lesson plan name of faculty: mr. sumit …18th definition of pipe flow, wetted perimeter, hydraulic...
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NAME OF FACULTY: MR. SUMIT KUMARDISCIPLINE : MECHANICAL ENGGSEMESTER : 4THSUBJECT : HYDRAULIC AND PNEUMATICLESSON PLAN DURATION : 15 WEEKSWORK LOAD (LECTURE/ PRACTICAL) : LECTURES -03 , PRACTICALS -02
LECTURE DAY
TOPIC
1st 1. Introduction- Fluid, types of fluid2nd properties of fluid viz mass density, weight density (specific
weight)
3rd specific volume, capillarity, specific gravity, viscosity, compressibility
4th surface tension, kinematic viscosity and dynamic viscosity and their units
5th 2. Pressure and its Measurement - Concept of pressure (Atmospheric 6th Pascal’s Law, Static Pressure7th Pressure measuring devices: peizometer tube manometers - simple U-
tube,8th differential single column inverted U-tube, micromanometer including
simple problems
9th Bourdon pressure gauge, Diaphragm pressure gauge, dead weight 10th Test-111th 3. Flow of Fluids , Types of fluid flow – steady and unsteady, uniform
and non-uniform
12th Laminar flow and turbulent; rate of flow and their units13th continuity equation of flow; potential energy of a flowing fluid; total 14th Bernoulli’s theorem (statement and proof) and its applications15th Discharge measurement with the help of venturi-meter, orifice meter,
16th pitot-tube, limitations of Bernoulli’s theorem simple problems.
17th Assignment -1 Numericals18th Definition of pipe flow, wetted perimeter, hydraulic mean depth,
hydraulic gradient; loss of head due to friction19th Chezy’s equation and Darcy’s equation of head loss (without proof),
Reynold’s number and its effect on pipe friction; siphon
2nd
3rd
5th
4th
LESSON PLAN
WEEK THEORY
1st
6th
7th
20th Nozzle - definition, velocity of liquid flowing through the nozzle, power developed
21th Water hammer, anchor block, syphon, surge tank (concept only).22th Loss of head in pipes due to sudden enlargement, sudden
contractionobstruction on flow path, change of direction and pipe fittings (without proof
23th obstruction on flow path, change of direction and pipe fittings (without proof
24th Assignment -2 , Major and minor lossess25th Cc, Cv, Cd, flow through drowned partially drowned orifices26th time for emptying a tank through a circular orifice. Simple problems
27th 4. Hydraulic Machines Description, operation and application of hydraulic systems hydraulic ram, hydraulic jack, hydraulic brake hydraulic accumulator, hydraulic door closer
28th hydraulic press, selection of specification of above systems for different applications
29th Test-230th 5. Pumps And Turbine:- Concept of a turbine, types of turbines
31th impulse and reaction type (concept only), difference between them
32th Construction and working of pelton wheel, Francis turbine, Propeller and Kaplan turbines
33th Unit speed, unit power, unit discharge, specific speed of turbines, 34th Assignment-3 , Diagram of all hydraulic turbine35th Concept of hydraulic pump, single acting reciprocating pump
(construction and operation only)36th vane, screw and gear pumps Construction, working and operation of
centrigual pump37th Performance, efficiencies and specifications of a centrifugal pump.38th Trouble shooting and problems in centrifugal pumps and remedial
measures, pitting, cavitation, priming39th 6. Oil power Hydraulic and Pneumatic systems - Introduction to oil
power hydraulics and pneumatic system. Relative Merits and Demerits as oil power hydraulic and pneumatic system
40th Industrial applications of oil power hydraulic and pneumatic system
41th Basic components of hydraulic system, definition and functions of each component in a hydraulic circuit. Hydraulic oils- Classification and their properties. Seals and packing- classification of seals, sealing materials.
