1,50,000 6,00,000150 mm and Centre Distance 1000 mm Along
(all Geared) with 4 Jaw / 3 Jaw Chucks, Auto Feed System,
Safety Guard, Motorized Coolant System and Lighting Arrangement.
Steel Rule 30 cm 2 Steel Rule 30 cm 10 Nos Non Branded 50 500 Graduated Both in English & Metric Units
3 Divider Spring 150 mm 10 Nos Non Branded 130 1,300
4 Centre Punch 100 mm 10 Nos Non Branded 200 2,000
5 Hammer Hammer with Handle 5 Nos Non Branded 230 1,150
6 Combination Plier 150 mm 2 Nos Non Branded 650 1,300
7 Safety Glasses Safety Goggles 10 Nos Non Branded 200 2,000
8 File Flat Assorted 10 Nos Non Branded 500 5,000
9 Surface Plate Surface Plate 400 mm x 400 mm Grade 1 Nos Non Branded 3,500 3,500
10 Marking off Table Marking off Table 1200 x 1200 x 900 mm 1 Nos Non Branded 6,000 6,000
11 Scribing Block Scribing Block Universal 300 mm 3 Nos Non Branded 2,000 6,000
12 V Block V Block 100 mm 2 Nos Non Branded 3,000 6,000
Vernier Gear Tooth Mitutoyo or 13 Mitutuyo 2 Nos 3,000 6,000 Caliper Equivalent
14 Try Square Try Square 300 mm 5 Nos Non Branded 150 750
Outside, Inside Spring 15 10 Nos Non Branded 1,300 13,000 Caliper
16 Oil Stone Oil Stone 150 x 50 x 25 mm 10 Nos Non Branded 400 4,000
Hacksaw Frame Adjustable 250 x 300 mm 17 Hacksaw Frame 5 Nos Non Branded 600 3,000 with Blades
18 Hand Vice Hand Vice 50 mm Jaw 10 Nos Non Branded 2,500 25,000
Description Qty UnitType
Brands*
LAB SPECIFICATIONS MACHINING
Unit Price**(INR)
Amount (INR)
ILLUSTRATIVE PRICING OF TOOLS & EQUIPMENT
*Brands are illustrative, other brands with same specifications may be used
**Price is indicative for the major brands, similar tools/equipment may be used
14
S. No.
Name Brands*
19 Angle Plate 2 Nos Non Branded 2,800 5,600
20 Solid Parallels in Pairs To Suit Drill Machines 4 Nos Non Branded 780 3,120 (Different Sizes) Taper Shank Sleeves
Set of Double Ended Set of Box Spanner with Ratchet Handle ; 21 2 Nos Non Branded 500 1,000 Spanner Adjustable Spanner 300 mm
Parallel Shank HSS 22 Drill 3 mm to 12 mm in a Step of 1 mm 3 Nos Non Branded Twist Drill
Taper Shanks HSS 23 Drill 15 mm, 19 mm, 22 mm & 25 mm 1 Nos Non Branded Twist Drill
Drilling Tools & Boring 24 2 Nos Non Branded Tools
25 Compound Dial Gauge Compound Dial Gauge with Stand (Metric) Dial 2 Nos Bosch or 1,012 2,024 With Stand (Metric) D Test Indicator with Magnetic Gauge Type 1 Grade Equivalent A with Magnetic Base – 0.002 mm,
26 Vice Mounted Tables Vice Mounted Tables Octagonal 2 Nos Fabricated 20,000 40,000
DE Grinder 30 cm Wheel Motorized Pedestal Bosch or 27 Grinders 2 Nos 5,000 10,000 Type; AG-4 & AG-7 Grinders Equivalent
Leather Apron; Goggles; Leg Guard; Hand 28 PPE 10 Nos Welspring 2,000 20,000Guard; Manual lifter
Bosch or
29 Power Saw 1 Nos 7,000 7,000 Equivalent
30 Scrap Box 3*3, 3*4 1 Nos Fabricated 7,000 7,000
LAB SPECIFICATIONS MACHINING
Unit Price**(INR)
Amount (INR)
5 ILLUSTRATIVE PRICING OF TOOLS & EQUIPMENT
*Brands are illustrative, other brands with same specifications may be used
**Price is indicative for the major brands, similar tools/equipment may be used
Description Qty UnitType
15
S. No.
Name Brands*
Inverters and Generators of Adequate Capacity Kirloskar or 31 Power Backup 1 Nos to Run all Machines at a Time Equivalent
32 First Aid Kit 2 Nos 2,000 4,000
Minimum Machine Specificartion CNC Lathe,
33 CNC Turning Center 1 Nos 1,217,000 1,217,000
with Chuck Size:135mm Between Centre
Distance: 250mm Travel in X: 100 mm Travel Mitutoyo or in Z: 200mm Rapid: 20 m/min No. of Tool Equivalent Stations: Minimum 6 Spindle Power: 3.7kW
(Continuous Rating) Control System: Fanuc etc.
