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LESSON PLAN
Name of Faculty : Mr. Deepak Kumar
Discipline : Mechanical
Semester : 6th
Subject : Inspection and Quality Control
Lesson Plan duration : 15 weeks
Work Load : Lecture-03, Practical-01
Week Theory Practical
Lecture Day
Topic Practical Day
Topic
1st 1st Inspection: Introduction, units of measurement, standards for measurement and interchangeability.
1st ==
2nd International, national and company standard, line and wavelength standards.
3rd Planning of inspection: what to inspect? When to inspect? Who should inspect? Where to inspect?
2nd 1st Types of inspection: remedial, preventive and operative inspection, incoming, in-process and final inspection.
1st Use of dial indicator for measuring taper.
2nd Study of factors influencing the quality of manufacture.
3rd Measurement and Gauging: Basic principles used in measurement and gauging, mechanical, optical, electrical and electronic.
3rd 1st Study of various measuring instruments like: calipers, micrometers
1st Use of combination set, bevel protector and sine bar for measuring taper.
2nd Study of various measuring instruments like: dial indicators, surface plate
3rd Study of various measuring instruments like: straight edge, try square, protectors
4th 1st Study of various measuring instruments like: sine bar, clinometer
1st ==
2nd comparators – mechanical, electrical and pneumatic
3rd Slip gauges, tool room microscope, profile projector.
5th 1st Limit gauges & their applications: plug, ring, snap
1st Measurement of thread characteristic using vernier and gauges.
2nd Limit gauges & their applications: taper, thread, height
3rd Limit gauges & their applications: depth, form, feeler, wire
6th 1st Linear, angular, surface, thread and gear measurements, gauge tolerances.
1st Use of slip gauge in measurement of center distance between two pins.
2nd Geometrical parameters and errors: Errors & their effect on quality
3rd Concept of errors, measurement of geometrical parameter such as straightness, flatness and parallelism
7th 1st Study of procedure for alignment tests on lathes, drilling and milling machines.
1st ==
2nd Testing and maintenance of measuring instruments.
3rd Statistical Quality Control: Basic statistical concepts
8th 1st Empirical distribution and histograms, frequency
1st Use of tool maker’s microscope and comparator.
2nd Mean, mode, standard deviation : Simple example.
3rd Normal distribution, binomial and Poisson, Simple- examples.
9th 1st Introduction to control charts: X and R charts and their applications.
1st ==
2nd P and C charts and their applications.
3rd Sampling plans, selection of sample size, method of taking samples, frequency of samples
10th 1st Concept of total quality management (TQM)
1st Plot frequency distribution for 50 turned components
2nd National and International Codes.
3rd ISO-9000, concept and its evolution
11th 1st QC tools 1st ==
2nd Introduction to Kaizen, 5S
3rd Instrumentation:
12th 1st Measurement of mechanical quantities such as displacement, vibration.
1st With the help of given data, plot X, R, P and C charts
2nd Measurement of mechanical quantities such as frequency, pressure temperature
3rd electro mechanical transducers of resistance, capacitance & inductance type.
LESSON PLAN
Name of Faculty : Mr. Manoj Kumar
Discipline : Mechanical
Semester : 6th
Subject : Entrepreneurship Development and Management
Lesson Plan duration : 15 weeks
Work Load : Lecture-03, Practical-00
Week Theory Practical
Lecture Day
Topic Practical Day
Topic
1st 1st ENTREPRENEURSHIP: Introduction, Concept /Meaning and its need
1st ==
2nd Qualities and functions of entrepreneur and barriers in entrepreneurship
3rd Sole proprietorship and partnership forms of business organisations
2nd 1st Schemes of assistance by entrepreneurial support agencies at National, State, District –level: : NSIC, NRDCand DC
2nd Schemes of assistance by entrepreneurial support agencies at National, State, District –level: MSME, SIDBI, NABARD
3rd Schemes of assistance by entrepreneurial support agencies at National, State, District –level: Commercial Banks, SFC’s TCO. Class Test
3rd 1st Schemes of assistance by entrepreneurial support agencies at National, State, District –level: KVIB, DIC
2nd Technology Business Incubators (TBI) and Science and Technology Entrepreneur Parks
3rd Market Survey and Opportunity
Identification
4th 1st Scanning of the business environment
2nd Salient features of National and State industrial policies and resultant business opportunities
3rd Types and conduct of market survey Assessment of demand and supply in potential areas of growth.