42th Maintenance of hydraulic system: common faults in hydraulicsystem, simple visual checks of oil, causes of contamination,preventive measures
8th
10th
9th
12th
11th
14th
13th
43th Basic Components of Pneumatic Systems , definition and functions of each component in a Pneumatic circuit. Necessity of Filter, Regulator and Regulator(FLR
44th 6.6 Common problems in pneumatic systems. Maintenance schedule of pneumatic systems
45th Test- 3
15th
PRACTICAL DAY TOPIC
2nd Measurement of pressure head by employing.ii) Simple U-tube manometer
3rd Measurement of pressure head by employing.iii) Bourdon.s tube pressure gauge
4TH Verification of Bernoulli’s theorem
5th Measurement of flow by using venturimeter
LESSON PLAN
PRACTICAL
1st Measurement of pressure head by employing.i) Piezometer tube
6th To find out the value of coefficient of discharge for a venturimeter
7th To find coefficient of friction for a pipe (Darcy’s equation).
8th To study a single stage centrifugal pump and reciprocating pump for constructional details with the help of cut section
models.
9th Study the working of Pelton wheel, Francis and Kaplan turbine with the help of working model.
10th Study of hydraulic circuit of any available machine or working model
11th Study of pneumatic circuit of any available machine or working model
NAME OF FACULTY : MR. UMESH PEHAL
DISCIPLINE : MECHANICAL ENGG
SEMESTER : 4TH
SUBJECT : INDUSTRIAL ENGINEERING
LESSON PLAN DURATION : 15 WEEKS
WORK LOAD (LECTURE/ PRACTICAL) : LECTURES -04
LECTURE DAY TOPIC
1st 1. Productivity
2nd Introduction to productivity
3rd factors affecting productivity
4th Measurement of productivity
5th causes of low productivity
6th methods to improve productivity
7th Assignment- 1
8th 2. Work Study
9th Definition
10th scope of work study
11th Inter-relation between method study and work measurement
12th Human aspects of work study
13th Role of work study in improving productivity.
14th Assignment- 2
15th Block diagram of work study
16th TEST-1
17th 3. Method Study
18th Objectives
19th procedure for Method analysis
20th Information collection
21th recording techniques
22th 4. Motion Analysis
LESSON PLAN
WEEK THEORY
1st
2nd
3rd
4th
5th
6th
23th Principles of Motion analysis
24th Therbligs
25th SIMO charts
26th Normal work area
27th design of work places
28th ergonomics
29th TEST-2
30th 5. Work Measurement
31th Objectives
32th work measurement techniques
33th stop watch time study;
34th principle, equipment used and procedure
35th systems of performance rating;
36th calculation of basic times;
37th various allowances;
38th calculation of standard time
39th work sampling, standard data and its usage.
40th ASSIGNMENT-3
41th 6. Wages and Incentive Schemes
42th Introduction to wages, Wage payment for direct and indirect labour
43th wage payment plans and incentives,
44th various incentive plans, incentives for indirect labour.
45th 7. Production Planning and Control
46th Introduction, objectives and components (functions) of P.P.C,
47th Advantages of production planning and Production Control, stages of P.P.C
48th process planning, routing, scheduling, dispatching and follow up,
49th routing purpose, route sheets, scheduling – purpose, machine loading chart50th Gantt chart, dispatching – purpose, and procedure, follow up –purpose and procedure
51th CPM/PERT technique, drawing of simple networks
52th critical time calculation
8th
7th
9th
10th
11th
12th
13th
53th Production Control in job order, batch type and continuous type of productions
54th Difference between these controls
55th 8. Estimating and Costing - Introduction, purpose/functions of estimating
56th costing concept, ladder and elements of cost
57th difference between estimation and costing
58th Overheads and their types, estimation of material cost
59th estimation of cost for machining processes, numerical problems.
60th TEST-3
15th
14th
NAME OF FACULTY : MR. PradeepDISCIPLINE : MECHANICAL ENGGSEMESTER : 4THSUBJECT : SOMLESSON PLAN DURATION
: 15 WEEKS
WORK LOAD (LECTURE/ PRACTICAL)
: LECTURES -03 , PRACTICALS -02
LECTURE DAY TOPIC PRACTICAL DAY TOPIC
1stStresses and Strains
2nd
1.1. Basic concept of load, stress and strain 1.2. Tensile, compressive and shear stresses
3rd1.3. Linear strain, Lateral strain, Shear strain, Volumetric strain.