Tool Holders to Suit the CNC Machine for Turning,
34 Cutting Tools 2 Nos Multi Brand 2,00,000 4,00,000 Threading (External & Internal), Grooving
(External & Internal), Parting off Operations, Drilling, Boring, Under Cutting (with 20 Inserts for Each Operation)
Vernier Calipers 300 mm. Micrometer – External,
Nos Mitutoyo or 35 Measuring Instruments 5 6,000 30,000
0-25 mm, 25 -50 mm, 50 – 75 mm. Bore Gauge
Each Equivalent
18 – 35 mm Inside Caliper for Measuring ID
Grooves Thread Ring Gauge M20 x 2.5, Thread Plug Gauge M10 x 1.5, M12 x 1.75, Soft Jaws Feeler Gauge Radius Gauge Thread Pitch Gauge
4 gb RAM, Core i3 Process or, HDD 350 gb, Branded or 36 PCs in Lan Network 10 Nos 35,000 3,50,000 Windows 7 or Higher. 23' Display, Touch Screen Assembled Display Preferred
HP or 37 Printer Plotter 1 Nos - Equivalent
Siemens, 38 Software Integrated CNC Software 10 - Nos Cutviewer or Equivalent
LAB SPECIFICATIONS MACHINING
Unit Price**(INR)
Amount (INR)
5 ILLUSTRATIVE PRICING OF TOOLS & EQUIPMENT
*Brands are illustrative, other brands with same specifications may be used
**Price is indicative for the major brands, similar tools/equipment may be used
Qty UnitType
Description
16
S. No.
Name Numbers Nos/Set
Brands* Unit Price**(INR)
Amount (INR)
Table Length x Width 1200 x 300 mm Having
CadEM, Universal Milling39 2 Nos 3,00,000 6,00,000
Motorized up & Down Movement Along with
Machine
auto Feed Arrangement and with Following
Attachments Such as Vertical Head, Slotting
Hytech,
Head, Rack Cutting Attachment, Rotary Table, LMW, Jyoti
Dividing Head, Adaptors and Collects for Holding or equivalent
Shank Drills and Cutters from 3 mm to 25 mm
CNC Machining Centre with minimum Cad EM,
40 CNC Machining Center 1 Nos 14,28,000 14,28,000
Specification as: Table Size:500x250mm, Hytech,
Travel X-axis x Y-axis x Z-axis: 300 x 250 x LMW, Jyoti
250mm Auto Tool Changer: 8 nos. Spindle or Equivalent Power: 3.7kW (Continuous Rating) Preferably
with Popular Control System Like Fanuc/ Sinumeric along with motorized coolant system
To Suit Above Machine: to Accommodate Face 41 CNC Milling Tools 2 Nos Multi Brand 88,000 1,76,000 Cutter, Shell end Mill Cutter, Taper Shank and Parallel Shank Drills/Cutters, Reamers. Taps with Suitable Tool Holders.
Total 53,65,765
LAB SPECIFICATIONS MACHINING
5 ILLUSTRATIVE PRICING OF TOOLS & EQUIPMENT
*Brands are illustrative, other brands with same specifications may be used
**Price is indicative for the major brands, similar tools/equipment may be used
Description
SAFETY INSTRUCTIONS6
17
Given below Safety Instruction posters should be placed at appropriate places in the lab. The posters should
be digitally printed and pasted on sun board.
Safety Checks
Safety glasses must be worn at all times
in work areas
Safety shoes must be worn at all times
in work areas
Close fitting/protective clothing must be worn.
Rings and jewellery must not be worn.
Gloves must not be worn when using this machine
Long and loose hair must be tied tightly
Types of Mechanical
HazardsCrushing Shearing
Cutting Entanglement
Drawing-in ortrapping
Stabbing orpuncture
LAB SPECIFICATIONS MACHINING
SAFETY INSTRUCTIONS6
18
Pre-operational Safety Checks Milling and Turning Machines
• Ensure no slip/trip hazards are present in workspaces and walkways
• Ensure that you are familiar with the operation of the ON/OFF starter and Emergency -Stop (if fitted)
• Do not leave any equipment on top of the machine
• Check that machine guards are in position
• Ensure cutter is in good working condition and securely mounted
• Check coolant delivery system to allow for sufficient flow of coolant
• Do not use faulty equipment. Immediately report suspect machinery
Operational Safety Checks for Milling and Turning Machines
• Keep clear of moving machine parts
• Never leave the running machine unattended
• Follow correct clamping procedures - keep overhangs as small as possible and check work
piece is secure
• Set the correct speed to suit the cutter diameter, depth of cut and material
• Bring the machine to a complete standstill and switch it off before making adjustments/
measurements or before cleaning swarf accumulations
LAB SPECIFICATIONS MACHINING
SAFETY INSTRUCTIONS6
19
Housekeeping
• Switch off the machine when not working on it
• Remove milling cutters and store them safely
• Store the machine and work area in a safe, clean and tidy state
Potential Hazards
• Sharp cutters
• Moving components - hair/clothing entanglement
• Metal Splinters and burrs
• Flying Debris
Potential hazards may cause eye injury, skin irritation, metal splinters and blurs
DO NOT use the machine unless instructed by the trainer
LAB SPECIFICATIONS MACHINING
20
Shri Rajiv Pratap RudyMinister of State (I/C) for
Skill Development & Entrepreneurship
Govt. of India
We are a youthful nation.
Our youth is our
strength. The world and
India need a skilled
workforce and we are
committed to achieve this
mission.
LAB SPECIFICATIONS MACHINING
21LAB SPECIFICATIONS MACHINING
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