5th 1st Identifying business opportunity Considerations in product selection.
2nd Project report Preparation: Preliminary project report.
3rd Detailed project report including technical, economic and market feasibility. Class Test
6th 1st Common errors in project report preparations
2nd Exercises on preparation of project report
3rd MANAGEMENT : Introduction to Management, Definitions and importance of management
7th 1st Functions of management
2nd Importance and process of planning, organising, staffing, directing and controlling
3rd Principles of management (Henri Fayol, F.W. Taylor)
8th 1st Concept and structure of an organisation
2nd Types of industrial organizations : Line organisation
3rd Types of industrial organizations: Line and staff organization. Class Test
9th 1st Types of industrial organizations: Functional Organisation
2nd Leadership: Definition and Need, Qualities and functions of a leader
3rd Types of leadership, Manager Vs leader.
10th 1st Motivation: Factors affecting motivation, Definitions and characteristics
2nd Theories of motivation (Maslow, Herzberg, Douglas, McGregor)
3rd Management Scope in Different Areas: Introduction and objective, Human
Resource Management
11th 1st Introduction to Man power planning, recruitment and selection
2nd Introduction to performance appraisal methods
3rd Material and Store Management: Introduction functions, and objectives. Class Test
12th 1st Material and Store Management: ABC Analysis and EOQ
2nd Marketing and sales : Introduction, importance, and its functions.
3rd Physical distribution, Introduction to promotion mix, Sales promotion.
13th 1st Financial Management : Introductions, importance and its functions.
2nd Elementary knowledge of income tax, sales tax, excise duty, custom duty and VAT
3rd Customer Relation Management : Definition and need, Types of CRM.
14th 1st Total Quality Management (TQM):
2nd Total employees Involvement, Statistical process control
3rd Just in time (JIT)
15th 1st Intellectual Property Right (IPR): Introductions, definition and its importance
2nd Infringement related to patents, copy right, trade mark
3rd Class Test
LESSON PLAN
Name of Faculty : Mr. Rajesh Rana
Discipline : Mechanical
Semester : 6th
Subject : Industrial Engineering
Lesson Plan duration : 15 weeks
Work Load : Lecture-03, Practical-00
Week Theory Practical
Lecture Day
Topic Practical Day
Topic
1st 1st Productivity (06 hrs) Introduction to productivity, factors affecting productivity.
2nd Measurement of productivity, causes of low productivity
3rd Methods to improve productivity.
2nd 1st Work Study (14 hrs) Definition and scope of work study
2nd Inter-relation between method study and work measurement
3rd Human aspects of work study.
3rd 1st Role of work study in improving productivity.
2nd Class test 1.
3rd Method Study: Objectives and procedure for Method analysis
4th 1st Information collection and recording techniques.
2nd Motion Analysis: Principles of Motion analysis
3rd Therbligs and SIMO charts
5th 1st Normal work area and design of work places.
2nd Ergonomics: Definition, Importance and Use.
3rd Class Test 2.
6th 1st Work Measurement: Objectives
2nd work measurement techniques:
principle, equipment used and procedure
3rd Stop watch time study; principle, equipment used and procedure
7th 1st Systems of performance rating; calculation of basic times.
2nd Various allowances; calculation of standard time.
3rd Work sampling, standard data and its usage.
8th 1st Wages and Incentive Schemes : Introduction to wages
2nd Wage payment for direct and indirect labour.
3rd Wage payment plans and incentives
9th 1st Various incentive plans, incentives for indirect labour.
2nd Class Test 3.
3rd Production Planning and Control: Introduction, objectives.
10th 1st Production Planning and Control: components and (functions.
2nd Advantages of production planning and Production Control, stages of P.P.C
3rd process planning, routing, scheduling, dispatching and follow up.