4th
1.4 Concept of Elasticity, Elastic limit and limit of proportionality 1.5 Hook’s Law and Elastic Constants
5th
1.6. Stress-strain curve for ductile and brittle materials 1.7 Nominal stress
6th1.8 Yield point, plastic stage
2nd
LESSON PLAN
WEEK THEORY PRACTICAL
1st 1. Tensile test on bars of Mild steel and Aluminium.
1. Tensile test on bars of Mild steel and Aluminium.
7th
1.9 Ultimate stress and breaking stress
8th1.10 Percentage elongation 1.11 Proof stress and working stress
9th1.12. Factor of safety 1.13 Poisson’s Ratio
10th1.14 Thermal stress and strain
11th
1.15 Longitudinal and circumferential stresses in seamless thin walled cylindrical shells.
12th
Resilience 2.1 Strain Energy, Resilience, proof resilience and modulus of resilience
13th
2.2 Strain energy due to direct stresses and Shear Stress
14th2.3 Stresses due to gradual, sudden and falling load.
15th
Moment of Inertia
3rd
4th
5th
2. Bending tests on a steel bar or a wooden beam.
3. Impact test on metalsa) Izod test
b) Charpy test
16th
3.1. Concept of moment of inertia and second moment of area 3.2 Radius of gyration
17th
3.3 Theorem of perpendicular axis and parallel axis (with derivation)
18th3.4 Second moment of area of common geometrical sections : Rectangle, Triangle, Circle (without derivation); Second moment of area
19th 3.5 Section modulus Test-2 and Assignment-2
20thBending Moment and Shearing Force
21th4.1 Concept of various types of beams and form of loading
22th4.2 Concept of end supports-Roller, hinged and fixed
23th4.3 Concept of bending moment and shearing force
24th
4.4 B.M. and S.F. Diagram for cantilever and simply supported beams with and without overhang subjected to concentrated and U.D.L.
25thBending stresses 5.1 Concept of Bending stresses
4. Torsion test of solid specimen of circular section of different metals for determining modulus of rigidity.
5. To plot a graph between load and extension and to determine the stiffness of a helical spring.
6th
7th
8th
26th5.2. Theory of simple bending, Derivation of Bending Equation
27th
5.3. Use of the equation 5.4. Concept of moment of resistance
28th 5.5. Bending stress diagram
29th
5.6 Section modulus for rectangular, circular and symmetrical I section.
30th
5.7. Calculation of maximum bending stress in beams of rectangular, circular, and T section.
31th
Columns 6.1. Concept of column, modes of failure
32th
6.2. Types of columns, modes of failure of columns 6.3. Buckling load, crushing load
33th
6.4. Slenderness ratio 6.5. Effective length
34th
6.6 End restraints 6.7 Factors effecting strength of a column
6. Hardness test on different metals.
Revision11th
9th
10th
35th
6.8 Strength of column by Euler Formula without derivation
36th
6.9. Rankine Gourdan formula ( without derivation)
37thTorsion7.1. Concept of torsion, difference between torque and torsion.
38th
7.2. Derivation of Torsion Equation, use of torsion equation for circular shaft, (solid and hollow)
39th
7.3. Comparison between solid and hollow shaft with regard to their strength and weight.
40th7.4. Power transmitted by shaft
41th7.5 Concept of mean and maximum torque
42th
8. Springs 8.1. Closed coil helical springs subjected to axial load and calculation of:
Revision
Revision
12th
13th
14th
43thStress deformationStiffness and angle of twist and strain energy
44thStrain energy and proof resilience.
45th
8.2. Determination of number of plates of laminated spring (semi elliptical type only
Revision15th
NAME OF FACULTY : MR. Pradeep
DISCIPLINE : MECHANICAL ENGG
SEMESTER : 4tH
SUBJECT : Thermodynamics -1LESSON PLAN DURATION : : 15 WEEKS
WORK LOAD (LECTURE/ PRACTICAL)
: LECTURES -03 , PRACTICALS -02
LECTURE DAY
TOPICPRACTICAL DAY
TOPIC
1st Fundamental Concept :Thermodynamic state and system, boundary, surrounding, universe, thermodynamic systems – closed, open, isolated,
2nd adiabatic, homogeneous and heterogeneous, macroscopic and microscopic, properties of system – intensive and extensive,
3rd thermodynamic equilibrium, quasi – static process, reversible and irreversible processes, Zeroth law of thermodynamics,
4th definition of properties like pressure, volume, temperature, enthalpy and internal energy
LESSON PLAN
WEEK THEORY PRACTICAL
1st Determination of temperature by Thermocouple
5th Laws of Perfect Gases :Definition of gases, explanation of perfect gas laws – Boyle’s law, Charle’s law, Avagadro’s law, Regnault’s law,
6th Universal gas constant, Characteristic gas constants and its derivation.
7th Specific heat at constant pressure, specific heat at constant volume of a gas, derivation of an expression for specific heats with characteristics,
8th simple numerical problems on gas equationTest-1 and Assignment-1
9th Thermodynamic Processes :Types of thermodynamic processes – isochoric, isobaric,
10th isothermal, adiabatic, isentropic
11th polytropic and throttling processes, equations representing the processes
12th Derivation of work done,change in internal energy, change in entropy,
13th rate of heat transfer for the above processes
14th Laws of Thermodynamics :Laws of conservation of energy, first law of thermodynamics (Joule’s experiment) and its limitations
2nd
3rd
4th
5th
Determination of temperature by Pyrometer, Infrared thermometer
Demonstration of mountings and accessories on a boiler.
3. Study the working of Lancashire boiler and Nestler boiler.
4.Study of working of high pressure boiler.
15th Application of first law of thermodynamics to Non-flow systems – Constant volume, Constant pressure, .
16th Adiabatic and polytropic processes,
17th steady flow energy equation
18th Application of steady flow energy equation for turbines,
19th pump, boilers, compressors, nozzles, and evaporators
20th Heat source and sink, statements of second laws of thermodynamics: Kelvin Planck’s statement,.
21th Classius statement, equivalency of statements,
22th Perpetual motion Machine of first kind, second kind,
23th Carnot engine, Introduction of third law of thermodynamics,
24th concept of irreversibility and concept of entropy, Test-2 and Assignment-2
25th Ideal and Real Gases :Concept of ideal gas
26th enthalpy and specific heat capacities of an ideal gas
5. Study of boilers (Through industrial visit)
6. Determination of Dryness fraction of steam using calorimeter.
6th
7th
8th
9th
27th P – V – T surface of an ideal gas, triple point,
28th real gases, Vander-Wall’s equation
29th Properties of Steam :Formation of steam and related terms,
30th thermodynamic properties of steam, steam tables, sensible heat, latent heat,
31th internal energy of steam, entropy of water, entropy of steam, T- S diagrams, Mollier diagram (H – S Chart), Expansion of steam, ,
32th Hyperbolic, reversible adiabatic and throttling processes, determination of quality of steam (dryness fraction)
33th Steam Generators :Uses of steam, classification of boilers, function of various boiler mounting and accessories,
34th comparison of fire tube and water tube boilers.
35th Construction and working of Lancashire boiler,
36th Nestler boiler, Babcock & Wilcox Boiler.
37th Introduction to modern boilersAir Standard Cycles Meaning of air standard cycle – its use, condition of reversibility of a cycle38th Description of Carnot cycle, Otto cycle, Diesel cycle, simple problems on efficiency for different cycles.
7. Demonstrate the working of air compressor
Revision
Revision
10th
11th
12th
39th Comparison of Otto, Diesel cycles for same compression ratio, same peak pressure developed and same heat input.