11th 1st Routing purpose, route sheets, scheduling – purpose
2nd Machine loading chart, Gantt chart
3rd Dispatching – purpose, and procedure
12th 1st Follow up – purpose and procedure.
2nd CPM/PERT technique
3rd Drawing of simple networks and critical time calculation.
13th 1st Production Control in job order, batch type and continuous type of productions.
2nd Difference between batch type and continuous type of productions.
3rd Class Test 4.
14th 1st Estimating and Costing: Introduction, purpose/functions of estimating.
2nd Costing concept, ladder and elements of cost.
3rd Difference between estimation and costing
15th 1st Overheads and their types, estimation
of material cost.
2nd Estimation of cost for machining processes, numerical problems.
3rd Class Test 5
LESSON PLAN
Name of Faculty : Mr. Anil Punia
Discipline : Mechanical Engineering
Semester : 6th
Subject : Automobile Engineering
Lesson Plan duration : 15 weeks
Work Load : Lecture-03, Practical-02
Week Theory Practical
Lecture Day
Topic Practical Day
Topic
1st 1st Introduction-Automobile and its
development, Various types of
automobiles manufactured in India,
Layout of chassis
1st
Fault and their remedies in
Battery Ignition system
2nd Fuel systems for petrol and diesel
engines including multi point fuel
injection (MPFI)
3rd common rail direct injection
(CRDI), Fuel injectors and nozzles.
2nd 1st Comparison of MPFI with
carburetor system.
1st
Fault and their remedies in
magnetic Ignition
system. 2nd Concept of double overhead cam,
single overhead cam
3rd Twin cam 16 valve technology in 4
cylinder engine.
3rd
1st Clutch - Function, Constructional
details of single plate and multiplate
friction clutches,
1st
Demonstration of (i) Head
Light Model (ii) Wiper
and Indicators. 2nd Centrifugal and semi centrifugal
clutch 3rd Hydraulic clutch
4th
1st Gear Box - Function, Concept of
sliding mesh
1st
Demonstration of (i) AC
Pump (ii) SU Pump 2nd constant mesh and synchromesh
gear box
3rd Torque converter and overdrive
5th 1st Types of drives – Front wheel,
Rear wheel
1st
Demonstration of Master
Cylinders.
2nd Types of drives-Four Wheel 3rd Function of Propeller shaft,
Universal joint
6th 1st Differential 1st
Demonstration of rear
axle 2nd Different types of Rear axles.
3rd Different types of Front Axles.
7th 1st Types of wheels 1st
Demonstration of
differential 2nd Types and specifications of tyres
used in Indian vehicles
3rd Wheel balancing
8th 1st Function and principle of Ackerman
and Davis steering mechanism,
1st
Demonstration of steering
system
2nd types of steering gear boxes –
Worm and nut, worm and wheel,
3rd worm and roller, rack
and opinion,
9th 1st Power steering system 1st
Fault finding practices on
an automobile - four
wheelers (petrol/ diesel
vehicles).
2nd alignment of wheels – Toe in, toe
out,
3rd camber, caster, kingpin inclination
10th 1st Constructional details and working
of mechanical brake
1st
Tuning of an automobile
engine. 2nd Constructional details and working
of hydraulic brake
3rd Concept of air brake,
11th 1st Concept of
vacuum brake,
1st
Driving practice on a 4-
wheeler.
2nd Introduction to Anti lock brake
system
3rd Working of Anti lock brake system
12th 1st Suspension System- Function,
Types
1st
Charging of an automobile
battery and measuring cell
voltage and specific
gravity of electrolyte 2nd Working of coil spring
3rd leaf spring
13th
1st Concept of Air suspension 1st
Changing of wheels and
inflation of tyres,
balancing of wheels. 2nd Shock absorber 3rd Constructional details of lead acid
cell battery
14th 1st Maintenance of batteries Checking spark gap and
2nd checking of batteries for voltage and
specific gravity
1st valve clearance
3rd Magnato and
Battery coil ignition system
15th 1st Concept of Dynamo 1st
Cleaning and adjusting a
carburetor. 2nd Alternator - Construction and
working,
3rd Charging of battery by Alternator
and Regulator.
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