40th Reasons for highest efficiency of Carnot cycle and all other cycles working between same temperature limits
41th Air Compressors :Functions of air compressor – uses of compressed air, type of air compressors
42th Functions of air compressor – uses of compressed air, type of air compressors
43th Single stage reciprocating air compressor, its construction and working, representation of processes involved on P – V diagram, calculation of work done.
44th Multistage compressors – advantages over single stage compressors, use of air cooler, condition of minimum work in two stage compressor (without
45th Rotary compressors – types, working and construction of centrifugal compressor, axial flow compressor, vane type compressor Test-3 and Assignment-3
Revision
Revision
13th
14th
15th
LESSON PLANNAME OF FACULTY : MR. CHETANDISCIPLINE : MECHANICAL ENGGSEMESTER : 4TH SUBJECT : WORKSHOP TECHNOLOGY-IILESSON PLAN DURATION : 15 WEEKSWORK LOAD (LECTURE/ PRACTICAL) : LECTURES -03
LECTURE DAY TOPIC1st 1. Cutting Tools and Cutting Materials2nd Cutting Tools - Various types of single point cutting tools and their uses,
Single point cutting tool geometry, tool signature and its effect3rd Heat produced during cutting and its effect, Cutting speed, feed and depth of cut
and their effect4th Cutting Tool Materials - Properties of cutting tool material, Study of various cutting tool materials
viz5th High-speed steel, tungsten carbide, cobalt steel cemented carbides, stellite, ceramics and
diamond.6th Assignment -1 properties of cutting tool materials7th 2. Lathe - Principle of turning , Function of various parts of a lathe8th Classification and specification of various types of lathe Work holding devices9th Lathe tools and operations :- Plain and step turning, facing, parting off,
taper turning, eccentric turning, drilling, reaming, boring, threading andknurling, form turning, spinning
10th Cutting parameters – Speed, feed and depth of cut for various materials andfor various operations, machining time
11th Speed ratio, preferred numbers of speed selection. Introduction to capstan and turret lathe
12th Lathe accessories:- Centers, dogs, different types of chucks, collets, face plate, angle plate, mandrel, steady rest, follower rest, taper turning attachment, tool post grinder, milling attachment, Quick change device for tools.
WEEK THEORY
1st
2nd
3rd
4th
14th 3. Drilling - Principle of drilling. Classification of drilling machines and their description
15th Various operation performed on drilling machine – drilling, spot facing,reaming, boring, counter boring, counter sinking, hole milling, tapping.
16th Speeds and feeds during drilling,impact of these parameters on drilling, machining time.
17th Types of drills and their features, nomenclature of a drill18th Drill holding devices.19th 4.Boring20th
Principle of boring21th Classification of boring machines22th Boring tools, boring bars and boring heads23th 5. Shaping, Planing and Slotting24th Working principle of shaper, planer and slotter25th Type of shapers , Type of planers26th Types of tools used and their geometry27th Speeds and feeds in above processes.28th Assignment - 2 shaper and planer29th 6.BROACHING - Introduction30th Types of broaching machines31th Single ram and duplex ram horizontal type32th vertical type pull up, pull down, push down.33th Elements of broach tool34th broach tooth details35th nomenclature36th Types, and tool material37th TEST - 238th 7. Jigs and Fixtures - importance39th use of jigs and fixture40th Principle of location
9th
10th
11th
12th
13th
14th
8th
5th
6th
7th
41th Locating devices42th Advantages of jigs and fixtures43th Clamping devices44th Assignment -3 , jig and fixture45th TEST- 3
15th
14
NAME OF FACULTY : MR. PRADEEPDISCIPLINE : MECHANICAL ENGGSEMESTER : 6THSUBJECT : AUTOMOBILE ENGGLESSON PLAN DURATION : 15 WEEKSWORK LOAD (LECTURE/ PRACTICAL) : LECTURES -03 , PRACTICALS -02
LECTURE DAY
TOPIC PRACTICAL DAY
TOPIC
1st 1. Introduction2nd Automobile and its development3rd Various types of automobiles manufactured in India4th Layout of chassis5th ASSIGNMENT-16th 2. Power System7th Fuel systems for petrol and diesel engines including multi point
fuelinjection (MPFI)
8th common rail direct injection (CRDI)9th Fuel injectors and nozzles10th Comparison of MPFI with carburetor system11th Concept of double overhead cam, single overhead cam, Twin
cam 16valve technology in 4 cylinder engine.
12th TEST-113th 3. Transmission System14th Clutch - Function, Constructional details of single plate and
multiplate friction clutches,
15th Centrifugal and semi centrifugal clutch, Hydraulic clutch
2nd
3rd
4THDemonstration of (i) rear axle (ii) differential
(iii) steering system
5thFault finding practices on an automobile - four
wheelers (petrol/ diesel vehicles).
LESSON PLAN
WEEK THEORY PRACTICAL
1st
2nd
3rd
4th
5th
1st
Demonstration of (i) AC Pump (ii) SU Pump (iii) Master Cylinders
Fault and their remedies in (i) Battery Ignition system (ii) magnetic Ignition
system.
Demonstration of (i) Head Light Model (ii) Wiper and Indicators.
16th Gear Box - Function, Concept of sliding mesh, constant mesh and synchromesh gear box, Torque converter and overdrive,
17th Types of drives – Front wheel, Rear wheel, Four Wheel. Function of Propeller shaft, Universal joint, Differential and Different types of Rear axles and Front Axles.
18th Wheels and Tyres - Types of wheels, Types and specifications of tyres used in Indian vehicles, Wheel balancing
19th ASSIGNMENT-220th 4. Steering System21th Function and principle of Ackerman and Davis steering
mechanism22th types of steering gear boxes23th Worm and nut, worm and wheel, worm and roller, rack and
opinion24th Power steering system and alignment of wheels25th Toe in, toe out, camber, caster, kingpin inclination26th TEST-227th 5. Braking system28th Constructional details and working of mechanical, hydraulic
brake29th Concept of air and vacuum brake, brake adjustment30th Introduction to Anti lock brake system and its working31th 6. Suspension System32th Function, Types,33th Working of coil spring34th leaf spring35th Concept of Air suspension and Shock absorber.36th 7. Auto Electrical System37th Constructional details of lead acid cell battery38th Maintenance of batteries Checking spark gap and valve clearance
11th
12th
13th
Changing of wheels and inflation of tyres, balancing of wheels
measuring cell voltage and specific gravity of electrolyte
Driving practice on a 4-wheeler.
Charging of an automobile battery 9th
balancing of wheels
10th
6th Tuning of an automobile engine
7th Driving practice on a 4-wheeler.
8th
8th
6th
7th
9th
10th
11th
12th
13th
39th checking of batteries for voltage and specific gravity40th Magnato and Battery coil ignition system.41th Concept of Dynamo42th Alternator - Construction and working43th Charging of battery by Alternator and Regulator44th Assignment-345th Test- 3
15th
Cleaning and adjusting a carburetor.14th
Revision of all practicals15th
14th
LESSON PLANNAME OF FACULTY : MR. SUMIT KUMARDISCIPLINE : MECHANICAL ENGGSEMESTER : 6THSUBJECT : ENTREPRENEURSHIP DEVLOPMENT AND MANAGEMENTLESSON PLAN DURATION : 15 WEEKSWORK LOAD (LECTURE/ PRACTICAL) : LECTURES -03
LECTURE DAY TOPIC1st SECTION – A ENTREPRENEURSHIP - Introduction2nd Concept /Meaning and its need3rd Qualities and functions of entrepreneur4th barriers in entrepreneurship5th Sole proprietorship6th partnership forms of business organisations7th Schemes of assistance by entrepreneurial support agencies at National, State District level
8th organisation: NSIC, NRDC9th DC, MSME, SIDBI10th NABARD11th Commercial Banks
12th SFC’s TCO, KVIB, DIC13th Technology Business Incubators (TBI) and Science and Technology Entrepreneur Parks14th TEST -115th 2. Market Survey and Opportunity Identification16th Scanning of the business environment17th Salient features of National and State industrial policies18th resultant business opportunities19th Types20th
conduct of market survey21th Assessment of demand and supply in potential areas of growth
WEEK THEORY
1st
2nd
3rd
4th
5th
6th
7th
22th Identifying business opportunity23th Considerations in product selection24th Assignment- 1 NSIC, NABARD, DIC25th Project report Preparation - Preliminary project report26th Detailed project report including technical, economic and market feasibility27th Common errors in project report preparations28th Exercises on preparation of project report29th TEST-130th SECTION –B MANAGEMENT 4. Introduction to Management31th Definitions and importance of management Functions of management: Importance and process
of planning, organising, staffing, directing and controlling32th Principles of management (Henri Fayol, F.W. Taylor) Concept and structure of an organisation
33th Types of industrial organisationsa) Line organisationb) Line and staff organisationc) Functional Organisation
34th Assignment-2 project report35th 5. Leadership and Motivation36th a) Leadership
• Definition and Need• Qualities and functions of a leader• Manager Vs leader• Types of leadership
37th b) Motivation• Definitions and characteristics• Factors affecting motivation• Theories of motivation (Maslow, Herzberg, Douglas, McGregor)
38th 6. Management Scope in Different Areas
9th
10th
11th
12th
13th
8th
39th a) Human Resource Management• Introduction and objective• Introduction to Man power planning, recruitment and selection• Introduction to performance appraisal methodsb) Material and Store Management• Introduction functions, and objectives• ABC Analysis and EOQ
40th c) Marketing and sales• Introduction, importance, and its functions• Physical distribution • Introduction to promotion mix• Sales promotion
41th d) Financial Management• Introductions, importance and its functions• Elementary knowledge of income tax, sales tax, excise duty, custom dutyand VAT
42th Assignment-3 abc analysis43th 7. Miscellaneous Topics
a) Customer Relation Management (CRM)• Definition and need• Types of CRM
44th b) Total Quality Management (TQM)• Statistical process control• Total employees Involvement• Just in time (JIT)c) Intellectual Property Right (IPR)• Introductions, definition and its importance• Infringement related to patents, copy right, trade mark
45th TEST- 3
15th
14th
NAME OF FACULTY : MR. VIKAS SANGWANDISCIPLINE : MECHANICAL ENGGSEMESTER : 6THSUBJECT : INDUSTRIAL ENGINEERINGLESSON PLAN DURATION : 15 WEEKSWORK LOAD (LECTURE/ PRACTICAL) : LECTURES -04
LECTURE DAY TOPIC1st 1. Productivity2nd Introduction to productivity3rd factors affecting productivity4th Measurement of productivity5th causes of low productivity6th methods to improve productivity7th Assignment- 1 8th 2. Work Study9th Definition10th scope of work study11th Inter-relation between method study and work measurement12th Human aspects of work study13th Role of work study in improving productivity.14th Assignment- 2 15th Block diagram of work study16th TEST-117th 3. Method Study18th Objectives19th procedure for Method analysis20th Information collection21th recording techniques22th 4. Motion Analysis
LESSON PLAN
WEEK THEORY
1st
2nd
3rd
4th
5th
6th
23th Principles of Motion analysis24th Therbligs25th SIMO charts26th Normal work area27th design of work places28th ergonomics29th TEST-230th 5. Work Measurement31th Objectives32th work measurement techniques33th stop watch time study;34th principle, equipment used and procedure35th systems of performance rating;36th calculation of basic times;37th various allowances;38th calculation of standard time39th work sampling, standard data and its usage.40th ASSIGNMENT-341th 6. Wages and Incentive Schemes42th Introduction to wages, Wage payment for direct and indirect labour43th wage payment plans and incentives,44th various incentive plans, incentives for indirect labour.45th 7. Production Planning and Control46th Introduction, objectives and components (functions) of P.P.C,47th Advantages of production planning and Production Control, stages of P.P.C48th process planning, routing, scheduling, dispatching and follow up,49th routing purpose, route sheets, scheduling – purpose, machine loading chart50th Gantt chart, dispatching – purpose, and procedure, follow up –purpose and procedure
51th CPM/PERT technique, drawing of simple networks52th critical time calculation
9th
10th
11th
12th
13th
8th
7th
53th Production Control in job order, batch type and continuous type of productions54th Difference between these controls55th 8. Estimating and Costing - Introduction, purpose/functions of estimating56th costing concept, ladder and elements of cost57th difference between estimation and costing58th Overheads and their types, estimation of material cost59th estimation of cost for machining processes, numerical problems.60th TEST-3
15th
14th
NAME OF FACULTY: MR. PRADEEPDISCIPLINE: MECHANICAL ENGGSEMESTER : 6THSUBJECT : INSPECTION AND QUALITY CONTROLLESSON PLAN DURATION : 15 WEEKSWORK LOAD (LECTURE/ PRACTICAL) : LECTURES -04 , PRACTICALS -02
LECTURE TOPIC1st 1. Inspection
2nd Introduction, units of measurement3rd standards for measurement and interchangeability4th International, national and company standard5th line and wavelength standards6th Planning of inspection: what to inspect? When to inspect7th Who should inspect? Where to inspect?8th Types of inspection: remedial, preventive and operative inspection
9th incoming, in-process and final inspection. Study of factors influencing the quality of manufacture
10th ASSIGNMENT-1 , TYPE OF STANDARDS11th 2. Measurement and Gauging12th Basic principles used in measurement13th gauging14th mechanical, optical15th electrical and electronic16th Study of various measuring instruments17th calipers, micrometers18th dial indicators, surface plate, straight edge19th try square, protectors20th sine bar, clinometer21th comparators – mechanical, electrical and pneumatic22th Slip gauges, tool room microscope, profile projector.23th Limit gauges: plug, ring, snap, taper, thread, height, depth, form,
feeler, wire and their applications for linear, angular, surface, thread and gear measurements, gauge tolerances.
24th Geometrical parameters and errors: Errors & their effect on quality,
25th concept of errors26th measurement of geometrical parameter such as straightness,
flatness and parallelism27th Study of procedure for alignment tests on lathes28th drilling and milling machines.29th Testing and maintenance of measuring instruments
2nd
3rd
4th
5th
6th
LESSON PLAN
WEEK THEORY
1st
8th
7th
30th TEST-131th 3. Statistical Quality Control32th Basic statistical concepts33th empirical distribution and histograms34th frequency, mean, mode, standard deviation35th normal distribution36th binomial and Poisson, Simple- examples37th Introduction to control charts,38th namely X, R, P and C charts39th their applications40th Sampling plans41th selection of sample size, method of taking samples42th frequency of samples43th Inspection plan format and test reports44th ASSIGNMENT-2 , NUMERICALS45th TEST-246th 4. Modern Quality Concepts47th Concept of total quality management (TQM)48th National and International Codes49th ISO-900050th concept51th its evolution52th QC tools53th Introduction to Kaizen, 5S54th ASSIGNMENT-3 , ISO 900055th 5. Instrumentation56th Measurement of mechanical quantities57th displacement, vibration58th frequency, pressure temperature by electro mechanical transducers
of resistance59th capacitance & inductance type60th TEST-3
8
15th
9th
10th
11th
12th
13th
14th
PRACTICAL DAY TOPIC
LESSON PLAN
PRACTICAL
1st
3rd
Use of sine bar
6th Measurement of thread characteristic using gauges
7th
Use of dial indicator for measuring taper
Use of combination set
Measurement of thread characteristic using vernier
revision of previous practicals
Use of bevel protector
4th
5th
2nd
14th
8th
With the help of given data, plot X, R,
9th
10th
11th
12th
13th
With the help of given data, plot P and C charts15th
Use of slip gauge in measurement of center distance between two pins
Plot frequency distribution for 25 turned components.
types of slip gauges
Use of tool maker’s microscope
Use of comparator.
Plot frequency distribution for 50 turned components.
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